Technical data sheet Drill Floor Mats...Auktionsgade 5, 1st floor, 6700 Esbjerg, Denmark / [email protected] / / +45 26 11 44 66 / CVR: 30 72 18 61 Technical data sheet Drill Floor

Auktionsgade 5, 1st floor, 6700 Esbjerg, Denmark / [email protected] / www.realsap.com / +45 26 11 44 66 / CVR: 30 72 18 61


Technical data sheet Technical data sheet

Drill Floor MatsDrill Floor Mats

Description

Our mats are in use on several installations onshore as well as

offshore. They have been manufactured to withstand the tough drilling

environment and to absorb the energy forces of heavy equipment.

Therefore, they can be used on rotary tables, derrick- and setback/pipe

rack areas. The anti-slip surface is custom-molded to fit the work- or

walk areas.

Furthermore, grooves are embedded into the surface for drainage of

fluids that can accumulate during drilling operations and all mats come

with a standard anti-slip coating for additional traction and durability.

This product is molded from a high strength 100% solid polyurethane

which provides extreme hydrolytic stability, anti-fungal properties,

ultraviolet stability, fire retardant properties, and chemical resistance.

All of our RS mats for drill flooring have been tested. Their mechanical

properties comply with directives such as DIN 53504, DIN 53505, DIN

53516, and ASTM D 695.

Based on the fire test, our pads qualify as class B according to DIN 1402.

Key features and benefits

• 20 mm, 30 mm and 40 mm are our standard thicknesses

• Anti-slip surface that prevents slips, trips and fall injuries

• Coloured throughout, beveled edges and drainage direction

• Anti-fungal & UV protective properties

• Chemical & corrosion resistant

• Fire retardant

• Equipment and floors protection

• Various application purposes/types of installations

• Long-term cost saving



Rotary Table Mat

Setback Mat

The mats for the Rotary Table are custom made to fit the exact

type of floor. These rotary table mats are molded from a solid, fire

retardant, chemical resistant polyurethane, and therefore it can offer

high traction to avoid slip, trip, and fall accidents. There are grooves

molded into its surface in order to safely drain the fluids that usually

accumulate during drilling operations. Thus these mats are tough,

durable, and extremely robust. Mat thickness is 1 ¼ ″ (30 mm).

Real Safety has a specially designed setback area mat available for

those who put their pipes on wooden surfaces to protect the ends

of drill pipes. This SB mat is designed to withstand the extreme

mechanical forces, and the channel design will drain the fluids away.

Furthermore, the surface of this mat is treated with a durable anti-

slip coating. Therefore, it has anti-slip properties on both sides. Mat

Thickness 1 ½ “ (40 mm)

Standard Color

Yellow/RAL 1003 Yellow/RAL 1003

Physical and chemical properties

Property Test Specification Result

Tear Strength (lbs f/in) ASTM D624, Die C AV = 765.39 +- 44.38

Tensile Strength (MPa) DIN 53504 AV = 45.46

% Elongation DIN 53504 AV = 401.1

10% Modulus (MPa) ASTM D412 AV = 1.58



Ultimate Hardness (Sh A) DIN 53505 AV = 87

Abrasion (mg) DIN 53516 25v

Fungus Resistance non nutrient

Repairability excellent

Service Temperatures -40F to 200F

Shrinkage 0.0005 m/m

Water Absorption 0.1

Red/RAL 3001 Red/RAL 3001

Real Safety offers drill floor mats in other colors too. For custom-made colors, please contact us.



Installation/Cutting

Rotary table mats installation Rotary table mats installation

1. Ensure surface is free of dirt or debris and mount or place

pads in accordance with package layout. Consult your

mechanical engineering department for any necessary

approvals.

2. Once pads are placed, ensure that all pieces are flush

with one another and proper alignments of all pieces are

correct. The pads should lay flat.

3. Mark surface through holes molded into the pads.

4. Remove pad and weld guide pins to the spots marked

from above procedure.

5. Allow pins and surrounding metal to cool before laying

pads over the guide pins.

Setback mats installation Setback mats installation

1. Ensure surface is free of dirt or debris and mount or place pads in accordance with package layout.

Consult your mechanical engineering department for any necessary approvals.

2. Once pads are placed ensure that all pieces are flush with one another and proper alignments of all

pieces are correct. The pads should lay flat.

3. Use the provided washers, and lag bolts to secure the matting to the wooden timbers underneath.

4. Use one washer and lag bolt at each of the mounting hole locations.



Clean and maintenance

Cleaning:Cleaning:

A clean surface is the optimum surface. When it becomes necessary to clean the pads, any of the

following methods can be used:

• steam, if available

• strong detergent with scrub brushes

• nonflammable solvent which will cut oil and grease

Equipment Inspection:Equipment Inspection:

• Periodically lift and clean the underside of the mat pieces.

• Inspect that all studs are intact and that there is effective traction available at all times.

• If the nonskid surface becomes excessively worn a resurfacing kit can be ordered from us. This may

• be likely every 24 months depending on operations.

Documents

Technical data sheet Drill Floor Mats...Auktionsgade 5, 1st floor, 6700 Esbjerg, Denmark / [email protected] / / +45 26 11 44 66 / CVR: 30 72 18 61 Technical data sheet Drill Floor