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GEOSYNTHETICS G e o s y n t h e t i c s G e o s y n t h e t i c s Thrace Group

Thrace Company Brochure

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Page 1: Thrace Company Brochure

GEOSYntHEtIcS

G e o s y n t h e t i c sG e o s y n t h e t i c s

Thrace Group

Page 2: Thrace Company Brochure

2

T h r a c e P l a s t i c s G r o u p P r o f i l e

PROFILET h r a c e P l a s t i c s G r o u p P r o f i l e

Thrace Nonwovens & Geosynthetics falls under the Thrace Plastics group of companies. It was found-

ed in Xanthi, Greece over thirty years ago and has rapidly grown to become one of the leading groups

of companies in the geosynthetics industry in the world.

The Group has manufacturing facilities in Greece, the United States of America, the United Kingdom,

and Ireland, with distributors in more than 70 countries and about 1.600 employees worldwide. An-

nually, it converts over 100.000 tons of polymers resulting in a turnover of approximately 230 million

Euros per annum.

Thrace Nonwovens & Geosynthetics (Greece), Thrace-LINQ (U.S.A.), Don & Low (Scotland), Synthetic

Packaging (Ireland), and Lumite (U.S.A.), are part of the Thrace Group.

Thrace Geosynthetics, Thrace-LINQ, Polybrane, and Lotrak are brand names operating under the

Thrace Group umbrella.

Thrace Group’s production meets the needs of the geosynthetics market with a wide range of geotex-

tiles (woven, non-woven, knitted, highflow and high strength) and geogrids (uni-axial and bi-axial)

using polypropylene (PP), polyester (PET), and polyethylene (PE) polymers. All products come with

appropriate certificates for each market and are accredited with the ISO 9001 certification.

Thrace Group’s strategy is to sustain its growth through long term client relations and by the imple-

mentation of the latest manufacturing technologies.

Page 3: Thrace Company Brochure

GEOSYntHEtIcS

T h r a c e P l a s t i c s G r o u p P r o f i l e

PROFILET h r a c e P l a s t i c s G r o u p P r o f i l e

Thrace Nonwovens & Geosynthetics(Xanthi, Greece)

ProducTioN faciliTies:

Thrace-liNQ(Charleston, South Carolina, USA)

don & low(Forfar, Scotland, United Kingdom)

lumite(Yonah, Georgia, USA)

Zimbabwe

Zambia

Yemen

Vietnam

Somoa

Venezuela

Vanuatu

Uzbekistan

Uruguay

United States

United Kingdom

U.A.E.

Ukraine

Uganda

TurkmenistanTurkey

Tunisia

Trinidad &Tobago

Tonga

Togo

Thailand

Tanzania

Tajikistan

Syria

Switz.

Sweden

Swaziland

Suriname

Sudan

Sri Lanka

Spain

South Africa

Somalia

Solomon Islands

Slovenia

Slovakia

Sierra Leone

Senegal

Saudi Arabia

Sao Tome &Principe

Rwanda

R u s s i a

Romania

Qatar

Portugal

Poland

Philippines

Peru

Paraguay

PapuaNew Guinea

Panama

Palau

Pakistan

Oman

Norway

Nigeria

Niger

Nicaragua

New Zealand

Neth.

Nepal

NamibiaMozambique

Morocco

Mongolia

Mold.

Mexico

Mauritius

Mauritania

Malta

Mali

Malaysia

Malawi

Madagascar

FYROM

Lux.

Lithuania

Libya

Liberia

Lesotho

Lebanon

Latvia

Laos

Kyrgyzstan

Kuwait

S.Korea

N.Korea

Kenya

Kazakhstan

Jordan

Japan

Jamaica

Italy

Israel

Ireland

Iraq

Iran

I n d o n e s i a

India

Iceland

Hungary

HondurasHaiti

Guyana

Guinea-BissauGuinea

Guatemala

Greenland

Greece

Ghana

Germany

Georgia

Gambia

Gabon

French Guiana

France

Finland

Fiji

Ethiopia

Estonia

Eritrea

Equatorial Guinea

El Salvador

Egypt

Ecuador

East Timor

Dom. Rep.

Dijbouti

Denmark

Czech Rep.

Cyprus

Cuba

Coted'Ivoire

Costa Rica

CongoDem. Rep.of Congo

Colombia

C h i n a

Chile

Chad

Central African Republic

Cape Verde

C a n a d a

Cameroon

Cambodia

Burundi

Burma

Burkina Faso

Bulgaria

Brunei

B r a z i l

Botswana

Bolivia

Bhutan

Benin

Belize

Bel.

Belarus

BangladeshBahamas

Azerb.

Austria

A u s t r a l i a

Armenia

Argentina

Angola

Algeria

Albania

Afghanistan

Western Sahara(Occupied by Morocco)

Bos. &Herz. Serb.

Mont.

Croatia

Production FacilitiesSales NetworkPresence

Thrace Polybrane

Page 4: Thrace Company Brochure

4

IntROductIOn

Thrace Nonwovens & Geosynthetics is a global manufacturer and supplier of Geosynthetics for a wide variety of applications.

Quality products to do the job

At Thrace, we strive for excellence and that shapes every aspect of our

procedures, our processes and our people. We consistently produce qual-

ity products by continuously conducting thorough quality control testing

throughout the entire manufacturing process. This control starts from the

raw material stage and is carried out through the extrusion, beaming,

weaving, and leading to the final finished product stage. In conjunction

with our quality control procedures, we continuously pursue the latest tech-

nological manufacturing innovations in order to be able to offer the latest

solutions and competitive prices without affecting the final product quality.

In addition to quality, we offer a wide range of geosynthetic products thus

making us flexible in meeting the needs of any project.

Customized service to do it right

At Thrace, we recognize that personalized customer service can make the

difference between success and failure when it comes down to selecting

the proper product for the corresponding application. Thrace’s dedicated

staff follows a one to one relationship approach with our clients in order

to understand their geosynthetic project needs and provide them with

cost effective solutions backed up with technical support. No matter what

your Geosynthetics needs are, we can help you get it done right.

Excellence, with the service to back it up

At Thrace, Geosynthetics is our main business, and it shows in every roll

that we produce.

•Nonwovens

•Wovens

•Geogrids

•AsphaltRetention

•Geobags

•HighStrength

&HighWater

Flow Geotextiles

Geosynthetics

Page 5: Thrace Company Brochure

GEOSYntHEtIcS

IntROductIOn

Geosynthetics

The term Geosynthetics is used to describe a range of polymers used in solving civil engineering prob-

lems. It comes from the Greek words “geo” meaning earth and “synthetic” meaning man made. Geo-

synthetics are used in civil, geotechnical, environmental, transportation, hydraulic and other applica-

tions including roads, railways, earthworks, foundations, retaining walls, drainage systems, erosion

control works, reservoir and dams, canals, tunnels and underground structures, solid waste disposals,

liquid waste containment, mining, and landscaping.

Numerous natural materials such as wood, cotton, and vegetation mixed with soil have been used for

thousands of years to stabilize the sub base of roadways and steep slopes. A key problem with the use

of natural materials in a buried environment was the biodegradation that took place due to the pres-

ence of microorganisms in the soil. With the discovery of polymers in the middle of the 20th century,

a more stable material arose that offered a lifetime resistance to harsh environmental conditions,

something that natural materials lacked.

Geosynthetics offer many advantages. Since they are manufactured in a factory environment, their

quality and consistency is easily controlled. They can be installed rapidly in the field and since they

replace soil and other construction materials, they offer project cost savings.

Geosynthetics are available worldwide and they consist of eight main categories, namely, geotextiles,

geogrids, geonets, geomembranes, geosynthetic clay liners, geofoam, geocells, and geocomposites.

Geotextiles are textiles consisting of synthetic fibers and come in two types, woven and nonwoven.

Geotextiles always perform at least one of five discrete functions: separation, reinforcement, filtra-

tion, protection and/or drainage. Geogrids on the other hand are polymers formed into open, grid

like configurations that are first punched then stretched in either two directions (biaxial) or in one

direction (uniaxial). They have many application areas, but they function almost exclusively as

reinforcement materials.

Page 6: Thrace Company Brochure

6

EN 13249: roads & other

trafficked areas.

EN 13255: canals.

EN 13257: solid waste disposal

EN 15381: asphalt overlays &

reinforcement.

EN 13251: earthworks, foundations

& retaining walls.

EN13253: erosion control works.

EN 13250: railways.

EN 13256: tunnels & underground

structures.

EN 13265: liquid waste containment.

EN 13252: drainage systems.

EN 13254: reservoirs & dams.

STANDARD APPLICATION F D R S P STR BEn 13249 Roads&OtherTraffickedAreas(excludingrailways&asphaltinclusion) X X X -

En 13250 Railways X X X -

En 13251 Earthworks,Foundation&RetainingWalls X X X -

En 13252 Drainage Systems X X X -

En 13253 Erosion Control X X X -

En 13254 Reservoirs&Dams X X X X

En 13255 Canals X X X X

En 13256 Tunnels & Underground Structures X

En 13257 Solid Waste Disposal X X X X

En 13265 Liquid Waste Containment X X X

En 15381 Asphalt Overlays & Pavements X X X

Geotextile functions and their corresponding applications:Geotextile application correspond to a group combination of functions as shown here:

Geotextile functions:Geotextiles that are used in various applications fulfill one or more of the following functions:

Geotextile standards:The geotextile product standards form a set of eleven standards, each of which specifies the requirements for geotextiles and geotextile-related products that are used in a given application.

S t a n d a r d s & F u n c t i o n s

APPLIcAtIOnS t a n d a r d s & F u n c t i o n s

Filtration: (F) Drainage: (D) Reinforcement:(R) Separation: (S) Protection: (P)(when used in combination with a geosynthetic barrier)

Interlayer Barrier: (B)StressRelief:(STR)

(in conjuction with a bitumen layer for

asphalt reinforcement)

NOTE: Thefunction“Separation”isneverspecifiedaloneandhenceshallonlybeusedincombinationwithotherfunctions(Filtration,Reinforcement)with regard to testing and to attestation of conformity.

Page 7: Thrace Company Brochure

GEOSYntHEtIcS

S t a n d a r d s & F u n c t i o n s

Quality control

Quality Control

Our Geosynthetics are manufactured under a quality management system which is

certified in accordance with the most comprehensive standards set by the International

Organization for Standardization; namely ISO 9001:2008. This has been implemented

throughout the business to give our clients greater reliability and improved product

quality.

Accreditation

Thrace’s Geosynthetics are CE marked to demonstrate conformity to the Construction

Products Directive (CPD 89/106/EEC). The CE marking also indicates the stringent

testing and certification of Factory Production Control (FPC) that Thrace Nonwoven

& Geosynthetics has gone through to meet the highest European Standards.

The Laboratories

Thrace’s Geosynthetics are tested at modern in house laboratories as well as at well-

known European Institutes. This allows us to continuously assure the efficiency of our

services and measurements. Our geosynthetics are carefully monitored from the raw

material stage to the final product stage by qualified and experienced personnel in ac-

cordance with the European (EN), American (ASTM), Australian (AS), British (BS), and

International (ISO) standards.

cERtIFIcAtIOnSERVIcES

Notified Body

NorGeoSpec

ISO 9001:2008Reg. No: 01010018

Attestation of conformity according tothe EU Construction Product Directive

0338-CPD-392

E.A.G.M.MEMBER

05

Page 8: Thrace Company Brochure

8

Thrace Nonwovens & Geosynthetics manufactures two types of extruded Geogrids; the Biaxial and

Uniaxial series. Due to their structural tensile strength, Geogrids fulfill a reinforcing function in the

ground structure of cohesive, noncohesive, and coarse grained soils. Geogrids when combined with

other geosynthetics can be used for asphalt overlay, waterproofing, separation and stabilization.

Geogrids can also be used to construct mattresses to be placed on soft soils.

G e o s y n t h e t i c s

GEOGRIdG e o s y n t h e t i c s

Page 9: Thrace Company Brochure

GEOSYntHEtIcS

BIAXIAL GeogridsThrace’s biaxial geogrids are manufac-

tured from polypropylene (PP) sheets us-

ing the extrusion method of punching

a pattern of holes, followed by stretch-

ing under controlled temperature in

both directions in order to increase the material’s tensile characteristics. The ap-

ertures of the biaxial geogrids aid in aggregate interlock thus allowing for effec-

tive reinforcement and soil confinement. The purpose of this geogrid system is

both to decrease the fill material thickness and to increase the bearing capacity

of the underlying soil material. The use of biaxial geogrids also offers time sav-

ings due to its ease of installation and cost savings resulting from the reduction

in the required fill material.

UNIAXIAL GeogridsThrace’s uniaxial geogrids are manufac-

tured from high density polyethylene

(HDPE) sheets using the extrusion

method of punching a precise pattern

of holes, followed by stretching un-

der controlled temperature in the longi-

tudinal direction in order to increase the

material’s tensile strength and stiffness.

The main characteristics of Thrace’s uniaxial geogrids are high strength and low

creep. They are used mainly in applications were the load is expected to act in

one main direction of the material. It is therefore suitable for reinforcing walls,

slopes, abutments, and earth embankments under long term high loading.

G e o s y n t h e t i c s

GEOGRIdG e o s y n t h e t i c s

Reinforcement The good tensile mechanical properties of Thrace’s geogrids in conjunction with the soil’s

good compressive but poor tensile properties improve the total system’s strength inter-

action. The high strength and low elongation of the geogrids are ideal for reinforcing

sub grades of roads and railroads, as well as slopes of embankments and retaining walls.

Page 10: Thrace Company Brochure

10

G e o s y n t h e t i c s

nOnWOVEnG e o s y n t h e t i c s

Thrace’s Nonwoven geotextiles are produced on both sides of the Atlantic with the latest state-of-the-art fiber extruders and needle punching lines. The vertical integrated production not only guarantees quality consistency, but allows us to provide lead times that satisfy our customers’ needs. The main difference between nonwoven geotextiles and woven geotextiles is that nonwoven geotextiles are more likely to stretch under the same conditions and have the ability to let water flow along the plane of the geotextile more effectively.

Page 11: Thrace Company Brochure

GEOSYntHEtIcS

G e o s y n t h e t i c s

nOnWOVEnG e o s y n t h e t i c s

Filtration Thrace’s nonwoven geotextiles work in equilibrium with the soil to allow for

adequate liquid flow with limited soil loss across the plane of the geo textile while

avoiding pore clogging.

Reinforcement The good tensile mechanical properties of Thrace’s geotextiles in conjunction with the

soil’s good compressive but poor tensile properties improve the total system’s strength

interaction. The high strength and low elongation of the geotextiles are ideal for

reinforcing embankments of roads, slopes, and retaining walls.

Separation The placement of Thrace’s flexible and porous geotextile between dissimilar earth

materials allows for the integrity and functioning of both materials so that they

can be improved or remain intact.

Erosion Control Thrace’s nonwoven geotextiles can be used independently or in conjunction with

Thrace’s woven geotextiles for creating geobags that can be utilized for erosion

control of slopes, shoreline protection, and at river bank flood control.

Protection Thrace’s nonwoven geotextiles offer perfect damage protection to geomembranes

and other coated materials that may occur from contact with sharp soil surfaces

such as stones or sub grade unevenness. The geotextiles’ thickness and mass are

directly proportional to the amount of protection that they can offer.

Drainage The equilibrium between the soil-to-Thrace’s geotextile system allows for adequate

liquid flow while maintaining limited soil loss within the plane of the geotextile.

The hydraulic properties of the geotextile are suitable to establish structural stability

by controlling excess amounts of water during and after construction.

Page 12: Thrace Company Brochure

12

WOVEnG e o s y n t h e t i c s

Thrace is one of the largest woven geotextile manufacturers worldwide. Woven Geotextiles are produced in our fa-

cilities in Greece and Scotland. When compared to nonwoven geotextiles, woven geotextiles provide higher tensile

strengthandCBRpunctureresistanceforthesamemassperunitarea.

Weave patterns come in a virtually unlimited variety which in turn affect certain properties of the woven geotextile

fabric.However,wovengeotextilesarenotspecifiedbyweavepatternsbutbypropertiessuchasporosity,strength,

and elongation. In general, woven geotextiles are less likely to stretch under the same load conditions and do not let

water flow as freely as nonwoven geotextiles.

G e o s y n t h e t i c s

Page 13: Thrace Company Brochure

GEOSYntHEtIcS

WOVEnG e o s y n t h e t i c s

Filtration Thrace’s woven geotextiles work in equilibrium with the soil to allow for adequate liquid flow with limited soil loss across the plane of the geotextile while avoiding pore clogging.

Reinforcement The good tensile mechanical properties of Thrace’s geotextiles in

conjunction with the soil’s good compressive but poor tensile

properties improve the total system’s strength interaction. The

high strength and low elongation of the geotextiles are ideal for

reinforcing embankments of roads, slopes, and retaining walls.

Separation The placement of Thrace’s flexible and porous geotextile between dissimilar earth materials allows for the integrity and functioning of both materials so that they can be improved or remain intact.

Erosion Control Thrace’s woven geotextiles can be used independently or in conjunction with Thrace’s nonwoven geotextiles for creating geobags that can be utilized for erosion control of slopes, shoreline protection, and for river bank flood control.

Drainage The equilibrium between the soil-to-Thrace’s geotextile system

allows for adequate liquid flow while maintaining limited soil loss

within the plane of the geotextile. The hydraulic properties of the

geotextile are suitable to establish structural stability by controlling

excess amounts of water during and after construction.

G e o s y n t h e t i c s

Page 14: Thrace Company Brochure

14

G e o s y n t h e t i c sG e o s y n t h e t i c s

Thrace Nonwovens & Geosynthetics manufactures high quality, custom made, and long lasting geobags for the following applications:

Erosion ControlWaste ManagementEmbankmentReinforcementWater Management

•ErosionControl

•FloodControl & Protection

•Embankment Reinforcement

•Coastal& RiverbankProtection

•Monofilament

•Multifilament

•Tapes

•3Dimensional

•Polyester

•Polypropylene

•HDPE

•LLDPE

High Strength & High Water Flow

Geobags

EnHAncEd

Page 15: Thrace Company Brochure

GEOSYntHEtIcS

G e o s y n t h e t i c sG e o s y n t h e t i c s G e o s y n t h e t i c s

ASPHALt REtEntIOnG e o s y n t h e t i c s

Thrace’snonwovenneedlepunchedgeotextileAsphaltRetentionseries(AR)ismadeof100%polypro-

pylene fibers with optimum bitumen retention capacity characteristics.

It is mainly used in asphalt overlay applications, where it acts as a moisture barrier and functions by

delaying the formation of reflective cracking by performing three main functions, namely, sealing,

bonding between layers, and stress relief.

Bonding The geotextile acts as a bonding surface

for both the old road surface and the new

asphalt overlay.

Stress Relief Using Thrace’s asphaltic retention

geotextile allows for the delayed

progress of differential stresses

between the new asphaltic overlay

and the old road surface.

This translates to a reduction

of reflective cracking and crack

propagation between old and new

road surfaces.

Sealing The bitumen retention capacity of the

geotextile prevents the passage of oxygen

into the pavement structure by forming

an air impermeable seal.

EnHAncEd

Page 16: Thrace Company Brochure

Thrace Group

Thrace-LINQ, Inc.2550 West Fifth North St.SummervilleSC 29483, U.S.A.Tel. +1 843 873 5800Fax: +1 843 875 8276e-mail: [email protected]

Don & Low LtdNewfordpark HouseGlamis Road, ForfarAngus, DD8 1FRScotland, United KingdomTel: +44 1307 452200Fax: +44 1307 452300www.lotrak.com

Synthetic PackagingClara,County OffalyIrelandTelephone: +353 57 9331282Telefax: +353 57 9331224e-mail: [email protected] www.syntheticpackaging.com

HEAD OFFICE:20, Marinou Antipa str.

GR - 174 55 • Alimos, Athens - GreeceTel.: +30 210 9875 000, Fax: +30 210 9875 040

www.thraceplastics.com • e-mail: [email protected]

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