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TOYOTA RAV 4 2008- HANDS FREE BLU LOGIC Preparation Page 1 of 13 Issue A: 07/02/10 Item 2 Item 3 Item 5 Item 4 Part #: PT923-00111 NOTE: Part number of this accessory may not be the same as the part number shown. Conflicts: JBL Audio Kit Contents: For kits manufactured on or after 19D0, installation kits will include BLU Logic Switch Decal. The manufacturing date code is on the part label of the packaging box and is printed as “DDMY”.” Please note that this manufacturing date is per Toyota standards and is in the format of DAY-DAY-MONTH-YEAR. Example: “31L8” date on label means “31st, December, 2008”. Hardware Content Item# Quantity Reqd. Description 1 1 Interface Module 2 1 Main Power Harness 3 1 BLU Logic Switch 4 1 Switch Extension Cable 5 1 Microphone 6 15 9.5” Lock Ties 7 2 Adhesive Foam Pad 8 1 Owner’s Manual 9 33cm 1/4” Wire Split Loom 10 1 BLU Logic Decal Additional Items (may be required) Item# Quantity Reqd. Description Recommended Sequence of Application Item# Accessory Vehicle Service Parts (may be required for reassembly) Item# Quantity Reqd. Description Legend STOP: Damage to the vehicle may occur. Do not proceed until pro- cess has been complied with. CAUTION: A process that must be carefully observed in order to reduce the risk of damage to the accessory/vehicle. OPERATOR SAFETY: Use caution to avoid risk of injury. TOOLS & EQUIPMENT: Used in Figures to call out the specific tools and equipment recommended for the process. REVISION MARK: This mark highlights a change in installation with respect to previous issue. SAFETY TORQUE: This mark indicates that torque is related to safety. VIDEO: Video Available; click to Play Item 9 Recommended Tools Personal & Vehicle Protection Notes Safety Goggles Seat Covers Floor Covers Special Tools Panel Clip Removal SST # 00002-06001-01 Sockets 10 mm Screwdriver Phillips, #2 Side Cutters Torque Wrench 36 in-lb (4.07 N.m) Installation Tools Notes Masking Tape VDC Supplied Foam Tape VDC Supplied Special Chemicals Notes Cleaner VDC Approved Cleaner General Applicability Note: Item 10 Item 1 Item 6 Item 8 Item 7

TOYOTA RAV 4 2008- HANDS FREE BLU LOGIC Preparationtoyotaparts.sparkstoyota.com/install/PT923-00111Rav4-inst.pdf · TOYOTA RAV 4 2008- HANDS FREE BLU LOGIC Preparation Issue A: 07/02/10

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Page 1: TOYOTA RAV 4 2008- HANDS FREE BLU LOGIC Preparationtoyotaparts.sparkstoyota.com/install/PT923-00111Rav4-inst.pdf · TOYOTA RAV 4 2008- HANDS FREE BLU LOGIC Preparation Issue A: 07/02/10

TOYOTA RAV4 2008- HANDSFREEBLULOGICPreparation

Page1of13IssueA:07/02/10

Item2 Item3 Item5Item4

Part#:PT923-00111 NOTE:Partnumberofthisaccessorymaynotbethesameasthepartnumbershown.

Conflicts:JBLAudio

KitContents:Forkitsmanufacturedonorafter19D0,installationkitswillincludeBLULogicSwitchDecal.Themanufacturingdatecodeisonthepartlabelofthepackagingboxandisprintedas“DDMY”.”PleasenotethatthismanufacturingdateisperToyotastandardsandisintheformatofDAY-DAY-MONTH-YEAR.Example:“31L8”dateonlabelmeans“31st,December,2008”.

HardwareContent

Item# QuantityReqd. Description

1 1 InterfaceModule2 1 MainPowerHarness3 1 BLULogicSwitch4 1 SwitchExtensionCable5 1 Microphone6 15 9.5”LockTies7 2 AdhesiveFoamPad8 1 Owner’sManual9 33cm 1/4”WireSplitLoom10 1 BLULogicDecal

AdditionalItems(mayberequired)

Item# QuantityReqd. Description

RecommendedSequenceofApplication

Item# Accessory

VehicleServiceParts(mayberequiredforreassembly)

Item# QuantityReqd. Description

LegendSTOP:Damagetothevehiclemayoccur.Donotproceeduntilpro-cesshasbeencompliedwith.

CAUTION:Aprocessthatmustbecarefullyobservedinordertoreducetheriskofdamagetotheaccessory/vehicle.

OPERATORSAFETY:Usecautiontoavoidriskofinjury.

TOOLS&EQUIPMENT:UsedinFigurestocalloutthespecifictoolsandequipmentrecommendedfortheprocess.

REVISIONMARK:Thismarkhighlightsachangeininstallationwithrespecttopreviousissue.

SAFETYTORQUE:Thismarkindicatesthattorqueisrelatedtosafety.

VIDEO:VideoAvailable;clicktoPlay

Item9

RecommendedToolsPersonal&VehicleProtection Notes

SafetyGoggles

SeatCovers

FloorCovers

SpecialTools

PanelClipRemoval SST#00002-06001-01

Sockets 10mm

Screwdriver Phillips,#2

SideCutters

TorqueWrench 36in-lb(4.07N.m)

InstallationTools Notes

MaskingTape VDCSupplied

FoamTape VDCSupplied

SpecialChemicals Notes

Cleaner VDCApprovedCleaner

GeneralApplicability

Note:

Item10

Item1 Item6 Item8Item7

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TOYOTA RAV4 2008- HANDSFREEBLULOGICPreparation

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TableofContents

I. Preparation............................................................................................................................................... 1-21. TableOfContents..................................................................................................................................22. ContentLocation....................................................................................................................................3

II. Procedure ...............................................................................................................................................4-111. VehiclePreparation................................................................................................................................42. VehicleDisassembly..............................................................................................................................43. MicrophoneInstallation.........................................................................................................................54. InterfaceModuleInstallation.................................................................................................................65. BLULogicSwitchInstallationOptionI................................................................................................76. BLULogicSwitchInstallationOptionII............................................................................................107. FinalizingtheInstallation....................................................................................................................118. ApplyBLULogicDecaltoSwitch......................................................................................................12

III.Checklist....................................................................................................................................................131. AccessoryFunctionChecks.................................................................................................................132. VehicleFunctionChecks......................................................................................................................13

AccessoryInstallationPractice(readbeforeinstallation)Caremustbetakenwheninstallingthisaccessorytoensuredamagedoesnotoccurtothevehicle.Theinstallationofthisaccessoryshouldfollowapprovedguidelinestoensureaqualityinstallation.

Theseguidelinescanbefoundinthe“AccessoryInstallationPractices”document.

Thisdocumentcoverssuchitemsas:• VehicleProtection(useofcoversandblankets,cleaningchemicals,etc.)• Safety(eyeprotection,checkingtorqueprocedure,etc.)• VehicleDisassembly/Reassembly(panelremoval,partstorage,etc.)• ElectricalComponentDisassembly/Reassembly(batterydisconnection,connectorremoval,etc.)

PleaseseeyourToyota/Scion/Lexusdealerforacopyofthisdocument.

Page 3: TOYOTA RAV 4 2008- HANDS FREE BLU LOGIC Preparationtoyotaparts.sparkstoyota.com/install/PT923-00111Rav4-inst.pdf · TOYOTA RAV 4 2008- HANDS FREE BLU LOGIC Preparation Issue A: 07/02/10

TOYOTA RAV4 2008- HANDSFREEBLULOGICPreparation

Page3of13IssueA:07/02/10

ContentLocation

1 InterfaceModule2 WiredMicrophone3 BLULogicSwitchLocation-OptionI4 BLULogicSwitchLocation-OptionII

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TOYOTA RAV4 2008- HANDSFREEBLULOGICProcedure

Page4of13IssueA:07/02/10

1. VehiclePreparation(Fig.1-1)

a. Applyparkingbrake.b. Protectfenderbeforestarting.c. Removethenegative(–)batterytermi-

nal.

CAUTION:Donottouchthepositivetermi-nalwithanytoolduringremoval.d. Usingtheprotectiveblanket,coverfront

seat,sideoftheshiftleverandcenterconsole.

e. Placeremovedvehiclecomponentsonaprotectiveblanket.Fig. 1-1

2. VehicleDisassembly

a. Removetheradioassembly.

1.Applyprotectivetapetotheareabelowtheleftandrighttrimpanel(Fig.1-2).

PanelRemovalTool

Fig. 1-2

Socket(10mm),Ratchet

PanelRemovalTool

Fig. 1-3

2.Usingapanelremovaltool,removetherightandlefttrimpanels(Fig.1-3).

NOTE:Startfromthebottomandworkyourwayup.

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TOYOTA RAV4 2008- HANDSFREEBLULOGICProcedure

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Fig. 1-4

3. MicrophoneInstallation

a. Mountthemicrophone.

1.RemovethePhillipsscrewtotheleftoftheradio(Fig.1-6).

Fig. 1-5

Socket(10mm),Ratchet

Fig. 1-6

3.Removethefour(4)boltssecuringtheradiowitha10mmsocket/ratchet(Fig.1-4).

4.Gentlypullouttheradioanddiscon-nectanyconnectors(Fig.1-5).

5.Supporttheradioonasupportbox(orwithotherappropriatemeans)topreventanydamagetotheconnectionsaswellaspreventingscratches.

NOTE:Becarefulnottoputtoomuchten-sionontheradioconnectionswhenpullingouttheradio.

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TOYOTA RAV4 2008- HANDSFREEBLULOGICProcedure

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2.Wrapthemicrophonewirewith33cmof1/4”wiresplitloomleavingamini-mumof8mmofwireexposed(Fig.1-7).

3.Securewireloomwithtape.

NOTE:Thiswillhelpeliminateanypos-sibilityofthefactoryplastictrimpuncturingthewire.

4.CleanthemicrophonelocationwithanapprovedVDCcleaner.

5.Nowpullbackonthetrimtodisen-gage,allowingenoughgapforthemicrophonewire(Fig.1-7).

4. InterfaceModuleInstallation

a. Connectthemainpowerharnesstothematchinginterfacemoduleconnections(Fig.1-9).

b. Alsoconnectthemicrophonewiretothemodule.

NOTE:TheRedconnectorisconnectedtothematchingRedconnectoronthemodule.

DONOTremoveprotectivefoamwrapfromthemodule.

6.Mounttherearofthemicrophoneverti-callytominimizetheamountofexposedwirevisibletothecustomer.3-10mmofexposedwireisacceptable(Fig.1-8).

7. RoutemicrophonewirethroughthesmallholemarkedbytheyellowarrowinFigure1-8.

8. Re-engagepanelandreinstallPhillipsscrew.

Fig. 1-8

Fig. 1-9

Fig. 1-7

Trim

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TOYOTA RAV4 2008- HANDSFREEBLULOGICProcedure

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Phillipsscrewdriver

c. Mounttheinterfacemodule.

1. Inserttwo(2)wiretiesthroughthemodule(Fig1-10).

2.Securethemoduletothecrossbar.

NOTE:BLULogicwiretiesinFigure1-10andtheremainderoftheseinstructionswillbeshowninyellow.

5. BLULogicSwitchInstallation-OptionIa. Theinstallercanchoosewhethertoinstall

theswitchineithertheknock-outpanelleftofthesteeringwheelorinthecenterconsole.Seeillustrationonpage3formoredetail.Forinstallationintothepaneltotheleftofthesteeringwheel,followOption#1(Step5)andskipOption#2(Step6).Forinstallationintothecenterconsolepanel,followOption#2(Step6)andskipOption#1(Step5).

NOTE:Eitherswitchoptionisacceptable.

b. Removethelowerkneepanel.

1. UseaPhillipsscrewdrivertoremovethelowerrightscrewonthelowerkneepanel(Fig.1-12).

NOTE:IfvehicleisequippedwithaToyotaIpodAccessoryModule,rotatethemoduleuptoallowclearancetosecuretheBLULogicmodule.(Fig.1-11).

ThisnotedoesnotapplyifvehicledoesnotcomewithToyotaIpodAccessoryModule.

3.SecuretheBLULogicwireharnesstotheexistingharnesswithawiretiemarkedbytheredarrow(Fig.1-11).

Fig. 1-10

Fig. 1-11

Fig. 1-12

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TOYOTA RAV4 2008- HANDSFREEBLULOGICProcedure

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Panelremovaltool

Phillipsscrewdriver 2.NowremovethePhillipsscrewonthelowerleftsideofthekneepanel(Fig.1-13).

3.Gentlypullpaneltodisengageclipsanddisconnectanyconnectors.

3.Reachthroughtheopeningrightundertheblankplug.

4.Releasethelocktabsonthemiddleknock-outandremove(Fig.1-15).

NOTE:Ifmiddleknock-outisoccupied,usenextavailableknock-out.

c. Removethelowerleftpanel.

1.Applyprotectivetapetotherightofthepanel.

2.Usingapaneltool,disengagetheclipsandremove(Fig.1-14).

Fig. 1-13

Fig. 1-14

Fig. 1-15

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TOYOTA RAV4 2008- HANDSFREEBLULOGICProcedure

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SideCutters

SideCutters

d. MounttheBLULogicswitchasshown(Fig.1-16).

NOTE:Makesurethesolidarrowispointedup.

Fig. 1-16

f. Continuetowardstheradiocavity,follow-ingthefactoryharnessandstayingbehindthemetalbrace(Fig.1-18).

NOTE:Metalbraceisverysharp,useprecau-tion.

1. Operatethetilt/telescopicsteeringcol-umntofulltravelsandverifywiresarenotpulledorpinched.

2. Removeanyslackandwiretieevery5-6inches.

3. Cutoffanyexcesswireties.

4. Connectcabletointerfacemodule.

5. Reinstallthelowerleftpanelandlowerkneepanel.

e. RoutetheBLULogicSwitchcable.

1.Runtheswitchcabledownthroughtheopeningofthelowerleftpanel(Fig.1-17).

Fig. 1-17

Fig. 1-18

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TOYOTA RAV4 2008- HANDSFREEBLULOGICProcedure

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PanelRemovalTool 6. BLULogicSwitchInstallation-OptionII

a. Removelowerswitchpanel.

1.Usingpanelremovaltool,disengagethelowerswitchpanel(Fig.1-19).

2.Disconnectallconnectorsandremove.

c. Routetheswitchcable.

1.RoutedowntowardstheleftoftheRadio/HVACopening(Fig.1-21).

2.Continuedowntowardstheopeningofthelowerswitchpanel.

3.Leaveashortpigtailthatwillconnecttotheswitch.

4.Securetheswitchwiretothesupportbarwithawiretie(Fig.1-21).

5.Cutoffexcesswireties.

NOTE:BLULogicwirehighlightedinblue.

b. RemoveHVACassembly.

1.Removetwo(2)PhillipsscrewscircledinFig.1-20.

2.DisengageHVACassemblywithhands.

3.SupporttheHVACassemblyonasupportbox(orwithotherappropri-atemeans)topreventanydamagetotheconnectionsaswellaspreventingscratches.

NOTE:DONOTdisconnectHVACconnec-tors.

Fig. 1-21

Fig. 1-19

Fig. 1-20

SideCutters

PhillipsScrewdriver

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TOYOTA RAV4 2008- HANDSFREEBLULOGICProcedure

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6.Securethepigtailtotheexistingwireloomremovedfromthelowerswitchpanel(Fig.1-22).

d. Mounttheswitch.1.Removefarrightknock-outandmountmodulewithsolidarrowpointingup(InsertImage).

NOTE:Iffarrightknock-outisoccupied,usenextavailableknock-out.2.ConnecttopigtailandreinstallthelowerswitchpanelandHVACassem-bly.

7. FinalizetheInstallationa. Bundleandsecuretheexcessmicro-

phoneandswitchcable(highlightedinblue)tothemainpowerharness(high-lightedinorange)(Fig.1-23).1.Cutoffexcesswireties.

b. Connectthemainpowerharnesstotheradio’smatchingconnectorsasneeded.

NOTE:AVC-LAN(12pin)connectormaynotbepresentonthevehicle’sharness.Wiretiethisconnectortotheharnessuncon-nected,butALWAYSconnecttheAVC-LAN(12pin)connectorintotheradio.IfAVC-LAN(12pin)connectorispresentonvehicleharness,connecttothejumperprovidedwithBLULogicunit.Ifanyotheraccessoriesareinstalledthatconnecttotheheadunit,BLULogicshouldbetheunitthatplugsintotheradiofirst.c. Reinstalltheradio.d. Reinstalltheradiotrimpanels.e. Positionnegativebatteryterminalatthe

originalfactoryposition(tightenthenutto36in-lbs(4.07N.m).

CAUTION:Donottouchthepositivetermi-nalwithanytoolduringinstallation.f. Puttheowner’smanualintheglovebox.

Fig. 1-22

Fig. 1-23

SideCutters

SideCutters

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TOYOTA RAV4 2008- HANDSFREEBLULOGICProcedure

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8. ApplyBLULogicdecaltoBLULogicswitch.(OnlykitsmanufacturedonorafterthedatecodeonthefrontpagewillincludetheBLULogicde-cal).

a. RemovetheprotectivebackingontheroundportionoftheBLULogicsticker(Fig.1-24).

b. ApplyittothecenteroftheswitchsothatthestickerhangstowardstherightasshowninFig.1-25.

NOTE:Photoshownmaynotmatchtheswitchinstallationlocationforthisvehicleandisforillustrativepurposes.

Fig. 1-24

Fig. 1-25

Page 13: TOYOTA RAV 4 2008- HANDS FREE BLU LOGIC Preparationtoyotaparts.sparkstoyota.com/install/PT923-00111Rav4-inst.pdf · TOYOTA RAV 4 2008- HANDS FREE BLU LOGIC Preparation Issue A: 07/02/10

TOYOTA RAV4 2008- HANDSFREEBLULOGICCHECKLIST–thesepointsMUSTbecheckedtoensureaqualityinstallation.

Page13of13IssueA:07/02/10

AccessoryFunctionChecks

Check: LookFor:

FactoryRadioTurnontheradioandverifythattheBLULogicModulewillmutetheaudio.Withtheradioon,pressthemiddlebuttonontheBLULogicswitchandverifythattheaudioismuted.

InterfaceKit

VerifytheproperconnectionoftheInterfacekitbypressingandholdingthemiddlebuttonontheswitchuntilyouhearone(1)beep.

NOTE:Pairingthemoduletoaphoneisnotrequired.Thisisthecustomers(ordeal-ers)responsibility.

AudioOutput TurntheradiotoanAMorFMstationandthenturnthebalancetotheLandconfirmtheaudioiscomingfromtheleftfrontspeaker.Repeatfortherightfrontspeaker.

VehicleFunctionCheck

VehicleFunction VehicleFunctionDetail

AudioAM/FM VerifytheproperoperationofaudioAM/FM.

HazardSwitch Verifytheproperoperationofthehazardswitch.

HVAC Verifytheproperoperationoftheairconditioningsystem.

NAVSystem(ifequipped) ConfirmnavigationoperationbyAVNdiagnostics.

Left&RightSeatHeaterSwitch(ifequipped) VerifytheproperoperationoftheL&Rheaterswitch.

SRSWarningLight ConfirmSRSwarninglightilluminatesforapproximately6secondswiththeignitionON,andthengoesout.

TirePressureMonitoringSystem(TPMS) Prior to TPMS activation and Pre- delivery Service (PDS) of the Vehicle the TPMS light will blink when IG is turned on.

After TPMS activation and PDS of the Vehicle the TPMS light will illuminate for a few seconds and go off when IG is turned on.

KitServiceInformation

Item: Location:

1 3-Ampin-lineFuse

Thefuseislocatedbehindtheradioassembly.Toreplace,followStep1through5toaccessthefuselocation.

NOTE:Ifthefuseisblown,theHandsFreeBLULogicwillnotturnon.

Makesureradioandinteriorlights(ifapplicable)areturnedoff.Installfuse(shortpin)forthefollowingfunctionchecks.

Turnoffallcomponentsincludingradioandinteriorlights.Removefuse(shortpin)afterfunctionchecksarecomplete.Checkwithyourdealer/porttofindoutifthisstepisrequired.