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TULSA, OKLAHOMA DISTRIBUTION CENTER
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FACILITY STATUS MEETINGNOVEMBER 11, 2009
SERGE PEPIN, SVP TECHNICAL DIRECTION/MSL – PPD
ROGER CARROLL, VP CORPORATE ENGINEERING
MIKE SCHEWENE, VP SUPPLY CHAIN NA PPD
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Welcome to the Tulsa Oklahoma SalonCentric Distribution Center, we are glad to have you as guests today and hope we can make your visit
informative!
Please let us know if we can assist you in any way possible during your visit!!
SalonCentric Mgmt!
• Requirements while visiting the Oklahoma SC Distribution Center– You must sign in and out at reception desk– You must be accompanied by site personnel at all times– Safety shoes are required while out in warehouse– High visibility vests are required while out in warehouse– Be aware of site evacuation and egress maps located throughout facility– Evacuation area located at Southwest corner of facility parking lot– Smoking in designated areas only.– Dial 911 in case of emergency– First responders are in high visibility YELLOW vests
Safety Orientation
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9:00 - 9:15 Meet and Greet Jim McCrary
9:15 - 9:30 Facility Summary and Structure Jim McCrary
9:30 - 10:00 Market Overview/Customer Service Gregg Wilkinson
10:00 - 10:45 Order Process/Profile/Inventory/Headcount Gregg Wilkinson
10:45 - 12:00 Site Tour Jim McCrary
12:00 - 12:30 Lunch (Open Discussion)
12:30 – 1:15 SH&E Overview Heather Peters
1:15 - 2:00 Cost Review/ Capitol Investments Gregg Wilkinson
2:00- 3:00 Site Challenges and Opportunities Jim McCrary, Russ
3:00 - 4:00 Questions and Wrap Up!
Agenda
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Facility Summary
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165,000 Total SQF 12,000 SQF Office153,000 SQF Warehouse
ManCom and Distribution Organization Structure
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Jim McCraryOperations Director
James CarterFacility Coordinator
Denise JonesPicking
Renee StopplePicking
Charles IngrahamShipping
Heather PetersSH&E Coordinator
Ray Trimble Production Coordinator
Steve Jones Replenishment
Angie Fuller Receiving
6 Full Time2 Temp
16 Full Time 3 Temp
6 Full Time5 Temp
11 Full Time6 Temp
11 Full Time6 Temp
2 Full Time1 Temp
Maint/Janitorial
3 Full Time Inventory
Control
Sales, Human Resource and Administrative Management Structure
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Rex Blair (VP of Sales- Sub Distribution)
Kristen Eckert (Accounting Controller)
Susan Massie (Sales Manager)
Erin Vierthaler (HR Manager)
Cynthia Bartos (Education Manager)
Lora Hakel (Customer Service
Manager)
Market Overview
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Customers Serviced RDA and State Sub-Distributors
• 114 Independent Owners – Typically husband and wife team or other family group
• 249 store locations• 526 sales consultants
• Small geographic territories• Contractual relationship based upon sub-distribution agreement
(non-exclusive), not franchisee agreement• Order and shipped weekly on defined schedule• Selling price is salon less 1/3rd or 30% off salon for store only
lines with a 4% 30 prompt pay discount
SalonCentric Stores• Currently 16 store locations replenished weekly
Market Overview
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Market Overview
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Market Overview
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Actual SalesAnnualized Actual
SalesAnnualized Salon
Equivalent
St Louis MO 7,119,275 9,492,366 14,238,550
Greater KC KS 2,873,417 3,831,223 5,746,834
Joplin MO 2,534,689 3,379,585 5,069,377
Denver NW CO 2,510,997 3,347,996 5,021,995
Lexington KY 2,460,571 3,280,761 4,921,142
Tulsa OK 2,161,689 2,882,252 4,323,378
Beaches MT 2,125,336 2,833,781 4,250,672
Louisville KY 1,977,022 2,636,029 3,954,043
Granite City IL 1,964,244 2,618,992 3,928,488
Austin TX 1,936,234 2,581,645 3,872,468
Total Top 10 27,663,473 36,884,631 55,326,946 24.7%
Total Sub-Distribution 112,041,598 149,388,797 224,083,196
Organization
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Customer Service Territories
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Order Process
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• 217 order locations • Orders are processed weekly based upon an assigned
order/shipping day• Customers transmit an electronic order on their assigned order
day • The orders are processed through an import routine and any
exceptions are resolved• CS reps follow up on any orders that are missing • Backorders are maintained for anything that can not be shipped.
Current orders and backorders are batched to produce one picking pass for the order.
• Orders have an assigned shipping method – orders are not rate shopped on a weekly basis. We influence the customer, but since they pay freight, they determine the carrier
Order Profile
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$ Lines Units Units/Line
Largest
123,786
1,858
25,061
13.49
Average
12,558
348
2,502
7.18
Mean
9,553
316
1,930
6.11
Average Weekly order dimensions• 214 orders• 618,000 units• 95,000 lines• 24,000 cases and 7,200 totes• 800 Pallets• 522,000 lbs
Picking Profile
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Total Units Loose Picks Group Picks Case PicksTotal
Reaches
Monthly Avg
2,593,848
1,243,036 96,629
88,488
1,428,153
Annual
31,126,174
14,916,434
1,159,544
1,061,852 17,137,831
48% 19% 33%
* Case inner packs that get picked to a tote/box. Example: 6 pack of Shades EQ color vs a 36 unit case of Shades EQ
Product Overview
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Total Sku’s 11,294
PPD InventoryMatrix 560Logics 172L'Oreal 576Redken 685Pureology 138Mizani 90
Total PPD 2,221
Other Hair CareFarouk 842Tigi 722Joico 409Framesi 335Nioxin 236Sexy Hair 224ISO 192Pravana 179Rusk 167Alterna 130Crew 107Kenra 101Bosley 12
Other Hair Care 3,656
NailsOPI 1,157Creative 480Backscratchers 128Sparitual 179
Nails 1,944
Misc 3,474
Inventory Performance
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Service LevelsInventory E&O Inventory Cogs - Last 12 Turns DOS % E&O Lines $
Redken 4,209,933 332,483 35,707,425 8.5 42 8% 98.4% 98.4%
Pureology 826,268 38,919 6,936,463 8.4 43 5% 90.5% 93.3%
Matrix 1,676,904 550,282 16,659,298 9.9 36 33% 94.9% 91.5%
Logics 201,403 113,525 1,247,872 6.2 58 56% 97.1% 95.9%
LP 476,187 76,507 5,533,788 11.6 31 16% 91.1% 89.8%
Mizani 70,766 14,595 433,920 6.1 59 21% 99.1% 98.7%
7,461,461 1,126,311 66,518,766 8.9 40 15% 96.1% 95.3%
Other 7,274,272 1,367,441 50,401,471 6.9 52 19% 92.3% 91.0%
14,735,733 2,493,752 116,920,237 7.9 45 17% 94.0% 93.2%
Headcount
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Corp Ok IL CO AL Fl NC Total
Warehouse Employees 2 63 19 7 37 68 47 243
Customer Service 7 9 2 6 18 8 50
Credit & Collection 2 3 2 9 6 22
Information & Control 8 1 1 3 6 3 22
IT 6 2 3 11
Purchasing 11 4 15
Diversion
Sub-Total 27 75 32 9 48 101 71 363
Temp
Warehouse 23 43 0 9 76
Other 5 4 9
Planned Temp Conversions 5 13
Site Tour
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Safety shoes and high visibility vests must be worn while on the tour.
Slip-on safety shoes and vests are provided if needed at the warehouse entrance!
Welcome! You matter to me!
Incident Summary
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Frequency Rate Summary
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• YTD– Total Energy Consumption- (121,360 kWh)– Atmospheric Discharge CO2- (912 Kg)– Transportable Waste- (39.6 Cubic Tons) – Landfill- (4.7 Cubic Tons)– Water Consumption- ( )– Recycling- (36.3 Cubic Tons)
• Plastic, Pallets, Paper and Cardboard
All solid waste has been going to Covanta Waste to energy facility since August 2009.
Waste to energy since August of 2009 is 3.3 cubic tons, waste is turned into steam which provides electricity.
2009 is a benchmark year for Tulsa facility; the goal for 2010 will be to reduce Energy, Discharge, Waste and Landfill by 5% while increasing Recycling by 5%
Waste minimization/reduction plans are initiated for the site with the goal of decreasing waste and energy by 5% and increasing recycling by 5%
Environmental Summary
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• 476 days without a lost time incident !
• SH&E Goals will be met by the end of 09; Sites emergency response plan developed ORS 001 A: 85% compliance achieved
Main focus 2009: PIT separation Pallet and racking safety auditing program High visibility clothing program Improved PIT driver training program Initiated PIT driver medical clearance program
General SHAP conducted (50% of employee involved) 37 SOP created and training conducted Salon Centric safety web site: www.saloncentricsafety.com Ergonomics program implemented SH&E training hours in 2009 have doubled from Jan to Sept, (avg- 196.5 hrs per month)
Main focus 2009: Weekly trainings conducted by management and supervisors New hire employee safety orientation program
Visual Communication Campaign launched SH&E fundamentals training followed by 3 managers
Safety Overview - 2009
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• Zero lost time accidents while reducing incidents! Actions to achieve goal:
Detailed SHAP SH&E Basic Roadmap for Distribution ORS 002 :Safety suggestion/hazard reporting award program MESUR behavioral based safety in conjunction
implementation Reduce waste and energy by 5% Increase recycling by 5% SH&E Fundamentals training (for supervisors) Compliance audit 2010
Safety Overview - Goals 2010
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Cost Review
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Physical Distribution Tulsa Tul-CPU Labor 1,948,645 0.084 Total Facilities 566,205 0.024 Subtotal DC 3,356,060 0.144 Total Distribution 3,638,485 0.156
Freight to Salons 46,045 0.002
Total Distribution + Freight 3,684,530 0.158
Total I&C 50,566 0.002
Customer Service Tulsa Labor 218,481 0.009 Total Facilities 14,182 0.001 Total Customer Service 265,937 0.011
Credit Tulsa Labor 50,671 0.002 Total Facilities - - Total Credit 50,671 0.002
Bad Debt 162,545 0.007
Total Logistics Cost 4,214,249 0.181
Units 23,276,883
CPU $ 0.181
Note Reference Handout – 9/30/09 Logistics Cost by Facility prepared by J. Witherite
• Trailer Restraint Systems (ERM)• Replacement of LPG Trucks (ORS-001A)• Alarm System Upgrades (ERM/NFPA 72)• Pedestrian Barrier Project (ORS-001A)
2009 Capital Improvements
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Estimated Installation- Mid Dec 09
• Reducing the Frequency Rates! • No flammable or level 2 and 3 aerosol containment per RIO 17C (ERM/Zurich)• Inadequate sprinkler system; system needs to be upgraded to ESFR per NFPA 72
(Zurich)• Racking systems need to be inspected by an engineer for structural integrity and
floor ratings. 29 CFR 1910.22 (d)(1) (ERM)• Pallet supports and netting need to be added to selective pallet racking to meet RIO-
16 and LOG-96, RIS-32 (ERM)• Mechanical equipment and racking is aging• Exposed loading and unloading dock• Improving order/reception efficiency from Streetsboro• 2015 Reduction Environmental Goal
Site Challenges and Improvement Opportunities
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Thank you for visiting the Tulsa, OK Salon Centric Beauty Alliance Distribution Facility!!
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