Vertical FFS packaging machines and dosing systems

COMPANY PROFILEFor more then 60 years Gandus Saldatrici has been a point of reference for all those people asking for certified quality, professional attitude, reliability and technological innovation in packaging field. Our steady development is proven by the successful and continous widening of our product range, which includes today more than 30 different models available in more than 100 versions.

In 2007 times were ready for a further evolution.

With the aim to constantly support our customers in their growth, which often leads to the need to work with very powerful machines, we have created a special Division dedicated to automatic packaging.

Our wide range of vertical FFS packaging machines and dosing systems are designed and built with the highest quality standards, certified and with maximum design flexibility.

Constructive solutions with prevalence of mechanical precision, without any pre-formed aluminum, the highest attention to ergonomics and design, selection and choice of reliable and quality partners.

Over 450 customized projects have led us now to the third generation of machines, able to ensure the ideal solution to each single automatic packaging requirement.

Quality is our vocation.

Index

Vertical FFS packaging machines MIcrO 400/600 4

MIcrO Ic 400/600 5

FrOG 6

GA 25 7

Weighing and dosing systems Introduction 8

Volumetric weighing systems

DVcS Br 9

Linear weighing dosing systems

DPCV2 - DPCVS 2 - DPCVS 4 10

DPcVS 2T 11

Belt weighing systems

DPS 1N - 2N 12

Multi head weighing systems

GTB 13

Accessories 14

Micro 400/600Small dimensions, high performance.

Vertical FFSpackaging machines

• FullymanageddbyPLCSiemensS71500.• Speedcontrolbytouchscreen.• Userfriendlyandeasyformatchange.• Programmingwithrecipesforparametersstorage.• Threephasemotor+inverterwithself-centeringbelts.• Encodertosetbaglenght.• Machinecanbeinterfacedwithfeedinganddosingautomatic systems.• Built-inscalessupporttoreducedimensions.• Versionsuponrequest:inpaintedsteelorstainlesssteel.

TechNIcAl FeATureS

MIcrO 400/600

Maxreelwidth 440mm/640mmMaxpacklength 390mm/490mmKindofbag

BUSTAA CUSCINO

CONFEZIONEA SPIGOLI VIVI

CONFEZIONEA SPIGOLI RAGGIATI

powered by

pillow bagsharp corners

bagroUnD corners

bag

FLOURS

APPlIcATIONS

BISCUITS COFFEE ROASTERS

BAKERY

SNACK PASTA

PET FOODTECHNICAL PRODUCTSCONFECTIONERY

RICE

CANDIESCHOCOLATE

4

Vertical FFSpackaging machines

The inclined design prevents product breakages and damagesduringthefall• FullymanageddbyPLCSiemensS71500.• Speedcontrolbytouchscreen.• Userfriendlyandeasyformatchange.• Programmingwithrecipesforparametersstorage.• Threephasemotor+inverterwithself-centeringbelts.• Encodertosetbaglenght.• Machinecanbeinterfacedwithfeedinganddosingautomatic systems.• Versionsuponrequest:inpaintedsteelorstainlesssteel.

TechNIcAl FeATureS

MIcrO Ic 400/600

Maxreelwidth 440mm/640mmMaxpacklength 390mm/490mmKindofbag

CI

CI

powered by

BUSTAA CUSCINOpillow bag

ONFEZIONEA SPIGOLI VIV

sharp corners bag

ONFEZIONEA SPIGOLI RAGGIATroUnD corners

bag

APPlIcATIONS

BISCUITS BAKERYSNACK PASTA

PET FOODTECHNICAL PRODUCTSCONFECTIONERYCANDIESCHOCOLATE

5

Micro IC 400/600Inclined packaging machines Micro Ic Serie, perfect for packaging of fragile products such as biscuits, pastry, bakery and special pasta.

FrogCantilevered construction and flexible inclination up to 45°.

Vertical FFSpackaging machines

cantilevered machine: all the functioning groups of the packagingmachineareplacedonacantileveredframe,soastoeaseboththemaintenanceandthecleaningofthemachine.Thisnewconceptdesignavoidsanyriskofdustandpartsofproductthatcouldremaininsidethestructure.Adjustable inclination up to 45°: different for weight, dimensions,fragilityproductsrequireadifferentmachineinclination.FROGallowsto pack different products with one only machine. An extremelyeasyandsoftoperationgivesyou thepossibilityofmanydifferentinclinationsupto45°accordingtosingleproductrequirement.• FullmanagedbyPLCSiemensS71500.• Speedcontrolbytouchscreen.• Interfaceswithweighingandcountingsystems.• high Speed versionwithbrushlessmotors.• Versionsuponrequest:inpaintedsteelorstainlesssteel.

TechNIcAl FeATureS

FrOG

Maxreelwidth 640mmMaxpacklength 500mm/700mm(withdoublestepopt.)

Kindofbag

powered by

BUSTAA CUSCINOpillow bag

ONFEZIONEA SPIGOLI VIV

sharp corners bag

ONFEZIONEA SPIGOLI RAGGIATroUnD corners

bagONFEZIONE

A 4 SALDATUREfoUr seals - stabilo bag

FLOURS

APPlIcATIONS

BISCUITS COFFEE ROASTERS

BAKERY

SNACK PASTA

PET FOODTECHNICAL PRODUCTSCONFECTIONERY

RICE

CANDIESCHOCOLATE

6

GA 25Vertical form-fill-seal machine to create heavy duty bags.

Vertical FFSpackaging machines

• Strongsteelframe.• Easytouseandhiglyreliable.• Lowmaintenancecosts.• FullymanagedbyPLCSiemensS71500 withTouchscreencolourcontrolpanel.• Speedcontrolbytouchscreen.• Interfaceswithanyautomaticdosingsystem.• Quickandsimplereciperecordandcallofthesingle recipefrommemory.• Built-inscalessupporttoreducedimensions.• Versionsuponrequest:inpaintedsteelorstainlesssteel.

TechNIcAl FeATureS

GA 25

Maxreelwidth 1250mmMaxpacklength 750mmKindofbag

AGRICOLTURAL PRODUCTSCHEMICAL PELLET

APPlIcATIONS

PASTA TECHNICAL PRODUCTS

powered by

BUSTAA CUSCINOpillow bag

7

THE MOST SUITABLE DOSING MACHINEIS THE BEST WAY TO UPGRADE YOUR PACKAGING PERFORMANCESDuring every packaging process, semi-automatic or automatic, the final capacity is mainly related to the dosing machine. The most suitable solution of dosing unit allows your packaging machine to increase its capacity with the perfect accuracy.

LINEAR WEIGHERS by means of vibrations or belt conveyors

Linear weighers are used for small and medium output applications.Capableofhandlingmultipletypesofproduct,thelinearweigherensuresproductintegrityremainsintact,frompoultrytoconfectionery.Thelinearweighersareveryflexible,capableofweighingawiderangeofdryproducts,fromgranularpowderstosmallpiecesofirregularshapesandsizes.Usedfortheaccurateweighingofdryproductsthelinearweigherscanbeusedasamachineformanualfillingofbagsorwithanyofourrangeofautomaticpackagingmachinery.Highweighingprecision thanks to theadvancedhardwarecompletewithourexclusiveoperatingsoftware.

AUGER FILLER Powder fillingmachines come in a wide variety of shapes, sizes, fillingprinciplesanddegreesof technicalsophistication.Ourvolumetricdosingsystemareusedforawiderangeofpowderproducts.Usingan augerfiller thevolumeofproduct tobepacked is determinedby means of an endless screw system, which rotates to provide apresetquantity.Thefinalquantityofproductisdeterminedbythepitchanddimensionofthescrew.Typical productswhich couldbedosedby a volumetricfiller are: sugar,powderedicecream,cocoa,coffee,flours,chemicalsetc.Applications: bag sealers, VFFS type Vertical Packaging Machines,Doy-Packmachines.

MULTI-HEAD WEIGHERS Gandusoffersarangeofmulti-headweighersableof taking theutmostcareofanytypeofproduct,withhandlingdeterminedbycharacteristicssuchasappearance,consistency,andthepackagingprocess.Accordingtotheneedsofourcustomersacrossawidevarietyofindustries,we provide both automatic multi-head weighers and semi-automaticmulti-headweighersforfoodandnon-foodapplications.Automaticmultiheadweighersarecapableofweighing,mixingandcountingwithgreateraccuracyathighspeeds,whichmakesthemanidealchoiceforlargeproductionlinesandcomplicatedapplicationmixtures.Amulti-headweigherscanbecombinedwithotherpackagingmachineryto produce different pack styles to suit customer requirements and thecharacteristicsoftheproductitself.

8

DVCS BRVertical Auger Filler.

Weighing and dosing systemsVolumetric weighing systems

TechNIcAl FeATureS

DVcS Br

Maxweight 20-5000gr. (accordingtoaugerdiameterandkindofproduct)

Accuracy +/-1-1,5%Output Upto3000dos/h (accordingtokindofproductandweight)

Consumption 4000WIPgrade IP54

Verticalaugerfillerwithelectronicfunctioning,idealfordosingofpowderproducts.Brushlessmotoraugerrotationtoguaranteehigh performances and electronic resolution Digital weightcontrolwithrecipesrecord.Versions:semiautomaticandautomatic.

The system includes:• Strongsteelframeinaluminiumanticorodal.• Electronicshakerinthehopperwithsingleordoubletowels withseparatedmotor.• Electroniccommand.• Touchscreentosetallparametersandmenu.• Loading hopper in stainless steel AISI 304 with inspection window.• AugerinstainlesssteelAISI304.• Easyaugerassemblyereplacementincaseofchutechange.• Capacitylevelsensormountedonthehoppertokeepasteady productlevelduringthefunctioning.

FLOURS

powered by

APPlIcATIONS

THE MOST SUITABLE DOSING MACHINEIS THE BEST WAY TO UPGRADE YOUR PACKAGING PERFORMANCESDuring every packaging process, semi-automatic or automatic, the final capacity is mainly related to the dosing machine. The most suitable solution of dosing unit allows your packaging machine to increase its capacity with the perfect accuracy.

9

powered by

DPCV 2Linear semi automatic and automatic electronic weighing dosing system, independent or to combine with heat sealers and VFFS packaging machines, designed to dose and pack fine and rough granular products and fill preformed bags and containers.

Weighing and dosing systemsLinear weighing dosing systems

CANDIESSPICES

APPlIcATIONS

BISCUITS COFFEE ROASTERS BAKERYSNACK PASTA

PET FOODTECHNICAL PRODUCTSFLOURS RICE

CHOCOLATE

DPcV 2Linear semi automatic weighing dosing systems

• Analogicweighingmanagementwith vibrations independent control• 2vibratingchannels(1rough,1fine).• 1weighinghead.• AllpartsincontactwiththeproductareinstainlesssteelAISI304.• Available mounted on floor support complete with adjustable in heightanddepthworkingplane.• Available with different loading hopper, weighing trays, unloading hopperconfigurations.• available,ondemand,indimpleorPTFEcoatedplate.

DPcVS 2 - DPcVS 4 Linear semi automatic weighing dosing systems

• WeightmanagingthroughSiemenselectronicswithsynchronizationof weighing control and vibration frequency. Software automatically managesthevibrationfrequencyaccordingtothedesiredweightinorder obtaintheutmostdosingaccuracy.• 2vibratingchannels (1 rough, 1fine)or4vibratingchannels (2 rough and2fineinline).• 1weighinghead.• AllpartsincontactwiththeproductareinstainlesssteelAISI304.• Availablealsoinspecialcountingversion,speciallydesignedforbakery products(eg.bread,biscuits,croissants).• Available,ondemand,indimpleorPTFEcoatedplate.

10

DPCVS 2TLinear automatic weighing dosing system to combine with VFFS packging machines.

Weighing and dosing systemsLinear weighing dosing systems

Linearautomaticweighingdosingsystemwith2weighingheads,independentortobecombinedwithVFFSpackagingmachines,designedforautomaticpackagingoffineandroughgranularproductsandfillingofpreformedbagsandcontainers.

•Weightmanaging throughSiemenselectronicswithsynchronizationofweighingcontrolandvibration frequency.Software automaticallymanagesthevibrationfrequencyaccordingtothedesiredweightinorderobtaintheutmostdosingaccuracy.• 2vibratingchannels(1rough,1fine).• 2weighingheads,eachofthemwith1vibratingchannelforroughandfinesequence.• Availablealsoinspecialcountingversion,speciallydesignedforbakeryproducts(eg.bread,biscuits,croissants).• AllpartsincontactwiththeproductareinstainlesssteelAISI304.• Available,ondemand,indimpleorPTFEcoatedplate.

CANDIESSPICES

APPlIcATIONS

BISCUITS COFFEE ROASTERS BAKERYSNACK PASTA

PET FOODTECHNICAL PRODUCTSFLOURS RICE

powered by

CHOCOLATE

11

Weighing and dosing systemsBelt weighing systems

TechNIcAl FeATureS

DPS 1N - 2N

Maxweight accordingtoproductspecificweight andweighingtrayAccuracy accordingtoproductdimensionsCompressedair 6barPower 400V3Ph+NConsumption 400W-800WIPgrade IP54

Beltelectronicweighingsystemsforfillingpreformedbagsorcontainers in general,with large volumes products or specialproducts that cannot be managed with linear dosers withvibratingchannels.WeightismanagedthroughSiemenselectronic,withsynchronizationweightcontrolandbelt/beltsinfeedspeed.Beltsarecontrolledbyinverterandtheirinfeedspeedismanagedbythesoftware.Versions-accordingtoproductandrequiredoutput,DPSserieisavailableindifferentconfigurations:• 1infeedbelt.• 2infeedbelts(1rough,1fine).• 1weighinghead.• 2weighingheads.Automaticversionsaresuppliedcompletewithfloorindependentsupport.

APPlIcATIONS

COFFEE ROASTERS BAKERY

powered by

AGRICOLTURAL PRODUCTSCHEMICAL PELLETTECHNICAL PRODUCTSCHOCOLATE

DPS 1N - 2NBelt electronic weighing systems for large volumes and special products. Automatic and semi automatic versions.

12

GTBModular system multihead weigher with weighing heads with independent mother boards.

Designed with modular system, each weighing head has its independent other board responsible for processing, weighing and driving. This system enables the machine to go on working even in case one weighing head stops for some reason.

Weighing and dosing systemsMulti head weighing systems

TechNIcAl FeATureS

GTB

Weighingheads 10-14-18Bucketcapacity 1,3lt,2,5lt,5ltSurfaceexecution Plainsurface/dimplesurfaceMaterial 304stainlesssteelControlpanel 10”colourtouchscreenLoadcell(option) HBMloadcellFunctioning DrivingStepmotorWeighingrangeeachbucket 5-1200g

• A wide range of models and configurations, ideal for automatic weighing of all bulk products, food and non food, even fragile and frozen,thankstocustomizedoptionsavailable.• Central loadcell - thetraditionalphotocell isreplacedby loadcell to ensureabetterandmoreprecisecontroloffeedingsequencefrom thebucketelevator.• HighprecisionHBMloadcellasoption,setineachdrive/weighunitto ensurethemaximumlevelofcontrolandprecisionandguaranteethe beststableweighresult.• The drive/weigh unit is designed as the independent module. It is designedwithoutcablesbutwithheavydutyquickconnectorforthe mostconvenientreplacement.• Programselection-WithGTBeachprogramrecipecanbestoredwith names.Onesetofprogramcanbecopiedtothedesiredaddress.• 10”colortouchscreenControlpanel,wellfunctionalanduserfriendly.

APPlIcATIONS

BISCUITS

BAKERY

SNACK PASTA

TECHNICAL PRODUCTS

CONFECTIONERY

CANDIESRICE

13

Accessories

Loading funnel TRV

Loading conveyors

Exit conveyors

Revolving tables

Digital printers

Pneumatic loaders

14

Our policy is of steady improvement.We reserve the right to change the technical specifications of the machines in this catalogue without previous notice.

Loading funnel TRV

Loading conveyors

Exit conveyors

Revolving tables

Digital printers

Pneumatic loaders

Gandus Saldatrici S.r.l. socio unico Via Milano, 5 - 20010 Cornaredo (Milano) - ItalyTel. +39 02 93.19.41 - Fax + 39 02 93.56.88.03info@gandus.it - www.gandus.it 05/2018