57
-~~~~ý 5 - - f-- t-eL -___ _ --- -- __ m t7' ~ - - K22x 17 ........... x ~ .. 14W In'. Wa~ A RRX.I W I~~r~ taj3r III -4~t

W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

  • Upload
    others

  • View
    0

  • Download
    0

Embed Size (px)

Citation preview

Page 1: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

-~~~~ý 5 - - f-- t-eL

-___ _ --- -- __ m t7' ~ - - K22x 17

........... x ~ ..

14W In'.

Wa~ A RRX.I W

I~~r~ taj3r III -4~t

Page 2: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

UNCLASSIFIEDSECURITY CLASIMFICATION OF T1IS PAGC ifemn Date Inter___

REPORT DOCUMENTATION PAGE READ INSTRUCTIONS. B13E. ORE COMPL, TINfv FORM

T. REPORT NUMSlER a. GoVT ACCESSION NO. S. RECIPIENT*S CATALOG NUMGER

MTL TR 87-614. TITLE (and Subile) S. TYPE OF REPORT & PERIOD COVERED

STUDiES ON THE TESTING AJD ANALYSIS OF Final Report

T156 TANK-TRACK SHOES Apr 85 to Sep 874. PERFORMING ORG. REPORT NUMGXR

7. AUTHOR(a) S CONTRACT OR GRANT NUMNt(Ia)

Alfred Goldberg, Diane J. Chinn, andRobert L. Brady

9. PERFORMING ORGAN'ZATION NAME AND ADDRESS to. PROGRAM'ELEMENT, PROJECT, TASK

Lawrence Livermore National Laboratory aEA 4 WORK UNIT NUM@9IS

Livermore, California 94550 AW-6-WCG02

II. CONTROLLING OFFICE NAME AND ADDRESS 12. REPORT DATE

U.S. Department of Energy December 1987

Washington, D.C. 20545 .NUMER OF PAGES

14 MONITORING AGENCY NAME & ADDRESS(II dilIerent Itom Conrolind onfro) IS. SECURITY CLASS. (of tOhi report)

U.S. Army Materials Technology LaboratoryWatertown, Massachusetts 02172-0001 Unclassified

e. ECkA$SI PIC ATION/OOWN•GRAOINUa. NIMILI[

16. OwSTRI@UTION STATEMENT (of this Report)

Approved for public release; distribution unlimited.

17. DISTRIUIUTION STATEMENT (of the abstract entered In Block D 0. ii Alffert• lim Rtpwe)

10. SUPPLEMENTARY NOTES

it. KEY WORDS (Continue on reverse aide if neceseary and Identtfy by Week nutber)

ICombat vehicles, Field siumlationj Laboratory testing.Tanks (C.wdo) Field tests)14l- 1ank Takses"

Elastomers) Simulated tests)

20. AllCTRACT (Contienue an reverse side It necoesary and It-rify by block number)

(SEE REVERSE SIDE)

DO J 1473 EDITION OF I NOV 65 IS OBSOLETE UNCLASSIFIEDSECUNITY CLASSIFICATION OF THIS PAGE (%on DVlet Entered)

Page 3: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

UNCLASS I F I .$11CU'tITY CLASSIFtCATION OF TqgS PAGS n1jmh Does Ete.o E)

Block No. 20

ABSTRACT

l'• Conceptual designs of two laboratory test systems, one for testing full-size tank-track shoes, a second for testing coupons are described. Both systemsare capable of simulating the various loading scenarios experienced during tankmaneuvers. Details of tests performed with the MI tank at Yuma Proving Groundto evaluate the T156 pads are presented. A frame-by-frame analysis of moviestaken of these tests was made and the results are discussed. A laboratory testsystem was built at LLNL to duplicate the testing performed by The AerospaceCorporation on the T142 shoes. A description of this LLNL test syst m togetherwith some preliminary results obtained on testing T156 shoes are presented.Some apparent differences in the response of the T156 and T142 shoes are shownto exist. Recommendations for future studies are made.

)

UNCLASSIFIEDSUCUnITY CLASSIFICATION Of TWOS PAGI[ (i"O.N 0l# Lner. )

Page 4: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

STUDIES ON THE TESTHQ AND ANALYSIS OF T156 TAK-TRACK SHOES*

Alfred GoldbergDiane 3. Chinn

Robert L. Brady

Lawrence Livermore National LaboratoryLivermore, California 94550

December 1987

ABSTRACT

Conceptual designs of two laboratory test systens, one for testing full-nize tank-

track hoehm a second for testing couporn we described. Both systems we capable of

simulating the various loading scenorios experienced during tank maneuvers. Details of

taest performed with the M1 tank at Yuma Proving Ground to evaluate the T156 pads are

preented. A frame-by-frame analyals of movies taken of these tests was made and the

results we discused. A laboratory test system wee built at LLNL to duplicate the

tesUng performed by The Aerospace Corporation on the T142 shaoe. A description of

this LLNL test.system together with some preliminery results obtained on testing T156

shoes we preswted. Some apperent difforence in the sopme of the T156 and T142

show we shown to exist. Recmmenda1tions for future studies we made.Looesslon ForDTIS GRA&IDTIC TABUnAunounced 0Justification

Distribution/

Availability CodesAvail and/or

Dlot Special

*Work performed for the U.S. Army Materials Technology Center, Watertown, MA, underthe ampbces of the U.S. Depwtment of Energy by the Lawrence Livermore NationalLaboratory under Contract No. W-74C•.ENG-48.

Page 5: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

TABLE OF CEOTENT•S

Page

Abstract ...................................... ............ ............... I

Table of Contents ...................................................... ii

List of Figures ......................................................... HIi

Introduction ............... IProposed Laboratory Test Systems Simulating Service Conditions .............. 1

Field-Simulation Test System for Testing Full-Size Pds ...................... 2

Field-Simulation Test System for Testing Coupons ........................... 3

Yuma Proving Ground Tests .............................................. 4

Anelysis of Cinema Films on T142 nd T156 Shos and Pads ................... 6

Laboratory Test System Developed at LLNL Based on The System_Uied at The Aerospace Corporation (TAC) ............................... 9

Some Preliminary Test Reeults ........................... . ............. 1

Reme ..tions for Future Studies ..................................... 13

Refe a .15

Page 6: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

LST OF FXN3URS

Fig. 1. Schematic concept for a laboratory test system for testing full-size pads,simulating loading and obstcle cooditions experienced during tank maneuvers.

Fig. 2. llustrating the difference in loading symmetry bet'een a double and singleconfiguration for the T156 shoes.

Fig. 3. Camera and ramp setup for testinr the T156 shoes. Setup in preparation forresponse to traversing Lexan-window surface.

Fig. 4. Ml tank passing over (a) arnle and (b) bolt obotacles causing the soveredistortion of the grid markings on the pad. View (c) esows the hole formed inthe pad by the bolt.

Fig. 5. View (a) shows placing the template on the pad in preparation for spraying.View (b) shows the resulLing grid marks.

Fig. 6. Views showing measrements of pee tamperatures. In View (a) the thermo-couple injector unit contains two duplicate systems in case of malfunction ofone. Note hose for preesurized gas supply. Surface temperature is shownbeing taken in View (b).

Fig. 7. Setup for photogrwaring tests on asphalt pavement. Note guidelines for tank.View (a) shows focusirg on tank shorn; (b) shows movies being taken of movingtank.

Fig. S. Views ilkustrating es-deposited rubber debris and rubber fragments (a) onsphalt road pavemnt and (b) off the road.

Fig. 9. Schematic illustration and definition of bounce, pitch, and longitudinaldisplacement.

Fig. 10. Longitudinal, bounce, and pitch displacements of T142 track shoes; analysis isfrom side views. Ooe screen unit corresponds to 12.7 inches or 1.28°. Takenfrom Ref. 3.

Fig. 11. Ramp test 1As estimated speed of 1.5 ml/h over romp with Lexan windowurface. Pad temperatures prior to test: 250 C surface, 370 C interior.

(Camera speed: 200 frames/sec.)

Fig. 12. Ramp test 1: estimated spend of 3.3. mi/h over ramp with Lexan windowsurface. '1bd temperatures prior to test: 27dC surface, 40WC interior.(Camere speed: 200 frames/sec.)

Fig. 13. Ramp test 4B: estimated speed of 1.3 mi/h over ramp with bar obstacle. Padtemperature prior to test: 29 0 C surface, 400 C interior. (Camera speed: 200"frames/sec.)

Fig. 14. Ramp test 5B: estimated speed of 1.2 mi/h over ramp with bolt obstacle. Padtemperature prior to test: 300 C surface, 320 C interior. ,'Cerare speedt 200frames/sec.)

-iii-

Page 7: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

Fig. 15. Ramp test 6AM estimated speed of 1.6 mi/h over ramp with short length ofangle obstacle. Pad temperature prior to test: 30 0 C surface, 320 C interior.(Camera speed: 200 frones/sec)

Fig- 16. Ramp test 8A: estimated speed of 0.? mi/h over ramp with long length ofangle obstacle. Pad temperature prior to test: 380 C surface, 56'C interior.(Camera speed: 200 frames/sec.)

Fig. 17. Road test IA: asphalt pavement; estimated speed of 3.9 mi/h. (Cameraspeedc 200 frames/sec.)

Figr I8. FMoad test B: asphalt pavement, estimated speed of 33 rrm/h. (Cameraspeed 200 frames/sac.)

Fig. 19. Road test 2: saphalt pavement, estimated speed of 34 mi/h. (Camera speed:200 franws/sec.)

Fig. 20. Road test 3: asphalt pavement, estimated speed of 34 mi/h. (Camera speed:200 frames/sec.)

Fig. 21. Road test lBa asphalt pavement, estimated speed of 33 mi/h. (Cameraapee 200 frames/se.)

Fig. 22. Chuiges in longitudinal distance between alternate grid lines on bottom ofT142 pad In contact with lucite window duri•jg traversing of M60 t"nk.

easurements taken at 7 locutions along a lim near the middle of the pad.Location 7 at leading edge and location 1 at trailing edge relative to roadwheels. Conversion factor from screen units not given; 1/4-inch grid spacingson pad. Taken from Ref. 3.

Fig. 23. Ramp test 2As estimated speed of 2.4 mi/h over ramp with Lexan windowsurfeeu. Pad tenperatuth prior to eset: 290 surface, W0IC interior. Top plotsgive actual reading, bottom plots give differential readings. (Camera speed:200 fraesl/sec.)

Fig. 24. Ramp test 2A: estimated speed of 3.5 mi/h over ramp with '.exan windowsurfmo. Pad temperature prior to test: 290 surface, MM0': interior. Top plotsgive actual readinrg, bottom plots give differential readings. (Camera speed:200 frarn"3s/vsc.)

Fig. 25. An assembly working drawing of LLNL test system for evaluating response of

T156 shoes to offset loading coixitions.

Fig. 26. Photographs cf LLNL test system. Refer to text for details on components.

Fig. 27. Hysteretic loodini-unldoding compression loops of four clip-gage locations (0through 4) between T156 pine and Lucite window supporting the shoes. (Zerooffset loading.)

Fig. 28. Average of hysteretic compression loops shown in Fig. 27. (Zero offsetloading.)

Page 8: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

Fig. 29. Compression loading and unloading as a fu,,ction of time of four clip-gagelocations between T156 pins and Lucite window supporting the shoes. (Zerooffset loading.)

Fig. 30. Grosa-shear deformation measurements taken near position 4 of Fig. 27. (Zerooffset loading.)

Fig. 31. Longitudinal (horizontal) displacemant of the support platform swing duringloading and unloading which shotid correspond to the shoe-aemblydisplacement. (Zero offset loading.)

Fig. 32. Photographs of video tape containing a record of laboratory test. Views showpad srface supported on lucite window. View (a) prior to loading; (b) afterunloading; (c) maximum load of 13,1)0 pounds (6,500 pounds per pad).Corresp to tank motion from right to left. Compare change. in relativepositions of marks (two sets of parallel lines at 900) inscribed on window withgrid markb on pad.

_v_

Page 9: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

94TRODLJCTON

In April of 1965 a project was kIt:8ted ebt the Lawrencci Livermore Nationbl

Laboratory (LLNL) to develop a test facility capable of simulating the conditions

experienced by tank-track shoes during tank maneuver, Effort was directed primarily to

the evaluation of the T156 shoe. for the Abrahms (Ml') tank. Of major concern was the

unusually rapid degradation of the shoe pads that occurred under the various loading and

terrain condithwns encountered In the field. The project evolved Into three main tasks:

(1) design srd develop laboratory teat systems for testing full-size pada and 3caled-down

teat coupons (2) perform tests with the M1 tank at Yumna Proving Ground, and (3)analyze the results obtained for the T156 shoes while the M1 tank is driven Gver a ramp

containing various obstacles and relate these results with those repor'ted for the T142

atoe (10W), slmiiffl, _d at Yuma.

FRCO~DLABORATURY TEST SYSTEMS S&AJLATMI SERVICE CCM4ITK)NS

A preliminary conceptual design of a labcratory test system was developed for

testing various sample coofigurations with loading conditions that would simuiate service

behavior. The design was based on rnoview and field measurements made In a previoto

series of tests on tMa WU performed at Yuma. The movies sowemd the distortions

developed In k.e pa& on divi'ing the tank over one of several steal bars (obstacles) bolted

on to a remp, with each bar having a differnwnt shape, while the field measurements

yielded lnforrrvaticx on pad temperature and track tension.1 '2 In the ramp tests,

recodfing of the pad deformations was made possible by having the steel bars set on a

Plexiglas window inserted into a cutout In the ramp and focusing a movie camera on a

mirror placed belowv the r, vip at 450 to the wintiow.

On April 22, 1965, a cneetin was hold at L;LNL to evaluate the proposad design. In

attendiuice wer* A. L. Aissi, R. E. Singler, and A. L Metdalla representi-.. the Army

Materials Tachnology Center (AN4TIJ, G. Radriquez from Ft. Belvoir R&D Center, and A.

Goldberg, 0. R. Lesuer, and T. Lo from LLI4L. Dr. Lo, whu was responsible for much of

the early design Input, demscrVed several alternative design comlcspts as well as the test

and analysis mewth'odoloqlas to be usso with any of these systems. At this meeting the

repowssratives from AMTL recaussted that the test system should be capable of testing

full-size pads. Following a owrnribr of design Iterations YWd discussions with AMTL

persowxie, our final conceptual design wa presented on October 24, 1985, to

rapreasertativi from the Army Tank-Automotive Commatid 'TACOM), AMTL, and the

Page 10: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

Keweenaw Research C.enter (KRC). In addition, we presented a conceptual design of a

laboratory test system for testing scaled down coupons, representative of track-pad

configurations, simulating service conditions.

FELD SMLATEN TEST SYSTEM FOR TESTMIQ FULL.SIZE PADS

Fiq*re 1 shows the design concept that was presented at the October 24 mueting

for testing fll-size pads. The test system incorporates three track shoes with the center

shoe setting on an obstacir of a specific geometry. This shoe is loaded through a secLor

of a wheel sectioned otf from in M1 t.w* roadwheel. The motion of the roadwhefl ib

developed th-ough a four-ba grasshopper loading system having needl& pivot-bearing

connactiorn. This type of loading system will minimize the wear that would otherwise

occur if conventional bearing connecticns were to be used. The corresponding

components shown in both front and side views in Fig. 1 are identified by the same

letters in the two views. Major features of this test system are described in the

following discussion.

A vertical load, simulating the weight on a pad durinq the 3peration of the tank, is

applied through a vertical actuator. The load path goes from A to J as indicated in both

views of Fig. 1. The load can he maintained constant or programmed to be continuously

varied with time. A horizon'al hydraulic actuator, which is displacement controlled,

oscillates the roadwheel across the soes At the two extreme ercs of a stroke, the

roadwheel rests on one ot the outside shoes with the load being removed from the center

shoe. The elevation of the horizontal actuator, which fixes the lever-arm ratio LM/HM

shown in Fig. 1, and thereby the movement of the roadwheel, is adjusted to meet the

required stroke length and load frequency.

Predetermined track tensions acros the obstacle are developed by two hydraulic

actuators- one on each end of the shoe assembly. The absolute and differential track-

tension values are synchronized with the location of the roadwheel using a programmable

controller. The elevation of the shoe assembly is adjustable to allow either the

replacement or free movement of the obstacle under no-load conditions. The obstacle is

positioned through a screw-drive system, which Is powered by a 1/2 HP motor. The

location of the obstacle is programmable, such that its position can be changed at the

end of any predetermined sequence of loading cycles during a test. A single obstacle ts

indicated in the conceptual design shown in Fig. 1. An optional feature, however, of

varying the obstacle geometry during a test can readily be included in the system. For

example, a bar-shaped section with four sides, each having a different obstacle

geometry, could be supparted on a rotatable shaft. The rotation of the shaft would be

-2-

Page 11: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

programmed to expose the different obstacle geometries at various times duriog the

test. This should allow a closer simulation of some tank-driven scenario, as compared to

that obtained using a single obstacle.

Tho drawings in Fig. 1 indicate the use of only a single row of three shoes. The

actual tank track, however, consists of track shoes linked in parallel pairs. This double-

thoe arrangement of Ti56 pa" is illustrated in Fig. 2. On a flat surface, the loading in

the double-shoe configuration is symmetrical across the two corresponding pads end,

therefore, they maintain a horizontal position. By contrast, in using a single row of

shoes, the load distributions are non-symmetrical and non-uniform; furthermore, they

vary is the roadwheel rolls across a shoe. In this case, the shoe w.11 not remain

horizontal during a test, and some slight wobbling of the test system and the shoe will

occur. Such wobbling could increase the total amount of deformation during a lcading

cycle and correspondingly increase the heat-gWneration rate. Changing from a single-row

to a double-row system would result in doubling the load requirements with a

corresponding increase in the structural requirements and, possibly, in the hydraulic

requirements. A cursory estimate indicates a cost of somewhat over $100,000 for the

proposed single-row systemr This estimate is based on using existing hydraulic facilities

and load actuatcrs; this system should be capable of developing loading cycles of up to

about five hertz. H-gher frequencies are attainable with larger hydraulic capacities.

FIELD-SWJLATEJN TEST SYSTEM FOR TESTING COJPO3M

The conceptual design of the system for testing coupons, which was also presented

at the October 24 meeting is based on utiliting two existing test machines. Each

mechine contains a 2000-pound MTS load actuator with an hydraulic system capable of

producing a cyclic loading frequency of abcut 60 hertz over a displacement of one inch.

By interconnecting the two machines at right angles, one vertical and the other

horizontal, the corresponding loading and/or displacement directions (normal and shear)

can be vimultaneously obtained. Following the design concepts proposed for the large

test system, various degrees ot sophistication can be built into the test system depending

on the type of information required (e.g., simulating the rocking motion of a shoe).

Various sizes of regular-shaped and/or pad-shaped coupons would be tested and the

reiults compared with those obtained from full-size pads tested on the large test

facility. This would yield valuable scaling information. This information would result in

a more cost-effective test program by using the coupon test machine for evaluating

experimental pod materials and pad designs.

_____________________-3-__

Page 12: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

Further effort on the development of the two test systems was delayed, pending

evaluation of the test system at KRC by TACOM and AMTL. The test system at KRC

wias designed and built by The Aerospace Corporation for testing full-size pods for

TACOM. The durability of this system, its frequency limitation, and the ability to

simulate the load-and-wear conditions experienced during tank maneuvers were

important factors to be evaluated prior to continuing work on otir two test systems. At

the present time, these questions are still to be resolved.

YUMA PROVNG GROUND TESTS

On September 11 and 12, 1985 tests were carried out at the Yuma Proving Ground

with the M1 tank to evaluate the performance of T156 pads. The tests consisted of two

parts: (1) documenting the deformations and temperatures of the pads with the tank

driven over various obstacles Installed on a ramp, and (2) documenting the tank motions

and pad dformations while the tank was being driven over a paved road. Pads with

various formulations were being evaluated in the road tests. The second part of these

tests was to include cros-country traverses, but this was canceled due to the

overheating and failure of a pair of pads that had been improperly installed in the tank

track. Both phases were performed by LLNL and Yuma Proving Ground personnel; also

participating was A. L. Alesi of AMTL.

Phase I was to be evaluated by LLNL and phase 2 by AMTL. the observations were

largely documented on 16-mm film, taken at 200 frames per second; stills were also

taken using 135 and 120 film. Temperature measurements were made with a device

whereby a thermocouple could be injected into a pad to a controlled depth, typically

about 1/2 ioch deep.1

Figure 3 shows the experimental setup for the ramp experiments, with the movie

camera being prepared for recording the pad deformations when the tank is driven over

the ramp. The ramp contains a Lexan wiidow about 1.25 inches thick. A mirror, set

below the window at an appropriate angle, permits both the side and roadside surfaces of

a preselected pad to be photographed as the tank passes over the ramp. The tank is

prevented from tilting by having the other track climb onto a wood beam of similar

height as the ramp, namely, 11.5 inches high. The Lexan window alone represents an

obstacle-free, smooth terrain. Three different obstacle configurations were simulated by

using a 2 x 2 inch bar, a 2 x 2 inch angle, and a 5/8-inch diameter bolt with its head

machined to a 1-inch diameter hemisphere. Figure 4a shows the setup with the angle

obstacle and the corresponding severe distortions inflicted on the pad. The distortions

-4-

Page 13: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

caused by passing over the bolt can be seen in Fig. 4b; the bolt is screwed into and

projects out from the bar obstacle. The hole produced by the bolt is shown in Fig. 4c.

The bar and angle obstacles are bolted down on to the ramp over the center of the

window, Individually, for the .orresponding test. The distortions induced by the bar alone

were considerably Iass than th' 3e illustrated in Fig. 4.

Prior to some of the tests; the temperature of the pads was raised by having the

tank driven along the pavement. Unfortunately, mechanical problems with the tank

limited the maximum temperature that was reached. The highest temperatures

measured were 43 and 71 C on the surface and in the interior of a pad, respectively. The

pad selected for testing was then marked with a grid , the final surface and interior

temperatures were measured, and the test was run. Figure 5a shows a template being

fitted over a pad on which a grid will be developed by spray painting. The grid, after

removing the template, is shown in Fig. 5b; it consists of 3/32-inch squares on 3/16-inch

centerline spacings. Figure 6a shows a temperature being taken with the thermocouple

injector; the thermocouple is injected into the pad by triggering a source of compressive

gas (air or nitrogen). A surface-temeprature measurement being taken is shown in Fig.

6b.

A total of 19 test runs were performed over the ramp, involving various pad

temperatures, tank speeds, and obstacles; these were all documented on cinema and still

film. Similarly documented were the roe 1 tests on the asphalt pavement, which were

being performed directly for AMTL. Figure 7 shows the setup for photographing the road

tests. A co,isiderable amount of rubber debris resulting frc,.n abrasion and cutting of the

pads, especially during turning of the tank, was observed on the asphalt pavements. An

example of this debris can be seen in Fig. 8. Proofs and selected prints from eight rolls

of still films together with copies of the cinema films were sent to AMTL. The ramp

movies had been edited, provided with subtitlea, and combined into a single reel for

AMTL; movies on the road tests were subjected to only minor editing and were combined

into a second reel.

The analysis of the deformed pads, whi:h is based on changes in the grid spacings

that 'esult from the various loading sequences, requires a knowledge of the constitutive

relations of the pad material for tension, compression, and shear. Laboratury tests to

obtain this information and the follow-up finite element analysis of the grids are pending

the availability uf additional funds from AMTL. Also proposed under this funding was the

laboratory testing of 1156 pads using the obstacles from the ramp tests. A number of

pads have been received for this purpose. With the limited funds remaining, however, the

-5-

Page 14: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

decision was made to direct our efforts towards comparing, where possible, the relative

performance between the T156 and T142 shoes.

ANALYSIS OF CWINEA FI.MS ON T142 AmD T156 SHDES AND PADS

By analyzing cinema films mide by LLNL of ramp tests performed with "he M60

tank, The Aerospace Corporation (TAC) attempted to evaluate the role of the tractive

forces on the degradation of the T142 pads.3 A frame-by-frame analysis of the LLNL

film of the side views, giving the shoe movements, and of the bottom views, giving the

grid dlsplacements was reported by TAC. To obtain a comparison in the performance

between the two types of pad., a similar analysis was made on some of the runs

performed with the T156 pads. Furthermore, with this information, together with the

track-tension data that were obtained on the M60 in field tests2 and with input of the

data to be obtained from laboratory tests (described below), estimates were to be made

on the track tensions for the M1.

In the side-view analysis, the relative movements of the two pins in a shoe are used

to obtain the bounce (vertical deflection), -pitch (fore-to-aft angulation), and longitudinal

displacement as the track wheels pass over a shoe. The three parametGrs are illustrated

in Fig. 9. The results reported by TAC 3 are reproduced in Fig. 10. The corresponding

results for the T156 shoes are presented in Figs. 11-16 end 17-21 for some of the ramp

and the asphalt-road tests, respectively. The data are normalized so that the first point

corresponds to where the center of the first roadwheel was directly above the shoe. In

the following, we present dome preliminary observations of the analysis.

Comparing the curves in Fig. 11 with those in Fig. 12, with the tank traversing over

the Lexan surface, the bounce and pitch are seen to be greater at the slightly lower of

the two tank speeds. The corresponding speeds woe estimated to be 1.5 and 3.3 mi/h,

respectively. The speeds are based on the assumption that each cycle along a curve

correspond. to the passage of a roadwheel. Slow and fast speeds of about 4 and 34 mi/h,

respectively, were estimated for the asphalt-road tests. Note that for Figs. 18-21

measurements were made on successive film frames, while for the other figures every

tenth frame was used. Although there is a significant difference in velocity between the

slow and fast road speeds, no definitive differences in trends are indicated between the

two speeds. For example, the pitch patterns at the high speed may be somewhat either

more negative (Figs. 19-21) or more positive (Fig. 18) relative to the pitch behavior

obtained at the slow speed (Fig. 17), while the bounce patterns at the high speeds are

either similar (Fig. 19-21) or show larger positive displacements (Fig. 18) compared to

-6-

Page 15: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

the corresponding results obtained at the low speed. Both bounce and pitch generally

exhibit greater displacements for the tank driven over the Lexan surface compared to

the corresponding displacements obtained for the asphalt tests.

The longitudinal displacement curves indicate that the displacement rates diwring

the asphalt tests are considerably more uniform than those obtained during the Lucitu

and obstacle tests. For example, compare .ig. 17 (asphalt) with Figs. 11 and 12 (Lucite),

which relate to similar tank speeds and number of frames. The Lucite curves show a

significant initial period of relative slow displacement rates. By contrast, relatively

uniform displacement rates are exhibited by the asphalt tests; and, these rates would

appear to be independent of the tank speed. Note, that in comparing Figs. 18-21 (fast

speed) with Fig. 17 (slow speed), the ratios of the number of frames to the tank speed

between the fast and slow runs are both equal to about nine.

The bounce, pitch, and longitudinal-displacement results obtained for the T156

obstacle testR (Figs. 13-16) are not significantly different from those described in the

above for the Lexan tests (Fige. 11 and 1.2). Several trends, however, may be pointed

out. The pitch tends to become more positive as the roadwheels pass over a shoe,

Indicative of the shoe rotating from back t' front over the obstacle as the shoe moves

forward (longitudinal displacement). (Note that a positive pitch indicates that the

leading edge of the shoe is lower than its trailing edge; this is of opposite sign to that

used by TAC.) Both bar and angle obstacles initially show large negative pitches (Figs.

13 and 16 ). By contrast, both the bolt, which projects from the bar, and the short angle

obstacle, which extends only over part of the pad, initially show a predominantly positive

pitch (Figs. 14 and 15). It appears that the embedding of an obstacle, such as the bolt

head or the corner of the angle section, into the rubber pad favors the positive rotation

of the shoe (as seen facing the right side of the tank). There are no apparent systematic

trends between bounce and obstacle. The continuous decrease (more negative) in bounce

shown by the long ancyle obstacle is attributed to a combination of the obstacle bending

and embedding into the pad as the roadwheels traverse over the shoe. The initial erratic

bounce behavior developed by passing over the bar obstacle could result from the raised

elevation of the track at the bar as a roadwheel first contacts the shoe. For all four

obstacles, the bounce amplitude becomes less or more negative relative to the initial

amplitude. Additional ramp tests over obstacles were run and photographed, but the

corresponding film frames had not been analyzed. An analysis of the tank with the T142

shoes being driven over obstacles on the ramp was not presented in the report by TAC.

-7-

Page 16: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

Grid measurements, made on the roadside surface of a T142 pad driven over

Plexiglas, were also repcrted by TAC. (Plexiglas was used in the first series of ramp

tests performed by LLNL at Yuma Proving Ground.) Their results are reproduced in Fig.

22, which show the changes in the longitudinal distance between alternate grid !ines

along a line near the middle of the pad as the roadwheel traverses the pad.

Measurements were taken at seven different locations from the front (trailing edge) to

the rear (leading edge) of the pad. The analysis indicated that relatively low surface

strains were developed over most of the pad starting with the leading edge; however,

significant longituuinal tensile strains (approximately 20 percent) were obtained near and

at the trailing edge.

The grid measurements of films taken of two T156 pads, with the tank being driven

over the Lexan surface at two relatively slow speeds, estimated at 2.4 and 5.2 mi/h, are

shown in Figs. 23 and 24, respectively. Measurements were taken at three positions

along a longitudinal line at the center of the pad (A-A in Fig. 5b), namely, the leading

edge (bottom), canter, and trailing edge (top). The top graph in each figure gives the

screen units normalized relative to the zero readings for each of the three positions. The

differential normalized readings between these positions are plotted in the corresponding

bottom graph (1000 screen units correspond to about 5.5 inches). The zero readings were

taken at about the point of initial contact between roadwheel and pad. At the slower of

the two speeds, the trailing-edge side exhibits stralm that are positive relative to the

zero readings, consistent with the results from TAC, whereas, the leading-edge side

exhibits both positive and negative relative strains, similar in magnitude to the above

strains. At the faster speed, the relative strains are all positive with the strains at the

leading-edge side being generally greater than those at the trailing-edge side and,

therefore, it would appear that these results are inconsistent with the results reported by

TAC. A maximum strain of about 9 percent over a 3-inch length was developed (relative

to the zero readings) on the T156 pads. This compares to the 15 percent over a 1/2-inch

length for the T142 pad. The tank speed, which was not reported for the corresponding

TAC analysis, the roadwheel load, the pad configuration, and the pad orientation are

certainly important factors the. must be considered in comparing the behavior of the two

different pads. Several additional Lexan-surface tests were perfrrmed, but the

corresponding film frames were not analyzed.

On ccmparing the observations made for the T156 shoes tested on Lexan with those

reported for the T142 shoes similarly tested on Plexiglas by TAC, the following points

may be noted. On the average, the bounce and pitch amplitudes of the T156 are nearly

-8-

Page 17: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

twice and three times as great, respectively, a those shown for the T142. The

longitudinal (horizontal) movements of the T142 are predominantly backwards; by

vontrast, the corresponding T156 movements are in the direction of tank motion. The

T156 shoe develops considerably larger displacements than those obtained with the T142

shoe. The maximum surface strains on the two types of pads appear to be of the same

order of magnitude; however, based on the limited analysis available it Is not clear how

to interpret the similarities or differences in the strain distribution relative to the

leading and trailing sides of the pads. Certainly, the tank speed, the load, the track

configuration, the pad configuration, the shoe-to-track linkage, and the terrain or

obstacles, all affecting the shoe movements (pitch, bounce, and longitudinal) are the

important variables that determine the deformation of the pads. The influence of some

of these variables could be evaluated in the laboratory with the appropriate tesiting

system. A laboratory test facility wes developed by TAC to evaluate, under controlled

conditions, the amount of coupling between the pitch, bounce, and longitudinal

displacements of the T142 shoe as a function of offset loading and loading rate. The

offset loading would simulate the roadwheel rolling over the shoe. The results of these

tests are presented in the report by TAC3 . To be able to compare more closely the

respomnse of the two shoes it was decided to develop a somewhat similar test facility at

LLNL. This system would also be able to provide information on the response of the pads

to various controlled loadings, Ithough not necessarily attempting to simulate any field

scenarios.

LADORATORY TEST SYSTEM DEVELOPED AT LLNL BASED ON THE SYSTEM USFD

AT THE AEROSPACE CORP(RATIN (TAC)

The test system used by TAC3 , which was built around an existing compression test

machine, was developed to simulate the action of a roadwheel rolling over a shoe. In this

system the track shoe Is placed on a platform set on rollers supported on the test bed.

The bounce, pitch, and horizontal longitudinal displacement are measured with the load

applied on the roadwheel side of the shoe set at various offsets from the vertical

center. The load-indentor 'urface in contact with the shoe was machined as a flat to

give the approximate contact area of a roadwheel under full static load. The rolling

friction forces in this system were unknown and, therefore, could not be duplicated in

any system that we might build. In the LLNL design an attempt was made 0.o minimize

the magnitude of any unknown forces, as well as to incorporate, where feosible, the

facility to simulate field conditions. It also was desirable to be able to film the

deformation of the pad while it was being loaded. To eliminate the rolling friction and

-9-

Page 18: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

facilitate filming, the LLNL test syetem was designed such that the hoe being tested

rests on a fiev-swinging platform, which is supprted by four hanq•er rods. A working

assembly drawing of the system, to which sorie additions were subsequently made, is

sho in Fig. 25. Photographs showing several v.ews of the constructed system, which

includen these additions, are presented in Fig. 26. In the following, the main features of

the system end the results of some exploratory teetz are described.

Referring to Figs. 25 and 26, the loading platform with the four supporting hanger

rods are sjquended from a frame, which Is supported by a tee-aot table attached to the

load actuator (rem) of the tast machine. The hanger rods pivot at both end. with the

upper ends being connected to any one of the five positions shown. This Is dnne to obtain

centered or off-centered loading on a pair of pin-connected track shoes. Because of the

Wsyrmmetric footprint of the T156 shoe end the gh'clelon to Incorporate an M1 dual

roudwhsel unit in the load train, a pair of shoes re used, in contrast to the single T142

shoe used by TAC. Both shoes rest on a thick Lucite window allowing the roadside face

and sidus of a grid-marked pad to be photo.rephed by nemns of a mirror tilted at 45

degrees to the pad surface. Provisions were Initially mede to photograph only one pad.

The load is applied on the roadwheel aide of both shoes through the roadwheel, which is

attached to the fixed crosehed of the test machine. The system is inatrurented, with

output to a computer-controlled data-acquisition system, to obtain pitch, bounce,

longitudinal displacent, compression, end sher.

in the Initial evaluatimi of the test system, we noted that during off-center loading

there was a tendency for the track shoe to slip or kick out from wider the applied load.

A number of runs with different off-center distances showed that the load at which this

occurred decreased with an increase in this distence. This tendency is due to the

unconstrained horizontal force vector, which is then free to move the "frictionless"

platform swing. The tilting of the sho also allows the contact loading surface to slightly

shift upwards along the roadwheel circumfsren-e, which further aids such slippage and

eventual kick-out. Off-center loading limitations were also noted by TAC investigators

when they replacud their flat.surface loading indentor with one having a cylindrical

surface. The frictional forces associated with the use of a sliding platform, undoubtedly,

made these limitations les restrictive in their tests. A similar behavior wnuld be

expected in the field if the tank track belt were parted with the elimination of the

tension foregs between the corresponding severed links.

The slippage problem was adressed by partially constraining the movement of the

platform through two parallel sets of 6ellevllla dished spring washers, with each set

-10-

Page 19: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

Inserted along a rod placed between the platform and test-machine column and supported

by this column, as can I seen in Fig. 26. A clip gage and two load cells, the latter being

attached to the end of each rod that is closest to the platform, allows the platform

displacement and restraining force to be measured. The system Is adjustable at the other

end of the two rods to allow some Initial preset unrestrained movement of the platform,

which provides an initial space between the platform and load cells, as seen in the

closeup view of Fig. 26c. This view also shows the platform-displacement clip gage

located at the underside of the platform.

The track pine protruding out from the shoes are connected together at each end by

a bar. A clip gage Is mounted at each end of the two bars giving a total of four such

gages. These gaps measure the vertical movement (compression) between the track pins

and the Lucite window on which the pads rest. A bar with two of these gages can be seen

in Fig. 26c. The clip-gage assembly seen near the center of this bar is designed to

measure the horizontal movement between one end of the pins end the window.

Assuming that no slippage occurs between pad and window, this movement corresponds to

the gross sear between the surface of the pad and a plane lppivximating a plane through

the center of the pins. With zero offset loading, this gross shear should be zero. The

presence of any gross shear under zero offset would Indicate some uneveness in the

systsm (pad surfaces, roadwheel surfaceas shoe-assembly warpage, test-system

miealignment) and/or slippage. To identify the presence of any slippage, the Lucite

window was marked with two pairs of parallel lines intersecting at right angles. A

rmesure of ar y slippage can then be obtained by comparing the relative positions

between these reference markings and the lines in the grid pettern on the rubber in the

cinema record taken of the test. The superposition of the reference markings and grid

lines can be men in the mirror reflection in Fig. 26b.

SOME PRE8LR.IARY TEST RESULTS

An exploratory test run was made using vertical loading of the roadwheel assembly

with zero offset from the center of each pad. The primary purpose for this test was to

evaluate the adequacy and viability of the data and the date-acquisition system. Figure

27 shows the loading and unloading hystoretic compression loops recorded for each of the

four clip-gage locations. The shoe assembly was loaded to 13,000 pounds (6,500 pounds

on each pad). The average of the four loops are shown in Fig. 28. The variations

obtained between the four locations , esepeciaIv during the ear-ly stages of loading, are

probably due to the uneveness in the surfaces of both pads and In the slight worpage of

-11-

Page 20: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

the double-shoe assembly. Figure 29 shows the compression data of Fig. 27 plotted as a

function of time. The measurements on gross shear, which under the zero offset-loadinq

conditions shculd have indicated zero deflection, are shown in Fig. 30. The negative

displacement followed by a positive displacement suggests that the rton-zero data are due

to sore uneveness of the system. It was readily apparent that the major source fur this

behavior was the uneven rubber surfaces and, especialiy, the warpaga found to exist in

the two-shoe assembly. Figure 31 shows the horizontal displacement of the support

platform in which the Lucite window rests. This should correspond to the longitudinal

displacement of the shoe, which should be zero under the present loading conditions of

zero offset. A maximum displacement of 0.008 inch is oblained at about a 2,GOO-pound

load, which corrasponds closely to the load where there is an apparent discontinuity in

each of the curves in Fig. 27 and where the reverse! occurs in Fig. 30. This

correspondence and the zig-zag behavior of the curve in Fig. 31 again suggest the

presence of warpage and surface uneveness in the two-shoe assembly as being the major

sources for the unexpected results obtained with zero-offset loading.

There was no evidence that any slippage had occurred. Figure 32 contains views of

three frames from a video tape of the test prior to loading, on reaching maximum load,

and after unloading as shown in views a, b, and c, respectively. Comparisons between

before and after the loading cycle show that slippage is negligible, if at all, since the

surface (central region) returned to its original position on the Lucite window. Evidence

of slight surface deformation can be see at the maximum load when the relative positions

of the reference and grid lines of the loaded pad and the pad prior to loading arecompared. As might have been eVwected, the maximum gross shear was relatively small,

less than one percent (over about 1.3-inch thickness of the pad), compared to the

associated compression deformation of nearly 25 percent.

It shold be noted that the center of contact of each roadwheel along with the

center of the pad on the roadwheel side of a loaded shoe are both offset significantly

from the center of the roadside surface of the pad. We received a number of T1.56 shoes;

however, only one pair of shoes arrived assembled with the original pins and rubber

bushings. Therefore, it was decided to defer use of these shoes until evaluation of the

test system was completed. Additional pins had to be made for use with the remaining

shoes. These pins, however, were machined (oversize) to provide a tight fit without any

rubbe inserts. The warpage in the pad assembly, which is largely due to the uneveness in

the binocular tubes, would normally be accommodated by the rubber bushincs. Thus, therespor•e to the loading may be diffsrent for the different pin assemblies. The iesults

reported here are for shoes connected without any rubber inserts.

-12-

Page 21: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

A cornpWlsan can be made between the LLNL and TAC results for ttm vertical

sttffness of the two different pade tested under z~ro-offsee loadng. ThN T142 piad was

loaded In 1,000-posaid incremnents ot a displacement rate of 0.01 inch/minute with a

three-minute holding perilod between loeding steps. Tht approximate vertical st~iffness

that we calcuasted from the data reported for the center of th3 T142 pad in thu TAC

report we asfollowm

Load renos(Abe) tffesO/ru

29M0 - A,(W33tW#4000 - 40C0 67,0006,000 - 8,0CC 1110,008,00 - 10,000 200,00

By contrast, exclucinq the Initial portion of our data, an average value of 48,000

pounde/inch~whlch is essentially constanst (from 2,000 to 13,000 pounds for two shos) is

obtained for the T156 shoes. The loading conditlons, however, were different from those

reported by TAC; a constant stroke-displacement rate of 0.12 Inch/mInute was used at

LLNL.

Furt'is evaluation of th.i tst system, especially involving offset loading,

duplicating thit teat paraeters used for the T142, end extencling the matrix of test

conditions had to be postponed pendinga rcipt of additional funding from AMTL.

MOD.u U- MT10M FOR FUTR~E STUDIES

The frame-by frame analysis of the remaining field tests on the T156 shoses and

pads should be completed In order to obtain ertdItlonal data to either sup4vrt or modify

the conclusions that were based on only a portion of the available Information.

The constitutive relatlana for~ tension, compression, and shear rjf the triblend-

rubber pad should be obtained. HaWving the conatitutive material -property relations

together with the strains obtained from the deformed grid pattern would allow for a

meaningful determination of the stress state In the pads.

Com~pression tests should be performed on the T156 shoes under controlled

laboratory conditions with the three obstacles used In the field tests. The results

obtained would then be compared with those obtained from the field tests. A grid

pattern would be applied to the pads so that a finite element analysis could be performed

and verified. Furthermore, a detailed comparison could then be made between the TM5"'

and T142 piaid In predicting their response to various loading conditions. Test parameters

would be extended to include a wide range of loading and unloading rates as well as a

range of temperatures.

-13-

Page 22: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

Testing directed towards duplicating the tests reported by The Aerospace

Corporation should be continued with expansion of the test rratrkx to cover a wider range

of loading rates then were used for the T142 pads. Comparing these rosults fo, the two

types of pads will facilitate the analysis of the T15% field tests in which track-tension

data were not obtained.

There are two main sources of tension acting on a shme, namely, the track

pretension and the induced rocking actioi• of the shoe. This results In a net differential

tonsikn across the shoe. A horizontal loading unit could readily be incorrorated into the

test system that was built at LL.lL, which would enable simulatinq the tensions

generated across a tank pad while testing fer the various parameters addressed in this

report. This added luading unit would onoist of a closed system of adjustable tenuion

and compression rods. The system would move in concert with the shoe movements. The

concept for this unit was illustrated in a letter to AMTL dated September 26, 1986.

We highly recommend further consideration in the development of a laboratory

facility, which is described In the early part of this report, that would contain both the

coupon tooter and the track-shoe tcster capable of simulating various field scenarios.

We also recommend the development of a test system having the capability to

simulate various f laid terrains and a corresponding study to evaluate the serius problem

of abrasion experienced dw-ing tank maneuvers In the field. In addition to developing an

understanding of the abrasion mechanisms that occur under different terrain and loading

conditions, we propose evaluating the degradation of various mechanical properties

caused by such abrasion. Furtharwoad, Lhe synergism tlat i* likely to develup between

abrasion and other degrading sources such as cut growth, fatigue crack propagatiorn,

cycdic deformation, and hysteretic heating should be studied.

-14-

Page 23: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

The conceptual designs, which were developed by Ion Murray, are based largely on

the various tank-loeding a-cenario analyzed by Ting-Yu Lo. David 4iromoto, Stephen

Sentor, Bennie Walker, and Dr. Lo contributed greatly in the preparation and execution

of the field tests. The tedious frame-by-frame analysis of the movies was performed by

Mary LeBlanc. The assembling of the luworatory test and date-acquisition systems and

the corresponding tsstiny were performed by Scott Preuss and Roberto Sanchez. We

especially want to express our appreciation to Anthony Alel of AMTL for supporting this

work, for the many valuable disacusions held with him, and for his Involvement in thefield tests. We also wish to acknowledge the important participation of Yuma Proving

Ground personnel in the field tests. Finally, we want to thank Dr. Donald Lesuer for his

patience, his support, his participation in numerous discussions, and reviewing the draft

of this report.

1. D. R. Lesuer, S. D. Sontor, R. H. Cornell, and Jacob Patt, Field Evaluation of TankTrack Pa Falures. UCID-19795, Lawrence Livermore NationFl Laboratory,iveF reCA 94550, (Dept. Army Project Wo. IL162601AH91), A4ril, 1983.

2. R. M. Trusty, M. D. Wilt, G. W. Carter, and D. R. Lesuer, Field Measurement ofTension in A T-142 Tank Track UCIO-20283, Lawrence Livermore NationalIaboratory, Livermo, CA 9453,ovember 1, 1984.

3. L A. Zaremba, 3. L. Kalkstein, and Jacob Patt, Effects of Tractive Effort and Slipon Track Pad adati Technical Report No. 13094, The Aerospace Corp.,WasingtR .C .20024. MIPR-W d'H2V-31RRD-15) February, 1985.

-15-

Page 24: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

JLI

A-F

ows

A --vS T

I~El

EAII Al

liii

Page 25: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

f-1. -i---- _%-

MOWm INCMSW load -~~tfk-

Fig. 2. ilustrating the difference in loading symmetry between a double and singleconfiguration for .he T156 shoes.

-17-

Page 26: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

Fig. 3. Camera and ramp setup for testing the T156 shoes. Setup in preparation forresponse to traversing Lexan-window surface.

%A L~ U 1ý ~JUWMA f LON WUýýM a m - M

Page 27: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

Reflecti

(b)

(C) ,,,. A [

Fig. 4. MI tank passing over (a) angle and (b) bolt obstacles causing the severedistortion of the grid markings on the pad. View (c) shows the hole formed inthe pad by Lhe bolt.

-19-

Page 28: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

(b)

Fig. 5. 'V w (a) shows placittj the template on the pad in preparation for spraying.View rb) shows the resulting grid marks.

-.20-

Page 29: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

(b)

Fig. 6. Views showing measurements of pad temnperatures. In View (a) the thermno-couple injector unit contains two duplicate systems in case of malfunction ofone. Note hose for pressurized gas supply. Surface temperature is shownbeing taken in View (b).

-21-

Page 30: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

(a) -

i;2

I~b

Fig. 7. Setup for photographing tests on asphalt pavement. Note guidelines for tank.View (a) shows focusing on tank shoes; (b) shows movies being taken of movingtank.

-22-

Page 31: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

(b)

Fig. 8. Views illustrating as-deposited rubber debris and rubber fragments (a) onasphalt road pavement and Cb) off the road.

-23-

Page 32: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

Pam smm-

inow" in + *2

Ag. 9. Sdwnm~c IUutrstanw ad ofbiwon of huaio% pit^h and lngtudinal

-24-

Page 33: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

C4

CLC~

Xw~*u

-eg a I*1 ~Cs

njun uow lju'4oqjdvlj

-25-

Page 34: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

1.21 .1

E

S0.90.15

m 0,7

S0.60.5

0.4Va 0.3-

U- 0.2-(0.1

0 q

-0.1

-0.2-

0 0.2 0.4 0.6 0,8(Tho us.trids)

Frame number-Pitch + Bounce

3'

2.8-

2.6

':c: 2.4-M 2.2-

2-

0.8-0~ .6-

• .4 -

0.2-

0~-0.2 -

0 0.2 0.4 0.6 0,8 1rTho usa rnds)

Frfme number

Fig. 11. RPam teot IA estimated speed of 1.5 mi/h over ramp with Lexun windowsurface. Pod tflmpratuSm prior to test: 250 C surface, 37°C interior.(Camera - O fames/se.)

-26-

Page 35: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

0.4

a 0.2

a 0.1*U

-0,1

-0.2-0 200 4-00 600 800

Frame Number- Pitch 4 Bounce

1.5-1,.4

1.3

i- 1.2

1,1

16. 0.9'I 0.8

S 0.7-

S0.6-a 015 7V 0.4-

S~/

S0.3

• 0. 0.20.1 -

0-0.1 I I , I

0 200 400 600 800

Frame Number

Fig. 12. RI mp tst Ib estimated speed of 3.3. mi/h over ramp with Lexan windowsarffte. Pud temperatures prior to test: 27rC asrfae, 400C interior.(Cw•e rspees 200 frams/sec.)

-27-

Page 36: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

0.9 /-

0.0

0.7-U 0.6

0.50.4

C 0.30.20.1

0-0.1

• -0.2

..- 0.3

' -0.4

-0.5-0,6-0.7.

02 0.4 0.6 0.8 1 1.2 1.4 1.6(Thous• nde)

- Pitch + Bounce

1.91.81.7 .1,6 -

- 1.51.4-1.31.2 -1.1

U

0.9i 0.84o 0.3C

G 0.6

0.41J 0.31

0.20.1.

0 r "0 0.2 0,4- 0.6 O,8 1 1.2 1.4- 1,6

(Thousa nds)Frame Nunb~er

Fig 1*. RMp test 4&• estimated Aqd of L3 mi/h over ranp with bar obstacle. padtempi'etwe pric, to teat: 291- sIrface, 40 0C interior. (Camer WoPd: 200frmwnes/e.)

-ZI.,

Page 37: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

1.32

1.1

0.90,8

0.7V 0.6C

0.5,S0.43

0.3-0.2

* 0.10E

-0.2-0.3-0.4-0.5,

0 0.2 0.4 0.6 Ol8 1 1.2 1.4 1.6 1.8 2(Thoueonda)

Frome Number- Pitch 4 Bounce

1.8-1.7-1.6-

1.3-1,2 -

0 0.91.1-I 0,7-

i• 0.6-1

V 0.5-So.4-.

0.4-

0.2-0.1 -

-0.1-0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2

(Thouso r, s)Frame Number

Fig. 14, Ranp test 5•8 etlmrted speed of 1.2 ml/h over romp with bolt obstacle. Pad

tmpaeture prior to test: 300C iurfa-e, 3Z°C Interior. (Camera speed: 200frame-2c-.)

-29-

Page 38: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

1.4-1.3 -1.2 -

f 1.1

ui 0.9

S 0.7 -

., 0leC 0.5-

0.40-3-• 0,2

-0.3 0-0.4-0.1

0 0.2 0.4 0.6 0.e 1 1.2 I .

Fralrne Numnber- Pitch

0.71,

0.6-0.7 0

0.6 -4

0 0,53

E~ 0.3

0 o0.2-

0.1 -

- 0 .1 i i I - ' i i i

0 0,2 0,4. 0.6 0.0 1 12 1.4(Tho us• r-j is)Feranm e NWumrber

Fig. 15. R•mp tea 6A estimated Speed of 1.6 mI/h over ramp with short length ofingle obstacle. Pad temperature prior to test: 300C surface, 320C Interior.(Camera apee 200 frames/sec.)

-30-

Page 39: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

0.9 -

0.8-0.7-

.-- 0.60.5

W 0.4-j 0.3-0.2-0.1

* -0.1

0-

V -0.2_ -0.3

-0.4-0.5

-0.7-0.8 • - -- r -- r- -r •

0 0.4 0.8 1.2 1.6 2 2.,4(Thousands)

Frame Number- Pitch + Bounce

21-

1.7 "t

1.4-

S 1.3

1.2'I 1.1

V 0.90.8-

c 0.7, 0.6

"S 0.50.40.3-0.2-0.1

0 0.4 0.8 1.2 1.6 2 2.4(Thousands)

Frome Number

Fig. 16. Ramp test SA: estimated speed of 0.7 mi/h over ramp with long length ofangle obstacle. Pad temperature prior to test: 380C surface, 5W6C interior.(Camere speed: 200 frames/sec.)

-31-

Page 40: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

0.25

0.2-

1 0.15-

0 0.1

V

0-0.05

--.-0.1 Y______

-0.15, I I I0 200 400 600

Frame NumberPitch V Bounce

1.91.86

1.7 1° *

1.6

Z

0 1 .21.1

0.9-1 /

6 0.8 .'5~ 0.7z 0.6 .* 0.5 /

Co 0.4

" 0.3 .0.20.1

0

0 200 400 600

Frame Number

Fig. 17. Road test 1A: asphalt pavement; estimated speed of 3.9 mi/li. (Camera

speed: 200 frames/sec.)

-32-

Page 41: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

0.6-

0.5

*-0.4

0 S0.3

0.2 .

01

z

-0.20 20 40 60

Frame Number- Pitch + Bounce

1.8-1.7

1.61.5

S,- 1.4

- 1.3t 1.2H 1.1

U 0.90.3

S0.7 A 1

- 0.6 -r- 0 .5

t 0.4-

0.3._f 0.2 -•

0.10-

-0.10 20 40 60

Frame Nuriber

Fig. 18. Road test IB: asphalt pavement, estimated speed of 33 mi/h. (Cameraspeed: 200 frames/sec.)

-33-

Page 42: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

a ~ 0.1

• 0.102

-0.31

o-'0,2- 4

0 20 40 60

Frime Number- Pitch + Bounce

1.8

1.7

1.6

C

*0 /

S21.301.2

> 012

Co 0.9"- 0.8•6• 0 ,/.

2- 0.5Q/

-J 0.3 /

0.2

0 * I

0 20 40 60

Frame Number

Fig. 19. Roid test 2s mephalt pavement, estimated speed of 34 mi/h. (Camera speed:

200 fr'mes/sec.)

-34-

Page 43: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

0.3

0.2

C 0.1

A1 -0.1 '

-0.2

-0.3 ,v

0 20 40 6Q

Frame Number-- Pitch . Bounce

2.1 -2-

1.91.8

S1.7Cf 1.6

1.5S1.4

I 1.31.2

*1,

j5 0.9*j 0,8

" 0.7

0.6-S0.5

.J 0.40.30.20.1

0 20 40 60

Frame Number

Flg. 20. Road test 3: asphalt pavement, estime.'ed speed of 34 mi/h. (Camera speed:

too frames/eec.)

-35-

Page 44: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

0.3-

S 0.2

" -0.1

0'

U

-0.2-

-0.3,0 20 40 60

Frome Number-Pitch + Bounce

2.22.1 - jFi

2-1 .9-

2 1.8- S1.6"# 1.5

1.3o 1.2r- 1.1

11

Z 0.8'o 0,7

0.6C 0.5o.J 0,40.34

0.2 -

0,20.1 -

0 20 40 60

Frame Number

Fig. 21. Road test 1B: mphalt pavement, estimated speed of 33 mi/h. (Cameraspeed: 200 framr /see.)

-36-

Page 45: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

C* o

Iq

0 ,

N ..U%I%

U%

U%

IVi

nInu =Ijsmit

'I" 11111

Page 46: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

500

S300Q

200-

0 0.2 0.4 0,6 0.8(Thousands)

Frame Number-- Loft Position 4 Approx. Mid. Po., 0 Right Position

so

70

S60-

c3 50-c

!40-U

-' 30-

C 20

10

-1 0

-20-

-30-

-400 0.2 0.4 0.6 0.81

(Thousands)From. Number

-Left to mid + Mid to Right * Left to Right

Fi. 3.Rump toe 2M estimated ~sped of 2.LAdj over ram f th1eonwgsu e P

acua botmpo@giedoetllroig. Cmnsed

Page 47: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

120-100

80J3 60= 40

S200.--20

g -40-60

S-80

S-100,-120-

S-140S-160 -

-180-

-200--220--240-

0 200 400

Frame Number-Left Position - Approx. Mid. Pos. * Right Position

130

120-

110,

*~100-

* 90-

80-

5 605o -•

40-

4 30-

z 20-* 10

00 200 400

Frame Number-Lett to Mid + Mid to Right Left to Right

Fig. 24. Ramp test 2Aj estimated speed of 3.5 mi/h over ramp with Lexan windowswfae Pad temperature prior to test: 290 surf ace, WGC Interior. Top plot*give actual readings, bottom plot& give differential readingjs. (Camera speed:200 ftunesaeec)

-39-

Page 48: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

J "

Jb

IP

-AU-

Page 49: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

U

S

4-C

*S-

a..

Sa..C

a..

SS

Sa..S

S

U-JI.-

oIC

'4(%J

di

-41-

Page 50: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

ui~ululI~uluu1uFIuu IuuIuIuuulII 41ifll oru iIIIuI1I 1-111 M11 III1

wo

I.

C,)

C4~

S8-11 30011

Page 51: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

z da0

- Am

(0)

o6

"1k C

-JL-JW

LLL

S81 38:

-43-

Page 52: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

III11 orrr11t

lo

<r

0

wwLUL

(HON I N011I3~1:30 G~d

Page 53: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

#I II i 1 111 f IIII1 11 114 111 1 11 1 111 111 111 11 1111111 1 1 1Ill I JT - In

o cr aoL

I-z ~l

(nJ

w

ww

oa

IL111 if Ett i lI f l I I I I IIi lIU i lIIL ti l1 1 1 1 1 l

Sa .1o-

Page 54: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

A ioI i

CL.0

w> ~LL d

4.0

wI

>l LLJ

0~ -1

-JO-

Page 55: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

3/16 In.

Fig. 32. Photographs of video tape containing a record of laboratory test. Views showpad surface supported on lucite window. View (a) prior to loading; (b) afterunloading; (c) maximum load of 13,000 pounds (6,500 pounds per pad).Corresponds to tank motion from right to left. Compare changes in relativepositions of mnarks (two sets of parallel lines at 900) inscribed on window withgrid marks on pad.

-47-

Page 56: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

Tit Sol I aP!1llhI; I =i" 404 iI

-. • RB 11•'.. .

IL 3.*OL CL

3g?::* ý IFmu -M p till-S,•-_ it!t

-IL

sl I --I! pI ", li = -. ".- :4-

: r

I6 aaC41g

F- mi* Z

1 11i F-r. 1jI 1_

Page 57: W I~~r~ III taj3r · shoes we preswted. Some apperent difforence in the sopme of the T156 and T142 show we shown to exist. Recmmenda1tions for future studies we made. Looesslon For

So j* ZV o I . 1I,,, iI, i iall "l

I I u

J! ve v••I , -g

A -3 1- -u

4. ,. •- E

II' -' -' tii

3!--- 10-- c --Wi 2.- Z 2

i,- - _*u oI- ; - :

E~. a '

i a : CL E : - Q. a

SoQ, 2 -"' - p CL ou a~l ;@••,+

-i.1 4;1 , . ,, cm-

.i 5 jII: ! i c .• '. -- - - *- ll . .,i oi v II -- E-E - -1 3 ii Zj . ' A ... Z. a

i ll,_ili=u~CM . ull.u -el -

a - .. a 0--0 1

,E. ,

),U--'< als 21