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Waste to Chemicals
London, 10-11 May 2016
AkzoNobel today
■ Revenue €14.9 billion in 2015
■ 45,600 employees
■ Major producer of Paints, Coatings and
Specialty Chemicals
■ 44% revenue from high growth markets
■ Leadership positions in many marketsSector Leader 2012/2013/2014
29%
31%
40%
Performance Coatings
DecorativePaints
SpecialtyChemicals
45%
20%
35%40%
27%
33%
Revenue by
Business Area
Operating income
by Business Area
Invested Capital by
Business Area
10.6%
Return on sales
(operating income/revenue)
15.0%
Return on investment
(Operating income/average 12
months invested capital)
Our bio-based strategy has been in place for almost 4
years – updated in 2015
Strategy and Guiding Principles
A proactive effort to lead the deployment of selected, relevant bio-based chemicals in our core markets and applications
1. Leverage market innovation to focus on development of channel and applications for bio-based chemicals rather than the in-house development of bio-based raw materials and technologies.
2. (a) Focus on cost competitive, high impact areas across BA’s and (b) Provide tailored support to novel bio-based programs in BU’s/SMU’s, to deliver economical materials contributing to sustainability targets
3. Work across the supply chain to integrate bio-based raw materials; Joint development or other partnerships are possible where these enhance our business
4. Carefully consider sustainability implications – to ensure feedstocks are sustainably sourced and managed
A strong platform: 13% bio-based in our organic spend, and 8 partnerships
.
… based on our experience and work to date we can
start to see a path to over time to “green” significant
parts of our supply chain
Tallow &
natural oils
Benzene
Ethylene (C2)
Propylene (C3)
Epoxies
NATURAL
GAS
OIL
Feedstock
Polyesters
n-Butanol
Acetic acid
Methanol (C1)
Major intermediates Key raw materials
Major organic raw materials
Phenol
Ethylene oxide
Acrylic Acid
Materials in scope
Volume in kT (incl derivatives)#
Aromatics
(C6+)
Pure acrylics
Alkyds
Surfactants
Formaldehyde
Xylenes
Ammonia
Vinyl Acetate
Ethylene (VAE)
Base chemicals Monomers
Vinyl acrylics
Styrene acrylics
Acetone
Solvents
Fatty acids
Acetic acid
Acetone
n-Butanol
OILS & FATS
>300
>300
~300
>300ECH
(Epichlorohydrin)
PTA/IPA/PA(Terephthalic acid)
Butyl acrylate
VAM(Vinyl Acetate)
Bisphenol A
MMA
Styrene
NPG(Neopentyl glycol)
ECH(Epichlorohydrin)
Significant investments are taking place – predominantly
in the Americas
Investments Geographical spread
Despite the downturn investments in bio-based chemicals were close to $3B over last 3
years and predominantly in the Americas
.
61
7369
55
37
52
0
20
40
60
80
0
1.200
1.400
1.000
200
400
800
600
2012
20
11
2008
2009
2010
2007
2013
20
14
*
$MNo. Investments
36
68 1%
Americas
EMEAAsia Pacific
12%
87%Millions USD Number of investments
Lux report - Dynamics of Venture Capital Funding in the Bio-based Chemicals
Industry. * 2014 figure based on extrapolation
This investment is driving a sustained growth in
manufacturing capacity
.
Growth in bio-based Material and Chemical Facilities from 2005-2017
World capacity in 2010 of
7 primary petrochemicals
is 478,000 kilotons
(bio-based < 1%)
World capacity in 2017 of
7 primary petrochemicals
expected to grow to
~685,000 kilotons
(bio-based ~2%)
Source: Lux Research (2014); IHS (2011; 2013)
Note: capacity includes both chemical intermediates and final products
But it is difficult. The cost competitiveness of bio-based
chemicals has been threatened recently by the
significant drop in the oil price
.
0
50
100
150
200
2005 2010 2015 2020 2025 2030 2035
Oxford economics handbook
$/b
arr
el
Low (EIA)
High (EIA)
Mid (EIA)
Current price
compared with OEH
and EIA reference
scenarios
Oil price predictions and history
$/barrel
One idea which has come up in our work is around
realizing the circular economy …
Recycling carbon
as a technical
nutrient
Basic
chemicals
Resource Products
Enerkem has developed a novel technology…
Source: Enerkem
Sorted MSW,
residual biomass and
other feedstocks
Heat
recovery
Solids/inerts for
aggregates and
construction
materials
Water
treatment
Catalytic synthesis and product
purification
Cleaning and
conditioning processGasification
Feedstock
preparation
Scrubbing
towers Base
chemicals
Separation
of residues
Product
purification
Catalytic
conver-
sions
Bubbling
fluidized
bed
gasifier
Primary syngas purificationConversion of carbon-
rich residues into
synthetic gas
Sorting, shredding, drying
(if required) and feeding
Conversion of chemical-grade syngas into
final renewable products
Primary
syngas
(CO,
H2)
Chemical-grade, ultra
clean syngas
Biofuels
e.g. methanol
& ethanol
Oxygen
Water
… which, compared to natural gas-based methanol,
could possibly save ≥1.5 tonne CO2 / ton product
10
Comments
Natural gas-based footprint based on industry average
Source of utilities (e.g. renewable or fossil power for plant and air separation, heating, others) has
large impact on waste-derived methanol footprint
End of life carbon typically allocated to original product lifecycle, not to waste-derived product(s)
- Avoided GHG emissions from landfilling waste (CH4) could be deducted
- Fossil carbon content in waste (~50%) could for 50% be allocated to end of life waste-derived
product(s), adding 0.3 t/t
Source: AkzoNobel analysis
0.4
-2.1
Low carbon
utility supplies
-1.5
High carbon
utility supplies1.0
1.1Natural gas
based2.51.4
Cradle-to-Gate
End of Life
Carbon footprint comparison
Tonne CO2 eq. / tonne methanol
Inc
um
b.
Waste
-der.
… and waste is a feedstock with many benefits
■ No competition with food chain or land use– No equivalent of food versus fuel concerns
■ Widely available and Collection & Collation system
already in place– Avoids need to source and ship biomass
■ A “strategic” feedstock– Waste is owned by cities and provinces who can direct it to
benefit their citizens
■ Attracts a gate fee– You get paid to resolve
■ Upgrading fits with (supra)national strategies to
move to circular economy
"Vuilnis bij Essent Milieu". Licensed under CC BY 1.0 via Wikimedia Commons -
http://commons.wikimedia.org/wiki/File:Vuilnis_bij_Essent_Milieu.jpg#mediaviewer/File:Vuilnis_bij_Essent_Milieu.jpg
But how to build a value-chain that does not yet exist?
Biobased
methanol
Production of
secondary
chemicals
(Biobased
/ Circular)
Methanol
Waste
Everyday
materials
Enerkem
technology
We have had to bring together a unique consortium
Chemical players -
Converting methanol into
high-value chemicals
Waste management Advanced
thermochemical
technology
Public Sector -
Crucial support
In Summary
• How do we duplicate this in the
UK?
• Historically low fossil fuel prices,
existing technology very
competitive
• Financing between “equals”
needs building the win-win for all
involved, matching different roles
and contributions with the right
governance
• True partnership, between private
parties and with public parties, is
key
200 ktpa
90
ktpa
135 ktpa
50 jobs
200 jobs
€180
million
Projected key figures, per plant Challenges & opportunities
Waste
input
CO2 reduction
Direct jobs
Indirect jobs
Methanol output
Capital investment