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CG Drives & Automation, formerly Emotron, has developed, manufactured and delivered efficient and reliable motor control equipment for 35 years.
We are
ARE YOU READY FOR A FUTURE BASED ON SMART DRIVE SOLUTIONS?
Smart drive solutions based on strong relationshipsCG Drives & Automation offers complete drive solutions that ensure the safe and cost-efficient operation of demanding industrial applications. We provide smart solutions to users, operators, system integrators and OEMs around the world. Wherever there are demanding applications. Like for cranes, for water handling systems, and for material handling systems.
Simplicity and reliabilityWe use our know-how to create robust and reliable, yet simple drive
solutions – resulting in lower operating costs and a longer service life.
Our experience is based on decades of product development and
thousands of customer installations – as well as recent advances in
control technology.
Quality manufacturingOur production plants in Helsingborg, Sweden and Mandideep, India
carry out manufacturing, in-house assembly and testing with short lead
times, even on customised solutions. We operate a global supply chain
of components, under lean and flexible production methods that are
ISO 9001 certified.
Strong relationshipsWe use our personal commitment to make our solutions work accord-
ing to your requirements. Saving energy is not just about your electricity
bill – we let you put your own energy into your core business.
We build long-term relationships based on stability and strong
ownership – as well as our excellent track record on delivering
what we promise.
We put all our energy into saving yoursAt CG Drives & Automation we use our know-how to create technical solutions that fit your requirements, and our personal commitment to make them work in practice – on your site, with your personnel.
Simplicity and reliability are keywords applying to our products and solutions, as well as the service and support that our committed professionals provide. This saves you energy in every sense of the word!
Complete drive solutions Creating a complete drive solution optimized for your process will
give your industrial application the best total performance and give
you peace of mind. We provide a complete solution where other
companies need to add external equipment. This makes installation
and commissioning not only easy but also cost-efficient.
We can deliver the engineering, automation, transformer, AC
drive, motor and cabinets in an integrated solution with advanced
functionality – optimized for your application, in consultation with
your team. Our modular design philosophy lets us deliver complete
solutions based on standard products – regardless of the application
area – water handling, material handling, or cranes.
From design to commissioning and beyondWe take full responsibility for solutions, from design to installation,
commissioning and maintenance. Our committed professionals are
available when you need customer support, with a help desk on the
front line. You always have access to our competence.
We offer high availability of spare parts and offer exchange units for
major components, simplifying maintenance and repairs. We also offer
field service and workshop repairs.
Our training centres let you experience the unique functionality and
user-friendliness of Emotron AC Drives and Softstarters:
Equipment operation
Dimensioning
Programming
Maintenance
Troubleshooting
Application
Pump
Crane
Crusher
Fan
Powersupply Peace
of mind!
System optimization
AC Drive
Automation
MotorsTransformer
2. CRANES
Our crane drive solutions, based on a wide range of standard com-ponents, can easily be configured for robust service in major crane types: Harbour container cranes (STS, RMG, RTG), grab portal cranes and slewing cranes. Industrial EOT bridge cranes such as grab, hook and ladle cranes or portal cranes. Tower cranes for the
building construction business. Special features include optimised grab control, electronic flange control for fully synchronised travel for rail-mounted cranes. Our active front end regenerative units improve the energy-efficiency for cranes.
3. WATER HANDLING
Whether you are operating in irrigation, sewage treatment, flood con-trol or a process industry, we can set up a system dimensioned for your needs, with all necessary safety limits installed. Our AC drives adapt the pressure/flow to the level required. Our softstarters and shaft power monitors offer protection from unnecessary downtime,
energy loss and equipment damage. Warning and safety stop levels are easy to set. Deviations from normal operation are quickly detect-ed over the whole speed range, thanks to our patented pump load curve protection.
Powering your world with robust and reliable solutions
1.
1. MATERIAL HANDLING
Working in mining, mineral processing and cement making means harsh operating and environmental conditions. Heavy loads, abra-sive dust and dirt, and extreme weather and temperatures, often in remote locations. Our Emotron drive solutions can help control doz-ens or even hundreds of processes in order to optimise their perfor-
mance under varying input conditions and with varying demand – by controlling the speed of the motor driving the process. Our offering ranges from 0.5 kW to 3 MW at voltages up to 690 V.
2.
3.
We put all of our energy into saving yours. This slogan isn’t just our attitude. It reflects the core of our operations – improving energy efficiency to reduce electric energy consumption – and reducing the overall carbon footprint of industrial processes.
Our Emotron solutions save energy and reduce dependence on fossil fuels, thereby reducing environmental impact and contributing to sustainable operations. They also enable significant savings in kilowatt hours and carbon emissions, reducing costs for our customers and for society.
When you look at applications where we make a difference, you find us contributing to positive environmental impacts. For example, enabling oxygenation of wastewater in biological cleaning processes through variable speed drives; or doubling the pumping capacity of a municipal groundwater station while saving energy.
Our contributions to sustainability
Standard productsOur modular design philosophy lets us deliver complete solutions based on standard, well proven products – whether the demanding industrial application is for cranes, water or material handling.
Customization and ease of useStarting with well-proven standard products in a modular framework is the perfect basis
for cost-efficient customization. We also enjoy long-time partnerships with leading OEMs.
Standardized control packages with hardware and software offer plug-and-play solutions
for quick start-up and maintenance.
Shaft power monitorsMotor powers: 30W – 1MW
Supply voltage: 100-690 VAC
Low voltage motors - IE2, IE3Standard motors with rated power from
0.25 up to 1000 kW.
Motors with higher power ratings,
up to 25 MW, are available on request.
SoftstartersMotor powers: 3 - 1800 kW
Supply voltage: 200-690 VAC
IP20
AC drivesMotor powers: 0.18 – -3000 kW
Supply voltage: 230-690 VAC
IP20/21, IP54
Synchronised portal crane with high precisionThis portal crane at Straubing lock near Donau, Germany, was modernised to allow synchronised precision control of two
hoist drives and two trolley drives working in tandem. They handle a stop log gate of 80 tonnes, 27 m wide – with only 3
cm allowance on either side. The nominal load is 100 t + 50 t, with a hoisting distance of 21 m. Operations continue with
no jamming of stop logs, while allowing double nominal speed of hoists in single operation with a partial load.
Bridge cranes in the aluminium industryCG Drives & Automation has built crane drive solutions controlling
70 cranes for NFC Metallurgical Machinery Company in Shenyang,
a major player in the Chinese aluminium industry. These cranes op-
erate in a demanding environment, with extreme temperatures and
hazardous particles. Dropping a load could cause an explosion. Our
Emotron-powered solutions proved to have 30% longer durability, af-
ter NFC evaluated and compared major international brands.
Pumps in process industry – variable flow or constant pressureThe challenge at this chemical plant was to increase efficiency and
reduce operating costs. Regulating the flow/pressure with motor
speed – using Emotron FDU AC drives instead of valves – made the
operation more efficient. Set-up was quick and easy, because after
the first AC drive had been set, the settings were easily transferred
to the other drives. The energy savings alone paid back the invest-
ment in less than a year. Another result was reduced maintenance
costs and extended equipment lifetime.
CustomersOur drive solutions for customers around the world, in different applications.
A movable gold mineThe Yanacocha gold mine in Peru presented a real challenge: The 4200m
altitude is extra tough on electrical equipment, because thin air reduces
cooling capacity and electrical isolation. Power comes on cables 30-50
km long, and then there are the standard conditions for mining: huge
temperature variations, humidity, rain, dust and sand. In 2009 CG pro-
vided drives and soft starters for deep well pumps that dry out parts
of the mountain before blasting. These pump systems are “portable”,
and move every 3-4 weeks to a new location. Ruggedness and ease
of maintenance are key items in keeping this operation going strongly.
Monster transportThis huge machine operating about 1000 km east of Moscow
mines and crushes limestone for cement production in one of the
largest cement plants in the region, run by JSC Mordovcement.
Commissioned in 2009, this 202m long and 48m high giant can
handle 1700 tonnes per hour, with the help of 18 Emotron automat-
ed drives – four for steering alone.
Hi-res will be added by
CG/Anna
Pumps in sewage treatment plantThis sewage treatment plant used to use inefficient valves used to control the start and stop sequences and mechanical
stress created maintenance issues. After they installed Emotron MSF softstarters, they experienced considerable savings
and more reliable operation. Pumps are now operating at full speed, unplanned downtime is no longer a problem and they
benefit from reduced operation costs. The money saved in the first year alone paid for the investment.
Commitment and positive attitude are always included. At CG
Drives & Automation we use our know-how to create the technical
solutions, and our personal commitment to make them work
according to your requirements. Simplicity and reliability are
keywords applying to our products as well as our people.
This will save you energy in all senses of the word!
CG Drives & Automation, former Emotron, has for 35 years
developed, manufactured and delivered efficient and reliable motor
control equipment. Since June 2011 CG Drives & Automation is a
part of Crompton Greaves (CG). CG is a global pioneering leader in
the management and application of electrical energy.
With more than 15,000 employees across its operations in around
85 countries, CG provides electrical products, systems and services
for utilities, power generation, industries, and consumers.
We put all our energyinto saving yours
SWEDEN (Head office) Drives & Automation Mörsaregatan 12, Box 222 25 SE-250 24 HELSlNGBORG
Phone: +46 (0)42 169900 Fax: +46 (0)42 169949
[email protected] www.cgglobal.com www.emotron.com
GERMANY Drives & Automation Goethestraße 6 D-38855 WERNIGERODE
Phone: +49 (0)3943-92050 Fax: +49 (0)3943-92055
[email protected] www.cgglobal.com www.emotron.de
THE NETHERLANDS Drives & Automation Polakkers 5 5531 NX BLADEL
Phone: +31 (0)497 389 222 Fax: +31 (0)497 386 275
[email protected] www.cgglobal.com www.emotron.nl
INDIA Crompton Greaves Ltd. Drives & Automation Division Plot. No. 09, Phase II, New Industrial Area, Mandideep – 462046
Phone 1 : + 91-7480 42 6433, Phone 2 : + 91-7480 42 6440
[email protected] www.cgglobal.com www.emotron.com
CG
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