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We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees

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Page 1: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees
Page 2: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees

CG Drives & Automation, formerly Emotron, has developed, manufactured and delivered efficient and reliable motor control equipment for 35 years.

We are

ARE YOU READY FOR A FUTURE BASED ON SMART DRIVE SOLUTIONS?

Page 3: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees
Page 4: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees

Smart drive solutions based on strong relationshipsCG Drives & Automation offers complete drive solutions that ensure the safe and cost-efficient operation of demanding industrial applications. We provide smart solutions to users, operators, system integrators and OEMs around the world. Wherever there are demanding applications. Like for cranes, for water handling systems, and for material handling systems.

Simplicity and reliabilityWe use our know-how to create robust and reliable, yet simple drive

solutions – resulting in lower operating costs and a longer service life.

Our experience is based on decades of product development and

thousands of customer installations – as well as recent advances in

control technology.

Quality manufacturingOur production plants in Helsingborg, Sweden and Mandideep, India

carry out manufacturing, in-house assembly and testing with short lead

times, even on customised solutions. We operate a global supply chain

of components, under lean and flexible production methods that are

ISO 9001 certified.

Strong relationshipsWe use our personal commitment to make our solutions work accord-

ing to your requirements. Saving energy is not just about your electricity

bill – we let you put your own energy into your core business.

We build long-term relationships based on stability and strong

ownership – as well as our excellent track record on delivering

what we promise.

Page 5: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees
Page 6: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees

We put all our energy into saving yoursAt CG Drives & Automation we use our know-how to create technical solutions that fit your requirements, and our personal commitment to make them work in practice – on your site, with your personnel.

Simplicity and reliability are keywords applying to our products and solutions, as well as the service and support that our committed professionals provide. This saves you energy in every sense of the word!

Page 7: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees

Complete drive solutions Creating a complete drive solution optimized for your process will

give your industrial application the best total performance and give

you peace of mind. We provide a complete solution where other

companies need to add external equipment. This makes installation

and commissioning not only easy but also cost-efficient.

We can deliver the engineering, automation, transformer, AC

drive, motor and cabinets in an integrated solution with advanced

functionality – optimized for your application, in consultation with

your team. Our modular design philosophy lets us deliver complete

solutions based on standard products – regardless of the application

area – water handling, material handling, or cranes.

From design to commissioning and beyondWe take full responsibility for solutions, from design to installation,

commissioning and maintenance. Our committed professionals are

available when you need customer support, with a help desk on the

front line. You always have access to our competence.

We offer high availability of spare parts and offer exchange units for

major components, simplifying maintenance and repairs. We also offer

field service and workshop repairs.

Our training centres let you experience the unique functionality and

user-friendliness of Emotron AC Drives and Softstarters:

Equipment operation

Dimensioning

Programming

Maintenance

Troubleshooting

Application

Pump

Crane

Crusher

Fan

Powersupply Peace

of mind!

System optimization

AC Drive

Automation

MotorsTransformer

Page 8: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees

2. CRANES

Our crane drive solutions, based on a wide range of standard com-ponents, can easily be configured for robust service in major crane types: Harbour container cranes (STS, RMG, RTG), grab portal cranes and slewing cranes. Industrial EOT bridge cranes such as grab, hook and ladle cranes or portal cranes. Tower cranes for the

building construction business. Special features include optimised grab control, electronic flange control for fully synchronised travel for rail-mounted cranes. Our active front end regenerative units improve the energy-efficiency for cranes.

3. WATER HANDLING

Whether you are operating in irrigation, sewage treatment, flood con-trol or a process industry, we can set up a system dimensioned for your needs, with all necessary safety limits installed. Our AC drives adapt the pressure/flow to the level required. Our softstarters and shaft power monitors offer protection from unnecessary downtime,

energy loss and equipment damage. Warning and safety stop levels are easy to set. Deviations from normal operation are quickly detect-ed over the whole speed range, thanks to our patented pump load curve protection.

Powering your world with robust and reliable solutions

1.

1. MATERIAL HANDLING

Working in mining, mineral processing and cement making means harsh operating and environmental conditions. Heavy loads, abra-sive dust and dirt, and extreme weather and temperatures, often in remote locations. Our Emotron drive solutions can help control doz-ens or even hundreds of processes in order to optimise their perfor-

mance under varying input conditions and with varying demand – by controlling the speed of the motor driving the process. Our offering ranges from 0.5 kW to 3 MW at voltages up to 690 V.

Page 9: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees

2.

3.

Page 10: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees
Page 11: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees

We put all of our energy into saving yours. This slogan isn’t just our attitude. It reflects the core of our operations – improving energy efficiency to reduce electric energy consumption – and reducing the overall carbon footprint of industrial processes.

Our Emotron solutions save energy and reduce dependence on fossil fuels, thereby reducing environmental impact and contributing to sustainable operations. They also enable significant savings in kilowatt hours and carbon emissions, reducing costs for our customers and for society.

When you look at applications where we make a difference, you find us contributing to positive environmental impacts. For example, enabling oxygenation of wastewater in biological cleaning processes through variable speed drives; or doubling the pumping capacity of a municipal groundwater station while saving energy.

Our contributions to sustainability

Page 12: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees

Standard productsOur modular design philosophy lets us deliver complete solutions based on standard, well proven products – whether the demanding industrial application is for cranes, water or material handling.

Customization and ease of useStarting with well-proven standard products in a modular framework is the perfect basis

for cost-efficient customization. We also enjoy long-time partnerships with leading OEMs.

Standardized control packages with hardware and software offer plug-and-play solutions

for quick start-up and maintenance.

Page 13: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees

Shaft power monitorsMotor powers: 30W – 1MW

Supply voltage: 100-690 VAC

Low voltage motors - IE2, IE3Standard motors with rated power from

0.25 up to 1000 kW.

Motors with higher power ratings,

up to 25 MW, are available on request.

SoftstartersMotor powers: 3 - 1800 kW

Supply voltage: 200-690 VAC

IP20

AC drivesMotor powers: 0.18 – -3000 kW

Supply voltage: 230-690 VAC

IP20/21, IP54

Page 14: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees

Synchronised portal crane with high precisionThis portal crane at Straubing lock near Donau, Germany, was modernised to allow synchronised precision control of two

hoist drives and two trolley drives working in tandem. They handle a stop log gate of 80 tonnes, 27 m wide – with only 3

cm allowance on either side. The nominal load is 100 t + 50 t, with a hoisting distance of 21 m. Operations continue with

no jamming of stop logs, while allowing double nominal speed of hoists in single operation with a partial load.

Bridge cranes in the aluminium industryCG Drives & Automation has built crane drive solutions controlling

70 cranes for NFC Metallurgical Machinery Company in Shenyang,

a major player in the Chinese aluminium industry. These cranes op-

erate in a demanding environment, with extreme temperatures and

hazardous particles. Dropping a load could cause an explosion. Our

Emotron-powered solutions proved to have 30% longer durability, af-

ter NFC evaluated and compared major international brands.

Pumps in process industry – variable flow or constant pressureThe challenge at this chemical plant was to increase efficiency and

reduce operating costs. Regulating the flow/pressure with motor

speed – using Emotron FDU AC drives instead of valves – made the

operation more efficient. Set-up was quick and easy, because after

the first AC drive had been set, the settings were easily transferred

to the other drives. The energy savings alone paid back the invest-

ment in less than a year. Another result was reduced maintenance

costs and extended equipment lifetime.

CustomersOur drive solutions for customers around the world, in different applications.

Page 15: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees

A movable gold mineThe Yanacocha gold mine in Peru presented a real challenge: The 4200m

altitude is extra tough on electrical equipment, because thin air reduces

cooling capacity and electrical isolation. Power comes on cables 30-50

km long, and then there are the standard conditions for mining: huge

temperature variations, humidity, rain, dust and sand. In 2009 CG pro-

vided drives and soft starters for deep well pumps that dry out parts

of the mountain before blasting. These pump systems are “portable”,

and move every 3-4 weeks to a new location. Ruggedness and ease

of maintenance are key items in keeping this operation going strongly.

Monster transportThis huge machine operating about 1000 km east of Moscow

mines and crushes limestone for cement production in one of the

largest cement plants in the region, run by JSC Mordovcement.

Commissioned in 2009, this 202m long and 48m high giant can

handle 1700 tonnes per hour, with the help of 18 Emotron automat-

ed drives – four for steering alone.

Hi-res will be added by

CG/Anna

Pumps in sewage treatment plantThis sewage treatment plant used to use inefficient valves used to control the start and stop sequences and mechanical

stress created maintenance issues. After they installed Emotron MSF softstarters, they experienced considerable savings

and more reliable operation. Pumps are now operating at full speed, unplanned downtime is no longer a problem and they

benefit from reduced operation costs. The money saved in the first year alone paid for the investment.

Page 16: We are - Crompton Greaves · part of Crompton Greaves (CG). CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees

Commitment and positive attitude are always included. At CG

Drives & Automation we use our know-how to create the technical

solutions, and our personal commitment to make them work

according to your requirements. Simplicity and reliability are

keywords applying to our products as well as our people.

This will save you energy in all senses of the word!

CG Drives & Automation, former Emotron, has for 35 years

developed, manufactured and delivered efficient and reliable motor

control equipment. Since June 2011 CG Drives & Automation is a

part of Crompton Greaves (CG). CG is a global pioneering leader in

the management and application of electrical energy.

With more than 15,000 employees across its operations in around

85 countries, CG provides electrical products, systems and services

for utilities, power generation, industries, and consumers.

We put all our energyinto saving yours

SWEDEN (Head office) Drives & Automation Mörsaregatan 12, Box 222 25 SE-250 24 HELSlNGBORG

Phone: +46 (0)42 169900 Fax: +46 (0)42 169949

[email protected] www.cgglobal.com www.emotron.com

GERMANY Drives & Automation Goethestraße 6 D-38855 WERNIGERODE

Phone: +49 (0)3943-92050 Fax: +49 (0)3943-92055

[email protected] www.cgglobal.com www.emotron.de

THE NETHERLANDS Drives & Automation Polakkers 5 5531 NX BLADEL

Phone: +31 (0)497 389 222 Fax: +31 (0)497 386 275

[email protected] www.cgglobal.com www.emotron.nl

INDIA Crompton Greaves Ltd. Drives & Automation Division Plot. No. 09, Phase II, New Industrial Area, Mandideep – 462046

Phone 1 : + 91-7480 42 6433, Phone 2 : + 91-7480 42 6440

[email protected] www.cgglobal.com www.emotron.com

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