15
HTC 2012 Wetting of calcium fluoride by liquid metals Shmuel Barzilai Natalya Froumin Eugene Glickman David Fuks Nahum Frage Received: 4 May 2012 / Accepted: 15 June 2012 Ó Springer Science+Business Media, LLC 2012 Abstract The results of wetting experiments for the CaF 2 /Me and CaF 2 /Me–Ti systems (Me = Cu, Ge, Al, In, Ga, Sn, and Au) are presented and discussed. It was found that pure metals do not wet the CaF 2 substrate, while a small quantity of Ti added to the melt improves the wet- ting. The effect of Ti depends on its thermodynamic activity in the melts. According to the thermodynamic analysis and experimental observations, Ti dissolved in the metals does not react with the substrate to form any new condensed phase at the interface and its effect cannot be attributed to the ‘‘reactive wetting’’ phenomenon. Density functional theory (DFT) was applied to focus on the nature of chemical bonding between the atoms in the melt and the surface of the substrate in these systems. It was demon- strated that partly filled d-states of Ti stimulate its adsorption onto F ions. Ab initio calculations show that Ti may segregate to the interface, decreasing the energy of CaF 2 /Me–Ti system. Based on the results of thermody- namic and DFT analyses, it is proposed that Ti segregation at the interface may be considered as the source of the improved wetting. Introduction In general, pure non-reactive liquid metals (Cu, Ga, In, Ag, Au, and Sn) do not wet ceramic substrates (oxides, carbides, and nitrides). For these systems, the wetting improvement is achieved by adding active elements, such as Ti, Zr, or V, to the melt. It is well established that the effect of these elements on the wetting of ceramic sub- strates is attributed to chemical interaction between the melt and the substrate at the interface and the formation of a new solid interfacial layer, which consists of the active element and the non-metallic component (oxygen, carbon, nitrogen, or boron) originating from the substrates [18]. Alkaline earth fluorides are relatively stable com- pounds, and therefore may serve as appropriate materials for containers for the storage and transportation of reac- tive melts in which chemical interactions between the melt and the container must be avoided. To estimate the thermodynamic stability of fluorides, the standard Gibbs formation energy for various fluorides was calculated [9] and is presented in Fig. 1. According to the reported data, CaF 2 has the largest negative Gibbs formation energy and may be considered as the most prospective candidate for such applications. On the other hand, the high thermo- dynamic stability of the alkaline earth fluorides may lead to the lack of wetting of these compounds by liquid metals and thus to difficulties when brazing this type of solid to metals and ceramics. Despite the technological importance of alkaline earth fluorides, the number of investigations of the interfacial interaction between fluorides and liquid metals, as well as of the wetting behavior in these systems was limited before we started to study these compounds about 7 years ago. The main reported results of Naidich, Krasovsky, and S. Barzilai NRC-Negev, P.O. Box 9001, 84190 Beersheba, Israel N. Froumin (&) E. Glickman D. Fuks N. Frage Department of Material Engineering, Ben-Gurion University of the Negev, P.O. Box 653, 84105 Beersheba, Israel e-mail: [email protected]; [email protected] 123 J Mater Sci DOI 10.1007/s10853-012-6680-z

Wetting of calcium fluoride by liquid metals · coworkers [10–18] present macroscopic observations of the contact angle obtained by sessile drop wetting experiments with pure liquid

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  • HTC 2012

    Wetting of calcium fluoride by liquid metals

    Shmuel Barzilai • Natalya Froumin •

    Eugene Glickman • David Fuks • Nahum Frage

    Received: 4 May 2012 / Accepted: 15 June 2012

    � Springer Science+Business Media, LLC 2012

    Abstract The results of wetting experiments for the

    CaF2/Me and CaF2/Me–Ti systems (Me = Cu, Ge, Al, In,

    Ga, Sn, and Au) are presented and discussed. It was found

    that pure metals do not wet the CaF2 substrate, while a

    small quantity of Ti added to the melt improves the wet-

    ting. The effect of Ti depends on its thermodynamic

    activity in the melts. According to the thermodynamic

    analysis and experimental observations, Ti dissolved in the

    metals does not react with the substrate to form any new

    condensed phase at the interface and its effect cannot be

    attributed to the ‘‘reactive wetting’’ phenomenon. Density

    functional theory (DFT) was applied to focus on the nature

    of chemical bonding between the atoms in the melt and the

    surface of the substrate in these systems. It was demon-

    strated that partly filled d-states of Ti stimulate its

    adsorption onto F ions. Ab initio calculations show that Ti

    may segregate to the interface, decreasing the energy of

    CaF2/Me–Ti system. Based on the results of thermody-

    namic and DFT analyses, it is proposed that Ti segregation

    at the interface may be considered as the source of the

    improved wetting.

    Introduction

    In general, pure non-reactive liquid metals (Cu, Ga, In,

    Ag, Au, and Sn) do not wet ceramic substrates (oxides,

    carbides, and nitrides). For these systems, the wetting

    improvement is achieved by adding active elements, such

    as Ti, Zr, or V, to the melt. It is well established that the

    effect of these elements on the wetting of ceramic sub-

    strates is attributed to chemical interaction between the

    melt and the substrate at the interface and the formation

    of a new solid interfacial layer, which consists of the

    active element and the non-metallic component (oxygen,

    carbon, nitrogen, or boron) originating from the substrates

    [1–8].

    Alkaline earth fluorides are relatively stable com-

    pounds, and therefore may serve as appropriate materials

    for containers for the storage and transportation of reac-

    tive melts in which chemical interactions between the

    melt and the container must be avoided. To estimate the

    thermodynamic stability of fluorides, the standard Gibbs

    formation energy for various fluorides was calculated [9]

    and is presented in Fig. 1. According to the reported data,

    CaF2 has the largest negative Gibbs formation energy and

    may be considered as the most prospective candidate for

    such applications. On the other hand, the high thermo-

    dynamic stability of the alkaline earth fluorides may lead

    to the lack of wetting of these compounds by liquid

    metals and thus to difficulties when brazing this type of

    solid to metals and ceramics.

    Despite the technological importance of alkaline earth

    fluorides, the number of investigations of the interfacial

    interaction between fluorides and liquid metals, as well as

    of the wetting behavior in these systems was limited before

    we started to study these compounds about 7 years ago.

    The main reported results of Naidich, Krasovsky, and

    S. Barzilai

    NRC-Negev, P.O. Box 9001, 84190 Beersheba, Israel

    N. Froumin (&) � E. Glickman � D. Fuks � N. FrageDepartment of Material Engineering, Ben-Gurion University

    of the Negev, P.O. Box 653, 84105 Beersheba, Israel

    e-mail: [email protected]; [email protected]

    123

    J Mater Sci

    DOI 10.1007/s10853-012-6680-z

  • coworkers [10–18] present macroscopic observations of the

    contact angle obtained by sessile drop wetting experiments

    with pure liquid metals (Cu, Au, Ag, Ga, Sn, Pb, and Al)

    and their alloys with active additives (Ti, Zr, Hf, V, Cr, and

    Nb). The authors observed that pure metals did not wet the

    fluorides over a wide temperature range, up to 1423 K [10,

    11, 15], and the effect of active elements on wetting

    depends on the nature of the liquid metal solvent. It was

    suggested [10–18] that the improved wetting occurs due to

    the interaction of Ti with the CaF2 substrate and to the

    formation of titanium fluorides as a liquid phase at the

    interface. The contribution of Naidich and coworkers to

    understanding the processes that take place at the fluoride/

    liquid metal interface is very important; however, the

    proposed mechanism behind the wetting behavior in these

    systems is rather problematic and cannot be accepted. It

    does not explain the experimental results for the CaF2/Cu–

    Ti system, and the unusual behavior observed in the CaF2/

    Sn–2 at% Ti system, where non-monotonic change in the

    contact angle as a function of temperature was revealed.

    Moreover, these authors have tried to find a correlation

    between standard Gibbs formation energy of the fluorides

    and the values of contact angle in the fluoride/metal sys-

    tems. This approach is too simplified and does not take into

    account the thermodynamic properties of the liquid solu-

    tion, whose nature and composition strongly affect the

    interfacial interaction and, therefore, the wetting behavior.

    In this perspective article, the results of our systematic

    experimental investigation of the alkali earth fluoride/Me

    systems (mostly related to the CaF2 substrate) accompanied

    by classical thermodynamic and ab initio analysis per-

    formed for clarifying the nature of wetting phenomena are

    presented and discussed.

    Methodology

    Experimental procedures

    Wetting experiments were performed by the sessile drop

    method at various temperatures in a vacuum furnace (10-5

    torr). The alloys (0.1–0.3 g) were prepared in situ using the

    appropriate quantities of the corresponding elements. The

    heating profile consisted of two steps: 10�/min up to 70 %of the target temperature, followed by 50�/min. The contactangles were determined from a Nikon 990 Coolpix digital

    camera magnified images using ‘‘Image Pro 4’’ software.

    The substrates for the sessile drop experiments were

    prepared by hot isostatic pressing of CaF2 powder (0.5–8-

    lm particle size and 99.99 % purity) at 1273 K under100 MPa. The relative density of the substrates was

    [99 %. For wetting experiments, the substrate surface waspolished down to 1 lm using a diamond paste (the mea-sured substrate roughness (Ra) was 0.15 lm), and succes-sively cleaned ultrasonically using acetone and ethanol.

    After drop solidification, the samples were cross sec-

    tioned and polished down to 1 lm using SiC papers anddiamond paste. The interface structure and the chemical

    composition of metal/ceramic interfaces and metallic drops

    were characterized using X-ray diffraction (XRD) and

    scanning electron microscopy (SEM) (JEOL GSM 5600)

    equipped with energy dispersive spectroscopy (EDS) and

    wavelength dispersive spectrometry (WDS) analyzers.

    Thermodynamic considerations

    Thermodynamic analysis based on the Thermo-Calc Soft-

    ware database [9] was performed to evaluate possible

    chemical reactions at the fluoride/metal interface. Various

    states of CaF2 (gas, liquid, and solid) and liquid metallic

    phases were taken into account according to the reactions

    presented by Eq. 1(a–f). The equilibrium constants for

    these reactions were calculated using Eq. 2.

    ðaÞMeþ x2

    CaF2ðsÞ ¼ MeFxðs,l,gÞ þx

    2Ca

    ðbÞMe ¼ Me(g)ðcÞCaF2ðs) ¼ CaF2ðg)ðdÞMeFxðs,l) ¼ MeFxðg)ðeÞCaF2ðs) ¼ Caþ F2ðg)ðfÞCa ¼ Ca(g)

    ð1Þ

    Ki ¼ exp �DG0iRT

    � �: ð2Þ

    Here, DG0 represents the standard Gibbs energy and K isthe equilibrium constant. The underlined symbols in

    Eq. 1(a, b, e, f) correspond to the components in the liquid

    1000 1200 1400 1600

    -1000

    -800

    -600

    -4000

    200

    5 67 8

    9 1011 12

    13 1415 16

    17 18

    E FG H

    I JK L

    M NO P

    Q R

    ZrF3

    AuF2

    CuF2 MoF

    3

    WF4NiF

    2SnF

    2

    FeF2

    InFCrF

    2

    AlFTiF

    3

    GaF

    BeF2

    MgF2

    ScF3

    LiFBaF

    2CaF2

    ErF3

    Temperature [K]

    Δ

    [kJ/

    mol

    F2]

    Fig. 1 The standard Gibbs formation energy for various fluorides.The thermodynamic data were extracted from Thermodynamic

    Database SSUB3, version 3.1 [9] and normalized to 1 mol of F2

    J Mater Sci

    123

  • solution; s, l, and g denote the solid, liquid, or gaseous

    phases. The subscript i corresponds to reactions a–f.

    Ab initio calculations

    The thermodynamic approach is useful to clarify the role

    of chemical interactions in wetting phenomena. However,

    it does not provide information about the nature of the

    bonding at the interface on the atomic level. Such

    information can be obtained from ab initio calculations

    in the framework of the density functional theory (DFT)

    [19, 20]. DFT is an approach that allows performing

    quantum mechanical calculations of different electronic

    and atomic properties of materials. It uses the input

    information about the constituents (types of atoms) in the

    system under consideration and may venire data on

    the structure. The theory considers the total energy of the

    system as a functional that depends on the density of

    electrons.

    DFT was applied to understand the bonding nature of

    Me atoms with the CaF2 substrate. The DFT calculations

    were carried out using the full potential augmented plane

    waves ? local orbitals (FP APW ? lo) method as

    implemented in the WIEN 2k code [21, 22]. In this code,

    the core states are treated fully relativistically and the

    valence states are treated using a scalar relativistic treat-

    ment. The details of our DFT calculations are reported

    elsewhere [23, 24].

    Results and discussion

    Wetting behavior and interface in the CaF2/Me systems

    The experimental results on wetting kinetics in the CaF2/

    Me (Me = Ga, In, Al, Ge, and Cu) systems are given in

    Fig. 2 [25]. The metals that were studied can be divided

    into two groups: metals with low melting temperatures (Ga

    and In) and metals with relatively high melting tempera-

    tures (Al, Ge, and Cu). The values of the contact angle for

    Ga and In at 1173 K as a function of the duration of contact

    are shown in Fig. 2a. In these systems, the contact angles

    are significantly [90� and do not change with time. Athigher temperature (1423 K), the initial contact angle is

    close to 120�; for In, no change in the contact angle wasobserved, while for the CaF2/Ga system the contact angle

    decreases monotonically with contact duration (Fig. 2b).

    These results are similar to the results reported in [10, 15].

    For the second group of the metals, at 1423 K relatively

    high values of initial contact angle were observed (Fig. 2c).

    The contact angle for Cu and Ge does not change with

    time, while the contact angle for the CaF2/Al system

    decreases rapidly from 140� to 92�. This feature is wellknown for Al and is attributed to the formation of a volatile

    aluminum sub-oxide and deoxidation of the drop surface

    during heating under vacuum at T [ 1100 K [1]. A uniquespreading behavior (monotonically increasing contact

    angles with time) was detected for Ge, Cu, and Al at

    T = 1523 K (Fig. 2d). No evidence of new phases or

    105

    110

    115

    120

    125

    130

    135

    In GaC

    onta

    ct a

    ngle

    , deg

    Time, min

    (a)80

    90

    100

    110

    120

    Con

    tact

    ang

    le, d

    eg.

    Time, min

    In Ga

    (b)

    90

    100

    110

    120

    130

    140

    Con

    tact

    ang

    le, d

    eg

    Time, min

    Ge Cu Al

    (c)

    0 10 20 30 40 50 0 10 20 30 40

    0 10 20 30 40 0 10 20 30 40105

    110

    115

    120

    125

    130

    GeCu Al

    Con

    tact

    ang

    le, d

    eg

    Time, min

    (d)

    Fig. 2 Contact angle variationwith time in the CaF2/Me

    systems at different

    temperatures. a 1173 K,b 1423 K, c 1423 K, andd 1523 K [25]

    J Mater Sci

    123

  • traces of Ca in the melts was detected by SEM/EDS

    analysis in the CaF2/Me (Me = Cu, Ge, In) systems

    (Fig. 3). However, in the CaF2/Al system, groove forma-

    tion at the metal/ceramic interface was observed (Fig. 4b).

    Within the Al drop, a detectable quantity of Ca in the form

    of Ca-containing inclusions and porosity (see the arrows in

    Fig. 4a) was revealed. These observations reflect the

    chemical interaction between the substrate and the liquid

    Al.

    To verify the ability of a liquid metal to react with the

    CaF2 substrate, thermodynamic calculations were per-

    formed. It was taken into account that the interaction may

    lead to the formation of fluoride phases and to dissolution

    of Ca in the melt (chemical reaction 1a).

    According to the Gibbs phase rule, the ternary Ca–Me–F

    system has two degrees of freedom. If the three phases

    (solid CaF2, liquid Me–Ca solution, and gaseous phase

    consisting of vapor of metals and fluorides) are in

    equilibrium, then, at each temperature, the composition of

    the gaseous phase depends on the composition of the metal

    solution, i.e., on the activity of Ca in the melt. Preliminary

    thermodynamic analysis indicated that the partial pressures

    of MeF2 and MeF3 fluorides are several orders of magni-

    tude lower than that of the MeF, and no condensed fluoride

    phases may be formed. The calculated partial pressures of

    the monofluorides and the vapor pressure of Ca as a

    function of temperature are shown in Fig. 5a, b for two Ca

    activities in the melt. The horizontal line in these figures

    corresponds to the vacuum conditions (10-8 atm) in our

    experimental set-up. As is seen from Fig. 5, at any tem-

    perature and for both activities, the partial pressure of

    fluorides (and as a consequence CaF2 corrosion) decreases

    in the order AlF [ GaF [ InF [ GeF [ CuF. Moreover,for a fluoride such as AlF, with a partial pressure much

    higher than the pressure in the vacuum chamber, the cor-

    rosion can be accentuated by the formation of bubbles that

    Ge CuIn

    10μm 50μm 50μmCaF2 CaF2 CaF2

    Fig. 3 SEM images of the interface in the CaF2/Me systems after wetting experiments at 1423 K [25]

    CaF2

    Al

    20μm

    Area around the drop, far from the Al drop

    Area beneath the liquid Al drop

    (a) (b) Y 66.07μmX 63.45μm

    Z 821μm

    Fig. 4 SEM image of theinterface between Al and CaF2substrate after wetting

    experiments at 1423 K. The

    arrows point to the Al–Cainclusions (a) and AFM patternof the CaF2 substrate, which

    was in contact with molten Al at

    1273 K for 30 min (b) [25]

    900 1000 1100 1200 1300 1400 15001E-15

    1E-12

    1E-9

    1E-6

    1E-3

    (a)

    aCa=10-8

    Par

    tial p

    ress

    ure,

    atm

    Temperature, K

    AlF

    CuF

    GeF

    GaF

    InF Ca

    900 1000 1100 1200 1300 1400 15001E-15

    1E-11

    1E-7

    1E-3

    (b)

    Par

    tial p

    ress

    ure,

    atm

    Temperature, K

    AlF

    CuF

    GeFGaF

    InF

    Ca

    aCa=10-4

    Fig. 5 Gaseous phase composition as a function of temperature for two values of Ca activity in the melt (a aCa = 10-8, b aCa = 10

    -4). The

    horizontal line corresponds to the total pressure in the experimental set-up [25]

    J Mater Sci

    123

  • are probably responsible for the pores observed in the

    solidified metal. The relatively high corrosion rate of CaF2in contact with Al at 1423 K explains the grooves formed

    close to the liquid meniscus (Fig. 4b) and the lower contact

    angle observed in this system. The behavior of liquid Ga at

    1173 K is similar to that of low reactivity metals In, Ge,

    and Cu (Fig. 2a), but at higher temperature (1423 K,

    Fig. 2b) corrosion may be significant in view of the high

    value of PGaF.

    Unique wetting kinetics (Fig. 2d), demonstrated by the

    increase of the contact angle with time (dewetting), needs

    special consideration. The generally accepted explanation

    of dewetting behavior is related to a liquid metal film,

    which is unstable in contact with a solid substrate and

    transforms to drops [26, 27]. Another mode of dewetting

    was observed in the Al2O3/Al system [28–30]. In this

    system, the contact angle initially decreased due to sig-

    nificant evaporation of the Al drop, which is strongly

    ‘‘pinned’’ to the substrate. At a certain moment, when the

    system was far enough from the equilibrium state, the drop

    ‘‘jumped up’’ to achieve its equilibrium contact angle and

    an apparent dewetting was observed. The dewetting in the

    CaF2/Me systems may be attributed to the rates of evapo-

    ration of the metals and to the rate of sublimation of the

    substrate. An apparent dewetting occurs when the Me and

    the substrate have comparable vapor pressures and evap-

    orate simultaneously. In this case, the sublimation of the

    substrate occurs only from the free surface around the drop,

    where a neck-shape contact between the metal and the

    substrate is formed (Fig. 6), causing an apparent increase

    of the contact angle as shown for Cu and Ge in Fig. 2d.

    To understand the apparent dewetting phenomenon, a

    model that considers the geometric characteristics of the

    metal/ceramic interface and the thermophysical properties

    of the metals and the substrates was proposed in [31]. It

    was found that the neck-shape geometry of the interface

    will be formed when the rate of the substrate thinning ( _h)

    due to sublimation of the substrate is higher than the rate of

    decrease of the substrate/melt contact area (r�

    ). According

    to the model, the dominant factor that affects the shape of

    the interfacial contact in the investigated systems is the

    ratio between the equilibrium vapor pressures of the sub-

    strate and of the liquid metals. The model [31] was con-

    firmed by additional wetting experiments for four liquid

    metals (Bi, In, Sn, and Ga) on two substrates (CaF2 and

    NaCl) with different evaporation rates. Figure 7 exhibits

    the results of calculations for 1000 K. As can be seen, the

    neck-shape should appear only for the NaCl/Me systems,

    where the neck-formation criterion is satisfied. This shape

    should not appear in the CaF2/Me systems, where the neck-

    formation criterion fails. Such dissimilar behavior of the

    systems is attributed to the differences in the substrate

    vapor pressure. The vapor pressure of NaCl at 1000 K is

    10-4 atm, while for CaF2 it is 10-13 atm.

    No changes at the interface were observed for the CaF2/

    In system at 1000 K in accordance with the above model,

    and the contact angle remains constant. At the same time,

    for the NaCl/In system at this temperature, a significant

    sublimation of the substrate occurs around the drop and the

    formation of a neck-shape contact is definitely seen. After a

    few minutes, the neck has broken down and a new one is

    formed in a cyclic manner. The suggested model reflects

    (a) (b) (c)

    2mm

    Fig. 6 Macroscopic view of theGe drops on the CaF2 substrate

    at 1523 K after a 10 min,b 20 min, and c 30 min. Thethickness of the substrate is

    indicated by the arrows [25]

    NaC

    l/Bi

    NaC

    l/In

    NaC

    l/Ga

    NaC

    l/Sn

    CaF

    2/B

    i

    CaF

    2/In

    CaF

    2/G

    a

    CaF

    2/S

    n

    10-9

    10-6

    10-3

    100

    103

    106

    Nec

    k-fo

    rmat

    ion

    crite

    rion

    Fig. 7 Illustration of the neck-formation criterion (ratio _h/_r) for CaF2and NaCl in contact with various metallic melts at 1000 K

    J Mater Sci

    123

  • the experimental observations for the NaCl/Me and CaF2/

    Me systems as illustrated in Fig. 3 from Barzilai et al. [31].

    For the first system, the formation of the neck-shape

    interface takes place and the apparent contact angle

    increases with time, while for the second, the contact angle

    and the interface area do not change.

    Wetting behavior and interface in the CaF2/Me–Ti

    systems

    Previous discussion demonstrates that evaporation of the

    materials in the systems may affect the apparent contact

    angle. To prevent the effect of evaporation, the experi-

    ments were carried out at relatively low temperatures,

    where the evaporation of the metal and/or of the substrate

    is negligible. The measured data on spreading kinetics for

    Me–2 at% Ti alloys on CaF2 substrate and the concentra-

    tion dependencies of the contact angle for the CaF2/Me–Ti

    systems are presented in Fig. 8. Experimental results

    demonstrate that the addition of 2 at% Ti to the melt

    improves the wetting, and Ti-induced effect depends on the

    nature of the Me (Fig. 8b). The improved wetting is more

    significant for In–Ti melt; moderate decreases of the con-

    tact angle are observed for the Sn–Ti and Ga–Ti alloys,

    while only limited changes occur for the Ge–Ti and Au–Ti

    melts. Krasovsky and Naidich [10, 16] suggested that a

    decrease in the contact angle in the CaF2/Me–Ti systems

    occurs as a result of the formation of a condensed Ti–

    fluoride at the interface. According to Krasovsky and

    Naidich [10, 16], this condensed phase decreases the

    liquid–solid interfacial energy and, therefore, decreases the

    contact angle. However, no evidence of new phase for-

    mation at the interface was detected by our SEM/EDS

    analysis (Fig. 9) for all the investigated systems.

    To elucidate the role of Ti as an active element in the

    studied systems, thermodynamic analysis and DFT calcula-

    tions were carried out. To clarify the possibility of formation

    of interfacial Ti–F phases in the CaF2/Me–Ti systems, let us

    consider the thermodynamic aspect of the problem.

    Titanium displays high affinity to fluorine and forms

    various stable fluorides [32]. The most stable titanium fluo-

    ride in the 900–1473 K temperature range is TiF3, which

    melts at 1473 K [9]. Let us assume for a moment that the only

    reason for existence of TiF3 in gaseous phase in the experi-

    mental chamber is its formation according to the reaction

    Tiþ 1:5CaF2ðsÞ ! TiF3ðgÞ þ 1:5Ca ð3Þ

    This reaction corresponds to three-phase (gas–liquid–

    solid) equilibrium. In this case, the partial pressure of TiF3depends on the temperature and on the activity of Ca in the

    melt. This partial pressure as a function of temperature for

    different activities of Ca in the melt was calculated (see

    Fig. 10) for the CaF2/In–Ti system using the equilibrium

    constant of the reaction ðK ¼ a1:5Ca

    PTiF3aTiÞ: K was derived from

    the standard Gibbs energies [9] of the reaction (3). The

    activity of titanium was estimated using its activity

    coefficient (ðc0Ti ¼ 0:87 [33]) for dilute In–Ti solutions.

    0 5 10 15 20 25 30 3520

    40

    60

    80

    100

    120

    Sn-2at%TiGa-2at%Ti

    Ge-2at%Ti

    Au-2at%Ti

    Con

    tact

    ang

    le, d

    eg.

    Time, min

    In-2at%Ti

    0 1 2 3 4 5 6 7 8 9 1020

    40

    60

    80

    100

    120

    Ge-Ti (1373K)

    Au-Ti (1373K)

    Ga-Ti (1173K)

    Sn-Ti (1173K)

    In-Ti (1123K)

    Con

    tact

    ang

    le, d

    eg

    Ti concent. at.%

    (a) (b) Fig. 8 Wetting kinetics a andfinal contact angles b forvarious CaF2/(Me–Ti) systems

    [35]

    Fig. 9 Representative SEM images of the CaF2/Me–Ti interfaces

    J Mater Sci

    123

  • The formation of solid TiF3 will occur if the calculated

    partial pressure for gaseous TiF3 will be higher than the

    equilibrium vapor pressure for reaction

    TiF3ðsÞ ¼ TiF3ðgÞ ð4Þ

    As is seen from Fig. 10, all the calculated P(T) curves

    are located lower than P(T) curve for reaction (4). Thus,

    solid TiF3 could not be formed at the interface and the

    observed improved wetting cannot be attributed to the

    formation of the solid TiF3.

    The decrease of the contact angle may occur also due to

    precipitation of a thin layer of Ti–In intermetallic at the

    interface. It was shown in [34] that the composition of In–

    Ti drops changes only slightly during wetting experiments

    and corresponds to a single-phase region of the In–Ti

    system. If the drop and the interface are in equilibrium (the

    activities of In and Ti in liquid volume and in a near-

    surface substrate liquid layer are the same), then interme-

    tallics cannot precipitate at the interface. Thus, a region of

    a few tens of nanometers thick close to the interface

    detected by XPS in [35] probably was formed during drop

    solidification and cooling.

    In the absence of a new compound at the interface, the

    wetting improvement may occur due to the interplay

    between the surface and the interfacial energies. We

    assume that the surface energy of the substrate (cSV) isconstant and Ti has only minor effect on the magnitude of

    cLV [36]. According to Young’s equation, wettingimprovement may be attributed to the decrease of the

    solid–liquid (SL) interfacial energy (cSV) due to Ti segre-gation at the interface. To understand the specific mecha-

    nisms that lead to the improved wetting ab initio

    calculations were performed

    Ab initio calculations

    Whereas a full evaluation requires substantial computer

    resources, qualitative information can be gleaned from

    modest calculations, involving a limited number of metal

    atoms in a cell [37, 38]. In our calculations, the slab model

    was applied to construct the supercell and to simulate the

    surface of the substrate. We limit ourselves to consider-

    ation of the wetting of the (111) F-terminated CaF2 surface

    and do not consider other surfaces, although the experi-

    ments were carried out on polycrystalline substrates. The

    reason is that this surface has the lowest surface energy

    compared with other low-index surfaces in CaF2 [39].

    As a first step, the adsorption of single adsorbates was

    investigated to elucidate the nature of the bonding between

    the Me atoms and the CaF2 substrate. To reduce the

    computational expense, we used a one-sided adsorption

    model for the Me/CaF2(111) interface [40]. We considered

    three atomic configurations on the F-terminated CaF2(111)

    surface (Fig. 11) and used a supercell (periodic boundary

    conditions) containing a nine-layer slab with three layers of

    Ca, six layers of F, a vacuum separation of *10 Åbetween the slabs, and one Me atom above each site, giving

    a 10-atom supercell, thus simulating one monolayer (ML)

    of Me on the substrate.

    1100 1200 1300 14001E-14

    1E-10

    1E-6

    0.01

    Pres

    sure

    , atm

    Temperature, K

    1

    2

    3

    4

    Fig. 10 The partial pressure of TiF3 as a function of temperature forthe In–3.0 at.% Ti alloy at various Ca activities (aCa): 1 10

    -4, 2 10-8,and 3 10-10. Curve 4 corresponds to the equilibrium partial pressureof solid TiF3

    32

    1

    (i) (111) sites21 ML of Me on CaF

    Site(1) Site(2) Site(3) Me

    F Ca

    (ii)Fig. 11 Configurations of thesites on a F-terminated CaF2(111) surface considered for Me

    adsorption. i Top view and iithree-dimensional illustration.

    Sites 1, 2, and 3 correspond tothe cases simulating the Me

    adsorption atop F atoms, atop

    Ca atoms in the layer underlying

    F atoms, and atop interstitial site

    between these two atoms,

    respectively [43]

    J Mater Sci

    123

  • Representative calculations were also carried out for the

    slab containing six layers (two layers of Ca and four layers

    of F) to estimate the effect of slab thickness, and for a

    larger supercell containing 0.5 ML of Me, to evaluate the

    effect of lateral interactions within the Me layer. In both

    the cases, only minor changes in adsorption energy were

    obtained.

    The effects of relaxation (displacements of the atoms

    from their geometrically determined sites) are known to be

    small for substrates with mostly ionic bonding [41]. The

    relaxation in the calculations of the surface energies for

    CaF2 was investigated in [39, 42]. It was found that for the

    pure CaF2(111) surface, the shift of F atoms in the direction

    normal to the surface does not exceed 0.9 % of the lattice

    parameter, while for Ca atoms this shift is even smaller.

    We investigated also how the relaxation influences the

    adsorption energy for the case corresponding to the model

    shown as site (1) in Fig. 11, for the CaF2(111)/Ti and the

    CaF2(111)/In systems. For both the systems, the changes in

    the adsorption energy were\1 %. Therefore, we neglectedslab relaxation in further calculations of the adsorption

    energies. Figure 12 presents the computed adsorption

    potential curves for CaF2(111)/1 ML Me.

    All studied Me atoms interact with the substrate in a

    repulsive manner, both when they are placed onto the

    calcium atoms (site 2), and when they are placed onto the

    valley between the calcium and the fluorine atoms (site 3).

    The situation changes when Me atoms are placed onto the

    fluorine atoms (site 1). Weak attraction was observed for In

    and Sn and a relatively strong attraction was identified for

    Ti. Comparing the results of calculations for the adsorption

    of 0.5 ML when the adsorbed atoms are well separated

    from each other and 1 ML when they are close to each

    other, we found that the adsorption energy as well as the

    equilibrium distance between the adsorbed atoms and the

    substrate surface remains almost unchanged. The important

    conclusions drawn from these calculations are: (a) all

    considered Me atoms and Ti prefer to occupy the sites onto

    F atoms on the surface; and (b) bonding of these atoms

    with the underlying F atom is almost independent of their

    atomic fraction on the surface.

    The redistribution of electrons due to adsorption allows

    visualization of the formation of bonds between the

    adsorbed atom and the substrate. The differential electron

    densities—the differences between the electron density of

    the system and the sum of the electron densities of the

    individual atoms—were calculated for the clean CaF2(111)

    surface and for the most stable adsorption site of the CaF2/

    Me system. These differential electron densities are shown

    in Fig. 13. For the CaF2(111) surface, similar electron

    density distributions are observed for the F atoms on the

    surface and for those inside the slab (Fig. 13i). This dis-

    tribution is hardly affected when 1 ML of Au atoms is

    brought toward the slab (Fig. 13ii), and slightly affected

    when 1 ML of Sn or In is adsorbed on the surface

    (Fig. 13iii, iv). The situation is quite different for Ti, V, or

    Zr. As is seen in Fig. 13v and vi, there is a considerable

    difference between the electron distributions around the

    surface F atoms and the ‘‘bulk’’ F atoms. The addition of 1

    ML of Ti onto the substrate increases the electron densities

    in the Ti–F bonds and changes the distribution near the

    surface atoms of the slab. The same is found for Zr–F and

    for V–F bonds. The effect of Ti coverage may be found

    when Fig. 13v and vii are compared: the decrease of the

    distance between the Ti atoms increases the electron den-

    sity within the layer. This indicates the formation of lateral

    (parallel to the substrate surface) bonds between the

    adsorbed atoms when the coverage increases.

    1 2 3 4 5 6-1.0

    -0.8

    -0.6

    -0.4

    -0.2

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    CaF2(111)/Sn

    site (1) site (2) site (3)

    Ads

    orpt

    ion

    ener

    gy [

    eV]

    Adsorption Distance [A]

    1 2 3 4 5 6-1.0

    -0.8

    -0.6

    -0.4

    -0.2

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    site (1) site (1)0.5ML

    site (2) site (3)

    CaF2(111)/In

    Ads

    orpt

    ion

    ener

    gy [

    eV]

    Adsorption Distance [A]

    1 2 3 4 5 6-1.0

    -0.8

    -0.6

    -0.4

    -0.2

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    site (1) site (1)

    0.5ML

    site (2) site (3)

    CaF2(111)/Ti

    Ads

    orpt

    ion

    ener

    gy [

    eV]

    Adsorption Distance [A]

    Fig. 12 Adsorption energy curves for CaF2(111)/1 ML Me systems. Me = In, Sn, Ti. The adsorption energy curve for 0.5 ML is also displayedfor In and Ti. Sites 1–3 correspond to the positions of the Me atom onto the surface shown in Fig. 12 (1 eV = 1.6 9 10-22 kJ)

    J Mater Sci

    123

  • To elucidate the nature of the bonding of the adsorbed

    atoms with the substrate, calculations of Local Densities of

    States (LDOS) for the electrons were performed in [43]. As

    illustrated in Fig. 14, the LDOS for In, Cu, Au, and Sn

    have relatively low values in the filled part of the band in

    the vicinity of the Fermi energy (EF). A detailed analysis of

    these LDOS shows that they are mainly attributed to the

    p-electrons of In and Sn or to filled d-states for Cu and Au.

    This is consistent with the observed low adsorption energy

    (and even repulsive interaction for Au). The LDOS results

    for Ti, V, and Zr are different. These atoms have a high

    LDOS in the vicinity of EF, representing the formation of a

    partly filled band, mainly attributed to the d-electrons. The

    LDOS for these atoms are about 5–80 times higher com-

    pared with the LDOS for the other atoms (2–8 states/eV

    compared with 0.1–0.4 states/eV). Thus, we may conclude

    that the relatively strong adsorption of Ti on the CaF2(111)

    F-terminated surface occurs due to partly filled d-states in

    the metal. This means that the wetting enhancement

    mechanism identified for the CaF2/(In–Ti) system [34] may

    possibly be generalized to other additives (replacing Ti)

    that have partly filled d-states. This conclusion is supported

    by our computations for Zr and V on CaF2(111), both

    containing partly filled bands occupied by d-electrons. The

    adsorption energies (about 1 eV) for Zr and V are very

    similar to those obtained for the CaF2(111)/Ti system. The

    electron density distributions for Zr (Fig. 13vi) and V

    atoms are also very similar to those obtained for Ti

    (Fig. 13v).

    For evaluating the lateral interactions between the

    adsorbed atoms, some atomic configurations for Sn–Ti and

    In–Ti solutions on the CaF2(111) surface were considered.

    At this stage, the aim of the calculations was to determine

    the lateral Me–Me, Me–Ti, and Ti–Ti interactions in the

    field of the substrate surface. The adsorption calculations

    were performed for Me atoms onto the fluorine atom,

    which was found earlier (Figs. 11i, 12) to be the favorable

    adsorption site. Three types of CaF2(111) surface condi-

    tions were considered: (i) clean surface, (ii) surface with

    0.5 ML of Me (In or Sn) atoms already adsorbed at their

    equilibrium distance from the surface, and (iii) surface with

    0.5 ML of Ti atoms already adsorbed on it (see Fig. 15).

    0.5 ML of Me or Ti was placed above the fluorine atom and

    the total energies of the substrate/0.5 ML Me systems were

    calculated for Me-surface distances in the interval 2–5 Å.

    Fig. 13 Cross sections of the differential electron density distribu-tions (in e/Å

    ´ 3) for i CaF2(111) slab without Me coverage, and for thepreferred configurations of CaF2(111)/Me interfaces. ii Me = Au; iiiMe = Sn; iv Me = In; v Me = Ti; vi Me = Zr; vii results for alower density of adsorbed atoms (0.5 ML) with Me = Ti [43]

    0.00.20.4

    2

    4

    6

    8

    10 Ti Au Sn Al Cu In

    EF

    Loca

    l DO

    S

    Energy, eV-1.0 -0.5 0.0 0.5 1.0 -1.0 -0.5 0.0 0.5 1.0

    0.00.20.4

    2

    4

    6

    8

    10 V DOS Zr DOS

    EF

    Loca

    l DO

    S

    Energy, eV

    (i) (ii)Fig. 14 LDOS for the electronsof the atoms adsorbed on the

    CaF2(111) surface. i Au, In, Sn,Cu, Al, and Ti; ii Zr and V. Thecalculations refer to the

    preferred sites for adsorption at

    the equilibrium distance [43]

    J Mater Sci

    123

  • The adsorption energy curves (Uads) for In and Sn for

    the three types of CaF2(111) surface conditions were cal-

    culated according to: UadsðzÞ ¼ EsysðzÞ � Eslab þ EMe� �

    and are presented in Fig. 16. For these configurations,

    EsysðzÞ is the total energy of the slab with 0.5 ML of Me

    atoms, calculated for each surface configuration at various

    distances (z) from the surface of the substrate. Eslab is the

    total energy of the slab calculated for each surface condi-

    tion (i, ii, or iii) without the additional 0.5 ML of Me, and

    EMe refers to the total energy of the additional 0.5 ML of

    Me without the slab beneath it. To obtain an accurate

    interpolation, especially in the vicinity of the minimum, we

    apply Morse-type function (Eq. 5) to approximate the

    adsorption potential curves

    U ¼ Eads � e�2aðz�z0Þ � 2e�aðz�z0Þ

    h i: ð5Þ

    Here, Eads represents the adsorption energy at the equilib-

    rium distance z0 from the surface of the substrate, and a is a

    constant related to the width of the adsorption potential

    curve in the vicinity of the minimum. The parameters Eads,

    z0, and a are presented in Table 1.

    Different interactions are obtained for each surface

    configuration and for each system (Fig. 16). Weak attrac-

    tion *0.2 eV/atom is revealed when 0.5 ML of In or Snare coming closer to the clean surface. A stronger attraction

    exists when these atoms are placed on the surface that

    already contains 0.5 ML of Me. The presence of Me ada-

    toms at the surface increases the adsorption energy of the

    additionally adsorbed Me atoms to *1.4 eV/atom for theIn atom and to *2.2 eV/atom for the Sn atom. The greatestadsorption energies were obtained for the surface config-

    uration that already contained Ti adatoms. The presence of

    Ti adatoms increases the adsorption energy of the addi-

    tionally adsorbed Me atoms to *2 eV/atom for the In atom

    Ca

    Me (Sn or In)

    F

    Ti or Me

    (b)

    (a)

    Fig. 15 Configurations of the F-terminated CaF2(111) surfacesconsidered for adsorption. a Top view of a clean (111) surface;b three-dimensional illustration of 0.5 ML of Me (Sn or In) placedabove a substrate, which is already covered by 0.5 ML of Ti or Me.

    The rectangular scheme in (a) represents the top view of the supercell used for the adsorption calculations. The rhombus schemerepresents the top view of the slab super cell used for further DFT

    calculations; the diagonal represents the plane in which the crosssections for the electron density maps are shown in Fig. 14 [24]

    2 4 6 8 10

    -4

    -3

    -2

    -1

    0

    Adsorption Distance [A]

    Ads

    orpt

    ion

    ener

    gy [

    eV]

    Clean surface Surface containing 0.5ML Sn Surface containing 0.5ML Ti

    2 4 6 8 10

    -4

    -3

    -2

    -1

    0

    Adsorption Distance [A]

    Ads

    orpt

    ion

    ener

    gy [

    eV]

    Clean surface

    Surface containing 0.5ML In

    Surface containing 0.5ML Ti

    (a) (b)Fig. 16 The adsorption energycurves for a 0.5 ML of Sn

    (a) and In (b) computed fordifferent distances from the slab

    surface, and for different surface

    conditions (i)–(iii) [24]

    J Mater Sci

    123

  • and to *3.7 eV/atom for the Sn atom. Keeping in mind thepreviously obtained result that the interaction of adsorbing

    atoms with the underlying fluorine atoms is almost inde-

    pendent of the atomic fraction of adsorbed atoms (see

    Fig. 13), we can ascribe the increase in the adsorption

    energies obtained here to the formation of lateral bonds

    between the newly adsorbed atoms with those already

    existing at the interface.

    The lateral Me–Ti interactions for the studied systems

    may be estimated in the framework of nearest neighbor

    approximation (NNA) using the calculated values pre-

    sented in Table 1. The resulting Me–Me and Me–Ti bond

    energies in the vicinity of the CaF2(111) surface (Table 2)

    indicate that the Me–Ti attractions are stronger than the

    Me–Me attractions and that the attraction of Ti–Sn

    (0.86 eV) is much stronger than that of the In (0.46 eV).

    These results correlate well with the thermodynamic data,

    which indicate a relatively weak attraction for the In–Ti

    system [33, 45] and a strong attraction for the Sn–Ti [9, 45]

    system. Analogous calculations for Ti–Ti lateral bonding

    energy gave a value equal to 0.75 eV/bond. Using these

    bonding energies and keeping in mind that the fluorine

    atomic positions at the (111) plane have the FCC-like

    structure, and that they dictate the arrangement of the metal

    atoms placed over the fluorine atoms, it is possible to

    estimate the contribution of Ti atoms to the total energy in

    two different situations (Fig. 17), namely: (a) the Ti atom

    is surrounded by 12 Me atoms (inside the ‘‘thick’’ Me layer

    above the substrate) and (b) the Ti atom is segregated on

    the CaF2(111) surface and is surrounded by 9 Me atoms

    and 1 F atom (due to the preference for metal adsorption

    onto the F atoms, Fig. 12). In case (a), 12 Me–Me bonds

    are replaced by 12 new Ti–Me bonds. In this case (using

    the bonding energies from Table 1), each Ti atom

    decreases the total energy by 4.56 eV for the Sn–Ti system

    and by 1.92 eV for the In–Ti system. In case (b), 9 Me–Me

    bonds are replaced by 9 new Ti–Me bonds and 1 Me–F

    bond is replaced by 1 Ti–F bond, for which the bonding

    energy is 0.9 eV (Fig. 12). In this case, each Ti atom

    decreases the total energy by 4.09 eV for the Sn–Ti system

    and by 2.12 eV for the In–Ti system. Thus, for the

    CaF2(111)/Sn–Ti system, condition (a) produces a greater

    energy gain compared with case (b). For the CaF2(111)/In–

    Ti, the opposite situation occurs: case (b) has lower energy

    and, therefore, is preferable compared with configuration

    (a).

    These results clearly indicate an enhanced Ti segrega-

    tion at the CaF2 surface from In–Ti melt and a weaker Ti

    segregation from the Sn–Ti melt. Thus, due to preferential

    Ti adsorption from the liquid, even a small quantity of Ti in

    liquid In may be expected to change the interface com-

    position, and thus to decrease the interfacial energy (cSL).In this case, according to Young’s equation, the driving

    force for wetting increases, and improved wetting occurs

    (Fig. 8). On the other hand, for the CaF2(111)/Sn–Ti

    Table 1 Parameters that characterize the adsorption of Sn and Inatoms on CaF2(111) surface for surface conditions (i)–(iii)

    CaF2(111) surface

    condition

    Adsorbed

    Me

    Interaction parameters

    from Eq. 5

    Eads(eV)

    A (Å-1) z0

    (Å)

    Clean surface Sn 0.23 1.12 2.47

    In 0.22 1.57 2.66

    0.5 ML of Me adatoms Sn 2.16 0.55 1.90

    In 1.42 0.54 2.80

    0.5 ML of Ti adatoms Sn 3.67 0.70 2.62

    In 2.05 0.70 2.62

    Table 2 The bonding energies (eV/bond) for Me–F, Me–Me, andMe–Ti bonds in the vicinity of the CaF2(111) surface [24]

    F In Sn Ti

    In 0.22 0.3 – 0.46

    Sn 0.23 – 0.48 0.86

    (a) (b)

    CaF2 substrate CaF2 substrate

    Fig. 17 Schematic illustration of two conditions of the CaF2(111) slab beneath Me–Ti atoms in a close-packed arrangement. a Ti placedbetween Me atoms containing 12 Me–Ti bonds, b Ti placed at the interface containing 9 Me–Ti bonds and 1 Ti–F bond [24]

    J Mater Sci

    123

  • system, the tendency of Ti to segregate to the interface is

    less pronounced, the change of the interface composition is

    smaller, and thus a smaller effect on cSL is observed.Similar conclusions were drawn in [24] by further DFT

    calculations performed by placing three metallic layers

    above CaF2(111), namely, 1 ML of Ti between two layers

    of Me, next to the CaF2(111)surface; or 1 ML of Ti at the

    interface, between the fluorine atoms of the CaF2(111)

    surface and two layers of Me atoms.

    The results of ab initio calculations correlate with the

    partial mixing enthalpy for diluted Me–Ti alloys [24]. For

    the In–Ti alloys, the partial mixing enthalpy, DHmix(Ti) is-6.4 kJ/mol and its activity coefficient c0Ti is 0.6 [44]. Thedata for Sn–Ti dilute solution DHmix(Ti) = -52.8 kJ/moland c0Ti ¼ 0:01 were reported in [44]. The difference in theDHmix(Ti) values reflects the difference in the Me–Tibonding in the melts and may be associated with the degree

    of Ti adsorption at the interface. It is clear that the incli-

    nation of Ti atoms to segregate at the interface is greater

    for CaF2(111)/In–Ti systems than for the CaF2(111)/Sn–Ti

    system.

    This consideration may serve as a good starting point for

    explanation of the differences observed for all the inves-

    tigated Me–Ti alloys in the wetting experiments (Fig. 8b).

    The correlation between the effect of Ti additions and the

    DHmix(Ti) values for various systems is illustrated inFig. 18. For high negative value of DHmix(Ti), Ti dissolvedin the melt is strongly bonded to the solvent atoms, and its

    adsorption and effect on the contact wetting angle are

    limited. In contrast, if Ti is weakly bonded to Me (low

    DHmix(Ti) values), the degree of the Ti adsorption isgreater and its effect on the cSLvalue, and therefore on thewetting angle, is more significant.

    Adsorption energy and interface energy

    In a further investigation [45], we have applied the results

    of DFT calculation to the analysis of the experimentally

    observed changes in wetting angle in the CaF2/In–Ti sys-

    tem to clarify the effect of Ti adsorption on the wetting. As

    mentioned above, the comparison of adsorption energies

    for In and Ti suggests preferential adsorption of Ti onto the

    F atoms on the substrate surface. The decrease of the

    interfacial energy DcSL between CaF2 and In–Ti meltdepends on the equilibrium surface coverage, hTi, of theinterface by Ti adatoms [46, 47]. At a given temperature

    and Ti concentration, C, hTi depends on the binding energyof Ti with the interface. Note that the binding energy is

    positive and represents the corresponding adsorption

    energy taken with the opposite sign. In contrast to the

    situation considered above in the framework of DFT

    approach, where adsorption of Ti atoms occurs from the

    gas, in the wetting experiment adsorption occurs from

    the condensed state, namely, the In–Ti liquid solution. In

    the following, we consider an elemental act of adsorption as

    the transfer of Ti atoms from the liquid drop to the position

    atop the F atom of CaF2 at the SL interface, where the Ti

    atom substitutes for In and the latter returns to the drop and

    occupies the place of the removed Ti. Calculation of the

    energy DETi of adsorption of Ti from the liquid phase to the(111)F-terminated surface of CaF2 should take into account

    the formation of the Ti–F bond instead of the In–F bond at

    the SL interface, the breaking of Ti–In bonds, and forming

    instead In–In bonds within the liquid drop, as well as all

    other changes in the coordination and the partial energies of

    the involved inter-atomic interactions, including the lateral

    interaction of Ti adatoms with their Ti neighbors within the

    adsorption layer. The interactions between In and Ti atoms

    in the liquid solution can be estimated quite accurately in

    the framework of the NNA for regular solutions (NNARS)

    [48]. The calculation of interactions of Ti and In with F

    atoms of the substrate surface and of the lateral interactions

    In–In, Ti–Ti, and Ti–In within the adsorption layer require a

    sophisticated approach because they are affected by the

    potential field of the CaF2 substrate [45]. Using the obtained

    DETi, the surface coverage hTi of the SL interface with Tiadatoms and the corresponding decrease DcSL of the inter-facial energy cSL caused by Ti adsorption from the liquidsolution with the given Ti content can also be estimated.

    The bonds that were taken into account are: 12 bonds in the

    liquid drop, 6 bonds for the lateral interaction within the

    adsorption layer, 3 bonds between Ti or In atom in the

    adsorption layer and in the adjacent layer of the liquid

    above it, and 1 bond between the Ti or In atom and the F

    atom from the substrate surface. These numbers correspond

    to the simplifying assumption that the (111)-terminated

    close-packed FCC-like structure simulating the liquid is

    0 20 40 60 80 100 120 140

    20

    40

    60

    80

    100

    120

    140

    Sn-Ti

    Ge-TiAu-Ti

    Ga-Ti

    GeAuGa

    In-Ti

    Sn

    Pure Me/CaF2

    Me- 2at% Ti /CaF2

    Con

    tact

    ang

    le, °

    , kJ/mol-ΔHTimix

    In

    2mm

    Fig. 18 The contact angle for pure Me melts and for Me meltsalloyed with a small addition of Ti as a function of the Ti partial

    mixing enthalpy [35]

    J Mater Sci

    123

  • adjacent to the (111)-terminated surface of CaF2. Such an

    assumption is justified by the fact that the metal atoms (both

    In and Ti) occupy the positions beyond F atoms and by the

    coordination of F atoms on the (111) surface of CaF2 that

    corresponds to the atomic arrangement in the (111) plane of

    FCC lattice.

    The binding energies ETi–Ti and EIn–In for the pairs Ti–Ti

    and In–In in the melts were estimated from the sublimation

    energies 4.3 and 2.4 eV for Ti and In, respectively [47].

    The binding energy ETi–In = 0.34 eV was calculated

    within the NNARS approach according to Eq. 6

    ETi�In ¼ 0:5 ETi�Ti þ EIn�Inð Þ � DHIn�Ti; ð6Þ

    where the experimental mixing enthalpy for In–Ti dilute

    solution DHIn–Ti = -0.06 eV [33].The binding energy DETi was found as DETi = ER -

    EA, where ER is the energy of the reference state that

    corresponds to the Ti atom inside the liquid solution, while

    In occupies the position above the F atoms at the interface.

    EA is the energy of the state that corresponds to the Ti atom

    adsorbed onto the F-sites at the SL interface. The Ti ad-

    atom in this state may have from n = 0 to 6 nearest Ti

    atoms. The important result given by the ab initio calcu-

    lations is that DETi increases linearly with n from 0.2 eVfor n = 0 to 1.16 eV for n = 6 [44], indicating strong

    lateral attraction between Ti nearest neighbors in the

    adsorption layer. The maximal DETi corresponds to maxi-mum surface coverage hTi of the SL interface with Ti ad-atoms and is much larger than kT & 0.1 eV at which thewetting experiments were carried out. In further analyses

    for quantitative estimation of hTi, we use the Langmuiradsorption isotherm [46, 47].

    hTi1 ¼ bC= 1þ bCð Þ ð7Þ

    The detailed explanation of applicability of Langmuir

    adsorption model for CaF2/In–Ti may be found in [44].

    Here, b = exp (DETi/kT) is the interface enrichment factor.Equation 7 shows that b = hTi/C is the ratio of theinterface coverage to the bulk concentrations C of the

    solute for extremely dilute solutions when bC � 1. Theinterface enrichment factor in our case is about 105 and 106

    for 1123 and 973 K, respectively. Large values of b

    indicate that the SL interface coverage hTi approaches 1.Thus, considerable decrease in the interfacial energy DcSLassociated with the formation of such a dense adsorption

    layer should occur. The higher the binding energy DETi, thelower the temperature, and the lower the bulk Ti

    concentration corresponds to the interface adsorption

    saturation C*. The concentration dependences H?(C)and DcSL(C) presented in Fig. 19 demonstrate clearly thistendency characteristic for the Langmuir adsorption.

    Equation 7 with DETi (n = 6) = 1.16 eV yieldshTi? = 0.9988 for In ? 0.5 % Ti at 1123 K, which isalmost complete adsorption saturation. To quantify the

    DcSL (DETi, T, C) dependence, we used the Shishkovskysurface energy isotherm [46, 47]

    DcSL ¼ CMAXkT ln 1þ Cbð Þ; ð8Þ

    which follows from integration of the Gibbs adsorption

    equation for dilute solutions with the use of Eq. 8. Parameter

    UMAX in Eq. 8 is the ultimate value of the Gibbs adsorption(excess number of solute atoms per unit area) at the SL

    interface. In our case, UMAX is determined by the surfacedensity of the Ti adsorption sites onto F atoms. For the

    F-terminated (111) surface of CaF2, UMAX = 7.7 91018 m-2. For T = 973 K, Eq. 8 yields DcSL = 0.88 J/m

    2 for

    C = 0.5 9 10-2. The cSL for various Ti concentrations C atthe same temperature (973 K) were calculated in a similar way

    and depicted as the dotted line ‘‘theory’’ in Fig. 19a. The

    DcSL(C) dependence for T = 1123 K was calculated in thesame manner with the above DETi = 1.16 eV and onlyslightly smaller UMAX = 6.2 9 10

    18 m-2 (Fig. 19b).

    (a) (b)973K

    Ti concentration, C, at% Ti concentration, C, at%

    Fig. 19 The equilibrium contact angle (H?) and DcSL as a function oftitanium concentration in the melt at 973 K (a) and 1123 K (b). Dottedlines correspond to the calculation according to Eq. 7 . Solid and opensquares, solid and open triangles correspond to the experimental valuesof contact angle and to the values of DcSL calculated directly from the

    experimentally measured contact angles, respectively. The contact

    angle data at 973 K are from Naidich [15]; the contact angle data at

    1123 K are from Nizhenko and Floka [36]. All calculations of DcSL arefrom Glickman et al. [45]

    J Mater Sci

    123

  • Comparison with experiments for the system CaF2/

    In ? Ti was carried out on the basis of Young equation:

    H1 ¼ arccos cSV � cSLð Þ=cLV½ � ð9Þ

    It is clear from this equation that the adsorption of Ti at

    LV and/or SV interfaces should inevitably lead to an

    increase in the contact angle from its initial magnitude

    H?0 = 130� found for pure In. In contrast to this, Fig. 19shows the decrease of H? from 130� to (25 ± 5)� with thegrowth of Ti concentration in In. We can consider two

    potential explanations for this observation: (i) formation of

    a compound at the SL interface or (ii) a strong decrease in

    cSL caused by adsorption of Ti adatoms at the SL interface.The first scenario is hardly acceptable in our case. The

    above thermodynamic analysis, as well as SEM/EDS

    observations, shows that a stable compound between Ti

    and F should not form in the conditions of our experiment.

    The second scenario—strong interface adsorption of Ti—

    seems at the moment to be the most likely reason for the

    observed wetting improvement.

    This is confirmed in particular by our calculations,

    which showed close to saturation Ti adsorption at the SL

    interface and large reduction in the interfacial energy,

    DcSL. To check if the reduction in the interfacial energyDcSL was great enough to explain the observed reduction inthe wetting angle H? (C, T), the DcSL calculated fromEq. 8 was compared in [44] with that found from Eq. 9. In

    this comparison, we used the experimental angles H0? (T)and H? (C, T), and assumed that alloying In with Ti doesnot change the liquid–vapor (cLV) and the solid–vapor(cSV) surface energies. This assumption means that wettingimprovement in the studied system is considered to occur

    solely due to Ti adsorption at the SL interface. With this,

    Eq. 9 reduces to

    DcSL ¼ c0SL � cSL ¼ c0LV cosH1 � cosH01ð Þ; ð10Þ

    where the subscript zero indicates the surface energies and

    wetting angle related to CaF2 in contact with non-alloyed In.

    Equation 10 enables estimating DcSL (C) from the knownc0LV [19] and the measured angles H0? and H?(C). Fig-ure 19 shows excellent inverse correlation between the cal-

    culated DcSL and experimentally determined wetting angleH? (C), as well as close agreement between the calculatedand the experimental concentration dependence of DcS (C).The agreement is particularly convincing because the

    experimental results reported in [15, 35] by two research

    groups at different temperatures were excellently repro-

    duced using the same binding energy DETi = 1.16 eV foundin our ab initio calculations. It is also important that, as

    shown in [43], the maximal surface density, UMAX, for Tiadsorption sites, which provides the best fit of the theory to

    the experiments, appears to be very reasonable and falls in

    the narrow range UMAX = (7 ± 0.7) 9 1018 m-2, i.e.,

    90 ± 10 % of the surface density of the F-sites on the close-

    packed F-terminated (111) plane of CaF2. All this suggests

    that the classical adsorption theory with the fixed binding

    energy DETi given by DFT/NNARS provides a self-consis-tent explanation for all available data on the concentration-

    and temperature-dependence of the interfacial energy

    cSL(C,T) and contact angles in the system CaF2/In ? Ti. Theobtained results support the hypothesis that the decrease in

    the SL interfacial energy due to Ti adsorption is the major

    factor in evolution of the wetting angle H? with Ti con-centration in this system.

    Summary

    All the investigated pure metals (In, Sn, Ga, Ge, Cu, and

    Au), except Al, do not wet the CaF2 substrate in high

    vacuum and no evidence of new phase formation at the

    interface was found. For the CaF2/Al system at 1423 K, the

    contact angle was 92�, and an interfacial interaction, whichleads to the formation of volatile compounds, was detected.

    At 1523 K, an increase in the contact angle of Ge, Cu, and

    Al as a function of time was observed. It was suggested that

    the volatile nature of the substrate was responsible for this

    unique behavior. A model that allows predicting the

    geometry of the interface during the experiment and the

    apparent contact angle was developed and confirmed

    experimentally.

    Addition of Ti to liquid metals led to the wetting

    improvement and its effect depends on the thermodynamic

    properties of the Me–Ti liquid solutions. It was predicted

    by classical thermodynamic analysis and confirmed by

    interface characterizations that the reaction between Ti and

    CaF2 does not lead to formation of a new condensed phase

    at the interface. In order to clarify the nature of wetting in

    these systems, DFT calculations were performed. The

    results of these calculations and classical adsorption theory

    were applied to analyze the experimental concentration-

    and temperature-dependence of the wetting angle in the

    CaF2/In–Ti system. The results support the assumption that

    the wetting improvement can be explained by Ti adsorption

    at the interface.

    Possible future research

    Alkaline earth fluorides with high thermodynamic stability

    may serve not only for the storage and transportation of

    reactive melts. The monocrystals of these materials have

    unique optical properties and are used as windows for optic

    devices. These windows usually should be joined hermet-

    ically to the devices, and the joining becomes a crucial

    aspect in their applications. Thus, further investigations of

    J Mater Sci

    123

  • wetting of highly stable fluorides by various liquid metals

    doped with other active elements (V, Cr, etc.) have to be

    continued in the directions outlined below.

    Drop sucking and drop pushing [49] experimental

    approach may provide in situ ‘‘opening’’ of the drop/sub-

    strate interface characterized can help to reveal either

    adsorption ML, multilayers or precipitates of active ele-

    ment enriched compound formed at the interface.

    The classical thermodynamic and ab initio analysis

    should be performed for the different alkaline earth fluo-

    rides and melts in order to understand to what extend the

    suggested approach may be used for the predictions of the

    wetting behavior in analogous non-reactive systems.

    The mechanism of metallic drops spreading on the

    surface of non-reactive fluoride substrates should be clar-

    ified. We suggest to apply for spreading kinetics analysis

    the ‘‘kink’’ model, which is usually applied to crystal

    growth and dislocation climb, together with the energies of

    interatomic interactions obtained via ab initio calculation.

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    http://dx.doi.org/10.1007/BF00561219http://www.wien2k.at/reg_user/textbooks/DFT_and_LAPW-2_cottenier.pdfhttp://www.wien2k.at/reg_user/textbooks/DFT_and_LAPW-2_cottenier.pdfhttp://dx.doi.org/10.1007/BF00555046

    Wetting of calcium fluoride by liquid metalsAbstractIntroductionMethodologyExperimental proceduresThermodynamic considerationsAb initio calculations

    Results and discussionWetting behavior and interface in the CaF2/Me systemsWetting behavior and interface in the CaF2/Me--Ti systemsAb initio calculationsAdsorption energy and interface energy

    SummaryPossible future researchReferences