Wheel Layout

8/3/2019 Wheel Layout

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HEEL MANUFACTURING PROCESS FLO

Prepared by:-Atul

Kaushal


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Rim

Loading

Disc Loading Disc Positioningw.r.t Bolt hole

Rim Positioning

w.r.t Valve Hole

Rim & Disc Pre-

assemblingRim & Disc

Assembly

Welding Spatter

Cleaning

CalibrationROT Inspection

Visual

Inspection

WHEEL MANUFACTURING PROCESSFLOW


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Process:-Rim loading on rim conveyor

Process Objective:-To assemble the rimput rim on the conveyor.

Key points :-

1.Ensure the valve hole must be on downside.

2.Check the astatic defect (scoring

mark ,butt weld defect, valve hole&marking on front side, air leak test punch)

RIM LOADING:-

RIM LOADING


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Process:-Rim position as per drawing

Process Objective:-With help of the valvehole sensor do positioning the valve hole asper drawing.

Key points :-

1.Ensure the valve hole must be down side

2.Valve hole position must be as perdrawing.

RIM POSITIONING:-

RIM POSITIONING


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Process:-Disc loading on disc conveyor

Process Objective:-To assemble the discPut on conveyor.

Key points :-

1.Disc crown area must be on front side oras per picture.

2.Check the astatic defect(scratch/line

mark, bolt hole, vent hole damage)

DISC LOADING:-

DISC LOADING


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Process:-Disc positioning w.r.t to bolt

holeProcess Objective:-With help of bolt holesensor do positioning the disc as per drg.

Key points :-

1.Disc front side area must be on upperside.

DISC POSITIONING:-

DISC POSITIONING W.R.T

BOLT HOLE


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Process:-Disc & Rim pre-assembly

Process Objective:-Feed the disc in rimfor assy.

Key points :-

1.Disc bolt hole & rim valve hole positionmust be as per drawing.

DISC&RIM PRE-ASSEMBLY:-

DISC & RIM PRE-ASSEMBLY


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Process:-Disc & rim press fit operation

Process Objective:-Press the disc & rimwith help of hydraulic press as perdrawing.

Key points :-

1.Check the assy dimension as per spec.

2.Marking position on disc as per drawing,defect free in visual.

DISC&RIM ASSEMBLY:-

RIM & DISC ASSEMBLY


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Process:-MIG welding on wheel

Process Objective:-To joint the disc & rimdo MIG welding on wheel.

Key points :-1.Mig welding position as per drg.

2.Welding length ,weld penetration,porosity, undercut, weld shift to rim & disc

etc.

WELDING:-

WELDING

1

2

3

4


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Process:-Clean the weld spatter on wheel

Process Objective:-With help of chiselclean the all weld spatter.

Key points :-

1.No any spatter on weld & disc.

2.Weld defect porosity, undercut, pin hole,weld crack etc.

SPATTER CLEANING:-

SPATTER CLEANING


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Process:-Calibrate the wheel on

calibration m/cProcess Objective:-With help ofcalibration tool calibrate the wheel

Key points :-

1.Check the 4bolt hole pin must be in atool.

2.Wheel must be clean before thecalibration operation.

3.All 4spacer must be solid & locked.

4.Check the astatic defect (calibrationtool mark, bolt hole damage etc.)

CALIBRATION:-

CALIBRATION


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Process:-Runout checking on ROT m/c.

Process Objective:-Runout checking withhelp of ROT m/c.

Key points :-

1.Wheel front side must be on upper side.

2.Wheel ,roller & fixture must be clean.

3.Check the runout limit as per drawing.

ROT INSPECTION:-

RUN OUT TESTION M/C


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Process:-Wheel final inspection

Process Objective:-Wheel visual inspectionby Quality like dent mark ,mig welddefect, line mark, pin hole,weld crack etc.

Key points :-

1.Ensure the inspector having knowledgeabout Wheel defect( porosity, undercut,weld shift, tool mark etc.)

2.He must be know about MARU-A, safety& critical characteristics of wheel.

WHEEL INSPECTION:-

WHEEL INSPECTION


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THANK YOU

THANK YOU

Documents

Wheel Layout