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Work System Design & Ergonomic Laboratory| 1
Work Posture 2016
Work System Design & Ergonomic Laboratory| 2
Work Posture 2016
Work Posture
A. INTRODUCTION
In industry, human role as the source of power is dominant in the production process,
especially in manual activity (such as manual material handling). This kind of human
activity can cause ergonomic problem that is happen in work place, especially related with
human power and endurance in doing their job or biomechanics that is called
Musculoskeletal Disorder (MSD) in labor that doing the same movement repetition.
Symptom in MSD that is oftenhappening in industry labor that is back pain, neck pain,
pain in wrist, elbow and foot. Four factors can increase MSD that is unnatural posture,
exceeded power, repetition, and duration of working time. Therefore, we need some effort
to prevent and minimize MSD in working environment. This effort can be achieved by
doing working posture analysis. The result of working posture analysis can become
consideration in correction recommendation.
Practicum Objectives
a. Capable of doing working measurement and understand working posture.
b. Knowing quantity of working load while doing certain job.
c. Capable of implementing the method using NBM questionnaire, REBA, and RULA to
decrease working risk.
d. Capable of giving recomendation based on analysis result.
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B. INPUT AND OUTPUT
Input :
1. Operator’sdata
2. Nordic Body Map Questionnaire
3. Video of manual material handling process
4. Video screencapture
Output :
1. Result of Nordic Body Map Questionnaire
2. REBA/RULAScore/QEC
3. Load and working posture analysis
4. Improvement of working system plan
5. Working posture recommendation
C. REFERENSI
Chaffin, D.B. et al., 1991. Occupational Biomechanics, Wiley New York.
Corlett, E.N., (1992), Static Muscle Loading and the Evaluation of Posture. Edited by
Wilson. J.R. & Corlett, E.N. 1992. Evaluation of Human Work a Practical
Ergonomics Methodology. London :Tailor & Francis.
Hignett, S., &McAtamney, L. (2000).Rapid Entire Body Assessment(REBA).Applied
Ergonomics, 31(2), 201–206.
Kroemer, K.H.E, H.B. Kroemer, dan K.E. Kroemer-Elbert. 2001. Ergonomics How To
Design For Ease And Efficiency. New Jersey: Prentice Hall.
McAtamney, L., Corlett, EN., 1993, RULA : Survey Method for The Investigation
of Work Related Upper Limb Disorder, Applied Ergonomi. Journal of Human
Ergonomics. 24(2), 91-99.
Nurmianto, E., 1996. Ergonomi: Konsep Dasar dan Aplikasinya Tinjauan Anatomi,
Fisiologi, Antropometri, Psikologi, dan Komputasi untuk Perancangan, Kerja dan
Produk, Jakarta: PT Guna Widya.
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Sukania, I. W., Widodo, L., & Natalia, D. (2003). Identifikasi Keluhan Biomekanik dan
Kebutuhan Operator Proses Packing. Jurnal Energi dan Manufaktur Vol.6, No.1,,
19-24.
Sutalaksana, I.Z., Anggawisastra, R. & Tjakraatmadja, J.H., 1979. Teknik Tata Cara Kerja.
ITB, Bandung.
Tayyari, F. & Smith, J.L., 1997. Occupational ergonomics: Principles and applications,
Chapman & Hall.
Waters, T., 1994. Applications manual for the revised NIOSH lifting equation, DHHS
(NIOSH) Publication No. 94-110, 32.
Winter, D.A., 1979. Biomechanics of human movement, Wiley New York.
D. LANDASAN TEORI
1. Nordic Body Map
Sceletal muscle complaints related to the size of the human body is caused by the
absence of equilibrium structure in order to receive a load, both weight of the body as well
as other additional loads. For example the body that are prone to high compressive loads
and bending, and therefore have a higher risk of the occurrence of skeletal muscle
complaints.
Through a subjective approach, skeletal muscle complaints can be measured and
analyzed properly. The use of subjective value have included some of the phenomena that
occur in the psychological, biomechanical and measurement techniques, as well as being
the easiest way to assess and is interpreted (Kroemer, 2001).
Nordic Body Map is a subjective measurement tools like questionnaire used to
determine the parts of muscle experiencing symptoms ranging from discomfort (mildly ill)
to very sick (Corlett, 1992). This questionnaire (Table 1.1 and 1.2) using the image of the
human body which is divided into 9 main body part that is the neck, shoulders, upper back,
elbows, wrist, lower back, hips, knees and ankles. From 9 body parts are then broken down
into 28 parts of the body such as in Figure 1.1.
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Figure 1.1 Details of Body Parts Nordic Body Map (Source: Kroemer, 2011)
Table 1.1 Level of Employees Pain
Keterangan
A No Pain Tidak terasa sakit
B Moderately Pain Cukup Sakit
C Painful Menyakitkan
D Very Painful Sangat Menyakitkan
Table1.2 Nordic Body MapQuestionnaire
No Location Level of Complaints
A B C D
0 Upper neck/Atas leher
1 Lower neck/Bawah leher
2 Left shoulder/Kiri bahu
3 Right shoulder/Kanan bahu
4 Left upper arm/Kiri atas lengan
5 Back /Punggung
6 Right upper arm/Kanan atas lengan
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7 Waist/Pinggang
8 Buttock/Pantat
9 Bottom/Bagian bawah pantat
10 Left elbow/Kiri siku
11 Right elbow/Kanan siku
No Location Level of Complaints
A B C D
12 Left lower arm/Kiri lengan bawah
13 Right lower arm /Kanan lengan bawah
14 Left wrist/ Pergelangan tangan Kiri
15 Right wrist/ Pergelangan tangan Kanan
16 Left hand/ Tangan Kiri
17 Right hand/ Tangan Kanan
18 Left thigh/ Paha Kiri
19 Right thigh/ Paha Kanan
20 Left knee/ Lutut Kiri
21 Right knee/ Lutut Kanan
22 Left calf/ Betis Kiri
23 Right calf/ Betis Kanan
24 Left ankle/ Pergelangan kaki Kiri
25 Right ankle/ Pergelangan kaki Kanan
26 Left foot/kaki kiri
27 Right foot/kaki kanan
Data processing using nordic body map questionnaire can be processed by many ways.
But in this lab is restricted by various regulations and measures as follows (Sukania,
Widodo, and Natalia, 2003):
a. Fillout a questionnaire of NBM with some respondents that the same type of work.
b. Make a percentage of each indicator.
c. Analyzing the percentage who have high levels of complaints by workers
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2. Work Posture
The movement of the organs of the body while working determines good working
posture. The movement is done at work include flexion, extension, abduction, adduction,
pronation, and supination as shown in the figure below.
Figure 1.2 Kinds of Motion Body
.
working posture for workers, working posture standing, sitting and other work posture. In
some types of work is working posture unnatural and takes place in the long term. This
will lead to pains in the body, or often called CTDs (Cumulative Trauma Disorders).
Cumulative Trauma Disorders (may be referred as Repetitive Motion injuries or
Musculoskeletal Disorders) is an injury to the skeletal system muscles that grew gradually
as a result of minor trauma are constantly. It caused by worst design that the design of the
tool / work systems that require body movements in position abnormal and the use of tools
/ handtools or other device that is too often (Tayyari & Smith, 1997).
There are four factors that most often the causes of CTDs are:
a. The usage of excessive force during normal movement.
b. Unnormal position movement of stiff joints. For example, the shoulders that is too
elevated, back bending, and so on.
c. Repetition the same movement.
d. Lack of adequate rest to heal the trauma of the joint.
Ergonomic considerations relating to the worki ng posture can help get a comfortable
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A. Work Posture Method
Work attitude (posture) plays an important
role in the world of work, especially in manual
material handling (MMH). By having the correct
working posture, the worker / operator would need
a little break, faster, and more efficient in work,
work postures otherwise false and in the long term
will lead to a wide range of health problems that
can be fatal. In working posture analysis, there are several methods used in analyzing
scores of positioning posture. Existing methods for analyzing posture can be seen in the
following figure.
Mased on methods exist in the measurement work postures, only two method that will
be used in the practicum.
1. Rapid Entire Body Assessment (REBA)
In 1995, McAtamney and Hignett introduce Rapid method Entery Body Assessment
(REBA). The method can be used to quickly assess the posture of a workerand this method
Figure 1.3 Methods Posture Analysis
Metode Analisa Postur Kerja
REBA (Rapid Entire Body Assessment)
RULA (Rapid Upper Limb Assessment)
OWAS (Owako Work Posture Analysis)
PEI (Posture Evaluation Index)
QEC ( Quick Exposure Check)
PLIBEL
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is also influenced by coupling, external load supported by the body and the activity of
workers (Hignett & McAtamney, 2000). The input method REBA namely:
1. Collecting data using the camcorder posture workers
2. Determination of the angle of the torso, neck, legs, upper arms, forearms and wrists.
Process of REBA method shown as Figure 1.4 as follows:
Figure 1.4 REBAScoring
REBA output contained in Table 1.3 is a grouping of the action levels should be based
on the results of the total value in the assessment of REBA, as shown in the following
table:
Table 1.3 Action Level REBA Method
Action Level REBA Score Risk Level Corrective Action
0 1 Can be ignored Not necessary
1 2 – 3 Low Maybe necessary
2 4 – 7 Moderate Necessary
3 8 – 10 High Need fast
4 11 – 15 Very High Need immediately
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a. Rapid Entire Body Assessment (REBA) Steps
1. Retrieving data posture workers use the help of video or photos.
To get an idea of the attitude (posture) workers and neck, back, arm, wrist to toe in
detail is done by recording or photographing posture workers. Itis done so that researchers
get the data posture in detail (valid), resulting from the recording and the images can be
obtained accurate data for the calculation stage and subsequent analysis.
2. Determination the angle of the worker's body parts
Having obtained the recordings and photographs posture of workers carried out the
calculations of the angles of each body segment as seen in Figure 1.5 that includes the
back (torso), neck, upper arms, forearms, wrists, and feet. In the REBA method segment -
a segment of the body is divided into two groups, namely group A and B. Group A includes
the back (torso), neck, and legs. While Group B includes of the upper arm, forearm and
wrist. From the data on each corner of the body segments - each group can know the score,
then the score is used to view the table A (Table 1.10) for group A and Table B (Table
1.11) for group B in order to obtain a score for each table.
Figure 1.5 A Worker Angle When Working
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a. Back
Scores movement back (torso) and range of movement can be seen in Table 1.4 and
Figure 1.6.
Table 1.4 Score movement back (torso)
Movement Score Score Change
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Upright / natural 1 +1 if rotate or
tilted to the side 00 - 200flexion
00 - 200extension
2
200 - 600 flexion 3
> 200 extension
> 600 flexion 4
Figure 1.6 Range of back movement (a) natural posture, (b) 0 – 20oflexion posture, (c) 20 – 60oflexion
posture, (d) 60oor more flexion posture.
b. Neck
Scores neck movement and range of movement can be seen in Table 1.5 and Figure
1.7.
Table 1.5 Neck movement score
Movement Score Score Change
00 - 200flexion 1 +1 if rotate or
tilted to the side >200 flexion or extension 2
Figure 1.7 Neck movement range (a) 20oor more flexion posture, (b) extension posture
c. Legs
Scores legs movement and range of movement can be seen in Table 1.6 and Figure
1.8.
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Table 1.6 Foot position score
Movement Score Score Change
Feet propped up, the weight is spread
evenly, walk or sit 1 +1 if knee between 30 0and 600flexion
Legs are not propped up, the weight is
not distributed evenly / posture is not
stable
2 +2 if knee >600 flexion (not when sitting)
Figure 1.8 Range movement of the foot (a) foot propped up, the weight is spread evenly, (b)
leg was not propped up, the weight is not distributed evenly, (c) between 300 and
600flexion knee, and (d) knee> 600 flexion (not when sitting)
d. Upper arm
Scores movement of the upper arm and the range of movement can be seen in Table 1.7 and
Figure 1.9.
Table 1.7 Scores movement of the upper arm
Movement Score Score Change
200 extension to 200 flexion 1 +1 if arm position:
- abducted
- rotated
+1 if the shoulder elevated -
1 if lean, arm weights
supported or corresponding
gravity
>200 extension
200 - 450 flexion 2
>450 - 900 flexion 3
> 900 flexion 4
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Figure 1.9 Range movement of the upper arm (a) posture 20oflexion and extension, (b)
20o or more extension posture and posture 20 - 45oflexion, (c) posture 45 - 90oflexion, (d)
posture 90o or more flexion
e. Lower Arm
Scores movement of the lower arm and the range of movement can be seen in Table 1.8 and
Figure 1.10.
Table1.8Forearm movement score
Movement Score
600- 1000 flexion 1
<600 flexion or >1000 flexion 2
Figure 1.10 Range movement of the lower arm (a) posture 60 - 100o flexion, (b) or less flexion
postures 60o and 100o or more flexion
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f. Wrist
Wrist movement scores and range of movement can be seen in Table 1.9 and Figure 1.11.
Table 1.9Wrist movement scores
Movement Score Score Change
00- 150flexion / extension 1 +1 if the wrist deviated or
spun >150flexion / extension 2
Figure 1.11 Range wrist movements (a) natural posture, (b) posture 0 - 15oflexion and extension,
(c) 15 degrees or more flexion postures, (d) posture 15o or more extensions
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obtain a score of table C as in Table 1.12.
3. Determination of the weight of the object is lifted, coupling, and the activity of workers
In addition to scoring on each body segment, another factor to be included is the weight
lifted (Table 1:13), coupling (Table 1:14 and Figure 1.12), and the activity of workers
(Table 1.15). Each of these factors also have a score category.
Table 1.13 Scores heavy burden is lifted
0 1 2 +1
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< 5Kg 5 - 10
Kg > 10 Kg
Addition of the
load suddenly or
quckly
Table 1.14 Coupling Table
0
Good
1
Fair
2
Poor
3 Unacceptable
Handrail fitting and
right in the middle,
strong grip.
Grip acceptable but
not ideal or
coupling is suitable
for use by other
parts of the body.
Grip can not be
accepted even if
possible.
Forced, grip unsafe,
without handles.
Coupling is not
suitable for use by
other parts of the
body.
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Table 1.15 Activity Score
+1 - 1 or more parts of the body status, detained for more than
1 minute.
+1 - repetition of movements within a short time span,repeated
more than 4 times per minute (excluding walking)
+1 - Movement causes changes or shifts in posture that is faster
than the initial posture
4. REBA posture value calculation
Having obtained a score of table A then summed with the score for the heavy load is
lifted so that the obtained value portion A. While scores of tables and summed with a score
of table coupling to obtain value from the value part B. Part A and Part B can be used to
find the value section C of C existing table.
REBA value obtained from the sum of the value of part C with the value of labor
activity. Of the REBA value can be found in musculoskeletal risk level and the actions that
need to be done to reduce risk as well as the repair work. For more details, plot ways of
working by using REBA method as well as the level of risk that occurred can be seen in
Figure 1.12 and Table 1.16.
G R O U P A
T r u n k
N e c k
L e g s
G R O U P B
S C O R E A
S C O R E C
A c t i v i t y S c o r e
R E B A S c o r e
+ +
L R U p p e r
A r m s
L R L o w e r
A r m s
L R W r i s t s
L o a d / F o r c e
C o u p l i n g
U s e T a b l e C
+
R E B A : S C O R I N G
D a t e : T a s k : A n a l y s t s :
Figure 1.13 Calculation steps for REBA method ( Source: Hignett and McAtamne y)
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Table 1.16 Table Level Risks and Actions
Action Level REBA Score Risk Level Action Needed
0
1
2
3
4
1 Can be ignored Not necessary
2 - 3 Low Maybe necessary
4 - 7 Moderate Necessary
8 - 10 High Need fast
11 - 15 Very high Need immediately
From the table above risks can be determined by REBA value obtained from the
previous calculation result can know the level of risk that occurred and whether or not the
measures taken for improvement. Repair work may be carried out which include the
redesign of work equipment based on the principle - the principle of ergonomics.
2. Rapid Upper Limb Assessment (RULA)
RULA or Rapid Upper Limb Assessment developed by Dr. Lynn McAtamney and Nigel
Corlett that is ergonom of universities in Nottingham (University of Nottingham's Institute
of Occupational Ergonomics). It was first described in the journal form ergonomic
applications in 1993 (Lueder, 1996).
Rapid Upper Limb Assessment is a method developed in the field of ergonomic
investigating and assessing the work done by the position of the upper body. This method
is used to retrieve the value of work posture in a way mangambil sample posture of the work
cycle, which have hazardous risks to the health of the workers, then held assessment /
scoring. Having obtained the results of the assessment, we can know the posture of the
worker in accordance with the principles of ergonomics or not, if not then necessary
remedial measures. This method uses diagrams of body postures and three assessment tables
(tables A, B, and C) are provided for evaluating the hazardous working posture in the work
cycle. Through this method will get the maximum limit value and the various postures of
workers, the limit values ranging between grades 1-7. a. Objective of RULA:
1. Provides fast protection at work.
2. Identify the necessary business-related muscle posture while working.
3. Provide the results that can be included in the assessment of extensive ergonomics.
4. Documenting posture at work, with the following provisions:
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Body divided into two groups, namely A (arm and forearm and wrist) and B (neck, spine,
and feet).
5. Distance movement of any part of the body is numbered.
6. Scoring is done on sides, right and left.
RULA method was designed for ease without requiring tools are difficult to use. Using the
worksheet RULA, the evaluator will assign a score to each of the following body regions:
the upper arm, forearm, wrist, neck, trunk, and legs. Once the data for each region is
collected and scored, tables on the form then used to construct variable risk factors,
produces a single score that represents the level of risk of MSD as outlined below: Table
1.17 on assessing the level of risk RULA
Score Tingkat Resiko
1-2 Negligible risk, do not need treatment
3-4 Low risk, a change is needed
5-6 Intermediate risk, further treatment, it changes immediately
6+ Very risky, Make changes now
b. Steps and examples using RULA
RULA worksheet as seen in Figure 1.13 is divided into two parts, part A (Arm and wrist)
and B (neck, back, legs). This division is required to ensure that each posture is restricted
from the neck, back and legs that may affect the arm and wrist postures are included in the
assessment of RULA.
Researchers have to give value to the group A (Arm and wrist) first, then the value for
the group B (neck, back and legs) to the left and right. For each part of the body, there is
the scale of values penyesu posture and no provisions as described in the worksheet to be
considered and taken into account in the scoring.
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Figure 1.14 RULA Worksheet
1. Steps 1-4: Arm & Wrist Analysis. Each score should be marked on Table A.
2. Steps 5-8: Calculating Group A Score
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Gambar 1.15 RULA Group A Score
a. Step 5. Using scores from steps 1-4 to determine score from Table A.
b. Step 6. Add muscle use score.
c. Step 7. Add load score.
d. Step 8. Add score from steps 5-7 on Table C
3. Steps 9-11: Neck, trunk, and legs analysis. Sign each score with circle on Table B.
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Gambar 1.16 Neck, Trunk, and Legs Analysis in RULA method
4. Steps 12-15: Calculating Group B Score
Gambar 1.17 RULA Group B Score
e. Langkah 12. Using scores from steps 9-11, determine score from Table B.
f. Langkah 13. Add muscle use score.
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g. Langkah 14. Add load score.
h. Langkah 8. Add scores from steps 12-14.
5. Determine Final Score
3. QEC (Quick Exposure Check)
Quick Exposure Check method (Li, and Buckle, 1999b) focuses on the assessment of risk
factors in the workplace that contribute to increasing WMSDs (Work-Related
Musculoskeletal Disorders), such as repetition motion, pressure, uncomfortable posture,
and work duration. This method combine assessment workload on researchers and also the
operator of the results of the assessment and explanation of the level of risk (score) for the
back, shoulders / arms, wrist / hand and neck associated with a particular job, and show
whether ergonomics intervention proved effective (with the ups and downs score). a. QEC
method objectives:
1. Measure changes in posture against MSD risk factors before and after ergonomic
intervention
2. Involves two sides, there are observer and worker in carrying out risk assessment and
identify possible changes.
3. Improving work place quality.
4. Increasing awareness of MSD risk factors in the workplace to the managers, engineers,
designers, occupational safety and health practitioners, and the workers.
5. Compare the risk among employees at a job or between employees with different jobs.
b. QEC steps:
1. Observer’s Assesment
Observer has its own form of measurement that can be charged through observation
of work in the work place. As a tool, observer can use stopwatch to calculate the
duration and frequency of work. Here is an example of the questionnaire of observer:
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Figure 1.18 QEC Observer Worksheet
After the observer done the observation of the operator and fulfilling questionnaire,
then combine it into recapitulation table to see how work posture of the operator
works in each department that observes by the observer (in this case is a shoe fabric).
Thus the recapitulation from QEC questionnaire for the observer on the table as
follows:
Table 1.18 Recapitulation Data for Observer
Work
Station
Trunk Shoulders/Arm Wrist Neck
1 2 1 2 1 2
Sewing A3 B2 C1 D3 E2 F1 G3
Sol A1 B2 C1 D3 E1 F1 G3
Finishing A2 B2 C1 D3 E1 F1 G3
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2. Worker’s Assesment
The worker’s assessment sheet contains several questions about jobs they do.
The example of the worker’s assessment sheet as seen below:
Figure 1.19 QEC Operator Worksheet
The questionnaire focuses on what operator felt when doing his job, as examples:
load they lifted and duration of work. After several operators filling the
questionnaires, then make all data into a recapitulation data, as follows:
Table 1.19 Recapitulation Data for Operator
Work
Station
Question
H I J K L M N O
Sewing H1 I3 J1 K2 L1 M1 N2 O2
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Sol H1 I3 J2 K2 L1 M1 N2 O2
Finishing H1 I3 J1 K2 L1 M1 N2 O2
3. Exposure Score Calculation
There are two ways to calculate exposure score. There are with manual way (sum
up all scores on the sheet) or with computer software. The answers from the
questionnaires at each work station will be calculated as exposure score on 4 parts
of the operator’s body at each work station being observed. There is an example of
manual way for sewing division as follows:
Figure 1.20 QEC Manual Worksheet and Calculation
4. Action Consideration
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QEC quickly identify the level of exposure of the back, shoulders / arms, wrists
/ hands, and neck. The results of this method also recommend the effective
ergonomics interventions to reduce the level of exposure, as seen on the table below:
Table 1.20 Exposure Level Table
*Exposure Score (E) Action
≤40 % Acceptable
41-50 % Investigate Further
51-70 % Investigate Further and Change Soon
> 70 % Investigate and Change Immediately
*Exposure Level obtained by dividing the total score by the maximum score (in
accordance with established standards, where Xmax for manual handling activity is
XmaxMH = 176, for activities other than that, Xmax = 162). As the formula below:
X = Total scores obtained for the exposure to risk of injury to the back, shoulders /
arms, wrists, and neck obtained from the calculation of the questionnaire. Xmax =
Total maximum score for exposure that may occur to the back, shoulders / arms,
wrists, and neck.
Table 1.21 Exposure Score Level for Each Body Parts
Score Exposure Score
Low Moderate High Very
High
Trunk (static) 8-15 16-22 23-29 29-42
Trunk (dynamic) 10-20 21-30 31-40 41-56
Shoulder / Arm 10-20 21-30 31-40 41-56
Wrist 10-20 21-30 31-40 41-56
Neck 4-6 8-10 12-14 16-18
Known the exposure scores in the sewing divison are 30 on the back (trunk), 30 on
the shoulder / arm, 26 on the wrist, and 18 on the neck. Thus, the total exposure
score is 104. The exposure level calculation is as follows:
E(%) = x 100 %
E(%) = x 100 %
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E (%) = 64, 197 %
Exposure Level: 64,197%
Thus, the work performed by the operator classified into the level that need further
investigation and change soon. From the result of the exposure score calculation,
it can be seen that neck score and trunk score classified as very high level means the
risk is very high and potentially causing CTDs, therefore recommendation is
needed either to work position of the operator or work tools.
4. CTDs Prevention
By doing the above calculations it is expected that workers can minimize the risk of
CTDs impact itself. Prevention of CTDs can be grouped into three categories: engineering
controls, administrative controls and personal protective equipment (PPE) as contained in
Figure 1.17 as follows:
Figure 1.21 CTDs prevention steps (Source : Tayyari, 1997)
CTDs Prevention Steps
Engineering Controls
Job Redesign
Workplace Redesign
Tool Redesign
Automation
Workplace Accessories
Administrative Controls
Penjadwalan Waktu Istirahat
Rotasi kerja
Training
Exercise
Job/career changes
APD
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E. CASE STUDY
a) Nordic Body Map
In company has employees working in the packaging sector. In a sector that there are 30
employees want to analyze which part is the complaint of workers at work, which will be
calculated and analyzed.
From these results, the researchers could get results like the following table:
No Location
Level of Complaints
A B C D
%
%
%
%
0 Upper neck/Atas leher 9 30.0 5 16.7 16 53.3 0 0
1 Lower neck/Bawah leher 7 23.3 5 16.7 18 60.0 0 0
2 Left shoulder/Kiri bahu 15 50.0 6 20.0 9 30.0 0 0
3 Right shoulder/Kanan bahu 13 43.3 13 43.3 4 13.3 0 0
4 Left upper arm/Kiri atas lengan 15 50.0 12 40.0 3 10.0 0 0
5 Back /Punggung 7 23.3 11 36.7 9 30.0 3 10
6 Right upper arm/Kanan atas lengan 6 20.0 4 13.3 20 66.7 0 0
7 Waist/Pinggang 10 33.3 9 30.0 9 30.0 2 6.67
8 Buttock/Pantat 14 46.7 11 36.7 5 16.7 0 0
9 Bottom/Bagian bawah pantat 17 56.7 9 30.0 4 13.3 0 0
10 Left elbow/Kiri siku 19 63.3 7 23.3 3 10.0 1 3.3
11 Right elbow/Kanan siku 16 53.3 12 40.0 1 3.3 1 3.3
12 Left lower arm/Kiri lengan bawah 17 56.7 12 40.0 1 3.3 0 0
13 Right lower arm /Kanan lengan bawah 20 66.7 10 33.3 0 0.0 0 0
14 Left wrist/ Pergelangan tangan Kiri 16 53.3 14 46.7 0 0.0 0 0
15 Right wrist/ Pergelangan tangan Kanan 18 60.0 11 36.7 1 3.3 0 0
In these results, it can be seen that the pains (C) that highest percentage is the upper right arm,
neck and upper neck. Thus, it needed further analysis and recommendation.
b) Posture
Trunk on the work process at 35o bend (forward), and the position of the operator's neck is
34o, with normal foot position / balance. For weight carried is less than 10 kg and need rapid
strength to carry the load. The movement of the upper arm while lifting a box is 20o and the
arm is in a bent position. Forearm in this process allows the 50o movement, as well as a
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large angle to the wristis > 15o. In this case the object is lifted in the form of a box so that
there are no handrails found on the side of the box, so it can be said to be poor. This activity
requires a change in the posture of a relatively fast motion. As an expert in ergonomics,
analyze work postures that occur on this operator. Determine the level of action and
solutions.
1
Activit
y Score
8
REBA Score
GROUP
B GROUP
A
Conclusions:
REBA score 8 Action Level 3, the level of risk is very high and the necessary corrective actions
immediately.
F. TUTORIAL
The flowchart of tutoruas was shown as following:
Trunk
Legs
Neck
1
5 2
2
+ +
6 4
7
+
Upper Arms R
Lower arms R
Wrists R
SCORE A
SCORE C
Load / Force Coupling
Use Table C
L
L
L
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Work System Design & Ergonomic Laboratory| 34
Work Posture 2016