your innovative solution partner - ?· your innovative solution partner ... solutions to suit a clients…

  • Published on
    04-Jun-2018

  • View
    212

  • Download
    0

Embed Size (px)

Transcript

  • B

    A

    DETAIL A

    DETAIL B

    8.0

    8.0

    your innovative solution partner

    Product CatalogueSolar Mounting Hardware

    Trusted with the installation of more than 1 million PV modules.

  • B

    A

    DETAIL A

    DETAIL B

    8.0

    8.0

    Introduction

    PiA Solar has been trusted with the installation of over 460MW of ground mounted systems as of October 2016 and is currently growing to be one of the largest suppliers of rooftop structures and hardware, with more than 26 MW secured for 2016. PiA Solars success is based on the dedicated supply of quality products to the solar industry. PiA Solars installation success is based on ZERO cOMPROMiSE tO SAfEty, teamwork and our iSO 9001:2008 quality principals. this product brochure introduces the full range of mounting hardware offered by PiA Solar, with in-house product development and a design team providing standard and non-standard solutions to suit a clients project budget. PiA Solars product is designed and certified in accordance to SANS 10160-1-3.

    ISO 9001:2008 Certified Level 1 BBBEE Certificatevalid until June 2017

  • B

    A

    DETAIL A

    DETAIL B

    8.0

    8.0

    B

    A

    DETAIL A

    DETAIL B

    8.0

    8.0

    Index

    1234567

    891011121314

    161617

    21

    18 - 20

    1. RoofToP MounTIngS 1.1 KlipLock clamps 1.2 craftLock clamps 1.3 Brown Built clamps 1.4 iBR clamps 1.5 corrugated clamps 1.6 tiled Roof Mounting Hardware 1.7 Ballast Roof Mounting Hardware

    2.1 Anchoring Solutions 2.2 Purlins and Unistrut 2.3 Module clamps 2.4 thin film clamps 2.5 terraced Mounting Hardware 2.6 fasteners 2.7 Safety Systems

    2. STandaRd PRoduCTS

    3. gRound MounTed SolaR STRuCTuReS

    3.1 fIxed TIlTed STRuCTuReS

    3.1.1 Polycrystalline 3.1.2 thin film 3.1.3 Glass-Glass 1500V

    3.2 TRaCkeR STRuCTuReS 3.2.1 tracker Starter Kit

    4. CaRPoRT SolaR STRuCTuReS

    4.1 Single carport Structure 4.2 Double carport Structure

    Page No.

    15

    5. CoRRoSIon guIdelIneS

    5.1 Solar rooftop installation Guidelines on corrosion

    22 - 23

    21

  • B

    A

    DETAIL A

    DETAIL B

    8.0

    8.0

    1. RoofToP

  • 1.1 klIPloCk ClaMPS

    1

    TyPICal InSTallaTIon oPTIonS

    PuRlIn PuRlInleSSTeRRaCed TRunkIng and HaRdwaRe

    the PiA Solar KlipLock clamp, provides a cost effective solu-tion for mounting solar structures and general hardware onto KlipLock Roof Sheeting. for solar installations, the KlipLock Klamp is designed to suit both purlin and purlinless installations. the PiA clipLock clamp, clamps to the roof sheet using an M10 caphead which locks it to the other side of the roof sheet. the KlipLock clamp can be ordered for three different mounting op-

    tions. 1. M6 is suitable for purlinless installations. 2. M8 is suitable for trunking and equipment installations. 3. Dual M8 is suitable for the PiA top Hat Purlin installations. the clamp is designed to have a minimum contact surface to the roof to protect against crevice corrosion. Also remember that galvanised clamps are the only long term solutions for your roof and recommended by SAMcRA (South African Metal cladding and Roof Association).

    PuRlIn MounTIng lengTHS (Max dISTanCe beTween ClaMPS)

    1200 mm

    3500 mmPiA Purlin

    UnistrutP1000/P2000

    clipLock clamp torque for M10= 3 Nm

    Material: iSQ230 3mm thick material

    coating: HDG 55m

    Mounting Specifications

    Vertical Pull off certified to 120 kg per clamp

    Roof loading to be determined by project certification.

    tOP HAt PURLiN

    P2000 UNiStRUt

    tOP HAt PURLiN P2000 UNiStRUt PURLiNLESS

    IMPoRTanT: The quantity of clamps utilized must meet the requirement of the roof installation certification.The Clip is only tested for vertical uplift and suitable to use on roof installations of up to 25 Tilt. Refer to the sheet on corrosion for installation guidelines.

    HDG

    PiA part No.

    M8 M8 Unistrut/Hardware

    top Hat Purlin/Hardware

    Description

    Dual M8

    Options

    Purlinless for Module clampM6 PiA120006A

    PiA120007A

    PiA120008A

    1

    2

    3

    torque

    5.5 Nm

    13 Nm

    13 Nm

  • TyPICal InSTallaTIon oPTIonS

    1.2 CRafTloCk ClaMPS

    PuRlIn PuRlInleSSTeRRaCed TRunkIng and HaRdwaRe

    the PiA Solar craftLock clamp provides a cost effective solu-tion for mounting solar structures and general hardware onto craftLock Roof Sheeting. for solar installations, the craftLock clamp is designed to suit both purlin and purlinless installations. the PiA craftLock clamp, clamps to the roof sheet using an M10 caphead which locks it to the other side of the roof sheet. the craftLock clamp can be ordered for three different mounting

    configurations. 1. M6 for purlinless installations. 2. M8 for trunk-ing and equipment installations. 3. Dual M8 for the PiA top Hat Purin installations. the clamp is designed to specifically protect the roof against crevice corrosion. Also remember that galvan-ised clamps are the only long term solutions for you roof and recommended by SAMcRA (South African Metal cladding and Roof Association).

    PuRlIn MounTIng lengTHS (Max dISTanCe beTween ClaMPS)

    1200 mm

    3500 mm

    PiA Purlin

    UnistrutP1000/P2000

    Roof loading to be determined by project certification.

    2

    tOP HAt PURLiN

    P2000 UNiStRUt

    tOP HAt PURLiN P2000 UNiStRUt PURLiNLESS

    IMPoRTanT: The quantity of clamps utilized must meet the requirement of the roof installation certification.The Clip is only tested for vertical uplift and suitable to use on roof installations of up to 25 Tilt.

    Refer to the sheet on corrosion for installation guidelines.

    Mounting Specifications

    craftLock clamp torque for M10 = 3 Nm

    Material: iSQ230 3mm thick material

    Pull off certified to 150 kg per clamp

    coating: HDG 55m

    HDG

    PiA part No.

    M8

    Description

    Dual M8

    Options

    M61

    2

    3

    torque

    5.5 Nm

    13 NmPiA125016A

    Purlinless for Module clamp

    top Hat Purlin/Hardware

    PiA125025A

    PiA125029A

    M8 Unistrut/Hardware

    13 Nm

  • 1.3 bRown buIlT ClaMPS

    3

    the PiA Solar Brown Built clamp, provides a cost effective solu-tion for mounting solar structures and general hardware onto Brown Built Roof Sheeting. for solar installations, the Brown Built clamp is designed to suit both purlin and purlinless installa-tion. the PiA Brown Built clamp, clamps to the roof sheet using an M10 caphead which locks it to the other side of the roof sheet. the Brown Built clamp can be ordered for three different mounting options. 1. M6 is suitable for purlinless installations.

    2. M8 is suitable for trunking and equipment installations. 3. Dual M8 is suitable for the PiA top Hat Purlin installations. the clamp is designed to have a minimum contact surface to the roof to protect against crevice corrosion. Also remember that galvan-ised clamps are the only long term solutions for you roof and recommended by SAMcRA (South African Metal cladding and Roof Association).

    Roof loading to be determined by project certification.

    TyPICal InSTallaTIon oPTIonS

    PuRlIn PuRlInleSSTeRRaCed TRunkIng and HaRdwaRe

    PuRlIn MounTIng lengTHS (Max dISTanCe beTween ClaMPS)

    1200 mm

    3500 mmPiA Purlin

    UnistrutP1000/P2000

    tOP HAt PURLiN

    P2000 UNiStRUt

    tOP HAt PURLiN P2000 UNiStRUt PURLiNLESS

    IMPoRTanT: The quantity of clamps utilized must meet the requirement of the roof installation certification.The Clip is only tested for vertical uplift and suitable to use on roof installations of up to 25 Tilt. Refer to the sheet on corrosion for installation guidelines.

    Mounting Specifications

    Brown Built clamp bolt torque for M10= 3 Nm

    Material: iSQ230 3mm thick material

    coating: HDG 55m

    Vertical Pull off certified to 120 kg per clamp

    HDG

    PiA part No.

    M8

    Description

    Dual M8

    Options

    M61

    2

    3

    torque

    5.5 Nm

    13 Nm

    Purlinless for Module clamp

    top Hat Purlin/Hardware

    M8 Unistrut/Hardware

    PiA127002c

    PiA127003B

    PiA127014B 13 Nm

  • TyPICal InSTallaTIon oPTIonS

    1.4 IbR ClaMPS

    PuRlIn PuRlInleSSTeRRaCed TRunkIng and HaRdwaRe

    the PiA Solar iBR clamps provides a cost effective solution for mounting solar structures and general hardware onto iBR Roof Sheeting. A iBR roof requires penetration of the roof to secure structures, as does corrugated sheeting. for solar installations, the iBR Mounting Hardware is designed to suit both purlin and purlinless installations. the PiA 4xM6 self tapping screw, screws the fitting to the sheet through the insulating HDPE rubber pro-vided. the clamp comes with mounting options 1. M6 is suitable

    for purlinless installations. 2. M8 is suitable for trunking and equipment installations. 3. Dual M8 is suitable for the PiA top Hat Purlin installations. the clamp is designed to have a minimum contact surface to the roof to protect against crevice corrosion. Also remember that galvanised clamps are the only long term solutions for you roof and recommended by SAMcRA (South African Metal cladding and Roof association).

    1200 mm

    Roof loading to be determined by project certification.

    UnistrutP1000/P2000

    4

    P2000 UNiStRUt

    IMPoRTanT: The quantity of clamps utilized must meet the requirement of the roof installation certification.The Clip is only tested for vertical uplift and suitable to use on roof installations of up to 25 Tilt.

    tOP HAt PURLiN P2000 UNiStRUt PURLiNLESS

    Refer to the sheet on corrosion for installation guidelines.

    3500 mmPia Purlin

    tOP HAt PURLiN

    PuRlIn MounTIng lengTHS (Max dISTanCe beTween ClaMPS)

    Note: Self tapping screws to be tightened until rubber is compressed

    Mounting Specifications

    iBR Self Drilling Screw

    Material: iSQ230 3mm thick material

    Pull off certified to 120 kg per clamp point

    coating: HDG 55m

    HDG

    PiA part No.

    M8

    Description

    Dual M8

    Options

    M61

    2

    3

    torque

    5.5 Nm

    13 Nm

    Purlinless for Module clamp

    top Hat Purlin/Hardware

    M8 Unistrut/Hardware PiA110010A

    PiA110011A

    PiA110022A 13 Nm

  • UnistrutP1000/P2000

    TyPICal InSTallaTIon oPTIonS

    1.5 CoRRugaTed ClaMPS

    1200 mm

    Roof loading to be determined by project certification.

    5

    PuRlIn PuRlInleSS

    P2000 UNiStRUt

    IMPoRTanT: The quantity of clamps utilized must meet the requirement of the roof installation certification.

    TeRRaCed TRunkIng

    A corrugated iron roof requires penetration of the roof to secure structures, as does iBR sheeting. for solar installations he corrugated clamp is designed to suit both purlin/purlinless in-stallations. the PiA Solar corrugated clamp offers two mounting options, 1) which is mounted directly onto the roof purlin or 2) anywhere on the roof sheet using 4 x M6 self tapping caphead, therefore producing two solutions in one innovative clamp. the clamp is supplied with a sealing rubber. the clamp comes with

    mounting options 1. M6 is suitable for purlinless installations. 2. M8 is suitable for trunking and equipment installations. 3. Dual M8 is suitable for the PiA top Hat Purin installations. the clamp is designed to have a minimum contact surface to the roof to protect against crevice corrosion. Also remember that galvanised clamps are the only long term solutions for you roof and recommended by SAMcRA (South African Metal cladding and Roof Association).

    The Clip is only tested for vertical uplift and suitable to use on roof installations of up to 25 Tilt. Refer to the sheet on corrosion for installation guidelines.

    tOP HAt PURLiN P2000 UNiStRUt PURLiNLESS

    3500 mmPia Purlin

    tOP HAt PURLiN

    PuRlIn MounTIng lengTHS (Max dISTanCe beTween ClaMPS)

    Note: Self tapping screws to be tightened until rubber is compressed

    Mounting Specifications

    corrugated Roof clamp bolt hand finished

    Material: iSQ230 3mm thick material

    Pull off certified to 120 kg per clamp point

    coating: HDG 55m

    HDG

    PiA part No.

    M8

    Description

    Dual M8

    Options

    M61

    2

    3

    torque

    5.5 Nm

    13 Nm

    Purlinless for Module clamp

    top Hat Purlin/Hardware

    M8 Unistrut/Hardware PiA126003c

    PiA126001c

    PiA126014A 13 Nm

  • TyPICal InSTallaTIon oPTIon

    1.6 TIled Roof MounTIng HaRdwaRethe tiled roof bracket is designed for simple and fast installa-tion, yet provides a client with a secure and safe mounting sys-tem. the brackets are made of HDG steel to iSO 1461 minimal 55mm. the brackets are designed to mount with both, the PiA Solar top hat purlins and unistrut. the top hat provides up to a 3m span between mounting points at an angle of up to 30 of tilt, while the unistrut P1000/2000, requires a mounting bracket

    every 1,2m. A client needs to ensure certification for the roof is obtained specifying the forces to determine the correct mount-ing spaces. the clamp is designed to have a minimum contact surface to the roof to protect against crevice corrosion. Also re-member that galvanised clamps are the only long term solutions for you roof and recommended by SAMcRA (South African Metal cladding and Roof association).

    PIa unISTRuTPia ToP HaT PuRlIn

    tOP HAt PURLiN

    P2000 UNiStRUt

    PiA Purlin

    UnistrutP1000/P2000

    Purlin Mounting lengths (distance between claMPs)

    1200 mm

    3000 mm

    6

    IMPoRTanT: The quantity of clamps utilized must meet the requirement of the roof installation certification.Refer to the sheet on corrosion for installation guidelines.

    P2000 UNiStRUttOP HAt PURLiN

    1

    2

    Options Description PiA Part No.

    Short tiled Roof Bracket HDG PiA top Hat

    Short tiled Roof Bracket HDG P2000

    PiA100003A

    PiA100002A

  • TyPICal InSTallaTIon oPTIonS

    1.7 ballaST Roof MounTIng HaRdwaRethe ballast roof mounting system offered by PiA Solar is of amodular design. the tilt brackets allow, the module angle to vary from 0 to 30. the system is supplied as a kit, which can be tai-lored to suit a clients project and will be ready to install on site.Each of the concrete ballasts have a weight of 27kg, making it easy to handle. the system is designed to work with the PiA Solar top hat purlin, which allows for less trusses required in a clients project. to protect the roof and the structure, PiA Solar supplies a correx board which fits under the purlin and concrete

    block. Apart from protecting the roof, the correx board lifts the bottom rail off the ground to ensure drainage that prevents, dirt and moisture from building up and eliminating the risk of corro-sion. PiA Solar Structure can be supplied with either, HDG (Hot Dipped Galvanized) or Pre-Galvanised. Also remember that gal-vanised clamps are the only long term solutions for you roof and recommended by SAMcRA (South African Metal cladding and Roof association).

    ballaST MounTIng and CRoSS-SeCTIon

    IMPoRTanT: The quantity of clamps utilized must meet the requirement of the roof installation certification.

    7

    angle bRaCkeT PIVoT bRaCkeT

    51015202530

    landSCaPe TeRRaCed MounTIng bRaCkeT

    length of long bracket

    will be adjusted

    according to specified project tilt

    angleConcrete

    ConCReTe ballaST wITH CoRRex Roof

    PRoTeCToR

    SPlICeR PlaTe

    Refer to the sheet on corrosion for installation guidelines.

    Correx board

    HDG

    Description Material PiA Part No.

    Ballast Splicer Plate

    concrete Ballast 27kg

    Pivot U-Bracket

    Ballast Angle Bracket

    Ballast correx Plate

    Unistrut P2000

    PiA top Hat Purlin

    Concrete 25MPaISQ 230/CQ

    ISQ 230/CQ

    ISQ 230/CQ

    correx Board

    S550

    S350

    Z275/HDG

    Z275/HDG

    PiA145003A

    PiA131001D

    PiA131002c

    PiA135004B

    as per project requirement

    PiA151003A

    as per project requirement

  • B

    A

    DETAIL A

    DETAIL B

    8.0

    8.0

    2. STandaRd PRoduCTS

  • B

    A

    DETAIL A

    DETAIL B

    8.0

    8.0

    2.1.1. 2013/05566 PIa SolaR RoCk PaTenT anCHoRS foR RoCk and denSe SoIl TyPeS

    2.1.2 PIa SolaR eaRTH anCHoRS foR SofT Sand

    2.1.3 PIa SolaR RaMMIng anCHoRS foR denSe SoIl

    Supplied with a conc...

Recommended

View more >