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ZPHB™(ZERO POND™,ZERO POLLUTION™ , ZERO LOSS™,
ZERO CARBON FOOT PRINT™ & HIGHER BIOGAS™ )
Sustainable & Profitable. A Total Green Technology
CASE STUDY OF 6 SUCCESS STORIES OF POME TO
HIGHER BIOGAS™/ BIOPOWER™ & EXPORT OF BIOPOWER™
TO PLN GRID.
&
Multiple Benefits of ZPHB™
PIONEER AND LEADERS IN GREEN TECHNOLOGIES
for various industries like Distillery, Palm Oil, Sugar, Food
and Rubber industries
MORE THAN 350 EFFLUENT TREATMENTS / BIOGAS PROJECTS IN
MANY COUNTRIES AROUND THE WORLD.
YEAR 2007, WE FIRST INTRODUCED THE CONCEPT OF “ZERO POND,
ZERO POLLUTION, HIGHER BIOGAS”, A SUSTAINABLE SOLUTION TO
PALM OIL INDUSTRY. A PROFITABLE SOLUTION.
NOW TOP TECHNOLOGY PROVIDER FOR “POME” TO BIOGAS
SOLUTION FOR PALM OIL INDUSTRY. A BIG THANK YOU TO ALL OUR
FORWARD THINKING CUSTOMERS.
REPEAT ORDERS ARE BEST TESTIMONY AND CURRENTLY
WE HAVE 4 REPEAT ORDERS FOR POME SOLUTION.
GLOBAL FOOT PRINT, WITH OFFICES IN INDIA, INDONESIA,
MALAYSIA,SINGAPORE, COLOMBIA & BRAZIL.
STRONG LOCAL TEAM IN INDONESIA. & MEMBER “RSPO” 2
BRIEF ABOUT KIS GROUP
6 projects operating successfully In Indonesia & 2 in India. Another 14 palm oil mill effluent treatment projects under construction in Indonesia/PNG/Ivory Coast.
FIRST PONDLESS system to capture biogas in our Unique ZPHB™ Technology More than 85 to 90% of BOD and COD Removal. Sludge management system to manage sludge.
Post Treatment by Secondary and Tertiary Treatment, plus color improvement system.
The final discharge meets the local environmental standards. Meets any changes in regulations in future.
BOD less than 100 or 20 mg/l.
HIGHER METHANE CONTENT(more than 65%) & HIGHER BIOGAS(0.5m3/kg COD)
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ZPHB™ - PROVEN & FUTURISTIC
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ZPHB™ References – Palm Oil Mill
Operating projects :
1. AP palm Oil Mill – India ( Past 6 years)
2. Nav Bharat palm Oil Mill – India (Past 6 years)
3. PT Meskom (Sarimas Group)–Indonesia
4. PT Agro Muko (SIPEF Group) – Indonesia CDM-POA REGISTERED
5. PT Poliplant – Indonesia- UNDER CDM-POA
6. Astra Agro Lestari-
7. PT.UMW- -UNDER CDM-POA
8) Hargy POM- PNG- Under commissioning- CDM-REGISTERED
We have 14 operating biomass projects(10 CDM registered)
in Malaysia.
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ZPHB™ References – Palm Oil Mill
Under Constructions :
SINARMAS- SMART TBK- LIBO Mill – Indonesia.
SINARMAS- SMART TBK- LIBO Mill- Indonesia.
BAREMA (SIPEF Group) – Papua New Guinea.
EVYAP SABUN Malaysia SDN BHD – Malaysia
PT.ASL- Indonesia.
PT.AAI – Indonesia.
PT.PSA – Indonesia.
DEKEL OIL - Ivory Coast
PT. INHILL & COCOMAS - Indonesia & Another 6 projects
POME Characteristics
* Volume 100 to 1,800 m3/d
* Temp 85 to 90oC
* pH 4.0 to 4.5
* COD 50,000 to 100,000 mg/l
* BOD Approx. 30,000 mg/l
* O&G 4,000 to 10,000 mg/l
Treatment options available
Open Pond / Lagoon system
Aerobic Process
Combination of Anaerobic and Aerobic Treatment
Most of the mills have ponding
system /lagoon system but
only few mills are equipped
with biogas recovery systems
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Palm Oil Mill-Effluent
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ZPHB™ Improvements
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ZPHB™ ANIMATION
Due to Methane emissions from POME & diesel used in Palm oil mill the carbon emission per ton of CPO produced is almost 1 ton.
1 ton of CPO = Approx 0.8 to 0.9 ton of Carbon Emission , making it every KG of CPO produced emits one KG of carbon! ( Estimation).
With ZPHB™ , the carbon emission in palm oil mill becomes almost zero. Making Palm oil as most clean edible oil.
Achieve the status of Zero Carbon foot print in profitable way with ZPHB™
Carbon Emission in Palm Oil Mill
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ZPHB™ - Power Of Zero
ENVIRONMENTAL BENEFITS
Zero Pond™ & Zero Loss™ :No
Under ground water pollution as
no ponds used for treatment. No
Bad odor at all
Zero Pollution™ :Methane is
captured at higher efficiency and
used for productive use to
generate revenue.
Only 80 x 80m required for 60
TPH mill, up to 5 hectares land is
saved
ZERO CARBON FOOT PRINT™
This technology takes care of
any future change of govt
regulations /laws on environment
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WEALTH OUT OF WASTE (WOW!).
$ROI- 3 to 5 years By using Biogas
in Boiler. ( Depends on
location/size of Mill).
$Recovery of sludge oil from POME
( if oil in POME more)
$Profits from sale of BIOMASS (PKS
& Fiber Briquette Revenue) saved
by using biogas in boiler
$Savings on Diesel cost
$Sludge available for fertilizer
$Revenue from Carbon Credit
& EXPORT POWER TO PLN
(As One of our project in Indonesia)
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ZPHB™=WOW™
Your waste & cost
center becoming a
Revenue Center &
Complete Solution
for POME in
profitable way.
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ZPHB™- COMPLETE SOLUTION
1st SUCCESS STORY IN
SOUTH EAST ASIA/ INDONESIA
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First Success Story In Indonesia
*Name- PT. MESKOM, Sarimas Group, Indonesia
*Capacity- 45/75 TPH Mill
*POME Flow- 900m3/day
*POME Parameters: COD 80,000 (POME+EFB liquid)
*ZPHB reactor volume is 9170 m3
*Construction started in Dec 2011
*Project completed in Dec 2012
*Successfully & very efficiently operating from Jan
2013
™
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First Successful Project in Indonesia-
During Construction
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Overall View of Project
World’s & Indonesia’s first ZERO POND, ZERO POLLUTION ,ZERO LOSS™ &
HIGHER BIOGAS PROJECT! IN BENGKALIS , RIAU,INDONESIA
™ ™
™
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First Success Story In Indonesia
Completed Project
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First Success story in Indonesia-
Completed Project
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Biogas Use In Boiler
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Summary of Performance
*ZPHB reactor efficiency >90%
*Biogas/M of POME 35-45M
*Final Discharge
•COD:<250 Mg/L
•BOD:<100 Mg/L
•TSS:<100 Mg/L
•O&G: 0 Mg/L
•Methane Content AVERAGE Around 70%.
™
3 3
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2nd SUCCESS STORY IN SOUTH EAST ASIA/ INDONESIA
*Name-PT.AGRO MUKO, Sipef Group, Indonesia
*CDM - POA REGISTERED PROJECT.
*Capacity - 60 TPH Mill
*POME Flow - 720m3/day
*POME Parameters - COD 56,000 BOD 30,000
*ZPHB reactor volume is 6763m3
*Construction started in Sept 2012
*1st phase of Project Completed in April 2013
*Inaugurated on May 16th 2013
*Commissioned in July 2013.
2nd Success Story in Indonesia
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2nd Success Story
During Construction
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2nd Success Story in Indonesia-
Completed Project
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Inauguration Of The Project
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2nd Success Story in Indonesia-
Successfully operating
3rd & 4TH SUCCESS STORY IN SOUTH EAST ASIA/ INDONESIA
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3rd & 4th Success Story in Indonesia
*Name: ASTRA Group,Indonesia UMW
* Capacity: 60 TPH Mill 60 TPH
* POME Flow : 702m3/day 780m3/day
* POME Parameters:
* COD 65,000 65,000
* BOD 30,000 30,000
* ZPHB reactor volume : 7600m3 8500m3
* Construction started in April 2013 May 2013
* Project successfully commissioned in Feb 2014 April 2014
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3rd & 4th Success Story in Indonesia-
Completed Project
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5th & 6th SUCCESS STORY IN SOUTH EAST ASIA/ INDONESIA
5th & 6th Success Story
Name HARGY OIL PALMS LTD A.P CO-OPERATIVE
SOCEITY
Capacity: 45 TPH MILL 30TPH
POME Flow: 540m3/day 360m3/day
POME Parameters:
COD 65,000 65,000
BOD 30,000 30,000
ZPHB reactor volume 5860m3 2413m3
Construction started in November 2013 Jan 2010
Project successfully commissioned in May 2014 Nov 2010
* Capacity- 45TPH Mill
* POME Flow- 540m3/day
* POME Parameters- COD 65,000 ; BOD 30,000
* ZPHB reactor volume is 7500m3
* Construction started in November 2013
* Name-A.P OIL , UNDER CDM-POA.
* Capacity- 55 TPH Mill
* POME Flow- 726m3/day
* POME Parameters- COD 65,000 BOD 30,000
* ZPHB reactor volume is 7500m3
* Construction started in August 2012
* Project successfully commissioned in July 2013
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5th & 6th Success Story in Indonesia-
Completed Project
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14 Under
constructions
MAJOR PROJECTS UNDER CONSTRUCTION
SINARMAS/DEKEL OIL,IVORY COAST& OTHERS
ZPHBTM –UNIQUE DESIGN & ACCESSORIES
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Lateral agitators
Robust design
Solid SS 304.
All parts outside.
Low RPM.
RECIRCULATION
DESIGN FOR ANY
EVENTUALITY.
ZPHBTM –UNIQUE DESIGN & ACCESSORIES
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Central Agitator- All parts outside. Easy lifting arrangements .
ZPHB™ -Easy to operate/robust design
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BIOGAS GENERATION
*NEUTRIENTS/Chemicals used ONLY at the time of commission.
* Designed to use No chemicals for operation & generation of BIOGAS
* Above 7 PH water at the lamella overflow is recycled to neutralize the
acidic PH of fresh POME.
* As operates in MESOPHILC temperature range. Easy to operate.
MAINTENANCE
* Mainly lubrication and replacing of consumables like bearings/belts etc
*All components supplied are of reputed international brands ( Critical
are KIS designed/proprietary Agitators). Again for this agitators all
consumables are commonly used bearings etc.
*No dependence on KIS for any spares. All available locally , however
KIS has strong Local Indonesian team of engineers for any
process/maintenance issues.
Methane (CH4) : 60-75%
Carbon dioxide (CO2) : 26-30%
Nitrogen (N2) : 0-1 %
Hydrogen Sulphide (H2S) : 0-0.3 %
Hydrogen (H2) : 0-1 %
Oxygen (O2) : 0-2 %
BIOGAS COMPOSITION
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ZPHB™ CAN BE OPERATED IN BOTH MESOPHILIC OR
THERMOPHILIC MODE
WHAT DECIDES IS THE AMBIENT TEMPERATURE
THERMOPHILIC NEEDS VERY SKILLED MANPOWER AS
CONTROL OF PROCESS IS CRITICAL
ZPHB™ - Versatile
Mesophilic or thermophilic
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PLC SYSTEM:
As it’s a big project PLC system provided for Operation and monitoring.
Alarm messages
Report Generation and storage
Remote accessibility
ZPHB™- Salient Features
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AUTOMATION/SIMPLE CONTROLS:
VFDs provided for Gas blower operation as GAS volume high.
Automation/Limit switches /level provided for tanks to monitor the levels
and interlocked with pump for on and off.
Biogas meter ( flow meter cum methane
sensor) provided on gas line to monitor
the flow and methane and temp.
AGS I &II ( High Rated Clarifier ) provided
after Lamella and Clarifier – B for better
removal of solids, Color and COD.
ZPHB™- Salient Features
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MEMBRANE TYPE GAS HOLDER
For Bigger Size projects l, Plus poor soil condition
The cost of Membrane type gas holder is less compared to the MS Floating
type gas holder.
It is also easy operation for large volume handling.
Easy maintenance.
Execution & erection is also easy.
Not so economical for Smaller size projects.
Option to reduce civil cost
In Bad condition of soil
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Space required is very less, very easy to operate &
control. PLANT PALM TREE ON 8 HECTARES OF LAND
SAVED.
As efficiency & Biogas produced & methane content is
more, this excess Biogas( after using in GAS engine for
kernel crushing plant) can be burnt in Boiler to save Palm
kernel shell OR export to PLN in future OR bottle & sell
GAS in future.
CDM-POA – is free/no hassles.
ZERO CARBON FOOT PRINT™.
Higher efficiency, Higher levels of Methane content
compared to any other technology.
Multiple Benefits of ZPHB
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Another Major Advantage
Reduces/Eliminates Black smoke
Boiler chimney with Biogas Boiler chimney without Biogas
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Success Story
EXPORT OF POWER TO PLN.
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PT.KIS Indonesia is only Technology provider in
Indonesia doing the CDM-POA covering all Biogas
projects in Indonesia.
Our CDM-PoA, Reg.No 7864 is REGISTERED in
UNFCCC on 29th Oct 2012.( "Recovery and
Avoidance of Methane from Industrial Wastewater
Treatment Projects“
UNIQUE FEATURES:
As we are the only technology provider to have our
own CDM-PoA. This makes all our suitable projects
qualify for CDM automatically.
UNIQUE CDM-PoA
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AWARDS
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APPLICATON /COMMERCIALISATION
OF BIOGAS
* OPTION 1:USE OF BIOGAS IN BOILER-
LOW COST, REASONABLLY GOOD BENEFITS.
* OPTION 2: USE OF BIOGAS IN GAS ENGINE:
1) POWER FOR DOMESTIC USE.
2) EXPORT TO GRID.
HIGHER COST COMPARED OPTION 1 & GOOD RETURNS.
* OPTION 3: BOTTLING.
1) LOW PRESSURE BOTTLING- USE IN COMMERCIAL VEHICLES
2) HIGH PRESSURE BOTTLING- USE IN INDUSTRIAL APPLICATION.
DEPENDING UPON LOCATION THIS COULD OFFER BETTER RETURNS
WE OFFER COMPLETE SOLUTION FROM GENERATION TO
APPLICATON OF BIOGAS.
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Office in Singapore, Kuala Lumpur &Jakarta.
Strong 10 member local Malsyaian/Indonesian team &
supported by team of Expatriates
Local engineers are trained & supported by team of
expatriate to handle all after sales & project
management.
STRONG TEAM IN SOUTH EAST ASIA
REPEAT ORDER FROM SIPEF GROUP (AGRO MUKO )
2nd Repeat Order : PT UMW INDONESIA.
3rd Repeat Order : HARGY OIL LTD.
PAPUA NEW GUINEA
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Best testimony- Repeat Order
REPEAT ORDER FROM POLIPLANT GROUP
3 Repeat Orders : PT.PSA, - 60 TPH, PT.ASL- 60
TPH and PT.AAI- 90 TPH
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Best testimony- Repeat Order
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Best testimony- Repeat Order
1st contract : September 2011 2nd contract : February 2013.
IT WILL BE LARGEST BIOGAS
PLANT IN SOUTH EAST ASIA &
WORLD AT SINGLE LOCATION. 7.5
MW. POME & COCUNUT EFFLUENT.
Commission in November 2014.
