www.atlastech.co.kr
(Rev.-3. 2015.10.10)
www.atlastech.co.krSHIN HEUNG PRECISION CO.,LTD.
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Message from Management We began operation in 1988 as a manufacturer of components & auxiliary equipment for diesel engines.
We have supplied cylinder lubricators for diesel engines to customers like MAN Diesel, Hyundai Heavy
Industries, Doosan Engine, and STX Metal for over 20 years.
Our products have been meticulously designed & manufactured to fulfill customer requirements. SHP
components are innovative, reliable, and competitive and our staff is dedicated to excellent customer
service.
During these years SHP achieved successful domestic production of the Starting Motor, Centrifugal Oil
Cleaner & the Purifier, all of which are environment-friendly. Our company's employees take great pride in
combining responsibility and creativity with clear goals.
SHP's vision is to be a "Global Leader" and we strive to give the greatest value to every client.
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History 1988. 3 Establishment 1991. 11 Started developing MAN type Mechanical Lubricator 2001. 8 Acquired Certification for Institute of Technology2002. 4 Acquired Certification for Venture Business2002. 12 Succeeded in domestically producing complete MAN type ALPHA
Electronically controlled Lubricator 2003. 12 Acquired Certification for ISO 90012006. 9 Moved to present location 2007. 1 Acquired Certification of INNOBIZ 2007. 4 Succeeded in domestically producing complete Air Starter for medium speed diesel engines 2008. 4 Extension of 2nd factory building 2009. 7 Acquired Air Starter ABS TYPE APPROVAL 2010. 8 Succeeded in domestically producing Centrifugal Filter 2010. 9 Acquired Government Confirmation Documents for professional
company for components / materials 2011. 11 Participated in 2011 Kormarine Exhibition, Korea 2012. Participated in 2012 Sea Japan, M&E, MINE Expo 2013. 11 Participated in 2013 Kormarine, Marintec 2014. Participated in APM, SMM, ADIPEC 2014. 10 Succeeded in domestically producing Centrifugal Purifier system 2015. 6 Participated in Nor-Shipping 2015. 10 IME 2015. 10 Kormarine 2015. 12 Marintec
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Philosophy 1. Professional customer-orientated company producing components & auxiliary equipment for Diesel Engines. 2. Upgrade product quality through independent & continuous technical development.3. To engender customer satisfaction & trust via exemplary products & services.
Aims for our products 1. Customer endorsed products. 2. Excellent characteristics & reliability. 3. Manufacturing of various environment-friendly products suitable for all engine types. 4. Constant product development in conjunction with customer feedback. 5. Competitive price.
Certificates
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Contents 1. CP (Centrifugal Oil Cleaner)
2. GP (Green Purifier) system
3. Starting Motor
4. Mechanical Cylinder Lubricator
5. Lubricator
6. ALPHA Cylinder Lubricator
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Centrifugal Oil Cleaner
Operation
Benefits•��Extends�lube�and�engine�or�component�life.�•�Wear�of�engine�components�caused�by�Iron�/�Silicon�contamination�is�reduced�by�up�to�70%.•�Cleaning�interval�of�500�hrs�:�filter�insert�is�serviced.•�Centrifugal�Oil�Cleaner�can�be�operated�on�a�24�hours�basis.�•�Substantial�cost-savings��on�equipment�and�maintenance�expenses.�•�Break�Even�Point�is�rapid:�payback�on�installed�cost�is�usually�less�than��6�months.•��Application:��Medium-speed�4-stroke�diesel�engine�Heavy�duty�truck,�Bus,�Mining,��Compressors,���
Construction, Crusher, Copper Clad / Laminate, Paper Mill, Hydraulic Unit, Screw Maker, EDM (Electrical Discharge Machining), Steel Plant. Cement Mill, Heat Treatment, Thermal power Plant, Petrochemical Plant, Sugar Plant, Aluminum Extrusion, etc.
3-7 bar (43-100 psi)
working pressure 4, 5 bar (65 psi)
Oil in
Clean Oil Out
Crank shaft bearings
Cam shaft bearings
Valve train
Piston cooling
Turbo charger
Centrifugal Filter
By-pass Flow(10%)
Full flow filter
Return oilLube oil pump
Return oil
Marine Engine Lubrication
SUMP
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Model CP200 - performanceOil pressure set point : 4.5 bar
TIME (hour)
Oil F
low
Rate
(L/min
)Ro
tor
Sp
eed
(rev/
min
)
Market Leader- Rotor Speed(rev/min)
Market Leader sludge weight 597.97g
CP200- Flow Rate
CP200-Rotor Speed(rev/min)
CP200 sludge weight 810.55g 135%
Market Leader- Flow Rate
SHIN HEUNG PRECISION CO.LTD
www.atlastech.co.kr
Specifications
Model CP200
ModelEngine Lube OilSump Capacity
Rotor DirtCapacity
Rotor OilCapacity Weight
CP200-11(flange mount) 40l-170l 2.1l 2.4l 8kg
CP200-21(base mount) 40l-170l 2.1l 2.4l 8kg
Model CP400
ModelEngine Lube OilSump Capacity
Rotor DirtCapacity
Rotor OilCapacity Weight
CP400-13(flange mount) 200l–1,500l 4.0l 4.5l 22kg
CP400-23(base mount) 200l–1,500l 4.0l 4.5l 22kg
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Model CP600
ModelEngine Lube OilSump Capacity
Rotor DirtCapacity
Rotor OilCapacity Weight
CP600-13(flange mount) 200l–1,500l 6.33l 6.8l 25kg
CP600-23(base mount) 200l–1,500l 6.33l 6.8l 25kg
Specifications
Model CP600 - performance
Oil pressure set point : 4.5 bar
TIME (hour)
Oil F
low
Rate
(L/min
)
Ro
tor
Sp
eed
(rev/
min
)
Market Leader sludge weight 761.4g
CP600- Flow Rate
CP600-Rotor Speed(rev/min)
CP600 sludge weight 844.66g 110.9%
Market Leader- Flow Rate
Market Leader- Rotor Speed(rev/min)
OTB(Oil Transfer Base)
1.The Oil Transfer Base, OTB is an addition to the pressure-powered centrifuge which allows remote positioning of the centrifuge, as opposed to confining it to a gravity drained oil return method.
2.For a fixed inlet pressure, any reduction in maximum pressure drop will reduce the turbine speed. Use of the OTB increases the air pressure surrounding the rotating turbine, thus reducing the pressure drop. In addition to the OTB itself, all downstream components and conditions will also affect the maximum pressure drop.
3.The OTB also replaces air inside the operating volumn around the rotating turbine entrained by the force of oil spray as the liquid rapidly escapes the nozzle exits. This air must be replaced or the pressure of the air volumn around the turbine will gradually decrease from atmospheric to vacuum levels, and flow away the centrifuge will be hindered.
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SHIN HEUNG PRECISION CO.LTD
www.atlastech.co.kr
ModelEngine Lube OilSump Capacity
Rotor DirtCapacity
Rotor OilCapacity Weight
CP600-13(flange mount) 200l–1,500l 6.33l 6.8l 25kg
CP600-23(base mount) 200l–1,500l 6.33l 6.8l 25kg
Centrifuge Installations
Clean Rotor tube & Sludge
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Portable Centrifugal Oil Cleaner is easy to install in various industrial application fields.
Portable Centrifugal Oil Cleaner
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SHIN HEUNG PRECISION CO.LTD
www.atlastech.co.kr
… Application oil … Application field
Application
Diagram of PCC
Pump
Mgf Unit
Oil Supply
Suction
Delivery
Pressurised Delivery (PCC-602)
Pump
Mgf Unit
Oil Supply
Suction
Delivery
Gravity Drain (PCC-201)
Oil Tank
Oil Tank
Hydraulic fluid
lubricant oil
Gear oil
Compressor oil
Rolling oil
Heat treatment oil
Electrical insulating oil
Cutting oil
Internal combustion engine oil
Electrical discharge processing oil
Spindle oilRefrigerating machine oilFuel oilVarious industrial lubricantsTurbine oilTransmission oil
Crusher
Copper Clad Laminate
CNC/Grinding
Paper Mill
Hydraulic System
Screw Maker
Heat Treatment
Thermal Power Plant
Petrochemical Plant
Steel Plant
Electronics Industry
Cement Plant
Sugar Plant
Aluminum Extrusion
EDM
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New oil
The Purifier System is designed to clean oil and separate free and dissolved water.Applications include HFO / Bunker-C, MDO / Bunker-B and many Lube oils.
1. The dirt capacity of rotor is very large : cleaning interval - once every 25 days (marine engine). 2. Simple structure and easy maintenance decrease routine maintenance. 3. SHP Purifier does not require sealing water and operates more efficiently. 4.�Maintains�water�content�below�0.2%.�
Fuel (HFO, MDO), System / Lubricating System / Hydraulic System / Gear oil System.
Marine / Off-shore / Power Plant / Paper mill / Steel / Wind Power Industry etc.
Advantages
※ Multiple installation of GP1200 for large sizes
ModelMaximum Flow Rate(SAE 40, 65℃, 7 bar)
GP200 1,140 lph
GP600 4,800 lph
GP1200 9,600 lph
GP2400 19,200 lph
GP3600 28,800 lph
GP4800 38,400 lph
GP6000 48,000 lph
Specification of Purifier System
Application
Lube & Fuel Oil Purifier
Beginning Purifying
Purifying the emulsified oil
Centrifugal Purifier System
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www.atlastech.co.kr
SHIN HEUNG PRECISION CO.LTD
The Purifier System is designed to clean oil and separate free and dissolved water.Applications include HFO / Bunker-C, MDO / Bunker-B and many Lube oils.
Operation Process
Oil LineGas Line
Oil Line SystemRemoves sludge &fine particle with CP
Gas Line SystemSeparates water from emulsified oil
Oil LineGas Line
OilOil mist + VaporWater (condensed vapor)
Oil mist
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Fine Sludge Elimination
Improvement of NAS grade
Test Condition
Test Oil Tellus S2 M46
Oil Viscosity 46.05 cSt
Oil Capacity 200L
Flow rate 81L/min
Oil Temp 40℃
Supply Pressure 5 bar
RPM 3684 rpm
Sluge Content 0.001%(1.758g)
Test Condition
Test Oil Tellus S2 M46
Oil Viscosity 20.47 cSt
Oil Capacity 200L
Flow rate 78.3L/min
Oil Temp 60℃
Supply Pressure 5 bar
RPM 3684 rpm
Water Content 1.0%(10,000ppm)
Sludge Content 0.0001%(1.79g)
ISO 4406(1999)
R4 R6 R14
14 13 9
Sludge less than 4μm Removal Efficiency
Removal�Efficiency(%)
Cycle
Min0 25 50 75 100 125 150 175 200 225 250
Changes of NAS Grade & Water Elimination
NAS
Gra
de
Cycle
Min0 77 154 231 308 385 462 539
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SHIN HEUNG PRECISION CO.LTD
Certificate from Korea Polymer Testing & Research Institute
시료명 (Sample name) 수분함량 (ppm)
Koptri-1561945-3 119
시료명 (Sample name)ISO 4406 (1999) NAS
1638SAE
AS 4059R4 R6 R14
Koptri-1561945-1 14 13 9 5 5
시료명 (Sample name) 항목A B C D E
5~15㎛ 15~25㎛ 25~50㎛ 50~100㎛ >100㎛
Koptri-1561945-3 개수 5150 310 20 0 0
시료명 (Sample name) 항목A B C D E
>4㎛ >6㎛ >14㎛ >21㎛ >38㎛
Koptri-1561945-3 개수 130 45 3 0 0
4. 분석결과
4-1. 수분함량
표1. 수분함량 분석 결과
4-2. 오염도
표2-1. 오염도 분석 결과-입자오염도 등급
표2-2. 오염도 분석 결과-입자크기별(㎛), 개수(/1000mL)
- SAE AS 4059 규격에 준함
표1-3. 오염도 분석 결과-입자크기별(㎛), 개수(/1mL)
- SAE AS 4059 규격에 준함
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Starting Motor Model: SM07P
Model: SM07Y
Model: SM10
Model: SM12
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SHIN HEUNG PRECISION CO.LTD
www.atlastech.co.kr
Specification The turbine starting motor provides for engine crankingby using the power of compressed air. It is a cost-saving, safe, reliable, environment-friendly and efficient device. Starting Motor is capable of operating in the most extreme conditions and environments.
▶ Left or right-hand rotation.▶ A wide variety of gear reductions, nozzles and pinions.▶ 2.7- 10.3 bar ▶ Application ; medium-speed diesel engines , Oil & Gas , Haul truck, Mining Industry etc.
Model Max.PowerKw / Hp
Max.TorqueN.m / lb.f-ft
Working PressureBar / psi
Weightkg / Ib The type of engine
SM07Y 27 / 36 353 / 260 7 / 100 23 / 50 17 / 28 21 / 32 (up to 7 cylinder)
SM07P 27 / 36 353 / 260 7 / 100 23 / 50 21 / 31
SM10 51 / 68 476 / 350 7 / 100 34 / 7521 / 32 (8&9 cylinder)
25 / 33, 21 / 3123 / 30, 27 / 38
SM12 120 / 161 680 / 501 10. 3 /150 35 / 77 32 / 40
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ME Lubricator & Heating TankME Lubricator is electronically controlled system to reduce corrosion, friction, and increase the sealing effects between piston and cylinder liner.
50-98ME/ ME-C
HEATING TANK
Mechanical Cylinder LubricatorCylinder LubricatorThe cylinder lubricator is a specific volumetric pump with a plunger and barrel and is designed to deliver a specific quantity of lube-oil to the cylinder liner.The main purpose is to reduce corrosion, friction and also to increase the sealing effect between the piston and cylinder liner.
K90-98MC-C 7S50MC-C, 7S60MC-C
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SHIN HEUNG PRECISION CO.LTD
www.atlastech.co.kr
ALPHA Cylinder Lubrication SystemALPHA Cylinder Lubricator is controlled by an electronic system and reduces corrosion, friction as well as increasing the sealing effect between piston ring and cylinder liner.
50 - 60MC(MC-C) 70 – 98 MC(MC-C)
Type FlowRate
PumpSize
MotorSpeed
MolorSize
MotorVoltage
MotorFrequency Mass
1 0.4m2/h 4ccm 1,700RPM 2.2KW 440V 60Hz 275kg
2 0.8m2/h 8ccm 1,700RPM 2.2KW 440V 60Hz 275kg
3 1.3m2/h 14ccm 1,700RPM 3.0KW 440V 60Hz 275kg
4 0.4m2/h 5.5ccm 1,410RPM 2.2KW 380V 50Hz 275kg
5 0.8m2/h 9.9ccm 1,410RPM 2.2KW 380V 50Hz 275kg
6 1.3m2/h 16ccm 1,410RPM 3.0KW 380V 50Hz 275kg
Type FlowRate
PumpSize
MotorSpeed
MolorSize
MotorVoltage
MotorFrequency Mass
1 105 gal/hr 0.25in3 1,700RPM 2.2KW 440V 60Hz 605Ib
2 211 gal/hr 0.49in3 1,700RPM 2.2KW 440V 60Hz 605Ib
3 343 gal/hr 0.85in3 1,700RPM 3.0KW 440V 60Hz 605Ib
4 105 gal/hr 0.34in3 1,410RPM 2.2KW 380V 50Hz 605Ib
5 211 gal/hr 0.60in3 1,410RPM 2.2KW 380V 50Hz 605Ib
6 343 gal/hr 0.98in3 1,410RPM 3.0KW 380V 50Hz 605Ib
Mechanical Cylinder Lubricator
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SHIN HEUNG PRECISION CO., LTD642-1, Ungchon-ro, Ungchon-myeon, Ulju-gun, Ulsan, Korea 44762Tel : +82-(0)52-222-8650˜2Fax : +82-(0)52-222-8653E-mail : [email protected] URL : http://www.atlastech.co.kr
Strong & Professional
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