1Introducing Umicore
การจดการซากผลตภณฑอเลกทรอนกส และแบตเตอรใชแลว (Li-Ion)
นราธป รกษา7 ธนวาคม 2559
• แนะน ำบรษทฯ (Umicore overview)
• กำรรไซเคลโลหะมคำโดย บ.ยมคอรฯ (Metal recycling at Umicore)
• ผลตภณฑอเลกทรอนกสและหวงโซกำรรไซเคล ( E-waste: products and recycling chain)
• กำรรไซเคลซำกผลตภณฑอเลกทรอนกสและแบตเตอรใชแลว(End-processing at Umicore: e-scrap and rechargeable batteries)
• กำรบรรจภณฑส ำหรบแบตเตอรใชแลว (Packaging end-of-life
rechargeable batteries)
• ควำมรวมมอระหวำง umicore กบหนวยงำนภำครฐในกำรจดกำรซำกแบตเตอรใชแลว
Agenda
2
3
แนะน าบรษทฯ (Umicore overview)
Introducing Umicore
4
Figures exclude associated
companies (December 2015)
พนกงำนรวม 10,429 คน, 66 โรงงำน
Introducing Umicore
North America
857people
11industrial sites
South America
692people
4industrial sites
Europe
6,694people
29industrial sites
Asia / Pacific
20industrial sites
1,877people
309people
Africa
2industrial sites
กลมบรษท Umicore ทวโลก
5
A global materials technology and recycling group
Introducing Umicore
One of three global
leaders in emission control
catalysts for light-duty and
heavy-duty vehicles and
for all fuel types
A leading supplier of key
materials for rechargeable
batteries used in portable
electronics and hybrid &
electric cars
The world’s leading
recycler of complex waste
streams containing
precious and other
valuable metals
CATALYSISENERGY & SURFACE
TECHNOLOGIESRECYCLING
ธรกจหลกของกลมบรษท Umicore
6
SHORT
LOOPRecycling services
for customer
production scrap
and residues
LONG
LOOP
Unique technologies
for treating complex
residues and
by-products
Introducing Umicore
Further leverage Umicore’s leadership
in closed loop solutions for customers
Leverage the profitable
expansion to 500kt in Hoboken
Unique position in recycling
7
การรไซเคลโลหะมคาโดย บ.ยมคอรฯ (Metal recycling at Umicore)
Introducing Umicore
8Introducing Umicore
สำมำรถรไซเคลโลหะตำงๆ ไดมำกกวำ 17 ชนด จำก complex waste เชน ซำกแผงวงจรอเลกทรอนกส เปนตน
• สำมำรถรไซเคลโลหะตำงๆ จำกแบตเตอรใชแลวชนด Li-Ion และ NiMH
Precious Metals Refining
Growth driven by scarcity of raw materials and tightening waste legislation
การรไซเคลโลหะมคาท บ.ยมคอรฯ ประเทศเบลเยยม
9Introducing Umicore
Pyrometallurgy
Hydrometallurgy
Mechanical processing
Input Flexibility for complex materials
OutputMaximize value creation
Base metals
Minor metals
Precious metals
Recovery of over 20 metals
การรไซเคลโลหะมคาท บ.ยมคอรฯ ประเทศเบลเยยม
10Introducing Umicore
More than € 600 million of investments
over the past 19 years.
Majority of investments in efficiency
and EHS improvements through
continuous innovation
Current investment of € 100 million in
capacity expansion
1887 2015
การลงทนเพอปรบปรงคณภาพสงแวดลอม
11Introducing Umicore
Process design focus on recovering
valuable and critical metals in a
sustainable way
With same focus and 125 years of
experience, a unique and eco-friendly
battery recycling process has been developed
Precious metals refiningLi-ion Battery recycling
Knowledge transfer
การถายทอดเทคโนโลยรไซเคล สการรไซเคลแบตเตอรใชแลวประเภท Li-Ion และ NiMH
ผลตภณฑอเลกทรอนกสและหวงโซการรไซเคล ( E-waste: products and recycling chain)
ซากผลตภณฑอเลกทรอนกส คออะไร?
13
13
Printed circuit
boardsSteel scrap CRT, LCDCable scrap Plastic scrap ALU scrap OthersBatteries
Most e-waste is not a gold mine!
14
IT Appliances
Screens
Other White and Brown
Goods
Large Household Appliances
Cooling and Freezing
Appliances
Lamps
Source: figures from WEEE-Forum
มลคาของโลหะมคาในซากผลตภณฑอเลกทรอนกสประเภทตางๆ
High
Medium or Low
Very Low or None
W-EU e-waste collected, by weight (2013)
สวนประกอบทมโลหะมคา
15
Key trends in electronic products
Welcome to the world of Umicore
These trends and others are already felt in the recycling industry and
impact:
• Volumes & tonnages
• Material composition
• Collection & recyclability
Cloud
Convergence of
devices
Unit weight decrease
& miniaturization
Declining precious
metal content
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ผลกระทบของการลดขนาดของผลตภณฑ (Impact of miniaturization)
Increasing efforts required to get 1 ton of PCBs
Welcome to the world of Umicore
Desktop Notebook Tablet
Equipment
weight
PCB
weight
…to get
1 ton PCBs1,000
units
2,000
units
20,000
units
¼ ¼
½ 1/10
Sources: Umicore team analysis, P. Chancerel & S. Rotter in Waste Management vol 29 issue 8, 2011, Hobi at Green
Electronics Council tablets & slates workshop 2013
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แนวโนมการลดลงของปรมาณโลหะมคาในซากผลตภณฑอเลกทรอนกส(Declining precious metals in e-scrap)
Welcome to the world of Umicore
Results from high grade boards received for recycling
0%
100%
200%
300%
400%
500%
600%
2003 2006 2009 2012 2015G
ross m
eta
l va
lue
of h
igh
gra
de
bo
ard
s
(no
rma
lize
d)
Gold Silver Palladium Copper Sum
0%
20%
40%
60%
80%
100%
120%
2003 2006 2009 2012 2015
Con
ce
ntr
atio
n in h
igh
gra
de
bo
ard
s(n
orm
aliz
ed
)
“g/t” “€/t”
หวงโซการรไซเคลซากผลตภณฑอเลกทรอนกส (Recycling requires a chain) ประสทธภำพของทงกระบวนรไซเคล ขนอยกบควำมถกตองในแตละขนตอนของหวงโซ
(Recycling efficiency is determined by the weakest step in the chain)
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• Full recycling chain perspective required
• Focus not only on mass, but also value and environmental impact
• Key success factors: interface optimization, specialization, economies of scale
Pre-processingCollection End-processing
Reuse
End-of-life
products
Final waste
Separated devices, components
& fractions
Recycled
materials
Potential
losses
Not collected Wrong fractions,
landfill,…
Residues
Repairs
2nd hand
Landfill
The recycling chain is a funnelIncreasing economies of scale required down the chain
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Complex fractionsrefining
Mechanical pre-processing
Sorting/dismantling/components picking
Collection
Entire EOL-devices
Stripped equipment & components
Circuit boards & highlycomplex materials
1.000’s (local)
10’s (partly international)
≈ 10 (globally)
100’s (local)
Numbers of participants
Large scale metallurgical& chemical technologies
Mai
nly
Lo
cal
Mai
nly
Glo
bal
การรไซเคลซากผลตภณฑอเลกทรอนกส(End-processing at Umicore: e-scrap)
World class
environmental
and quality
standards.
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Processes more
than 200 different
types of raw
materials.
Largest and most
complex precious
metals recycling
operation in the
world.
Umicore Precious Metals Refining
Welcome to the world of Umicore
World leading
refiner of 17
different metals.
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Hoboken, Belgium
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หวงโซคณคาของโลหะ(The value chain of metals)200+ materials to close the loop
Complex mining
concentrates
& residues
Smelting
& refining
residues
Complex
production
scrap
Complex
end-of-life
materials
Industrial
by-products
Mines
Smelters
& refiners Industry Consumers
Recyclables
Ores &
concentrates
Refined
metals
New
products
• High accuracy determination of metal content down
to parts per million
• Recognized leadership in the precious metals
industry
• State-of-the-art analytical equipment
• + 100 people
• 70,000 samples/year
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• Extracting a small representative quantity from
tonnes of a material
• Dedicated processes for all raw materials, using
material-specific procedures
• Secured area
• About 200 people
• +/- 7,000 lots/year
Refining @ UPMRSampling & assaying (กำรเกบตวอยำงและกำรทดสอบ)
Welcome to the world of Umicore
Sampling Assaying
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Refining @ UPMRGlobal presence
Welcome to the world of Umicore
Worldwide presence through UMS network
Raleigh (US)
Guarulhos (BR)
Hoboken (BE)
+ 1400 Headquarters
Shanghai (CN)
Bangkok (TH)
Commercial
activities
Refining
activities
Sampling
EERA/Eurometaux end-processing standard for Cu/PM-bearing materials
2010 4 major smelters in the EU & N-Am joined with their associations to define requirements
2014 requirements finalized and signed
2015 Umicore audited and approved
Offers the possibility to be incorporated or used by existing certification schemes focusing on collection, logistics, pre-processing
Not restricted to:
Limited group of smelters
A particular technology
A geographical region
Used as the basis for a new Technical Standard currently under development by CENELEC: EN TS 50625-5
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Recycling quality standards
Welcome to the world of Umicore
การรไซเคลแบตเตอรใชแลว(End-processing at Umicore: rechargeable batteries)
Presence of UBR (Umicore Battery Recycling)
North America
USA4 Drop off points
South America
BrazilDrop off point
Europe
Hanau, DEDrop off point
Dismantling line
Hoboken, BERecycling plant UHT
7000 tpy capacity
Asia / Pacific
Umicore representativesJapan-Korea-Australia- India
Drop off pointsThailand, Singapore, Taiwan, Hong Kong, Sri Lanka, China
Collaborations with local partners
Other countries
Raleigh, NCUmicore representatives
Drop off point
South Africa
Introducing Umicore
29Introducing Umicore
Portable electronics E-mobility Energy storage
ทมาของแบตเตอรใชแลว
30
ขนาดของแบตเตอรประเภทตางๆ
Introducing Umicore
0.03 kg 0.5-0.7 kg 1-1.5 kg 3 kg
EV
Pre-treatment necessary
dismantling to module/cell level
No pre-treatment necessary
direct feed to the furnace
30-40 kg
200-300 kg
E-bike
HEV
การจดการและรไซเคลแบตเตอรใชแลวตลอดวงจรชวตของผลตภณฑ
Portable
electronics
Power
tools
(P) HEV /
EV
E-bikes
Stationary
power
Li-ion
rechargeable
batteries
ApplicationProduct End useMetalRaw material
residues
residues
Recycling &
intermediates
Umicore offers a closed materials loop for Li-ion batteries: The innovative
recycling process enables a cost efficient and environmentally sound
battery recycling process with high recovery rates and minimal waste.
32
UHT technology in Hoboken Belgium
Introducing Umicore
Umicore Battery Recycling Technology
Capacity: 7,000 mt/yr
± 250 mio mobile phone batteries
± 200,000 HEV’s
± 35,000 EV’s
Recycling efficiency > 50%:
Alloy: Cu – Co – Ni
Slag : for Li-Ion: used in construction (potential recovery Li)
for NiMH: rare earth concentrate (REE)
Flue dust: controlled separation of F
Eco-efficient:
Close-to-zero waste
Advanced gas cleaning
Energy of battery used to obtain high temperature (electrolyte, metals, plastics)
33Introducing Umicore
33
Li-ion
NiMH
(NiCd)
The Unique Closed Loop Solution for batteries
The UBR process: Recycling
Li-ion
NiMH
34
UHT technology: specifications
Introducing Umicore
• No breaking, no crushing…
Safe for workers
Safe for environment
Cost efficient
• For any size of batteries
Small electronic appliances
Industrial batteries
HEV/ EV batteries
35
UHT technology: advanced gas treatment (ระบบบ าบดอากาศ)
Introducing Umicore
Winner of 2012
Custom designed gas treatment:
• Destruction of all hazardous battery compounds
• No VOC formation
• Flue dust separation
• A unique Umicore design
36
UHT technology: able to treat all kinds of Li-ion batteries(UHT Technology สามารถรไซเคลแบตเตอรใชแลว ประเภท Li-Ion ไดทกชนด รวมถงแบตเตอร ประเภท NiMH)
Introducing Umicore
Umicore’s UHT-process is designed to
handle this complexity and variability
Li-ion battery = complex mix of materials containing
metals, organics, halogens.
Strong variation in cathode chemistries with
more variation to come.
Umicore has knowledge on battery chemistry
evolution through its Rechargeable Battery
Materials division
37
UBR timeline
Introducing Umicore
2004
Growing with the market Business Award for EnvironmentEU Environmental Innovation Award
2007 2009 2011 2012 2013 2014FUTURE
UBR Business Unit
Inauguration of UHT- Hoboken
Cooperation with Solvay /REE
Dismantling line in
Hanau
Contracts for
xEVs
PRBs & process
scraps
Started first pilot processing
Improvements to UHT technology
2015
38
Future of UBR: growing with the market to industrial scale
Introducing Umicore
Technical know-how of UHT process at Industrial pilot scale (7000 mt/yr)
Experience of upscaling from industrial pilot scale to large industrial scale from precious metal recycling
(>1000 mt/day)
Reliable technology with economies of scale
(>100,000 mt/yr)
การบรรจภณฑส าหรบแบตเตอรใชแลว (Packaging end-of-life rechargeable batteries)
และ ความรวมมอระหวาง umicore กบหนวยงานภาครฐในการจดการซากแบตเตอรใชแลว
40Welcome to the world of Umicore
การรวบรวมแบตเตอรใชแลวโดยความรวมมอระหวาง กรงเทพมหานคร และ บ.ยมคอรฯ
41Welcome to the world of Umicore
UMS team is participating with other batteries collection
programs. UMS take care of the collection and sorting of the
batteries.
Central Department Store DTAC & Robinson
การรวบรวมแบตเตอรใชแลวโดยความรวมมอระหวาง กรงเทพมหานคร และ บ.ยมคอรฯ
42
Packaging end-of-life Li-ion batteries
Welcome to the world of Umicore
Thank you
We are committed
to closing the loop