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Metso's head of services Juha Silvennoinen introduces value-adding services for the mining, aggregrates, oil and gas and other industries. This presentation was delivered at the Capital Markets Day in Amsterdam on 26 November 2014.
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© Metso © Metso
The leader in value-adding services
Juha Silvennoinen President, Services business area
© Metso © Metso
1. Services today
2. Services market outlook
3. Services strategic priorities
4. Conclusions
Metso Capital Markets Day 2014: Services by Juha Silvennoinen 2 © Metso
Services today Global capabilities close to
customers
© Metso © Metso
Metso Services business area today
Metso Capital Markets Day 2014: Services by Juha Silvennoinen 4
A leading supplier of value-adding services to improve
productivity and reduce operational cost throughout the total life cycle of customer’s processes
• Cost-per-ton contracts and life-cycle services
• In-depth knowledge of customer technology and processes
• Solid operational ability to optimize the use of customers’ assets
• 36% of Services business area’s net sales
• 35% of Services business area’s net sales
• 29% of Services business
area’s net sales
Performance services Wear solutions Spare parts
Net sales 2013: EUR 1,386 million Personnel ~6,500
2,000 field service engineers working close to the customer operations improving customer productivity on a daily basis.
• Regional and local inventory ensures availability and fast delivery times
• Optimized wear parts throughout plant life cycle • The use of original equipment manufacturer (OEM) parts
assures optimal performance and equipment availability, resulting in a lower production cost per ton.
© Metso © Metso
Serving our customers close to their operations Services business area net sales rolling 10/2013-9/2014
Metso Capital Markets Day 2014: Services by Juha Silvennoinen 5
28%
11%
27%
19%
15%
Europe North America South America Asia-Pacific Africa and Middle East
24%
19%
25%
22%
9%
Europe North America South America Asia-Pacific Africa and Middle East
27%
28% 19%
15%
11%
Aggregates Mining/Copper Mining/Iron Mining/Gold Mining/Other
Net sales by customer segment
Net sales by geographic area
Employees by geographic area
© Metso © Metso
Services orders continues to grow Services business area orders received, rolling 12 months
Metso Capital Markets Day 2014: Services by Juha Silvennoinen 6 With constant currencies
0
200
400
600
800
1,000
1,200
1,400
1,600
Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 2012 2013 2014
EUR million
• High utilization rates at customer mines create demand for services • Large installed base and strengthened service center network • Proactive sales approach and productization of services
© Metso © Metso Metso Capital Markets Day 2014: Services by Juha Silvennoinen
Services provides stable profitability Services business area net sales and GP-%*,rolling 12 months**
7 * Before non-recurring items ** Fixed currencies
• Leaner operating model
• Manufacturing footprint and sourcing improvements, especially in foundry operations
• Increased share of value-adding services
• Efficient pricing management
0
20
40
60
80
100
120
140
0
200
400
600
800
1 000
1 200
1 400
Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q32012 2013 2014
EUR million
Services net sales, rolling 12 months GP -%, Indexed
Services market outlook Market potential is not limiting our
growth
© Metso © Metso 9
37 39
2008 2007
47 44
Latin America
50
2011 2012
38
42
63
2013
54
2016 2015
58
Europe
China
2017 2014
Africa & ME
Rest of APAC
2010
North America
4-6%
2009
36
2018
4%
63
Crushed stone production output value (USD bn)
-3% 7%
18% 10%
-4% 4%
1% 6%
25% 11%
5 % 7 %
Global aggregates production expected to grow ~5 % p.a. driven by emerging markets
2007-12 CAGR
2012-17 CAGR
Source: Construction Intelligence Center, Sep 2014 Metso Capital Markets Day 2014: Services by Juha Silvennoinen
© Metso © Metso 10 Source: Raw Materials Group, March 2014
8,5
2010
8,0
2012 2011
8,2
7,5
2009
7,0
2008
6,6
2007
6,0
2,8
Iron
Copper
Gold
2,4 3,2
2,8 2,9 3,0
3,4
3,0 2,9
2,9
2,9
1,3
2,4
1,6 1,7
8,8
2017 2016
8,7
2015
8,6
2014
8,4
2,4
1,6
5%
1,6
2%
2013
1,2
1,7 1,6
2,5
1,2
1,7
2,7
1,4
3,6 3,7 3,8 3,9 4,0 4,1 4,2
Global ore production by commodity (000 Mt)
5% -1%
7% 2%
3% 2%
Global mining production expected to grow ~2 % p.a. but dynamics are different by commodity
2007-14 CAGR
2014-17 CAGR
3-4%
1%
2%
Grade erosion
Metso Capital Markets Day 2014: Services by Juha Silvennoinen
© Metso © Metso
High or low market – Good services are always in demand
Metso Capital Markets Day 2014: Services by Juha Silvennoinen 11
Infrastructure spending Commodity prices
Minerals consumption
New business models and installed base
Demand LOWER than production capacity LOWER capacity utilization
Demand HIGHER than production capacity HIGHER capacity utilization
CAPEX impact Green field projects Brown field projects More exploration Plant modernization
OPEX impact Maximize capacity Delivery Availability Utilization More people
CAPEX impact − No green field − Minimal brown field − Reduced exploration Maintenance capex
OPEX impact Operational efficiency Cost reduction Repair and rebuild Improved planning − Less capital spares
Services strategic priorities
Aiming at aggressive organic growth and improved profitability
© Metso © Metso
Key principles
Global services approach
Delivered efficiently
Global sourcing
Efficient utilization of global production footprint
World-class availability
Close to customers
Strategic partnership with selected customers
Local sales & technical support for all markets
Local service delivery capabilities
Global offering
Installed base mgmt
Easy-to-sell productized service offerings
Expand offering to meet customers’ process needs
13
Common enablers
People, processes and tools Dedicated service product development
Investments and acquisitions
Metso Capital Markets Day 2014: Services by Juha Silvennoinen
Value-adding services to improve productivity and reduce operational cost throughout the total life cycle of customer’s processes
© Metso © Metso
Key principles
Global services approach
Delivered efficiently
Global sourcing
Efficient utilization of global production footprint
World-class availability
Close to customers
Strategic partnership with selected customers
Local sales & technical support for all markets
Local service delivery capabilities
Global offering
Installed base mgmt
Easy-to-sell productized service offerings
Expand offering to meet customers’ process needs
14
Common enablers
People, processes and tools Dedicated service product development
Investments and acquisitions
Metso Capital Markets Day 2014: Services by Juha Silvennoinen
Value-adding services to improve productivity and reduce operational cost throughout the total life cycle of customer’s processes
© Metso © Metso
Peñoles lead-zinc mine in Mexico A life-cycle of improved results
Metso Capital Markets Day 2014: Services by Juha Silvennoinen 15
Today Metso supplies all mill linings and spare parts to this site. We also replaced two crushers to improve their production.
We started with mill inspection contracts. Cooperation was later expanded to crushers. Customer was very satisfied very little spare & wear business in the first years
2007
2 years ago we focused on one of their seven sites Process Optimization and Integration project to help improve their operations
2012 2014
We are now in their second
plant and there is potential for 3
more.
© Metso © Metso
• Detailed analysis of historical plant data to define bottlenecks in the plant • Ore characterisation testing based on samples from blast audits • Development of blast fragmentation and comminution models • Simulations to evaluate performance improvement opportunities
Metso Capital Markets Day 2014: Services by Juha Silvennoinen 16
Metso’s PTI Group offers a unique way to offer value-adding services to our customers
100
110
120
130
140
150
160
170
180
190
1000
1200
1400
1600
1800
2000
2200
2400
0.25 kg/m3135 mm
30%65 mm
0.41 kg/m3135 mm
30%65 mm
0.41 kg/m3110 mm
30%65 mm
0.41 kg/m3110 mm
0%65 mm
0.41 kg/m3110 mm
0%75 mm
Ove
rall
P80,
µm
Thro
ughp
ut, t
ph
Medium Coarse OreSPI:125 mins, Axb:33.9, BBMWi:19.3 kWh/t,
ThroughputOverall P80
3.6 % 6.2 % 10.8 % 13.3 %
Powder FactorPrimary Crusher GapPebble Crusher BypassSAG Mill Grates
Case example:
• Potential benefit >13% increase in comminution circuit throughtput
• Further opportunity with more aggressive operational mode
• Additional benefit from optimised control
© Metso © Metso Metso Capital Markets Day 2014: Services by Juha Silvennoinen
Targeting increased market share Proactive installed base management
• Use existing installed base information to define “as-is” share of customer’s OPEX spending
• Set customer specific targets for increased share of wallet
• Develop and package service offerings to match more aggressive sales approach
• Define and follow-up KPI’s to support sales growth
17
Installed base data available for sales and services professionals
Knowing customer’s process and current production levels
Targeted service suggestions through understanding customers needs
Increased services sales: sale at every customer visit
© Metso © Metso
Targeting increased market share Huge untapped potential in installed base
Metso Capital Markets Day 2014: Services by Juha Silvennoinen 18 * Figures 1,000 USD
• Metso has delivered thousands of crushers over the years • Market share of own installed
base ~ 30% •With optimized service packages
Metso can provide increased throughput, improved energy efficiency and guaranteed up-time
39%
15% 7%
30%
1% 8%
Wears Spares Direct manpower Energy Lubrication & hydraulic fluids Straight-line depreciation cost
Example: Annual operating cost estimate for a large mining crusher ~ USD 1 million
© Metso © Metso
Productized services: Full comminution offering Wear solutions have direct impact to productivity
19
Full comminution offering
Services
• Equipment installation • Maintenance and upgrades • Process optimization
Wear parts • Grinding media • Crusher wears • Metallic mill linings • Rubber/polymet mill linings
Spare parts
• Mill heads and shells • Suspension bearings • Other spare parts
Capital equipment
• Grinding mills • Crushers • Other equipment
Metso Capital Markets Day 2014: Services by Juha Silvennoinen
• Integrated performance
• Total cost of operation
reduced
• Simpler package, approval
by mid-management
• No price/Kg discussion
• Single point of
responsibility
• Multi-product, integrated
margin
• Simpler procurement
Benefits
© Metso © Metso
Increasing customer value and share-of-wallet
Performance Services evolution Development journey with our offering, market areas & customers
Metso Capital Markets Day 2014: Services by Juha Silvennoinen 20
Services in alpha phase
Services 1.0
Services 2.0
Services 3.0
Optimize customers operations (solution business) • Performance based Life
Cycle Services • Process performance
agreements • Long-term consultancy
services
Optimize equipment total cost of ownership • Preventive maintenance
agreements • Remote support
agreement • Extended warranty
services • Upgrades and
modernizations • On-off consulting
projects • Device management
services
Break-Fix Support • Spares and wear parts
agreements • Repair services • Maintenance services • Software license sales • Service enter or spare
and wear parts distributor
No local presence • Spare and wear parts
on-demand • Agent or no local Metso
presence
© Metso © Metso Metso Capital Markets Day 2014: Services by Juha Silvennoinen
Targeting increased market share Easy-to-sell productized service offerings
• Pre-defined inspection programs, upgrade kits, installation work and maintenance programs
• Simplify LCS sales approach with step-by-step training programs, argumentation kits and sales tools backed up by real-life examples
• Launch productized service offerings to sales teams
- Predefined launch schedules in all MA - Specs, sales tools and training programs - Sales ramp-up plans for each sales unit - Follow-up growth success with KPIs
• Engage front-end sales teams in the development work of new productized offerings
• Share best practices between MAs
Bronze bushing inspection • Metso Service engineer inspection of
the HP500 crushers at maintenance interval
• Recommendation to ensure safe and reliable use of the crushers
Bronze package options • Option 1: Eccentric –package • Option 2: Head –package • Option 3: Countershaft –package • Option 4: Socket liner –package
Proposal of comprehensive service including • Part package option • Installation service • Competitive package pricing
21
© Metso © Metso
Service center expansion close to customers continues • Metso has the industry-leading services
center network with more than 50 service centers globally. • The expansion of the network continues: 5
new service centers inaugurated in 2013-2014 or currently under construction:
- Antofagasta, Chile, 2013 - Arequipa, Peru, 2014 - Cananea, Mexico, 2014 - Arizona, USA, 2015 - Labrador City, Canada, 2015
• Constant evaluation of footprint and local customer needs as the basis for further network expansion.
Metso Capital Markets Day 2014: Services by Juha Silvennoinen 22
© Metso © Metso
Improved availability with less inventories Creating a global virtual inventory
Metso Capital Markets Day 2014: Services by Juha Silvennoinen 23
• Improved availability and service capability with increased inventory turns and lower capital cost
• Global distribution center network managed as one entity with full visibility to all local inventories
- Right location and close to customers - Ensured availability for high volume items - Visibility to lower volume items for capital gains,
inventory transfers instead of new purchase orders
• Healthy inventory is an essential element to meet our ROCE targets
© Metso © Metso
• Intensified focus to commodity management will drive substantial savings • Presently only <20% of external materials sourced from low cost countries
Metso Capital Markets Day 2014: Services by Juha Silvennoinen 24
Improved sourcing through global supply base
Savings target for 2014 1.1% of total spend
Achieved so far:
1.0% of total spend
Savings target for 2015: 3.2% of total spend
Savings achieved through: • Global sourcing from lower cost base countries • Significant reduction of single source supplier situations • Stronger interaction between Product lines and Category management
© Metso © Metso
Continuous improvement of our own global manufacturing base
Metso Capital Markets Day 2014: Services by Juha Silvennoinen 25
• Better utilization of lowered cost base in our global foundry footprint
- Fast ramp-up of Quzhou (China) and Ahmedabad (India) 2014 impact > EUR 5 million
- Decision on Tampere foundry in 2015
• Continuous operational improvements in all foundries and rubber plants
- Strong day-to-day operational management - Operational savings in 2014 > EUR 10 million
• Medium to long term development of lower cost internal supply base
- Expansion in China & India
• Long-term development of rubber supply chain
Conclusions
© Metso © Metso
Conclusions Capital Markets Day 2014
Metso Capital Markets Day 2014: Services by Juha Silvennoinen 27
• Metso’s services business in minerals market is a steadily growing EUR ~1.4 billion business
• Strong demand for good services even during low investment cycles
• Customer value creation through performance services and solutions
• Proactive approach to grasp the untapped potential in the installed base
• Strong push for easy-to-sell productized services offerings
• Continuous improvement of cost base through global sourcing and better use of our own global footprint
• Significant improvement in inventory turns