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Machine Sync Andreas Eriksson © Robotics - 1 - 01-10-24

ABB Machine Sync | ABB Industrial Robotics

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ABB Robotics synchronize technology helps industrial robot movement with a linear sensor on a moving plate / mould of a machine: ABB synchronize technology helps in "early enter and early closing". In the early enter the Robot is synchronized with other machine while entering it and in early closing the machine can safely close early.

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Page 1: ABB Machine Sync | ABB Industrial Robotics

Machine SyncAndreas Eriksson

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Page 2: ABB Machine Sync | ABB Industrial Robotics

Machine Sync – Introduction

� Early enter:

Robot is synchronized with machine while entering it

� Early closing:

Synchronize robot movement with a linear sensor on a moving plate / mould of a machine:

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� Early closing:The machine can safely close early since the robot is

synchronised to the moving

mould or plate when leaving the machine

Page 3: ABB Machine Sync | ABB Industrial Robotics

Machine Sync - Synchronizing to save time

Machine Sync applied for injection moulding:

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Applications:Machine tending and material handling, especially

injection moulding, die casting, machine tools and

press tending.

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Page 4: ABB Machine Sync | ABB Industrial Robotics

Machine Sync - Benefits

� Improved productivity of any loading/unloading application

� Provides automatic sensor status check and speed adjustment

� Reduced extract time with up to 10 percent

� Easy to configure and program

� RAPID instructions for easy and powerful programming

� Avoidance of collisions

Safe interface between machine and robot

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� Safe interface between machine and robot

� Decreased robot wear

� More optimized robot movement

Page 5: ABB Machine Sync | ABB Industrial Robotics

Machine Sync - Features

� Synchronized move in

� Supervised move out

� “On-the-fly” activation

� Valid for any type of movement

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Page 6: ABB Machine Sync | ABB Industrial Robotics

Machine Sync - Requirements

� RobotWare options

� Analog Sync

� Machine Sync Application Layer (optional)

� World Zones

� Multi Tasking

� Analog linear sensor with analogue signal between 0 and 10 V, e.g. 4 to

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signal between 0 and 10 V, e.g. 4 to 20mA

� Field bus coupler to connect the sensor to the IRC5

� Analog I/O card for IRC5 (3rd party DeviceNet solution)

� Optional

� Electronic position switches

Page 7: ABB Machine Sync | ABB Industrial Robotics

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