TF03 - Operational Excellence by Leveraging Internet of Things Technologies

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.RA-TechED 2015 @RA-TechED #RA-TechED

PUBLIC INFORMATION

Operational ExcellenceLeveraging the Internet of Things Technologies

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 2

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

EMERGING MARKET CONSUMERISM RESOURCE PRODUCTIVITY INVESTMENT

Increased Demand on Industrial Production

$1T

Source: McKinsey

50%More Energy

More Water

30% 100%More Vehicles

GLOBAL POPULATION TRENDS

INCREASE DEMAND FOR

Manufacturing

80%More Steel

Resources

Infrastructure

3

Annually

By 2020

1 billion new middle class consumers will add

$8T to consumer spending

7.26.8 7.6

Internet of Things Is Here Now – and Growing!

Rapid Adoption Rate of Digital Infrastructure:5X Faster Than Electricity and Telephony

50 Billion

“Smart Objects”

50

2010 2015 2020

0

40

30

20

10

BIL

LIO

NS

OF

DE

VIC

ES

25

12.5

InflectionPoint

TIMELINE

Source: Cisco IBSG, 2011

World Population


Manufacturing

Resources

Infrastructure

productive and sustainable

make the world

Safer, more accessible

food supply

More efficient

wastewater treatment

Better energy management

in production facilities

Safer, more

cost-effective mining

More affordable

oil & gas production

More accurate & efficient

emissions monitoring

Enhanced protection from

catastrophic production failures

More personalized

pharmaceuticals

Less waste in

production processes

Internet of Things will help improvethe standard of living for everyone

MORE


‘Things’ are gaining the ability to communicate, in real-time, using the

same network technology as the Internet – EtherNet/IP (Internet Protocol)

Intelligent devices that are able to:

Analyze data to predict failure – Adapt to change – Self configure

They become the catalyst for better understanding complex processes and

adapting to changes quickly – SMARTER MACHINES

SECURING the architecture becomes increasingly important

The Industrial Internet of Things (IIoT)

Drives growthIncrease

productivityHigher quality @

Lower costsFaster more

effective process


Customer Experience

Asset Utilization

Employee Productivity

Supply Chain Logistics

Innovation

SOURCE: CISCO

IIoT Value at Stake for Manufacturing

Manufacturing $3.9T

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

SMARTMANUFACTURING

Raw Materials

Supply ChainManufacturing Distributor Consumer

THE CONNECTED ENTERPRISE


Realizing The Connected Enterprise has become a business imperative

<14 % of US manufacturers have tied their machines to the enterprise network

21% of manufacturers have suffered a loss of IP in the past year

2 Exabytesof big data generated by manufacturing – more than any other sector

$20B cost of unscheduled downtime

Nearly 3/4 of U.S. plants are more than 20 years old

$65BThe global installed base of legacy automation systems reaching the end of their useful life

SOURCE: Industry Week SOURCE: Kapersky (2014) SOURCE: McKinsey SOURCE: ARC SOURCE: Industry Week SOURCE: ARC

The Connected EnterpriseBusiness Drivers


The Connected Enterprise

ENABLING TECHNOLOGIES

Secure Network Infrastructure

Multi-discipline Control & Information

Scalable Computing

Mobility & Visualization

Smart Assets

Information Management & Analytics


DATA

ANALYTICS

CLOUD &

VIRTUALIZATION MOBILITY

The Connected Enterprise Industrial loT at work for Industrial Applications

Contextualizing and analyzing data

Reliability, support, and disaster recovery

Access to actionable information

Workforce is Mobileduring typical work day

Shift from CapEx to Flexible & Scalable OpEx

Smart devices create more

‘things’ to be analyzed

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

…to a critical part of the

infrastructure

From basic connectivity…

…to converged, secure and

collaborative operations

From disparate IT and OT networks…

…to openstandards

From proprietary standards...

The Connected Enterprise Starts with Network Convergence


OT

IT

CONVERGENCE

13

…

…

Transactional data: orders, supply network, product design …

MATERIALS & TRANSPORT

CONTROLLERS SENSORS, ACTUATORS

MACHINES & EQUIPMENT

FINANCIALS HR LOGISTICS QUALITY CRMERP

Real-time data: control, safety, security …


GLOBALIZATION QUALITYRISK

MANAGEMENT VISIBILITY PRODUCTIVITY

Global operations,

standardized

workflows,

traceability,

compliance to

regulations

Improve product &

supplier quality -

increase customer

satisfaction

Improve safety &

security to help

protect company

intellectual

property & people

Deliver KPIs in real

time to all levels of

the business

Respond quickly

to change in

supply & demand,

while reducing

operating costs and

waste

The Connected Enterprise Accelerating Operational Excellence

CONTINUOUS IMPROVEMENT PROCESS

The Connected Enterprise is FOUNDATIONAL to achieving the values


LOWER COSTPLANT BEHAVIOR

Inventory120 days to 82 days

CapEx30% per year in

capital avoidance

Productivity ►4% to 5% per year

FASTER TIME TO MARKETSUPPLY CHAIN / LEAD TIMES

Delivery Mid-80s to 96%

Lead Times Reduced 50%

ENTERPRISE RISKCUSTOMER SERVICE

Time to Want 82% to 98%

Quality50% reduction in PPM

The Connected Enterprise Rockwell Automation® Transformation

AP17 ‐ Rockwell Automation®: Achieving Operational Excellence Through a Connected Enterprise



CHALLENGES

Organizational Alignment

Competency, Talent

Technology Adoption

Data Security, Privacy

Interoperability Standards



EXECUTION MODEL

Analytics

Secure, Upgrade

Working Data Capital

Optimize & Collaborate

Assessment


ASSESSMENT

PROTECTION against security breaches

DATA MANAGEMENT reconcile disparate

data sources

FUTURE PROOF for expanded use & advancements

in technology - CLOUD, MOBILITY, SECURITY

Develop the “BLUEPRINT” to a CONNECTED ENTERPRISE

VALIDATE network performance and reliability

Increase VALUE and Reduce RISK


Full lifecycle service offering with GLOBAL delivery capability

• Satisfy requirements of Operational Technology (OT) and Information Technology (IT) with converged global team

• Design and deploy to industry standards (ISA, NIST, INL, DHS…)

• Address security risks without sacrificing productivity

LIFECYCLE APPROACH TO

SERVICES AND SOLUTIONS

Reducing risk and creating value throughout your production lifecycle

Feasibility &

Conceptual

Studies

Front End

Engineering

& Design

Design &

Engineering

Installation &

Commissioning

Operation &

Maintenance

Upgrades &

Migrations

Network & Security ServicesIndustrial Control & Network Expertise


PROTECT the data flow all the way to the end points

SINGLE, UNIFIED network technology

- for both OT and IT

PERFORMANCE INCREASE by replacing or

isolating untrusted legacy systems

AUTHENTICATE, AUTHORIZE & ACCOUNT for

who has access, and to what

SECURE & UPGRADE

Automation and Networks

REDUCE DOWNTIME leveraging the data from

smarter devices & systems

Threats will continue to evolve – Is your architecture ready?


INTEGRATED

CONTROL AND

INFORMATION

Scalable, Multidiscipline Control

Control & Automation Productivity (Design, Operate, Maintain)

Industrial Automation Security

Protect Automation Investment

Information Platform

Machine and Process Safety

$

Solutions & ServicesIntegrated Architecture® Intelligent Motor Control

Platform for providing secure real-time control and information

Smarter. More Productive. More Secure.


Transform DATA into INFORMATION

WORKING DATA CAPITAL

DELIVER actionable information in real time to all

levels of the business

SHARE data securely across global operations

UNLEASH THE VALUE of the STRANDED DATA from devices in and around operations

OUT PERFORM competitors by optimizing your

entire process


Transforming INFORMATION into KNOWLEDGE

ANALYTICS:

OPERATIONAL BENEFIT REALIZATION

UNDERSTAND process performance in real time

RESPOND quickly to changes in the process

Improve PRODUCTION EFFICIENCY and PRODUCT QUALITY

INCREASE uptime and reduce waste


$

Delivering the information in the context that you require

INFORMATION PLATFORM

Visualization & Mobility

Production Optimization

Diagnostics & Prognostics

Manufacturing Intelligence

Track / Trace, Genealogy

Secure Network Infrastructure

Smarter. More Productive. More Secure.

Solutions & ServicesIntegrated Architecture® Intelligent Motor Control


Transforming KNOWLEDGE into WISDOM

IMPROVE inventory by managing your supply

chain - right parts, right time, right place

CONTROL BUDGET by knowing the cost of

goods produced - material, labor & energy

INNOVATION that creates ACTIONABLE INSIGHT

OPTIMIZE & COLLABORATE

REMOTE ACCESS to PEOPLE, ASSETS and

DATA in real time - securely, anytime & anywhere


MES INDUSTRY SUITES

TMTMTM

Transforming Information into Operational Benefits

ERP IntegrationGateway

ProductionManagement

PerformanceManagement

QualityManagement

THOUSANDSOF USERS

HUNDREDSOF PLANTS

with


Remote Monitoring Services

• Remote Monitoring

• Production Management

• Network Design

• Security Consulting

• Training

• Preventative Maintenance

• Parts Management

SOLUTIONS & SERVICESREMOTE ASSETS

Reports

Analytics

Alarms Process History


COMMON SECURE NETWORK INFRASTRUCTURE

OT

IT

...

...

Our Partners Help Enable The Connected Enterprise

28


Closing Comments

29

6 keys to success

Building the

right

organization

structure and

skill set will be

critical

Build a solid

information

infrastructure to

help ensure

high

performance,

reliability and

security

Upgrade

Automation

technology for

the digital world

Develop a

training

strategy that

will help drive

collaboration

and build trust

Build

partnerships

that are

essential to

close the gaps

Don’t

underestimate

the dramatic

cultural

changes this

can have


delivers transformational value in productivity and global

competitiveness

Faster Time to Market

Improved AssetUtilization

$Lower Total Cost

of OwnershipEnterprise Risk Management

THE CONNECTED ENTERPRISE

www.rsteched.com

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.RSTechED 2014 @RSTechED #RSTechED

PUBLIC INFORMATION

www.rockwellautomation.com/connectedenterprise