Extending the Connected Enterprise - Kendall Group · What is the Connected Enterprise? The...

Extending the Connected Enterprise

ProSoft Technology

Global Sales and Support Offices Support over 60 Industrial Protocols Encompass Partner for 25+ years

ProSoft Technology Overview Historically, ProSoft is known as the “Modbus guys” Today, ProSoft is a provider of Industrial Networking Solutions

Connecting disparate systems Optimize Modernize Migrate

What is the Connected Enterprise? The Connected Enterprise is the convergence of Informational Technology (IT) and Operational Technology (OT) IT focuses on transactional information like logistics, finance, quality, inventory OT focuses on real-time data relative to automation, machines, operator, production When IT and OT work together production loss is minimized, efficiencies are increased, and profit margins soar.

Benefits of the Connected Enterprise

Highly efficient process Decrease in unscheduled downtime Reduce waste in manufacturing Increased understanding on overall operations

Issues when implementing the Connected Enterprise Control System contains legacy devices that don’t talk “CIP” Adding new machines into the Control System that don’t talk “CIP” Cannot undertake a complete retrofit now, but want to take advantage of the Connected Enterprise

ProSoft Provided Solutions Over the last 10+ years, ProSoft has successfully helped 1,000’s of customers extend the Connected Enterprise

Integrate non-EtherNet/IP devices into a Rockwell Automation Control System Integration of Wireless Technology Integration of Secure Remote Access

Problem: Integrate non CIP based devices Current devices use legacy or other Ethernet based communication technology Want to increase the amount of information available to the control system without impacting production AND/OR Want to update Control Platform - either change vendor or migrate to newer modern controller technology Can not replace legacy devices Need to provide communication between controllers and legacy devices

Solution: ProSoft in-Chassis or Standalone Gateways In Chassis modules available to communicate to non CIP based components for most RA platforms (communication selection varies based on platform) Gateways available to ‘bridge’ Serial communication to Ethernet/IP based communication OR other Ethernet communication to Ethernet/IP based communication Large selection of Serial and Ethernet Communication protocols available Easy to configure using ProSoft’s PCB Software

ProSoft Technology Solutions

185+ Rockwell Automation in-chassis solutions 160+ gateways 40+ industrial wireless solutions

Rockwell Automation In-Chassis Gateways

Industrial Wireless

Serial Modbus DF1 ASCII DH485 DNP3.0 BACnet MS/TP IEC 60870-5-101 IEC 60870-5-103 Siemens 3964R Johnson Control Metasys N2

Fieldbus HART Multidrop HART Analog Allen-Bradley Remote I/O Allen-Bradley Data Highway Plus GE Genius Bus LonWorks Modicon S908 TI 505 I/O PROFIBUS DP Modbus Plus

In-Chassis Solutions

Ethernet EtherNet/IP PROFINET Modbus TCP/IP Siemens Industrial Ethernet BACnet/IP IEC 60870-5-104 IEC 61850 DNP3 Ethernet ASCII Ethernet GE Global Data FL-Net

CompactLogix Modbus

Serial

TCP/IP MVI69E-MBS

250 Max Modbus commands per channel 10,000 words of data 2 Serial ports Master and/or Slave

MVI69L-MBS 30 Max Modbus commands 240/240 words of I/O data 1 Serial port Master or Slave

MVI69E-MBTCP 480 Max Modbus commands

10,000 words of I/O data

Multi Client (20) and/or Multi Server (20)

MVI69L-MBTCP

160 Max Modbus commands

240/240 words of I/O data

Multi Client (10) and/or Multi Server

ControlLogix Modbus

Serial

TCP/IP MVI56E-MCM

325 Max Modbus commands per channel 10,000 words of data 2 Serial ports Master and/or Slave Configuration of the module done in RSLogix 5000 using controller tags and supplied Add-On Instruction

MVI56E-MNETC 480 Max Modbus commands

10,000 words of I/O data

Multi Client (30) and/or Multi Server (20)

Point I/O -- ILX34-MBS

HMI, SCADA, or DCS

Modbus

ILX34-MBS232

CompactLogix L1 Controller

L1 processor (expansion) and Point I/O

Adapters (distributed)

ILX34-MBS232

ILX34-MBS485

8/8, 24/24, 36/36 Words In and Out

30 Commands

1 Isolated Serial Port

Master or Slave

Premier Integration features

Add-on Instruction creates UDTs providing logical definitions for I/O, status, and control data Diagnostic data available in RSLogix 5000 controller tags, allowing decisions to be made based upon node health Add-on Profile support for RSLogix 5000, improving integration in the CompactLogix system Module Configuration stored in PLC memory for easy back up

ProSoft Technology Solutions Rockwell Automation In-Chassis Gateways

Industrial Wireless

185+ Rockwell Automation in-chassis solutions 160+ gateways 40+ industrial wireless solutions

Industrial Communication Gateways

Migration Industrial ENET

Energy Building Automation

PLX30 – Modbus Serial One or four isolated serial ports Single 10/100 Ethernet port

Gateway Configuration over Ethernet using PCB Serial ports are Software selectable for RS-232, RS-422, or RS-485 All Serial ports are individually configurable, Master or Slave Supports Modbus RTU or Modbus ASCII Built in SD card port for Disaster Recovery option

10.1.10.5 10.1.10.6 10.1.10.7 10.1.10.10

Gateways for Data Exchange Gateway only passes the data you want (Firewall) Dual ENET

Changing IP addresses can be difficult Requires 2 subnet configurations

Multi-port serial

20.2.20.3

20.2.20.4

20.2.20.5

20.2.20.6

20.2.20.10

20.2.20.20

20.2.20.100

10.1.10.3

Upgrading Rockwell Automation architectures

EtherNet/IP™ to Remote I/O or DH+ Gateway

• AN-X2-AB-DHRIO

Supports SLC & PLC-5

Does not require users to modify their PLC code

PanelView Standard

PanelView Plus

PLC 5 or DH+

AN-X-AB-DHRIO

Modernizing PanelViews

1305 Drive

PowerFlex

AN-X2-AB-DHRIO

Migration of failing 1305 drives connected to PLC5 system Wanted to upgrade to PowerFlex drives and maintain RIO connection Needed minimal downtime during conversion

Tire MFG Drive Migration

1794-AENT

AN-X2-AB-DHRIO EtherNet/IP Blue Hose

AB Remote I/O

1794-ASB

Migration of failing 1794-ASB’s that went EOL on conveyor system Wanted to upgrade to 1794-AENT adapter and maintain RIO connection to existing PLC5 Needed minimal downtime during conversion Able to put (4) 1794-AENT on (1) Gateway module

Upgrade Flex I/O Adapters (Auto MFG)

AN-X-GENI

Genius I/O

Field Control Bus Interface Unit with I/O

GE Genius Bus

Genius I/O

GE 9030 or 9070 Processor

Migration of aging GE processor for Auto MFG Also available for S-908 I/O for SE processors

Upgrade legacy PLC systems

Migration from Profinet to Ethernet/IP PROFINET Controller v2.2.1

PI – PROFINET Certified Supports acyclic PROFINET devices from 10 different vendors

Allow to migrate from Siemens PLC to Rockwell Automation ones!

C/C++ Linux Module for ControlLogix / CompactLogix Acts as Co-Processor Two independent Ethernet ports, and two independent serial ports (RS232/422/485) Linux Virtual Machine (VM) and C/C++ development environment provided on separate DVD

Energy Management Gateways

EtherNet/IP to BACnet

DF1 to BACnet

EtherNet/IP to LonWorks

DF1 to LonWorks

EtherNet/IP to Metasys N2

DF1 to Metasys N2

Energy and Substation Automation Gateways Protocols

IEC 61850 IEC 60870-5-101 IEC 60870-5-104 DNP3

Other In Chassis Module Protocols Available

Other Standalone Gateways Module Protocols Available

Problem: Need for easy Wireless connectivity Increasing demand for mobile equipment and operators – requires reliable communication ProSoft wireless solutions combined with (and without) radiating cable enables ‘seamless’ communication to mobile equipment without loss of data/connection These projects typically consist of controllers, IO, drives, HMI, safety IO etc. as well as the wireless infrastructure (radios, cable, antennas, etc.) These applications often requires specialized infrastructure engineering which ProSoft can provide.

ProSoft Wireless Communication Gateways High speed 802.11n technology

Channel Bonding & MIMO Antenna (2 streams) Up to 300 Mbps RF data rate 2.4 GHz or 5 GHz band – including DFS channels

Optimized for Ethernet IO & Producer/Consumer systems

Up to 4,000 packets/sec – very fast scan rates IGMP snooping/packet filtering

Ch. 36 Ch. 40

Bonded

20MHz 20MHz

Stream 1

Stream 2

Multiple Data Streams (MIMO) Multiple Channels (Bonding)

Designed for Extreme Conditions Extended Operating Temperature

- 40 to + 75 C (-40°F to +167°F)

Hazardous Location Certified Class 1, Division 2 ATEX Zone 2

Industrial Power Options 12/24 VDC Power over Ethernet (PoE)

Din Rail Mountable High Shock/Vibration Tested

Shock IEC 60068 2-6 (20g, 3-Axis) Vibration IEC 60068 2-27 (5g, 10-150 Hz)

IP67 Version Available

Directionnal antenna Radiating Cable

Ex: AGV Systems Applications

Material movement Transporting finished goods Trailer loading and unloading

Benefits of AGV’s Reduced labor costs Increased efficiency Increased safety

ProSoft Advantages Ultra-Fast Roaming

Less than 10 msec roam time Robust connection for fast I/O networks No Wireless LAN Controller Required

Radiating Cable System Consistent signal in noisy environments Reliable high data rate Reduced interference with other RF systems

Ethernet/IP Object Radio status and diagnostics via EIP tags Network health visible to PLC / HMI

Problem: Secure Remote Access to Control System Remote Resources are required to evaluate / diagnose machine issues

Expertise of machine operation / control strategy is not local

Need to reduce production upsets / downtime Many issues can be resolved without an on-site visit If an onsite issue is needed, understand the problem so the solution can be quickly implemented

Solution : ProSoft Connect Access Industrial Control Systems from Anywhere State-of-the-Art Cloud Native Technology

Best User Experience Higher Level of Security

EasyBridge™ Layer 2 VPN Connection Does not require configuration of routed network drivers in PLC software Use Discovery Tools like RSWho, ProSoft Discovery Service, etc. Just like being connected to local switch

Minimal User-Installed Software Eliminates major security flaw of other remote access services Web interface works from any computer No VPN Server to install and set up

EasyBridge™ - Advanced Networking

192.168.0.250

192.168.0.20 192.168.0.30

Firewall

10.12.1.103

EasyBridge™ is the easiest way to connect to remote automation devices

192.168.0.251 Remote PC Address

192.168.0.050

Cell Carrier to Internet

ProSoft Connect Standard Subscription Free Secure Remote Access and Device Mgmt. 1GB VPN data use per month, per account Basic user access controls

Create multiple users per account Standard Subscription – up to 5 users per account Unlimited number of ICX35 devices per account One VPN connection at a time

ProSoft Connect Account Overview

Centralized Device Management Activate New Devices Get Help Open Secure Tunnel to Any Device

Summary ProSoft Technology can help you extend the Connected Enterprise

Extend to non Ethernet/IP devices New non-Ethernet/IP machines Modernization of Legacy Machines

Extend to Wireless devices Extend to Secure Remote Access functionality

Contact ProSoft Technology: www.prosoft-technology.com 1-661-716-5100

Questions? Thank You

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