SeniorDesign_FinalReport

December 18, 2009Dr. Herb HessElectrical Engineering DepartmentUniversity of Idao!osco", Idao 8#8$#Dr. Hess%&lion%U.'. (avy)Enclosed is a final report on te '*b!erge &U+ ,est -latform pro.ect.,is report contains te c*lmination of researc, testing, and proof of concept prototype of te recently completed diesel/electric ybrid system test platform, along "it te test e0*ipment.,e res*lts of tis pro.ect "ill assist yo* along "it &lion and te U.'. (avy in teir searc for a sol*tion to repo"er and improve &U+ performance.1opies of tis report "ill be s*bmitted to Dr. Herb Hess, Drs. 'teve 2eyerlein and 2rian 3onson, and Dr. Dean Ed"ards.,e members of tis senior design team "o*ld li4e to e5tend teir appreciation to te '*b!erge &U+ -ro.ect client) Dr. Hess, &lion%2ayvie" 6esearc 7acility, and te U.'. (avy, for giving it te opport*nityto "or4 in tis e5citing and callenging area. ,e team "o*ld also li4e to tan4 te University of Idao fac*lty, mentors, and oter pro.ect team members for teir consistent g*idance and firm attention to tis pro.ect8s progress.If yo* ave any 0*estions or comments regarding tis report please contact s*bmerge9*idao.ed*.'incerely, !ateo 1ardenas/7armer, &ntony 3aya, 3ordan 'tringfield, (i4 Urla*b, and 2rian :iseEnclos*re) '*b!erge &U+ -ro.ect 7inal 6eportUniversity of IdaoAUV SubMerge Final Design Report2SubMerge AUV Test Bench ProjectUniversity of !aho" Senior #apstone DesignFall $%%&!ateo 1ardenas/7armer ; card11&U+? for military applications incl*ding reconnaissance, sea floor mapping, and aco*stic testing.,e &U+ is po"ered by a string of liti*m/ion batteries, "ic are carged at a naval base "en te s*bmarine is doc4ed.Ho"ever, in "or4ing "it &lion and te (aval 'ea 'ystems 1ommand >(&+'E&? te need arose to increase te &U+8s mission performance "it an alternate onboard po"er/prod*cing so*rce tat co*ld carge te batteries d*ring a mission.In addition &lion, te pro.ect client, desired better *nderstanding of te po"er so*rce8s operation "itin te &U+8s enclosed environment.In order to improve mission performance, te '*b!erge team as s*ccessf*lly designed and b*ilt a test benc containing a t*rbocarged direct in.ection >,DI? diesel engine .oined "it a Uni0*e !obility >U@!? alternator.'ome of te test benc f*nctional elements incl*de te engine and camber air inta4e and e5a*st, air flo" "itin te camber, engine and camber temperat*res, control and monitoring systems, and f*el s*pply.,e $/ft./long closed system test benc s*bmarine section is $ ft. in diameterA and prod*ces ##.= 4: at #B00 rpm of po"er at an efficiency of 2=C, and 18.$ 4: at 2B00 rpm at #1C efficiency.,e '*b!erge team did not perform battery carging beca*se of te *navailability of a s*fficientn*mber of lead/acid batteries, o"ever parallel resistor ban4s prod*ced appropriate loads on te system on te order of 1 to 2 Dms, sim*lating batteries.,e test benc *tiliEes a rolling cart in "ic te engine is sec*red for straigtfor"ard rolling of te engine into te camber.,e camber design is circ*lar in order to closely mimic te &U+8s operating conditionsA and is designed to accommodate different engine and alternator set*ps for p*rposes of testing airflo" and temperat*re "itin te enclosed space.2ased on team '*b!erge8s s*ccessf*l e5periments, it is recommended te test benc contin*e to be *tiliEed for te ac0*isition of airflo", temperat*re, and po"er/prod*ction testing of varying engine and alternator systems.

University of IdaoAUV SubMerge Final Design Report$Table of ContentsE5ec*tive '*mmary.........................................................................................................................#2ac4gro*nd......................................................................................................................................7ig*re B?.Figure ,: C&amber !eat&er stri$$ing seal and lexiglas coversUniversity of IdaoAUV SubMerge Final Design Report1$:en in operation, te s*ction prod*ced by te camber fan >7ig*re