8/17/2019 1. Dt Analisis Jan

1/14

DOWNTIME ANALYSIS (MOULD / M/C)

MONTH Jan-15DATE : 29.12.2014 - .1.2015

SHI!T : 1"2"

NO ITEM MACHINE

#50 1050 2500 $50 %00 1#00

A PLAN DOWNTIME (Min) 5220 4020 1920 0 1620 1860

B MACHINE PROBLEM (Min) 0 0 0 0 0 0

C MOULD CHANGE (Min) 60 21 0 0 120 0

D MATERIAL (Min) 0 0 0 0 0 0

E LOSING TIME (Min) 26 90 0 0 0 0

!UALIT" (Min) 0 0 0 0 0 0

G MOULD PROBLEM (Min) 0 0 0 0 0 0

TOTAL &LAN DOWNTIME/MACHINE(MIN) 5"220 4"020 1"920 - 1"#20 1"$#0

TOTAL DOWNTIME/MACHINE(MIN) $# 111 0 0 120 0' &LAN DOWNTIME/MACHINE # 2% 1 0 11 1

' DOWNTIME / MACHINE 2% 5 0 0 $ 0

PREPARED B" CHEC#ED B" APPRO

A MAN HAM AH &LASTI SDN *HD +E,. NO : 1DATE : 01.01.2012

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TOTAL

14640

0

201

0

116

0

0

14640

%1&

100

100

ED B"

!4.9/&&E-00$

8/17/2019 1. Dt Analisis Jan

3/14

DOWNTIME ANALYSIS (MOULD / M/C)

MONTH Jan-15DATE : 5.1.2015 - 11.1.2015

SHI!T : 1"2"

NO ITEM MACHINE

#50 1050 2500 $50 %00 1#00

A PLAN DOWNTIME (Min) 6180 %480 900 %%00 4440 4115

B MACHINE PROBLEM (Min) 0 0 0 0 0 0

C MOULD CHANGE (Min) 0 0 0 0 0 0D MATERIAL (Min) 0 0 0 0 0 0

E LOSING TIME (Min) 0 0 0 462 26 0

!UALIT" (Min) 0 0 0 0 0 0

G MOULD PROBLEM (Min) 0 0 0 0 0 0

TOTAL &LAN DOWNTIME/MACHINE(MIN) 6180 %480 900 %%00 4440 4115

TOTAL DOWNTIME/MACHINE(MIN) 0 0 0 462 26 0' &LAN DOWNTIME/MACHINE 28 16 4 15 20 18

' DOWNTIME / MACHINE 0 0 0 95 5 0

PREPARED B" CHEC#ED B" APPRO

A MAN HAM AH &LASTI SDN *HD +E,. NO : 1DATE : 01.01.2012

8/17/2019 1. Dt Analisis Jan

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TOTAL

22415

0

0

0

488

0

0

22415

488

100

100

ED B"

!4.9/&&E-00$

8/17/2019 1. Dt Analisis Jan

5/14

DOWNTIME ANALYSIS (MOULD / M/C)

MONTH Jan-15DATE : 12.1.2015 - 1$.1.2015

SHI!T : 1"2"

NO ITEM MACHINE

#50 1050 2500 $50 %00 1#00

A PLAN DOWNTIME (Min) 6%40 0 4560 %%00 2640 %240

B MACHINE PROBLEM (Min) 120 0 %60 0 120 0

C MOULD CHANGE (Min) 0 0 0 45 0 0D MATERIAL (Min) 0 0 0 0 0 0

E LOSING TIME (Min) 290 0 41 15 0 0

!UALIT" (Min) 0 0 0 0 0 0

G MOULD PROBLEM (Min) 0 0 0 0 1%9 0

TOTAL &LAN DOWNTIME/MACHINE(MIN) #" 40 - 4"5#0 " 00 2"#40 "240

TOTAL DOWNTIME/MACHINE(MIN) 410 0 401 #0 259 0' &LAN DOWNTIME/MACHINE 2 0 2 1# 1 1#

' DOWNTIME / MACHINE # 0 5 5 2 0

PREPARED B" CHEC#ED B" APPRO

A MAN HAM AH &LASTI SDN *HD +E,. NO : 1DATE : 01.01.2012

8/17/2019 1. Dt Analisis Jan

6/14

TOTAL

20080

600

45

0

%46

0

1%9

20080

11%0

100

100

$ED B"

!4.9/&&E-00$

8/17/2019 1. Dt Analisis Jan

7/14

DOWNTIME ANALYSIS (MOULD / M/C)

MONTH Jan-15DATE :19.1.2015 -24.1.2015

SHI!T : 1"2"

NO ITEM MACHINE

#50 1050 2500 $50 %00 1#00

A PLAN DOWNTIME (Min) 4680 1980 2220 1680 26%& %060

B MACHINE PROBLEM (Min) 120 0 0 0 0 0

C MOULD CHANGE (Min) 0 0 0 0 120 0D MATERIAL (Min) 0 0 0 0 0 0

E LOSING TIME (Min) 0 0 66 80 0 0

!UALIT" (Min) 0 0 0 0 0 0

G MOULD PROBLEM (Min) 0 0 0 0 0 0

TOTAL &LAN DOWNTIME/MACHINE(MIN) 4"#$0 1"9$0 2"220 1"#$0 2"# % "0#0

TOTAL DOWNTIME/MACHINE(MIN) 120 0 ## $0 120 0

' &LAN DOWNTIME/MACHINE 29 12 14 10 1# 19

' DOWNTIME / MACHINE 1 0 1% 21 1 0

PREPARED B" CHEC#ED B" APPRO

A MAN HAM AH &LASTI SDN *HD +E,. NO : 1DATE : 01.01.2012

8/17/2019 1. Dt Analisis Jan

8/14

TOTAL

1625&

120

120

0

146

0

0

1625&

%86

100

100

$ED B"

!4.9/&&E-00$

8/17/2019 1. Dt Analisis Jan

9/14

DOWNTIME ANALYSIS (MOULD / M/C)

MONTH Jan-15DATE : 2#.1.2015 - 1.1.2015

SHI!T : 1"2"

NO ITEM MACHINE

#50 1050 2500 $50 %00 1#00

A PLAN DOWNTIME (Min) %160 1080 0 2620 2640 6580

B MACHINE PROBLEM (Min) %0 0 0 0 0 0

C MOULD CHANGE (Min) 0 0 0 0 42 0

D MATERIAL (Min) 180 0 0 60 0 0

E LOSING TIME (Min) 25 0 0 0 90 0

!UALIT" (Min) 0 0 0 0 0 0

G MOULD PROBLEM (Min) 0 0 0 120 0 0

TOTAL &LAN DOWNTIME/MACHINE(MIN) %160 1080 0 2620 2640 6580

TOTAL DOWNTIME/MACHINE(MIN) 2%5 0 0 180 1%2 0

' &LAN DOWNTIME/MACHINE 20 & 0 16 16 41

' DOWNTIME / MACHINE 4% 0 0 %% 24 0

PREPARED B"

A MAN HAM AH &LASTI SDN *HD +E,. NO : 1

DATE : 01.01.2012

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10/14

TOTAL

16080

%0

42

240

115

0

120

16080

54&

100

100

CHEC#ED B" APPRO$ED B"

!4.9/&&E-00$

8/17/2019 1. Dt Analisis Jan

11/14

MACHINE ITEM &+O*LEM DATE2500 LOSING TIME PI SLOW 15'1'2015

1050MACHINE PROBLEM PANAS#AN BAREL 2'1'2015MACHINE PROBLEM SETTING PARAMETER 2&'1'2015MACHINE PROBLEM MOULD PROBLEM MATERIAL PANAS 2%'1'2015LOSING TIME ALAN MANUAL &'1'2015LOSING TIME PI SLOW 8'1'2015

650 1050 2500 850 700 16000

100

200

300

400

500

600

700

DOWNTIME ANALYSIS

JAN 2015

MACHINE

MACHINE

MINUTES

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DOWNTIME ANAL"SIS AN

MACHINE #50 1050 2500 $50 %00 1#00 TOTALWEE 1 86 111 0 0 120 0 %1&WEE 2 0 0 0 462 26 0 488WEE 410 0 401 60 259 0 11%0WEE 4 120 0 66 80 120 0 %86WEE 5 2%5 0 0 180 1%2 0 54&TOTAL 616 111 46& 602 525 0 2868

8/17/2019 1. Dt Analisis Jan

13/14

DOWNTIME ANALYSIS (MOULD / M/C)

MONTH Jan-15DATE

SHI!T

NO ITEM MACHINE

W 1 W 2 W W 4 W 5

A PLAN DOWNTIME (Min) 14640 22415 20080 1625& 16080

B MACHINE PROBLEM (Min) 0 0 600 120 %0

C MOULD CHANGE (Min) 201 0 45 120 42D MATERIAL (Min) 0 0 0 0 240

E LOSING TIME (Min) 116 488 %46 146 115

!UALIT" (Min) 0 0 0 0 0

G MOULD PROBLEM (Min) 0 0 1%9 0 120

TOTAL &LAN DOWNTIME/MACHINE(MIN) 14"#40 22"415 20"0$0 1#"25% 1#"0$0

TOTAL DOWNTIME/MACHINE(MIN) 1% 4$$ 11 0 $# 54%

' &LAN DOWNTIME/MACHINE 1# 25 22 1$ 1$

' DOWNTIME / MACHINE 11 1% 9 1 19

PREPARED B" CHEC#ED B" APPRO

A MAN HAM AH &LASTI SDN *HD +E,. NO : 1DATE : 01.01.2012

8/17/2019 1. Dt Analisis Jan

14/14

TOTAL

894&2

&50

408

240

1211

0

259

894&2

2868

100

100

ED B"

!4.9/&&E-00$