140129 Motor-Partner-Company-Profil en Release1 (2)

7/26/2019 140129 Motor-Partner-Company-Profil en Release1 (2)

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Siemens, I CS LS LD GRM - Confidential -Page 1 of 17 - Company Profile - Release1 - 201

Motor Repair Partner !Company Profile

Survey for

Siemens AGIndustry Sector

Customer Service DivisionI CS LS LD GRM



Content

No Topic Page

e

1 Company detai!s "

# $usiness Information %&'

2"1 #$rno%er and n$m&er of repairs 2"2 Repair Capa&ility 2"' Company (rea 2" Sto)* 2"+ Repair #ime 2" #e)ni)al S$pport and .ot Line +2"7 .o$rly-rates +2"/ Reporting +2" $siness o$rs +2"10 C$stomerReferen)es +2"11 Competitors +2"12 Strategi) partnersips )ooperation +

" (mp!oyees and )no*!edge +'"1 3mployees '"2 4$alifi)ation of staff '"' 4$alifi)ation for 35 motors

% ,ua!ity -"1 4$ality )ertifi)ate IS6 000ff" /"2 Certifi)ate for 3n%ironmental Management System a))ording DI 3 IS6 1001 /"' 6ter (ppro%alsCertifi)ations /" 4$ality in prod$)tion /

"+ Do)$mentation /" #est e8$ipment /"/ Standards and reg$lations /

' (.uipment /&11+"1 Me)ani)al 9or*sop +"2 Competen)ies in :inding and ins$lation te)nology 10+"' 6n-Site e8$ipment and ser%i)es 10+" #est e8$ipment 11

+ Service Portfo!io 1#

0 Liai!ity 1"

- 2t3er specia! (.uipment 1"


C2MPAN4 PR25IL( AND IN52RMATI2N



Siemens, I CS LS LD GRM - Confidential -Page ' of 17 - Company Profile - Release1 - 201



1 Company detai!s

Company;

ame of )ompanySantos Ma8$inaria 3l<)tri)a S"L"

3sta&lised in te year;17

Manager 3%aristo Santos 3l%ira

#elepone o"=' 1 / '+ 00

3-maildire))ion>santosma8$inaria"es

Street, o"Calle Sindi)alismo 1'-1+-17, P"I" Los 6li%os

?ip Code, City2/0-Getafe-Madrid

Co$ntrySpain

ame of responsi&le personfor ser%i)e )oordination

(ntonio Castillo P<re@

#elepone o"

ser%i)e )oordination

=' 1 / '+ 00

Mo&ile=' '2 20

Aa5 o=' 1 7 0 +

3-mail)omer)ial>santosma8$inaria"es

9e&site:::"santosma8$inaria"es

Important; It is )r$)ial tat ea) motor repair partner identify :at :or* is done at teir fa)ility and

:at type of :or* is o$t-so$r)ed" (ll :or* tat is o$t-so$r)ed sall &e identified in tis s$r%ey

Siemens, I CS LS LD GRM - Confidential -Page of 17 - Company Profile - Release1 - 201

#e information pro%ided in tis 8$estionnaire :ill &e $sed e5)l$si%ely :itin teC$stomer Ser%i)es department and oter rele%ant departments Be"g" de%elopment,8$ality, design of Siemens" Ailling in te form :ill elp raise te profile of yo$r)ompany"



Siemens, I CS LS LD GRM - Confidential -Page + of 17 - Company Profile - Release1 - 201



No Tas6 Specification Notice

# $usiness Information2"1 #otal t$rno%er and n$m&er of repairs per ear #$rno%er total; '"+0"/1

#$rno%er e: Motors; +"27+

#$rno%er Repairs Ser%i)es; 2"12'"+2+#$rno%er Spare parts; 11"'2

$m&er of repairs Siemens Prod$)ts $m&er of repairs total; '

6nsite-repairs; 1

In-o$se-repairs; 1+

2"2 Repair Capai!ity

o

LE (C motors BF1000Eo .E (C motors B1000E

o DC motor

o Generators

o Geared motors

o Ser%o motors

o Slipring motors

o 3M((3M( motors

o 35plosion proofed motors

o Permanent magnet syn)rono$s motors

o Gear $nit repairs

o Syn)rono$s motors

o #ra)tion mas)ines

yesyes

yes

yes

yes

yes

yes

yes

no

yes

yes

yes

yes

$p to 10"000 *9

$p to 1000 mm I3C Arame Si@e

$p to 1'"/ *E

$p to 1 tons of :eigt

$p to +00 *9 00 *E(

o 6ter a)ti%ities yes :at *ind L"E #ransformers and Rel$)tan)emotors"

2"' Company (rea ;

S8$are meter of :areo$sesto)*;

S8$are meter of :or*sop;

S8$are meter of offi)e;

mH

mH

mH

1200

1000

00

2" Sto)*

$m&er of motors on sto)*;

(re spare parts on sto)*

1200

yes

List of motor &rands on sto)*

Siemens

(3G

Siemens

2"+ (%erage repair time for lo: %oltage motor,-J200 *9;Repair time for a Knormal repair o Me)ani)al repair Be"g" &earing e5)ange

o 3le)tri)al repair Be"g" re:inding

Repair time for an e5press repair o Me)ani)al repair Be"g" &earing e5)ange

o 3le)tri)al repair Be"g" re:inding

+ days

days

' days

days





Aield ser%i)e;.o: fast )an yo$ &e at )$stomer site forregional o&s F'00 NM

(%erage fig$res for arri%al at site after )all;0 O same day100 O ne5t day100 O day after ne5t day

2" Do yo$ offer #e)ni)al S$pport and

.otline for )$stomers

yes

yes

3-mail address; te)ni)o>santosma8$inaria"es

#el; =' 1 / '+ 00

2"7 La&or-rate and )$rren)y

.o$rly rate for a normal repair

.o$rly rate for an e5press repair

.o$rly rate for an on-site repair or diagnosis

System 3ngineer

Spe)ialist

9or*er

Do yo$ a%e a pri)e list

If yes, please atta) to te 8$estionnaire

C$stomer rate

3QR

3QR

3QR

3QR

3QR

yes

Spe)ial rate for Siemens

7"+ 3QR

/" 3QR

"/ 3QR

+7"07 3QR

"7 3QR

2"/ Reporting in 3nglis or German

3 Please atta) a sample report

2" $siness o$rs and a%aila&ilityormal &$siness o$rs

2 Monday to Ariday

2 '+ days

oter

from / to 1/

no

no

2"10 Main C$stomerreferen)es; BCompany ame, Lo)ation, &ran)&$siness area

Please gi%e ere a &rief o%er%ie: of at least ' referen)es

1 Dor@a; Ser%i)es )ompany lo)ated in #er$el-Spain as &ig )ost$mers in ele)tri) po:er generation

2 Siemens-Spain

' 33L"-Spain; 6ne of te most &ig :ind generation )ompany in te :orld"

2"11 Referen)es in Motor ser%i)e; BCompany ame, Lo)ation, &ran)&$siness area

Please gi%e ere a &rief o%er%ie: of at least ' referen)es

1 Siemens-Spain

2 Alo: ser%e-Spain; ig )ompany in%ol%ed in ind$strial plants and :ater plant )ostr$)tion"

' R3A3-Spain; Maor rail train transport )ompany

2"12 Strategi) partnersips )ooperation

Repair sop is also partner of follo:ing Man$fa)t$rers

Do yo$ ma*e :arrantyde)ision for tem

Man$fa)t$rer ame Ser%i)e Sales Sales%ol$me

9arranty de)ision

3LI yes no yes

SC.6RC. yes no yes

(3G yes yes 0"+O yes

M(R3LLI yes no yes





" (mp!oyees and )no*!edge

'"1 Tota! Numer of (mp!oyees at your faci!ity

ereof ;

o Management

o 3ngineering

- ele)tri)al

- me)ani)al

o Ser%i)e sop and Prod$)tion

- ele)tri)al

- me)ani)al

o C$stomer Ser%i)e f$n)tion Be"g" .otline,

te)" S$pport, et)"

o Controller

Do yo$ a%e an organi7ation c3art

2+

2

1

1

1

1

1

yes

tota!

General manager no Sop 6perations no,

4M-Manager no C$stomer Ser%i)e no,

If yes, please atta) to te 8$estionnaire

'"2 ,ua!ification of personne!

3nglis *no:ledge

Nno:ledge a&o$t f$n)tionality and operation of )on%erters and speed )ontrol of ' paseasyn)rono$s motors

Des)ri&e any training programs, internal ore5ternal, tat yo$ pro%ide for yo$r employees

List any Trade Organizations or Associations

that you participate in. ( i.e. EASA)

Ei&ration )ondition monitoring and diagnosti)sof ele)tri)al ma)ines ! training and)ertifi)ation of personnel

Ei&ration analyst regarding IS6 1/'-2 Borsimilar)ompara&le to IS6 standard

yes

yes

no

Nno:ledge in oter lang$ages o

SNA Certified re&$ilding Program

3(S(-SNA

#ype of 8$alifi)ation Le%elCategory

Siemens, I CS LS LD GRM - Confidential -Page / of 17 - Company Profile - Release1 - 201




'"' ,ua!ification for

(8 Motors9

If yes, please ans:er 8$estion on page 7

nofor explosion proofed motors IEC60079-19 (Electricapparatus for explosive gas atmospheres – art 19!"epair and overhaul for apparatus used in explosiveatmospheres (other than mines or explosives##or national standards

'"'"1 9i) re8$irements in te rele%ant nationallegislation go%ern te repair or o%era$l ofe5plosion prote)ted e8$ipment

no

please atta) )opy of )ertifi)ateBs

(re tese re8$irements o&ser%ed

'"'"2 #e repair organisation m$st appoint oneperson in te management ,:it tene)essary *no:ledge and )ompeten)e, :o)ompletely a))epts te responsi&ility for te

repair :or* &eing :itin te re8$irements ofte standards and te range of te )ertifi)ate

ame;

'"'"' Do te responsi&le people *no: te rele%antstandards for repair, espe)ially I3C 0 07 ff"and part 1

no

no (re tese standards filed and $pdated

'"'" Aill in te names of te :or*ers tat areespe)ially ed$)ated in te repair of e5plosionprote)ted motors and tat are allo:ed only toperform te repair of e5plosion prote)ted

motors

ame;

.o: often is tis training repeated

9i) is te )ontent of tis training

'"'"+ (re o& reports s$&mitted to te $ser)ontaining te information re8$ired in I3C007-1

no

please atta) )opy of reportBs

(re fa)ility reports retained &y te repairfa)ility )ontaining te information re8$ired inI3C 007-1

no please atta) )opy of reportBs

'"'" Is te mar*ing as re8$ired &y (nne5 ( of I3C007-1

no So: a )opy of te plates


Pages 0 are topics on!y for e8p!osion proofed motor repair or over3au!




'"'"7 9i) re)lamation te)ni8$es B:elding,plating ,metal spaying, are $sed

Please e5plain des)ri&e

.o: are te operators of tese re)lamationte)ni8$es 8$alified





% ,ua!ity

"1 ,ua!ity Management certificates

IS6 001 )ertifi)ate"

If not, oter 8$ality management system

esta&lised6ter 4M )ertifi)ates a%aila&le

If so, :i) *ind

yes

no

no


"2 (nvironnementa! Management certificatsDI 3 IS6 1001 Certifi)at

If not, oter en%ironmental managementsystem esta&lised

no

no


"' 2t3er Approva!s:Certification;QLCS(

I3C 35

(#3T

S 6.S(S 1/001

Partner (greement :it oter SiemensDi%isions

no

no

no

no

no

no


" 4$ality in Prod$)tion Ser%i)e sop;

o Pro)ed$res and :or*ing instr$)tions

a%aila&le

o 4$ality ass$ran)e in te )ase of pro)ess

errors Bin-pro)ess inspe)tion, )e)*-o$t

o #ra)ea&ility of prod$)ts and do)$ments

o #esting plans and testing instr$)tions

a%aila&le

yes

yes

yes

yes

"+ Do)$mentation of

o Inspe)tion or test &efore repair

BIn%estigation of fail$re root )a$se

o

Intermediate test d$ring repair o Ainal test after repair

yes

yes

yes

" Meas$rement #est 38$ipment;

o Reg$lar )ali&ration of test e8$ipment

o Mar*ing of )ali&ration on test e8$ipment

yes

yes





"7 ational and international standards andreg$lations

(re te rele%ant standards and reg$lations forte operation of ele)tri)al systems Be"g" safetystandards *no:n and o&ser%ed

yes

' (.uipment





+"1 Mec3anica! ;or6s3opo (ngine Lat3es

o $a!ancing mac3ine

o <ori7onta! Mi!!

o =ertica! Mi!!

o <ori7onta! $oring Mi!!

o =ertica! $oring Mi!!

o Surface Grinding mac3ine

o =ertica! press

o =ertica! dri!!ing mac3ine

o $ra7ing> so!dering and *e!dinge.uipment

o Surface p!ate

o Rotor remova! too!

o c!eaning : degreasing at3

o Comp!ete sets of too!s for mac3inery

and e!ectrica! e.uipment

o Too!s for dismant!ing :assem!ing

- #or8$e :ren)

- P$lling de%i)e for )o$pling

fansea%espro)*et- earing Installation p$lling

e8$ipment

- .ydra$li) &earing p$lling

fi5t$res

o Drying : Curing oven

o $urn&2ut ?C3arring@ oven

o ;arming oven for earings or

inductive 3eating device

o Laser A!ignment e.uipment

o niversa! sand !aster:ead !aster

o

o DC& commutator repair

- Comm$tator Qnder)$tting Ma)ine

- Comm$tator Spin Seasoning Ma)ine

- ($tomati) anding Ma)ine

- 9inding Conne)tion C$t-6ff-Sa:

yes

no

yes

no

no

no

no

no

yes

yes

yes

no

yes

yes

no

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

no

no

yes

no

no

no

)apa)ity 0"+ tons,

si@e; 9 1100 T D +00 T . +00

)apa)ity tons,

si@e; 9 T D T .

#ype; .ori@ontal-)ardan

)apa)ity + tons, si@e

)apa)ity tons, si@e

)apa)ity tons, si@e

)apa)ity tons, si@e

)apa)ity tons, si@e

)apa)ity 100 tons, si@e

)apa)ity tons, si@e

)apa)ity tons, si@e

)apa)ity tons, si@e

)apa)ity tons, si@e

)apa)ity tons, si@e

)apa)ity tons, si@e

)apa)ity tons, si@e

m

)apa)ity tons, si@e

)apa)ity tons, si@e

)apa)ity tons, si@e

)apa)ity tons, si@e

$p to 1/0 degrees Celsi$s,

si@e; 9 2000 T D 2000 T . 2000

$p to 00 degrees Celsi$s,

si@e; 9 1+00 T D 2000 T . 12+0

$p to 120 degrees Celsi$s,

si@e; 9 T D 00 T .

Siemens, I CS LS LD GRM - Confidential -Page 1' of 17 - Company Profile - Release1 - 201




+"2 Competencies in *inding and insu!ationtec3no!ogy up to9

& L= up to 1BBB= ?inverter& fed@

& <= 1BBB up to ++BB=

& <= ++BB up to 1" -BB=

(re )oils man$fa)t$red at yo$r fa)ility or &y an

e5ternal s$pplier Pro%ide ame"

Measurement and Test (.uipment ?MT(@

Des)ri&e yo$r Meas$rement and #est

38$ipment )ali&ration program" If )ali&rations

are performed e5ternally, do yo$ a$dit te

)ali&ration %endor ?

o ,ua!ity Testing Inspection

Coi! test9

- S$& )ond$)tor test

- Polari@ation inde5 test

- Ins$lation resistan)e test

Routine Standard test;

- .E test

- S$rge )omparison test

- .ig Eoltage fre8$en)y test B#$rn-to-

#$rn

-#an delta test-Dimensional )e)*ing

Stator rotor core test9

- Inter laminar ins$lation test

- Core less e%al$ation

- 3L CID test

- Corona pro&e

- 9ater immersion test

o Pro%ide te follo:ing information on yo$r

standard stator ins$lation system for Glo&al

EPI :inding- Gro$nd:all Ins$lation

- Slot 9edges

- Lead Ca&le

- Series Coil Conne)tion

Ins$lation

- Strand #$rn Ins$lation

o ;itc3 Insu!ation system do you use9

- .ot presses resin ri)

- Qn-pressed resin ri)

- Ea)$$m Press$re Impregnation BEPI

o =PI& (.uipment

- Si@e of Impregnation %essel

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

no

no

no

yes

yes

no

Nen )oil-Part@





+"'o Au8i!iary test e.uipment

- 3n)oder test e8$ipment

' pase a$5iliary %oltage so$r)e

Additiona! motor test and ana!y7ere.uipment

- oise test

- #emperat$re re)order )annels

- #ermo )amera

- Ei&ration analy@ing

- PdM(

- Stro&e ligt

-

yes

yes

yes

no

no

no

no

no

yes

no

Des)ription;

#ypeBs;

Eoltage; E Are8$en)y .@

$p to mm BArame Si@e

from m rpm Bma5 speed

to m rpm Bma5 tor8$e



o No&!oad test

- Dyno 1

- Dyno 2

- Dyno '

- Test on converter

o Slotted test &ed :it isolated lo:-

%i&ration fo$ndation

- Clamping plate :it #-slot

o Load test

o DC !oad testU tor8$e speed range;

o AC !oad testU tor8$e speed range;

o Loo6ed rotor test

no

no

no

no

no

yes

no

no

no

no

no

Range;

Con%erter typeBs;

Si@e; m T m

Ma5 motor :eigt; *g

Si@e; + m T + m

Ma5 motor :eigt; *g

rom m rpm Bma5 speed




Range;

List te appro5imate s8$are meters and lift )apa)ity

for ea) department in yo$r fa)ility

Area ? s.mtrs@

Lift Capacity ?Tons

List si@e of Paint Spray &ootBs" Is all painting

performed s$) tat o%er-spray is )ontrolled

Q C I n s p e c t i o n

/ T e s t

A r e a W

i n d i n g

I n s t a

l l a t i o n

L a r g e

M o t o r

A s s e m

b l y

S m a

l l M o t o r

R e p a

i r s

P a r t s

C o n

d i t i o n

i n g

M a c

h i n e

S h o p

W e

l d i n g

/ F a

b S h o p

A r e a

+0 100 100 +0 2+ 2+ 2+

1 + 1 + + + +

1+ #otal si@e

Siemens, I CS LS LD GRM - Confidential -Page 1+ of 17 - Company Profile - Release1 - 201




+ Services Portfo!io

o In&3ouse repair and

re*inding:over3au!

o 2n&site inspection and repair

o 5ie!d diagnostic: trou!es3ooting

o Insta!!ation and Commissioning

o 2n&site re*inding

o 2n&site mac3iningo Motor Storage Maintenance

o In&3ouse coi! manufacturing

o Parts manufacturing

o Pic6up de!ivery services

o Repair training ?interna!@

o Specia! investigation:RCA

o Predictive Maintenance

- Ei&ration analysis

-6il analysis

- Infrared termograpy

- Partial dis)arge testing

- C$rrent analysis trending

- Qltrasoni) testing

- Po:er fa)tor test

- Syn)rono$s rotor diagnosti)s

- Motor effi)ien)y testing

- Saft laser alignment

o Preventive Maintenance

-Laser alignment

- Cryogeni) dry i)e )leaning

- L$&ri)ation programs

- 38$ipment inspe)tions

- Ailter repla)ements

- 6n-site alan)ing

- Comm$ni)ator and slip ring

ser%i)e

- MotorGenerator In-sit$

inspe)tion

yes

yes

yes

yes

yes

yes

noyes

yes

yes

yes

yes

yes

yes

yes

yes

yesno

no

no

yes

yes

no

yes

yes

noyes

yes

yes

no

yes

yes

Range

Qp to 10 m9

Qp to +0 m9

any

any

Qp to +0 m9





+ Do yo$ maintain s$ffi)ient lia&ility ins$ran)e )o%ering possi&le )laims for damages res$ltingfrom non-)onforming repairs

yes

please atta) )opy

0 2t3er specia! repair e.uipment

tec3no!ogy

- Laser )$tting

- Laser :elding

- 9elding repair

- #ermal spray )oating and

ard fa)ing

- Saft straigtening

-

no

no

no

yes

no

no

no

please des)ri&e

I )ertify tat te afore- mentioned is tr$e and )orre)t to te &est of my *no:ledge

Pla)e, Date

Signat$re

Printed ame

#itle

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140129 Motor-Partner-Company-Profil en Release1 (2)