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7/28/2019 6-81-1055 Rev 1
http://slidepdf.com/reader/full/6-81-1055-rev-1 1/7
R e v .No .
Date Purpose
Approved by
Standards Com mit tee Standards Bureau
Prepared Checked Convenor Chairman
by by
1 29.06.2012 Rev ised and Re issued
0 08.12.2008 Issued for implementation
RJ D KC DM
VCB SK PK D
killittreqdjakENONE
Igat INDIA LIM
ERS
ITED
INSPECTIO N AND TEST PLANF OR
NU MERICAL RELAYS
S T A ND A RD S PE C I F I C A T ION NO.
6-81- 1055 Rev.1
Page 1 of 7
re0R od f ta-zr f 4 t t a T u r I : tam zilq-9-r
INSPECTION AND TEST PLAN
FOR
NUMERICAL RELAYS
Format No. 8 -00-0001-F7 Rev. 0 Copyright EIL — All rights reserved
7/28/2019 6-81-1055 Rev 1
http://slidepdf.com/reader/full/6-81-1055-rev-1 2/7
StiIftekallb N G I N E E R Slximeg , w i e INDIA UNITED
Govl of hu la undertalolgi
INSPECTIO N AND TEST PLANFO R
NU MERICAL RELAYS
STANDARD SPECIFICATION NO.
6-81-1055 Rev. 1
Page 2 of 7
Abbreviations
AS
BASEEFA
BI S
CCE or CCOE
CELL
CIMFR
C E
DFT
DT
DPT
ERTL
FCRI
FMFL P
HTHI C
ITP
IP
IC
IG C
IE C
JEC
LPT
Alloy Steel
British Approval Service for Electrical Equipment in Flammable
Atmospheres
Bureau of Indian Standard
Chief Controller of Explosives
Certification Engineers International Limited
Central Institute of Mining & Fuel Research
Carbon Equivalent
Dry Film Thickness
: Destructive Testing
Dye Penetrate Testing
Electronics Regional Test Laboratory
Fluid Control Research Institute
Factory Mutual: Flame Proof
: Heat Treatment
: Hydrogen Induced Cracking
Inspection and Test Plan
Ingress Protection
: Inspection Certification
Inter Granular Corrosion
International Electro technical Commission
Japanese Electro technical Committee
: Liquid Penetrate Testing
MPT/MT
MRT
MTC
MOC
NPSH
NDT
NEMA
PD
PO
PESO
PQR
PR
PMIPVC
QCTCTPI or TPIA
UT
UL
VDR
WPS
WPQ
XLPE
Magnetic Particle Testing
Mechanical Run Test
Material Test Certificate
Material of Construction
: Net Positive Suction Head
Non Destructive Testing
: National Electrical Manufacturers Association
: Partial Discharge
: Purchase Order
: Petroleum Explosive Safety Organization
Procedure Qualification Record
Purchase Requisition
Positive Material IdentificationPoly Vinyl Chloride
Quality Control
Test Certificate
Third Party Inspection Agency
: Ultrasonic Testing
: Under writer Laboratories
: Vendor Data Requirement
Welding Procedure Specification
Welders Performance Qualification
Cross Linked Poly Ethylene
Inspection Standards Committee
Convenor : Mr. A.K. Chaudhary
Members:
Mr. S.C. Gupta Mr. RK Singh Mr. MP Jain (Projects)
Mr. G. Suresh Mr. Rajeev Kumar Mr. G. Poornachandra Rao
Format No. 8-00-0001-F7 Rev. 0C o p y r i g h t E I L — A J I r i g h t s r e s e rv e d
7/28/2019 6-81-1055 Rev 1
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1510ze i thENGINEER.SmiltW a g ' s ' INDIA UMITED
INSPECTION AND TEST PLANFO R
NUMERICAL RELAYS
S T A ND A RD S PE C I F I C A T ION NO.
6-81-1055 Rev. 1Page 3 of 7
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing requirements of Numerical Relays, Data Concentrator and MMI Systems.
2.0REFERENCE DOCUMENTS
PO/PR/ Standards referred there in/Job specifications/Approved documents.
3.0 INSPECTION AND TEST REQUIREMENTS
SL
NO.STAGE/ ACTIVITY CHARACTERISTICS
QU ANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
SU B
SUPPLIERSUPPLIER EIL/TPIA
1.0 Procedures -- -- -- -- --
2.0 Material Inspection
2.1
Incoming Raw
Material/Components like
PCB Cards, OFC, LIU,
Relays, Ethernet Cards,
Communication cables,
Power Supplies, Transducers,CT/PT, GPS System,
Material Identification
Operational checks
100% bysupplier
Material Test
CertificatesH H/R R
Enclosure, Printer, Laptops,
UPS, Desktop etc
Format No. 8-00-0001-F7 R ev. 0Copyright EIL — All rights reserved
7/28/2019 6-81-1055 Rev 1
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Safradigth ENGINEERS$13e1 EltReg VW INDIA LIMITED
i awn e m e nw = s awn) a Gcm Mind* Unciertakpng)
INSPECTIO N AND TEST PLANF OR
NU MERICAL RELAYS
STANDARD SPECIFICATION NO.
6-81-1055 Rev. 1
Page 4 o f 7
SL
N O.STAGE/ ACTIVITY CHARACTERISTICS
QUANT UM
OF CHECKRECORD
SCOPE OF INSPECTION
SU B
SUPPLIERSUPPLIER EIL/TPIA
3.0 In process Inspection
4.0 Final Inspection
4.1Final Inspection-Numerical
Relays
Visual checks and model verification-
Check calibration status of all testing
equipments.
Self Diagnostics and communication
integrity including time synchronization
check, as per applicable standard
All functional characteristics checks as per
job requirement.
100% by
supplier and on
random basis
by EIL/TPIA
Supplier's Test
Records and
Inspection
Witness Record
- H II
Format No. 8-00-0001-F7 Rev. 0Copyr ight E IL — A l l r igh ts rese rved
7/28/2019 6-81-1055 Rev 1
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", , , b v e INDIA UMITED.
INSPECTIO N AND TEST PLANF OR
NU MERICAL RELAYS
S T A N D A R D S P E C I F IC A T I O N N O .
6-81-1055 Rev. 1
Page 5 o f 7
SL
N O.STAGE/ ACTIVITY CHARACTERISTICS
QUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
SU BSUPPLIER EIL/TPIA
SUPPLIER
4. 2Final Inspection- Data
Concentrators/MMI
Physical, Dimensional and BoM
Verification.
Schematic and Functional Checks.
Continuity Check of Control Wiring
(Random).
High Voltage test and 1R before and After
HV .
Time Synchronization check with Job GPS
system.
Redundancy checks of Processor,
Communication and Power SupplyData Logging, Alarm Generation, event
Recording and Trends verification (with
Time Stamping).
Verification of SLD Representation, Multi
window Representation and Dynamic
Graphics of MMI
Power Distribution Checks.
Input/ Output Tests and Verification of Scan
time (if Applicable)
Verification of Communication with
SCADA/ECS/DCS ( As applicable).
Verification of Control Access Levels
100% FAT Format* - H H
Engin— r/ Adminiatrator)0p,..tor/
Software License Check.
Format No. 8-00-0001-F7 Rev. 0Copyr igh t EIL — Al l r igh ts reserved
7/28/2019 6-81-1055 Rev 1
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16110ZIe rak ENGINEERS4geg ta f f l egNir INDIA LIMITED
lawn iwoolef fenneml (A Boot of incka Undortaloog)
INSPECTION AND TEST PLANF OR
NUMERICAL RELAYS
STANDARD SPECIFICATION NO.
6-81-1055 Rev. 1
P a g e 6 o f 7
SL
NO.STAGE/ ACTIVITY CHARACTERISTICS
Q UATUM
OFCNHECKRECORD
SCOPE OF INSPECTION
SU BSUPPLIER ElL/TPIA
SUPPLIER
4 .3Type Tests-Numerical
Relays
Type test certificates as per relevant Indian
/International standards. Type tests shallinclude as minimum but not be limited to the
following
Temperature withstand
Disturbance immunity
Electromagnetic compatibility (EMC)
HV withstand test for Insulation
Impulse Voltage Test.
Functional tests and Communication
integrityRelay characteristics verification
Degree of protection as per latest IS/IEC.
Mechanical stress/ vibration test
Prototype for
each model
Statutory
Approval
Certificates /
Type Test
Certificates
- R R
5.0 Painting
5.1 Painting and Packing
Visual
Suitable protection to prevent entry of
foreign material.
Protection against damage during
transportation.
100%
Packing list /
Supplier's
Records
- H -
6.0 Documentation and ICSupplier's Test
6.1 Documentation and ICReview of Internal Test Certificates
Issuance of IC100%
Records /
Inspection
Certificate (IC)
- H H
Format No. 8-00-0001-F7 Rev. 0C o p y r i g h t E I L — A l l r i g h t s r e s e r v e d
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I IN UNITEDIAGovt Of 11X14 underiaingi
INSPECTION AND TEST PLANFO R
NU MERICAL RELAYS
S T A ND A RD S PE C I F I C A T ION NO.
6-81-1055 Rev. 1
P a g e 7 of 7
- Supplier to submit internal test reports, type test reports before offering items for Inspection to EIL/TPIA
* Vendor shall get the FAT procedure approved by EIL/TPIA before Inspection.
Legends: H- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may
poceedaeschedueddae
NOTES (As applicable):Wherever W/R or II/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier
In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable.
This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable.
Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents
Format No. 8-00-0001-F7 R ev. 0Copyright EIL — All rights reserved