6sn1123 1aa00 0ca2 Lt Modul 50a Simodrive 611 Siemens Manual (1)

SIMODRIVE 611 Analog SystemTransistor PWM Inverters for AC Feed Drives and AC Main Spindle Drives

Installation and Startup Guide 04.97 Edition

Service Documentation

SIMODRIVE 611 Analog SystemTransistor PWM Inverters forAC Feed Drives andAC Main Spindle Drives

StartUp Guide

Service Documentation

Valid for

Equipment series 6SN11

04.97 Edition

Foreword

General information AL

Supply infeed NE

Feed modules VS

Feed modules,resolver control VR

Main spindle modules HS

Induction motor modules AM

Spare parts ES

Complete index

User Documentation

SINUMERIK840D/810D/FMNC

SINUMERIK

Overview of SINUMERIK 840D/810D/FMNC Documentation (08.97)

Brochure Catalog Ordering Info. NC 60.1Technical Info. NC 60.2

ManualConfiguring (HW) FMNC 810D 840D

Description ofFunctions Drive Functions

Description ofFunctions Basic Machine Extended Functions Special Functions

SINUMERIK SINUMERIK

611D840D/810D

SINUMERIK

840D/810D/FMNC

SINUMERIK

840D/810D

840D/810D/FMNC/611

SIMODRIVEAccessories

CatalogAccessories NCZ

SINUMERIKSIROTEC

SINUMERIK840D/810DFMNC

Lists

SINUMERIK

840D/810D/FMNC

Description ofFunctionsOperator InterfaceOP 030

Installation &Start-up Guide FMNC 810D 840D/611D

SINUMERIK

Description ofFunctionsTool Manage-ment

SINUMERIK

840D

Description ofFunctionsDigitizing

SIMODRIVE

611D

SINUMERIK

SINUMERIK

840D/810D/FMNC

Configuring KItMMC100/101 Configuring Syntax Development Kit

SINUMERIK

840D/810D/FMNC

Screen KitMMC100/101SW Update andConfiguration


Operators Guide Short Guide Operators Guide



ManualOperatorComponents(HW)

840D/810D/FMNC

SIMODRIVE

SIMODRIVE

SINUMERIK

SINUMERIK

Description ofFunctionsSINUMERIKSafety Integrated

SIMODRIVE

SINUMERIK

840D/810D/FMNC

SIMODRIVE

611, MotorsDOC ON CDThe SINUMERIK System

General Documentation

Electronic Documentation

Manufacturer / Service Documentation




User Documentation

Diagnostics GuideOperators Guide Unit Operator Panel HPU

AUTOTURN Short Guide Programming (Part 1) Setup (Part 2)


ProgrammingGuide Short Guide Fundamentals Advanced Cycles Measuring Cycles

Description ofFunctions MANUALTURN SHOPMILL

Description ofFunctionsSynchronousactionsWood, Glass,Ceramics

810D

SINUMERIK

Operators Guide MANUALTURN SHOPMILL

810D


SINUMERIK840D/810D

Description ofFunctionsComputer LInk

SINUMERIK

840D/810D

Description ofFunctionsOperator InterfaceHPU

SIMODRIVE documentation

Edition coding

Brief details of this edition and previous editions are listed below

The status of each edition is shown by the code in the Remarks column.

Status code in the Remarks column:

A New documentation.. . . . B Unrevised reprint with new Order No.. . . . C Revised edition with new status . . . .

If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page.

07.94 6SN11970AA600BP0 A10.94 6SN11970AA600BP1 C12.94 6SN11970AA600BP2 C03.96 6SN11970AA600BP3 C04.97 6SN11970AA600BP4 C

Dieses Buch ist Bestandteil der Dokumentation auf CDROM (DOCONCD)

09.97 6FC5 1986CA000AG0 (840C Read) C09.97 6FC5 1986CB000AG0 (840C Print) C09.97 6FC5 1986CC000AG0 (840C Net) C

09.97 6FC5 2984CA000AG0 (840D Read) C09.97 6FC5 2984CB000AG0 (840D Print) C09.97 6FC5 2984CC000AG0 (840D Net) C

This publication was produced on Interleaf V 5.4

The reproduction, transmission or use of this document or itscontents is not permitted without express written authority. Offenderswill be liable for damages. All rights, including rights created by patentgrant or registration of a utility model or design, are reserved.

Siemens AG 1994, 1996, 1997 All Rights reserved.

Functions may be executable in the control but are not described inthis documentation. No claims can be made on these functions ifincluded with a new shipment or when involved with service.

We have checked the contents of this document to ensure that theycoincide with the described hardware and software. The informationin this document is regularly checked and necessary corrections areincluded in reprints. We are thankful for any recommendations forimprovement.

Subject to change without prior notice.

SiemensAktiengesellschaftOrder No. 6SN11970AA600BP4Printed in the Federal Republic of Germany

1 Siemens AG 1997 All Rights reserved SIMODRIVE 611A I ll i d S U G id /IAA/ 04 97 Edi i

3ls

07.94

ii Siemens AG 1997 All Rights reserved

SIMODRIVE 611A Installation and StartUp Guide/IAA/04.97 Edition

Qualified personalFor the purpose of these Instructions and product labels, a qualified person issomeone who is familiar with the installation, mounting, startup and operationof the equipment and the hazards involved. He or she must have the followingqualifications:

Trained and authorized to energize, deenergize, clear, ground and tag cir-cuits and equipment in accordance with established safety procedures.

Trained in the proper care and use of protective equipment in accordancewith established safety procedures.

Trained in rendering first aid.

! DangerThis symbol in the document indicates death, severe personal injury or substantial property damage will result if proper precautions are not taken.

! WarningThis symbol appears in the document, if death, severe personal injury or pro-perty damage can result if proper precautions are not taken.

! CautionThis symbol appears in the document indicating that minor personal injury ormaterial damage can result if proper precautions are not taken.

! WichtigThis symbol appears in the documentation if a particular issue is significant.

Note

For the purposes of these Instructions, Note indicates information about theproduct or the respective part of the Instruction Manual which is essential tohighlight.

Definitions

07.94

iii Siemens AG 1997 All Rights reserved SIMODRIVE 611A Installation and StartUp Guide/IAA/04.97 Edition

! WarningOperational electrical equipment has parts and components which are at ha-zardous voltage levels.Incorrect handling of these units, i. e. not observing the warning information,can therefore lead to death, severe bodily injury or significant material damage.Only appropriately qualified personal may commission/startup this equipment.This personal must have indepth knowledge regarding all of the warning infor-mation and service measures according to this Manual.Perfect, save and reliable operation of this equipment assumes that it has beenprofessionally transported, stored, mounted and installed as well as carefuloperator control and service.Hazardous axis motion can occur when working with the equipment.

Note

When handling cables observe the following

they must not be damaged

they must not be strained and

they must not come into contact with rotating components.

Note

It is not permissible to connect SIMODRIVE equipment to a supply system withELCBs (this restriction is permitted according to DIN VDE 0160, Section 6.5).When operational, protection against direct contact is provided in a form to al-low the unit to be used in enclosed electrical equipment rooms (DIN VDE 0558Part 1 / 07.87, Section 5.4.3.2.4).In compliance with DIN VDE 0160 / 05.88, all SIMODRIVE units are subject toa highvoltage test at the time of routine testing. If the electrical equipment ofindustrial tools is subject to a highvoltage test, all connections must be discon-nected so that sensitive electronic components in the SIMODRIVE converterare not damage (permissible according to DIN VDE 0113 / 06.93, Part 1, Sec-tion 20.4).

! WarningStartup/commissioning is absolutely prohibited until it has been ensured thatthe machine in which the components described here are to be installed, fulfillsthe regulations/specifications of the Directive 89/392/EWG.

07.94

iv Siemens AG 1997 All Rights reserved


! WarningThe information and instructions in all of the documentation supplied and anyother instructions must always be observed to eliminate hazardous situations and damage.

For special versions of the machines and equipment, the information in theassociated catalogs and quotations applies.

Further, all of the relevant national, local and plant/systemspecific regulations and specifications must be taken into account.

All work should be undertaken with the system in a novoltage condition!

! WarningBefore commissioning 611D, it should be checked that the encoder cable doesnot have a ground fault.If ground faults occur, for loads which exert a force on the drive, uncontrolledmovement could occur. This no longer occurs for 6SN11180D20AA0, Version B.

07.94

v Siemens AG 1997 All Rights reserved SIMODRIVE 611A Installation and StartUp Guide/IAA/04.97 Edition

Electro Static Devices

Components which can be destroyed by electrostatic discharge are individualcomponents, integrated circuits, or boards, which when handled, tested, ortransported, could be destroyed by electrostatic fields or electrostatic di-scharge. These components are designated as ESDS (ElectroStatic DischargeSensitive Devices).Handling ESDS boards:

The human body, working area and packing should be well grounded whenhandling ESDS components!

Electronic boards should only be touched when absolutely necessary.

Components may only be touched, if you are continuously grounded through an ESDS wristlet, you are wearing ESDS shoes or ESDS shoe grounding strips in con-

junction with an ESDS floor surface. Boards may only be placed on conductive surfaces

(desk with ESDS surface, conductive ESDS foam rubber, ESDS packingbag, ESDS transport containers).

Boards may not be brought close to data terminals, monitors or televisionsets (a minimum of 10 cm should be kept between the board and thescreen).

Boards may not be brought into contact with materials which can be char-gedup and which are highly insulating, e. g. plastic foils, insulating desk-tops, articles of clothing manufactured from manmade fibers.

Measuring work may only be carried out on the boards if the measuring equipment is grounded (e. g. via the protective conduc-

tor) or for floating measuring equipment, the probe is briefly discharged before

making measurements (e. g. a bare control housing is touched). Only hold the control modules at the front panel

Note

Startup software is available for startingup/commissioning the main spindleand induction motor modules.

Startup software Order No.: 6SN11532AX10ABDocumentation Order No.: 6SN11970AA300P

ESD information

07.94

vi Siemens AG 1997 All Rights reserved


SINUMERIK and SIMODRIVE Enhanced productivity as a result of fast, reliable commissioning

Sophisticated industrial electronics, as are involved here, have to be handledespecially carefully. We regularly evaluate and investigate equipment which isreturned and in so doing we have identified some of the main fault causes,which in some cases results from incorrect handling during commissioning andtroubleshooting.

The following check list should help you to simply commission the componentswe have supplied and guarantee a high availability when used in conjunctionwith your product or equipment.

Observe all of the ESD measures when handling components.

Tightenup all bolts and screws to the specified torque. Pay special atten-tion to the DC link bolt connections (1.8 Nm tightening torque).

Correctly insert all connectors and lock/screw into place.

Screw the control components into the power module.

Observe the poweron sequence in the Planning Guide.If the unit is frequently powereddown and up, the DC link charge circuit islockedout. The DC link can only be charged again after it has cooled downfor several minutes with the supply off.

Are there line supply/motor contactors connected to the drive converter?These are only switched in a nocurrent condition.

Ground all components and connect all of the shields. Connection X131 isgrounded.

Observe the load capability of the central power supply.

Only discharge the unit at the DC link buses through a minimum of 10 .

In operation, units with hard disks may only be stressed with a of max. 1 g(read/write error; defective).

Use the correct software for the particular unit.

Are OEM components (ISA/PCMCIA card) used? Their current drain mustlie within the specified values.

CRT monitors may not be subject to magnetic fields (e.g. power supply unitcoils).

When commissioning and fault finding, always proceed in a modular stepbystep fashion.This means: First commission the central controller and linesupply module, then connectup and commission the components one afteranother.

Handling

Check list

03.96

07.94

vii Siemens AG 1997 All Rights reserved SIMODRIVE 611A Installation and StartUp Guide/IAA/04.97 Edition

The units are designed for the specified mechanical, climatic and electricalambient conditions. None of the limit values may be exceeded, neither inoperation nor during transport. Please pay specific attention to the following: line supply conditions

pollutants damaging gases climatic ambient conditions

storage/transport shock stressing vibration stressing ambient temperature

Further detailed information is provided in the Planning Guides and InstallationStartup Guides associated with our products.

Further information

03.96

07.94

viii Siemens AG 1997 All Rights reserved


03.96

AL

ALi Siemens AG 1997 All Rights reserved SIMODRIVE 611A Installation and StartUp Guide/IAA/04.97 Edition

General information (AL)

1 Permissible combinations of inverter modules and control cards AL/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AL

07.94

ALii Siemens AG 1997 All Rights reserved


AL

Feed/main spindle controls with analog setpoint interface

07.94

AL/1-3 Siemens AG 1997 All Rights reserved SIMODRIVE 611A Installation and StartUp Guide/IAA/04.97 Edition

Permissible combinations of invertermodules and control cards

Table 1-1 Selection table to set the current controller referred to the resulting inverter currents

SIMODRIVE 611 components

Feed

driv

e co

ntro

l, an

alog

1ax

is, u

ser

frien

dly

inte

rfac e

6SN1

118

0AA1

10A

A0

Feed

driv

e co

ntro

l, an

alog

1ax

is, s

tand

ard

inte

rface

6SN1

118

0AD1

10A

A0

Feed

driv

e co

ntro

l, an

alog

2ax

is, s

tand

ard

inte

rface

6SN1

118

0AE1

10A

A0

Feed

driv

e re

solve

r con

tr.,anal.

6SN1

118

0BJ1

10A

A0

1ax

is, s

tand

ard

inte

rface

Feed

driv

e re

solve

r con

tr.,anal.

6SN1

118

0BK1

10A

A0

2ax

is, s

tand

ard

inte

rface

Mai

n sp

indl

e dr

ive c

ontro

l, an

ano d

irect

mea

s. s

yste

m6S

N112

10B

A11

0AA0

Mai

n sp

indl

e dr

ive c

ontro

l, an

adi

r. m

eas.

sys

tem

, TTL

si

gnal

s6S

N112

10B

A12

0AA0

y

Mai

n sp

indl

e dr

ive c

ontr.

, anal.

ext

erna

l pos

ition

outp

ut6S

N112

10B

A13

0AA0

Indu

ctio

n m

otor

con

trol,

anal

.Fi

xed

setp

oint

s, m

ot. p

ot.

6SN1

122

0BA1

10A

A0

Indu

ctio

n m

otor

con

trol,

anal

anal.

spee

d, fi

xed

setp

., m

ot.p

o

6SN1

122

0BA1

20A

A

Mai

n sp

indl

e dr

ive c

ontro

l, an

al

6SN1

121

0BA1

10A

A1

Indu

ctio

n m

otor

con

trol,

anal

og

6SN1

122

0BA1

10A

A1

Parameter board, feeddrive, analog userfriendly6SN11140AA010AA0

necessary _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____

Main spindle option, feeddrive, analog, userfriendly

6SN11140AA020AA

possible _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____

8A inverter module

6SN1121AA00HA

FD:4/8A

FD:4/8A

_____ FDR:3/6A

_____ _____ _____ _____ IM:3/3/3 A

IM:3/3/3 A

_____ IM:3/3/3 A

15A inverter module

6SN1121AA00AAFD:7.5/15A

FD:7.5/15A

_____ FDR:5/10A

_____ _____ _____ _____ IM:5/5/8 A

IM:5/5/8 A

_____ IM:5/5/8 A

25A inverter module

6SN1121AA00BA

FD:12.5/25A

FD:12.5/25A

_____ FDR:9/18A

_____ _____ _____ _____ IM:8/10/16A

IM:8/10/16A

_____ IM:8/10/16A

50A inverter module

6SN1121AA00CA

FD:25/50A

FD:25/50A

_____ FDR:18/36A

_____ MSD:24/32/32A

MSD:24/32/32A

MSD:24/32/32A

IM:24/32/32A

IM:24/32/32A

MSD:24/32/32A

IM:24/32/32A

80A inverter module

6SN1121AA00DAFD:40/80A

FD:40/80A

_____ FDR:28/56A

_____ MSD:30/40/51A

MSD:30/40/51A

MSD:30/40/51A

IM:30/40/51A

IM:30/40/51A

MSD:30/40/51A

IM:30/40/51A

120A inverter module

6SN1121AA00GA

_____ _____ _____ _____ _____ MSD:45/60/76A

MSD:45/60/76A

MSD:45/60/76A

IM:45/60/76A

IM:45/60/76A

MSD:45/60/76A

IM:45/60/76A


6SN1121AA00LA_____ _____ _____ _____ _____ MSD:

45/60/76AMSD:45/60/76A

MSD:45/60/76A

IM:45/60/76A

IM:45/60/76A

MSD:45/60/76A

IM:45/60/76A


6SN1121AA00EAFD:80/160A

FD:80/160A

_____ _____ _____ MSD:60/80/102A

MSD:60/80/102A

MSD:60/80/102A

IM:60/80/102A

IM:60/80/102A

MSD:60/80/102A

IM:60/80/102A


6SN1121AA00FA

FD:100/200A

FD:100/200A

_____ _____ _____ MSD:85/111/127A

MSD:85/111/127A

MSD:85/111/127A

IM:85/111/127A

IM:85/111/127A

MSD:85/111/127A

IM:85/111/127A

04.97General (AL)

1 Permissible combinations of inverter modules and control modules

1

AL

Vorschub/Hauptspindelregelungen mit analoger Sollwertschnittstelle

07.94

AL/1-4 Siemens AG 1997 All Rights reserved


Table 1-1 Selection table to set the current controller referred to the resulting inverter currents

SIMODRIVE 611 components

Indu

ctio

n m

otor

con

trol,

anal

og

Mai

n sp

indl

e dr

ive c

ontro

l, an

al

6SN1

122

0BA1

10A

A1

Indu

ctio

n m

otor

con

trol,

anal

6SN1

121

0BA1

10A

A1

anal.

spee

d, fi

xed

setp

., m

ot.p

ot.

Indu

ctio

n m

otor

con

trol,

anal

.

6SN1

122

0BA1

20A

A

Fixe

d se

tpoi

nts,

mot

. pot

.

Mai

n sp

indl

e dr

ive c

ontr.

, anal.

6SN1

122

0BA1

10A

A0

ext

erna

l pos

ition

outp

ut

Mai

n sp

indl

e dr

ive c

ontro

l, an

al

6SN1

121

0BA1

30A

A0

dir.

meas.

sys

tem

, TTL

si

gnal

s

Mai

n sp

indl

e dr

ive c

ontro

l, an

al

6SN1

121

0BA1

20A

A0y

no d

irect

mea

s. s

yste

m

Feed

driv

e re

solve

r con

tr.,anal.

6SN1

121

0BA1

10A

A0

Feed

driv

e re

solve

r con

tr.,anal.

6SN1

118

0BK1

10A

A0

Feed

driv

e co

ntro

l, an

alog

2ax

is, s

tand

ard

inte

rface

6SN1

118

0BJ1

10A

A0

Feed

driv

e co

ntro

l, an

alog

1ax

is, s

tand

ard

inte

rface

2ax

is, s

tand

ard

inte

rface

Feed

driv

e co

ntro

l, an

alog

6SN1

118

0AE1

10A

A0

1ax

is, s

tand

ard

inte

rface

1ax

is, u

ser

frien

dly

inte

rface

6SN1

118

0AD1

10A

A0

6SN1

118

0AA1

10A

A0

200A inverter modulepipe connection

6SN1121AA00FA

FD:100/200A

FD:100/200A

_____ _____ _____ MSD:85/110/127A

MSD:85/110/127A

MSD:85/110/127A

IM:85/110/127A

IM:85/110/127A

IM:85/110/127A

IM:85/110/127A


6SN1121AA00JA_____ _____ _____ _____ _____ MSD:

120/150/193A

MSD:120/150/193A

MSD:120/150/193A

IM:120/150/193A

IM:120/150/193A

IM:120/150/193A

IM:120/150/193A


6SN1121AA00KA0

_____ _____ _____ _____ _____ MSD:200/250/257A

MSD:200/250/257A

MSD:200/250/257A

IM:200/250/257A

IM:200/250/257A

IM:200/250/257A

IM:200/250/257A

2x8A inverter module

6SN1121AB00HA0

_____ _____ FD:2x4/8A

_____ FDR:2x3/6A

_____ _____ _____ _____ _____ _____ _____


6SN1121AB00AA0_____ _____ FD:

2x7.5/15A_____ FDR:

2x5/10A_____ _____ _____ _____ _____ _____ _____


6SN1121AB00BA

_____ _____ FD:2x12.5/25A

_____ FDR:2x9/18A

_____ _____ _____ _____ _____ _____ _____


6SN1121AB00CA_____ _____ FD:

2x25/50A_____ FDR:

2x18/36A_____ _____ _____ _____ _____ _____ _____

This StartUp Guide is valid for the following drive modules:

6SN11301AA110A0 1axis feed drive module, userfriendly interface6SN11301AA120A0 1axis feed drive module, userfriendly interface

with main spindle drive option

6SN11301AD110A0 1axis feed drive module, standard interface6SN11301AE110A0 2axis feed drive module, standard interface6SN11351BA10A0 MSD module6SN11401BA10A0 IM module

04.97General (AL)1 Permissible combinations of inverter modules and control modules

AL

07.94

AL/1-5 Siemens AG 1997 All Rights reserved SIMODRIVE 611A Installation and StartUp Guide/IAA/04.97 Edition

Note

The document describes all of the steps necessary to commission an installedSIMODRIVE drive group. Please refer to the associated Planning Guides foradditional technical information, e.g. regarding

ambient conditions

recommended circuits

connecting diagrams

dimension sheets/dimension drawings

Please refer to the associate Planning Guide:SIMODRIVE 611Transistor PWM Inverters for AC Feed Drives and AC Main Spindle DrivesOrder No.: 6SN11970AA000PSIMODRIVEAC Motors for Feed and Main Spindle DrivesOrder No.: 6SN11970AA200P

04.97General (AL)

1 Permissible combinations of inverter modules and control modules

AL

07.94

AL/1-6 Siemens AG 1997 All Rights reserved


04.97General (AL)1 Permissible combinations of inverter modules and control modules

NE

NEi Siemens AG 1997 All Rights reserved SIMODRIVE 611A Installation and StartUp Guide/IAA/04.97 Edition

Supply infeed (NE)

1 Standard settings, NE modules (UE and I/R modules), monitoring andpulsed resistor modules NE/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Maintenance and diagnostics NE/2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Terminals and relay functions NE/2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Appendix NE/3-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Connecting terminals NE, monitoring and pulsed resistor modules NE/3-12. . 3.2 Connecting terminals, UE module 5/10 kW NE/3-14. . . . . . . . . . . . . . . . . . . . . .

NE

07.94

NEii Siemens AG 1997 All Rights reserved


NE

07.94

NE/1-3 Siemens AG 1997 All Rights reserved SIMODRIVE 611A Installation and StartUp Guide/IAA/04.97 Edition

Standard settings, NE modules (UE andI/R modules), monitoring and pulsed resi-stor modules

! WichtigObserve the information for sinusoidal current control for I/R modules!

A switch S1 is provided on the upper side of the NE and monitoring module to set the fol-lowing functions:

Sinusoidal current control

ON: OFF:

Vsupply=415V10% VDClink=625 V1)

Fault messageRegen. feedback off1)

Vsupply=415V10% VDC link=600 V1)

Regenerative feedback on

1

2

34VSupply=480V+6%10%

Ready signal

S1

Controlled infeed off Control infeed56

Standard, refer to S1.1

Squarewave current control

Standard setting

Fig. 1-1 DIL switch S1

! WichtigFor I/R modules Order No. 6SN1141001 the basic setting is forsinusoidal control (closedloop). Observe the information/instructions, PageNE13!

! WichtigBefore the equipment is poweredup or down using the main switch or a line contactor,terminal 63 (pulse enable) and/or terminal 48 (start terminal, contactor control) should bedeenergized or disconnected!

1) Only possible for I/R modules, monitoring thresholds are increased for all NE modules

Supply infeed (NE)1 Standard settings, NE modules, monitoring and pulsed resistor modules04.97

1

NE

07.94

NE/1-4 Siemens AG 1997 All Rights reserved


OFF: I/R module Vsupply =400V10%; VDC link=600VUE module Vsupply =400V10%; VDC link=1.35*Vsupplymonitoring thresholds: (I/R, UE, monitoring modules)pulsed resistor on =644V; pulsed resistor off =618VVDC link>> =710V;

ON: I/R module Vsupply =415V10%; VDC link=625VUE module Vsupply =415V10%; VDC link=1.35*VsupplyMonitoring thresholds: (I/R, UE, monitoring modules)pulsed resistor on =670V; pulsed resistor off =640VVDC link>> =740V;

OFF: Ready signal (X111 ready relay)For S1.2=OFF, the relay switches if the following conditions are fulfilled: internal main contactor CLOSED (terminals NS1NS2 connected,

terminal 48 enabled)

terminal 63,64=ENERGIZED no fault present (also not on feed drive 611A Standard, or 611D drives) feed drive with standard interface or resolver for setting Ready is enabled (terminals 663,65)

ON: Fault message (X111 ready relay)For S1.2=ON, the relay switches if the following conditions are fulfilled: internal main contactor CLOSED (terminals NS1NS2 connected,

terminal 48 enabled)

no fault present (also not on feed drive 611A Standard, or 611D drives) feed drive with standard interface or resolver for setting ready is enabled (terminals 663,65);

OFF: Standard setting, regenerative feedback activeI/R modules are capable of regenerative feedback UE modules: The pulsed resistor in the module is effective

ON: Regenerative feedback switchedout (disabled)I/R module: Regenerative feedback operation is inhibitedUE modules: The pulsed resistor in the module is not effective

Comment: This function is only effective for UE 10 kW fromMLFB (Order No.): 6SN11461AC000AA1 (however, not for UE

28kW)

OFF: Standard setting for all NE modules, refer to S1.1 ON: Vsupply =480V+6%10%; VDC link=1.35*Vsupply in the infeed direction

Monitoring thresholds: (I/R, UE, monitoring modules)pulsed resistor on =744V; pulsed resistor off =718VVDC link>> =795V.

Comment: Uncontrolled operation in the infeed direction. (only valid for Order No. 6SN1141001

Switch S 1.1 :

Switch S 1.2 :

Switch S 1.3 :

Switch S 1.4 :

Supply infeed (NE)1 Standard settings, NE modules, monitoring and pulsed resistor modules 04.97

NE

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Note

Only in conjunction with power modules, Order No. (6SN1141001).For motors with shaft height

NE

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Supply infeed (NE)1 Standard settings, NE modules, monitoring and pulsed resistor modules 04.97

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Service and diagnostics

Display elements of the monitoring and NE modules

1 2

3 45 6

1 LED, red 15 V electronics power supply faulted2 LED, red 5 V voltage level faulted3 LED green external enable signals not available

(terminal 63 and/or terminal 64 missing)4 LED yellow DC link charged5 LED, red line supply fault (single or multiphase supply failure at the

terminals U1, V1, W1) 1) commutating reactor either not available or incorrectly selected, fault level of the line supply or transformer too low

6 LED red DC link overvoltage possible causes: Regenerative feedback off, settingup operation, line supply fault, for UE pulsedresistor not operational, line supply voltage too high, dynamic overload condition

Effects:1 red LED bright: Pulses for the complete drive group are canceled2 red LED bright: Pulses for the complete drive group are canceled4 yellow LED dark: xxxx5 red LED bright: 1) Only the I/R module pulses are canceled (regenerative feedback

no longer possible. Axes first continue to run. Ready relay dropsout6 red LED bright: Pulses for the complete drive group are canceled

1) Line supply fault identification time approx. 30msLine supply fault is identified for a threephase voltage < 280V.For 1phase supply failure, the drive axes pulses are canceled after approx. 1 min.(latched signal) valid for Order No. 6SN11141001

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2

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2.1 Terminals and relay functions X111: READY RELAY:

terminals 72 73.1: NO contact in the quiescent state terminals 73.2 74: NC contact in the quiescent state

For S1.2=OFF, the relay switches if the following conditions are fulfilled: internal main contactor CLOSED (terminals NS1NS2 connected, terminal 48 enabled) terminals 63, 64 =ENERGIZED no fault present (also not on feed drive 611A Standard, or 611D drives) feed drive with Standard interface or resolver is enabled for the ready setting (terminals663, 65)For S1.2=ON, the relay switches if the following conditions are fulfilled: internal main contactor CLOSED (terminal NS1NS2 connected, terminal 48 enabled) no fault present (also not on feed drive 611A Standard, and 611D drives) feed drive with Standard interface or resolver enabled for this ready setting (terminals 663, 65).

X121: I2t_alarm and motor overtemperature:terminal 5.1 5.2: NO contact in the quiescent stateterminal 5.1 5.3: NC contact in the quiescent stateThis relay switches, if: the > heatsink temperature monitoring responds at the I/R the > motor temperature monitoring responds at the 611D feed drive

> heatsink temperature monitoring responds at the feed drive 611A userfriendly

> motor temperature monitoring responds> heatsink temperature monitoring responds> I2ttemperature monitoring responds (nonlatching)

at 611A Standard > Motor temperature monitoring responds> heatsink temperature monitoring responds

X171: Terminal NS1NS2 (coil circuit of the internal line supply and precharging contac-tor): is used to electrically isolate from the line supply (signal contact, terminals 111213 must be interrogated) may only be switched if terminal 48 is opencircuit (without any restriction from Order No. 6SN1141010 for 10, 16 and 55kW, from Order No. 6SN1141020 for 36kW, all 80 and 120kW)

terminal 48: Start has the highest priority Sequence: Precharging ON interrogation VDC link310V and VDC link2*Vsupply50V

> 500ms precharging contactor OUT, interrogation whetherOUT, main contactor IN>1s internal enable signals (for I/R and module group)

saved during precharging

terminal 63: Pulse enable has the highest priority for pulse enable of all the modules acts instantaneously (without delay)

Terminal 64: Drive enable acts instantaneously on all modules when the signal is withdrawn, nset is set to 0 for all drives, and

> for main spindle drive / induction motor module 611 A, the pulses are canceled after a speed, which can be set, is fallen below. The drive is braked along the ramp.

Supply infeed (NE)04.972.1 Terminal and relay functions

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> for feed drives 611 A, after the selected timer stages have expired (as supplied: 240ms) all of the controllers and pulses are inhibited. The drive

brakes along the current limit. > for 611D drives, the pulses are deleted after a selectable speed has been fallen below and/or a time which can be set, has expired. The drive brakes along the set limits. (For spindles, a ramp can be achieved via regenerative limiting [kW])

terminal 112: Settingup operation (Vmin 3ph. 24V AC or 34 V DC) the VDC link closedloop control is inhibited regenerative feedback is not possible, i.e. when braking, VDC link can be >600V! this function is interrogated with the start inhibit signal, terminal AS1AS2.

! CautionFor induction motors, even for low VDC link, high speeds can be reached! terminals AS1AS2: start inhibit signal

terminals AS1AS2 closed means start inhibit is effective (settingup operation) terminals 111, 113, 213: signal contact, internal line contactor

terminals 111 113: NO contact terminals 111 213: NC contact (for I/R 16kW and UE 10kW only from

Order No. 6SN1141010 ) terminal 19: FR:

reference ground, enable voltage floating (connected to the general reference ground, terminal 15 via 10k) it is not permissible to connect terminal 19 with terminal 15 (connect to PE rail or X131)

terminal 9: FR+: 24V enable voltage max. load capability of the power supply:500mA (corresponds to 8 slots;1 optocoupler input

requires 12mA)

X 141: electronic voltages: terminal 7: P24 +20.4 to 28.8V / 50mA terminal 45: P15 +15V / 10mA terminal 44: N15 15V / 10mA terminal 10: N24 20.4 to 28.8V / 50mA terminal 15: M 0V it is not permissible to connect terminal 15 to PE (ground loop) it is not permissible to connect terminal 15 with terminal 19

(shortcircuit via reactor, which internally connects terminal 15 with X131)

terminal L1L2 for 80kW and 120kW I/R is used to supply the coil of the internal line contactor is supplied directly at the line supply with 2ph. 400V AC (not between I/R and reactor) fuse: IN 4 A, type gL

Fan connection for 80 and 120kW I/R 3ph. 360 to 510V AC , 4565 Hz directly at the line supply (not between the I/R and reactor) observe the rotating field (phase sequence)! fuse: IN 1.5 A (motor protection circuitbreaker)

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6 conductor connection with additional connection of the power supply at the DClink: for this operating mode, terminals 2U1, 2V1 and 2W1 of the power supply must be supplied with the line supply voltage between the series reactor and I/R, otherwise the power supply will be destroyed! This is also valid for the monitoring modules!

Monitoring module with line supply connection and additional connection of the power sup-ply to the DC link: for this operating mode, terminals 2U1, 2V1 and 2W1 of the power supply must be supplied with the line supply voltage between the series reactor and I/R, as otherwise the power supply will be destroyed. terminal 63 must be switched via the ready relay of the I/R in order to prevent the module, to the right of the monitoring module, starting during precharging.

If a line supply fault is displayed or if the yellow LED is dark, the overvoltage limiting modulemust be checked. Procedure:

1. Powerdown the drive converter (into a novoltage condition)2. Remove the overvoltage limiting module and insert connector X181 on the NE module.

If the NE module functions, then the overvoltage limiting module is defect and must bereplaced. Otherwise, check the line supply and if required, also the NE module/drive group.

Note

In this way, operation can be continued, but without overvoltage protection.

3. Insert the overvoltage limiting module 566018.9415.00 up to its end stop, and insertconnector X181 on the overvoltage limiting module.

Diagnostic instruc-tions

Supply infeed (NE)04.972.1 Terminal and relay functions

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Appendix

Note

When using nonPELV circuits at terminals AS1, AS2, terminal 111, terminal 113, terminal213, connector coding must be used to prevent the connector being interchanged (referto EN 602041 Section 6.4) refer to Catalog NC 60.1 for the Order No. of the coding con-nector. Only PELV circuits may be connected at terminal 19.

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3.1 Connecting terminals NE, monitoring and pulsedresistor modules

Table 3-1 Terminal functions

Term.No.

Desi-gna-tion

FunctionTyp

e1)

Typ. voltage/limit values Max. crosssec-tionTerminals availa-

ble in 3)

U1V1

W1

Supply I 3ph. 400 V AC Refer to the Plan-ning Guide I/R, UE

L1L2

Supply connection for contactor

II

2ph. 400 V AC dir. at supplyL1, L2, L3, refer to Sec. 9.2

16mm2/10mm2 4)16mm2/10mm2 4)

I/R 80/104 kW,120/156 kW

PEP600M600

Protective conductorDC link DC link

II/OI/O

0 V+300 V300 V

BoltBusbarBusbar

I/R, UE, MM, PR

Grounding bar5) I/O 300 V Busbar I/R, UE

P600M600

DC linkDC link

II

+300 V300 V

16mm2/10mm2 4)16mm2/10mm2 4) MM

1R,2R,3R

Internal resistor con-nection

I/O 300 V 16mm2/10mm2 4)PR

X131 Electronics M I/O 0 V 16mm2/10mm2 4) I/R, UE, MMX351 Equipment bus I/O Various Ribbon cable I/R, UE, MM, PR

M500

P500

1U12U11V12V11W12W1

X181

X181

X181X181X181X181X181X181

DC link power supplyDC link power supplyOutput L1Input L1Output L2Input L2Output L3Input L3

I

I

OIOIOI

600 V DC

600 V DC

3ph. 400 V AC 3ph. 400 V AC3ph. 400 V AC3ph. 400 V AC3ph. 400 V AC3ph. 400 V AC

1.5 mm2

1.5 mm2

1.5 mm21.5 mm21.5 mm21.5 mm21.5 mm21.5 mm2

I/R, UE, MM

745441015R

X141X141X141X141X141X141

P24P15N15N24MRESET6)

OOOOOI

+20.4...28.8 V/50 mA+15 V/10 mA15 V/10 mA20.4...28.8 V/50 mA0 VTerm.15/RE = 10 k

1.5 mm21.5 mm21.5 mm21.5 mm21.5 mm21.5 mm2

I/R, UE, MM

5.35.25.16399

6419

X121X121X121X121X121X121X121

Relay contactsGroup messageI2t/motor temp.

Pulse enable2)Enable voltage2)8)Enable voltage2)8)Drive enable2)Enable voltage, refe-rence potential

NCNO

IIAAI

50 V DC/0.5 A/12 VA max5 V DC/3 mA min

+13 V...30 V/RE = 1.5 k+24 V+24 V+13 V...30 V/RE = 1.5 k0 V

1.5 mm21.5 mm21.5 mm21.5 mm21.5 mm21.5 mm21.5 mm21.5 mm2

I/R, UE, MM

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Term.No.

Terminals availa-ble in 3)

Max. crosssec-tionTyp. voltage/limit values

Type1)

FunctionDesi-gna-tion

74nc

73.273.1

nc72

X111X111X111X111X111X111

Relay contactReady signal

NC

II

NO

1ph. 250V AC/50V DC/2A max5V DC/3mA min

1.5 mm21.5 mm21.5 mm21.5 mm21.5 mm21.5 mm2

I/R, UE, MM

9112

X161X161

Enable voltage2)8)Settingup operation/Standard operation2)

OI

+24 V+21 V...30 V/RE = 1.5 k

1.5 mm21.5 mm2 I/R, UE, MM

48111213

113

X161X161X161

X161

Contactor control 2)

Signaling contacts

Line contactor

II

NC7)

NO

+13 V...30 V/RE = 1.5 k+30 V/1 A (111113)1ph. 250 V AC/50 V DC/2 A max17 V DC/3 mA min

1.5 mm21.5 mm21.5 mm2

1.5 mm2I/R, UE

AS1AS2

X172X172

Signaling contactStart inhibit (termi-nal112)

INC

250V AC/1A/50V DC/2A max5 V DC/10 mA min

1.5 mm21.5 mm2 I/R

NS1NS2

X171X171

Coil contact for line,precharging contac-tor

OI

+24 V 1.5 mm21.5 mm2 I/R, UE

19

50

X221

X221

Enable voltageReference potentialControl contact for fastdischarge

O

I

0 V

0 V

1.5 mm2

1.5 mm2 PR

1) I = Input, O = Output, NC = NC contact, NO = NO contact (for signal: Closed= high/open= low)2) Terminal 19 is the reference ground (is connected inside the module with 10 k to the general reference groundX131/terminal 15). It is not

permissible to connect terminal 15 to PE or to terminal 19. Donot connect external voltage sources to terminal 15! Termi-nal 19 can be

connected with X131.3) I/R = infeed/regenerative feedback module;

UE = uncontrolled infeed; monitoring module; PW = pulsedresistor module

4) The 1st number is valid for cable lugs. The second number is valid for finelystranded conductors without connector sleeves.

5) The grounding bar is used to ground the DC link M bus via 100 k (it should preferably always be inserted for nongrounded supply networks).

6) RESET = resets the fault memory, edge triggered for the complete drive group (terminal R terminal 15 = RESET)7) terminal 111213 positivelydriven NC contact (for I/R 16 kW and UE 10kW, only from MLFB (Order No.6SN1141010).

Terminal 111113, NO contact, not positively driven8) max. current load of terminals 919: 0.5A

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3.2 Connecting terminals, UE module 5/10 kW


Term.No.

Desi-gnation Function

Type1) Typ. voltage/limit values Max. crosssection

U1V1

W1

X1 Supply I 3ph. 400 V AC 4 mm2 finely strandedwithout connector sleeves

6 mm2 with cable lug

PE1PE2

X131X351

Protective conductor

Electronics MEquipment busGrounding bar3)

I

II/OI/O

0 V

0 VVarious300 V

M5 thread

M4 thread34pin ribbon cable

Busbar

P600M600

DC linkDC link

I/OI/O

+300 V300 V

BusbarBusbar

M500P5001U12U11V12V11W12W1

X181X181X181X181X181X181X181X181

DC link power supplyDC link power supplyOutput L1Input L1Output L2Input L2Output L3Input L3

IIOIOIOI

300 V+300 V3ph. 400 V AC3ph. 400 V AC3ph. 400 V AC3ph. 400 V AC3ph. 400 V AC3ph. 400 V AC

1.5 mm21.5 mm21.5 mm21.5 mm21.5 mm21.5 mm21.5 mm21.5 mm2

5.35.25.1nc

X121AX121AX121AX121A

Relay contactGroup signalI2t/motor temperature

NCNO

I

50 V DC/0.5 A/12 VA max5 V DC/3 mA min

1.5 mm21.5 mm21.5 mm21.5 mm2

7473.273.1

72

X121BX121BX121BX121B

Relay signalReady/fault

NCII

NO

1ph. 250 V AC/50 V DC/2 Amax

5 V DC/3 mA min

1.5 mm21.5 mm21.5 mm21.5 mm2

6399

64R

19

X141AX141AX141AX141AX141AX141A

Pulse enable2)FR+2)4)FR+2)4)Drive enable2)RESET2)FR, reference ground, enablevoltage

IOOIIO

+13 V...30 V/RE = 1.5 k+24 V+24 V+13 V...30 V/RE = 1.5 k0/+24 V0 V

1.5 mm21.5 mm21.5 mm21.5 mm21.5 mm21.5 mm2

111213

X161X161

Signaling contactLine contactor

INC

1ph. 250 V AC/50 V DC/2 A17 V DC/3 mA min

1.5 mm21.5 mm2

911248

NS1NS2

15

X141BX141BX141BX141BX141BX141B

FR+2)4)Settingup/standard operation2)Contactor control2)

M

Coil contact for the line supply precharging contactor

OIIOIO

+24 V+13 V...30 V/RE = 1.5 k+13 V...30 V/RE = 1.5 k+24 V0/+24 V0 V

1.5 mm21.5 mm21.5 mm21.5 mm21.5 mm21.5 mm2

1) I = Input, O = Output, NC = NC contact, NO = NO contact (for signal: Closed= high/open= low)2) Terminal 19 is the reference terminal (connected in the module to general reference ground X131

with 10 k).3) The grounding bar is used to ground the DC link M bar via 100 k (this should always be

inserted for nongrounded supply networks).4) max. current loading of terminals 9 19: A1

Supply infeed (NE)04.973.2 Connecting terminals, UE module 5/10 kW

VS

VSi Siemens AG 1997 All Rights reserved SIMODRIVE 611A Installation and StartUp Guide/IAA/04.97 Edition

Feed modules (VS)

1 Short startup, standard settings VS/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Tachometer adaptation for motors with tachometer voltages 3

16.5 V at rated speed VS/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Current controller settings VS/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Speed controller optimization VS/2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Tachometer adjustment VS/2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Setting the proportional gain Kp without adaptation VS/2-18. . . . . . . . . . . . . . . 2.3 Setting the integral action time TN without adaptation VS/2-19. . . . . . . . . . . . . 2.4 Integral action time with adaptation (if required) VS/2-20. . . . . . . . . . . . . . . . . . 2.5 Proportional gain with adaptation (only userfriendly interface) VS/2-21. . . . . 2.6 Setting the adaptation range (generally not required) VS/2-22. . . . . . . . . . . . . . 2.7 I component limiting of the speed controller VS/2-22. . . . . . . . . . . . . . . . . . . . . . 2.8 Drift offset VS/2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Startup, supplementary functions VS/3-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Setting elements with standard interface VS/3-25. . . . . . . . . . . . . . . . . . . . . . . . . 3.1.1 Dimensioning the setting elements (standard interface) VS/3-26. . . . . . . . . . . . 3.2 Setting elements with userfriendly interface VS/3-29. . . . . . . . . . . . . . . . . . . . .

4 Setpoint interfaces VS/4-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Startup with main spindle drive option VS/5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Presettings VS/5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.1 Settings with the control board removed VS/5-35. . . . . . . . . . . . . . . . . . . . . . . . . 5.1.2 Settings in operation VS/5-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 Analog outputs VS/5-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Free for supplementary texts VS/6-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Poweron VS/7-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Maintenance and diagnostics VS/8-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 Test sockets and display elements of the feed modules VS/8-45. . . . . . . . . . . . 8.1.1 Userfriendly interface VS/8-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.2 Standard interface VS/8-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 Troubleshooting VS/8-48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VS

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VSii Siemens AG 1997 All Rights reserved


9 Appendix VS/9-49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1 Connecting terminals VS/9-49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2 Block diagram, MSD option board VS/9-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.3 Block diagram, parameter board VS/9-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4 Block diagram, standard interface VS/9-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Startup is subdivided into steps; after the standard setting, this can be follo-wed by an additional startup step or the drive converter poweredup.

Short startupStandard settings

Speed controller op-timization

Supplementary functions

Setpointinterfaces

Startup with mainspind. drive option

Power.up, Sect. 7

Service anddiagnostics

Appendix

Sect. 1

Sect. 2

Sect. 3

Sect. 4

Sect. 5

Sect. 8

Sect. 9

Startup steps of thefeed drive moduleswith userfriendlyand standard interface

12.94

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VS/1-3 Siemens AG 1997 All Rights reserved SIMODRIVE 611A Installation and StartUp Guide/IAA/04.97 Edition

Short startup, standard settings

The setting elements for the userfriendly interface are located on the parame-ter board, for the standard interface, on the control (refer to Section 9 Appen-dix). The tachometer adaptation, current normalization and current controllergain parameters should be set for a standard startup.

1.1 Tachometer adaptation for motors with tachometer vol-tages 16.5 V at rated speed

Only for 1FT503AF71 and 1FT504AF71 motors

All three contacts, switch S1 (S4 for the 2nd axis standard interface) = ONFurther, an adjustment can be made using discrete resistors, refer to Section 3.1 - 3.2.

1.2 Current controller settingsThe settings for the current limit and current controller gain Kp(I) can be takenfrom the adaptation tables, Table 1-3 up to Table 1-9. If the required feed mo-dule/motor combination cannot be found, the values can be determined usingthe associated formulas.

Parameter board, switch S2

Control board, switch S2 (S5 for 2nd axis)

Note

The following setting values are valid for both control versions, as long as, inindividual cases, specific reference is not made to differences.

Userfriendly andstandard interface

Userfriendly inter-face

Standard interface

Feed modules (VS)1 Short startup, standard settings04.97

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VS/1-4 Siemens AG 1997 All Rights reserved


Current limit Imax (adjusted maximum current)Ilimit (peak current of the power module)

[%]=

Table 1-1 Current limit

S2.xor

S5.xto ON

2 3 23

4 24

34

234

5 25

35

235

45

345

2345

(%) 100 85 68 61 50 46 41 39 36 34 30 29 26 24 23

The current limit must be reduced at least to the peak value permitted for themotor. It may be necessary to reduce it still further depending on the mechanicalsystem which is driven.

Imax =maximum axis current set in ALA =motor winding inductance in mH (refer to the configuringguide, AC

motors for feed and main spindledrives)

Imax LA40

Kp(I) t

Table 1-2 Current controller gain

S2.xandS5.xto ON

6 7 67

8 68

78

9 69

79

679

89

789

6789

Kp(I) 0.5 1 2 2.5 4 4.5 5.5 6 6.5 7.5 8 9.5 11 11.5

The setting range of the current controller gain can be additionally increasedusing R15 on the parameter board.The following formula is valid for S2.6 to S2.9 closed (ON):

Kp(I) 11, 5 1230 R15

Current actual va-lue normalization

Current controllergain Kp(I)

Userfriendly inter-face

Feed modules (VS)04.971.2 Current controller settings

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Definition: o = Contact in the basic OFF settingx = Contact in the ON setting

Table 1-3 Adaptation table for feed module 4/8 A

Servomotor Current limit 1) Current controller gain

1FT M [Nm] I [A] n t d [RPM]Contacts

I [A]Contacts

Kp(I)1FT... Mo [Nm] Io [A] nrated [RPM] 2 3 4 5 Imax [A] 6 7 8 9 K (I)

5034AK71 0.5 0.93 6000 x o x o 3.68 o x o o 2.0

5036AK71 0.75 1.4 6000 o x o o 5.44 o x o o 2.0

5042AF715042AK71

0.660.66

0.751.2

30006000

xx

ox

oo

xo

2.724.88

xx

xx

oo

oo

2.52.5

5044AF715044AK71

1.31.3

1.52.3

30006000

oo

xo

oo

oo

5.448.0

xx

xo

oo

oo

2.51.0

5046AF71 2.6 3.0 3000 o o o o 8.0 o x o o 2.0

5062AC715062AF715062AG715062AK71

2.22.22.22.2

1.32.02.73.9

2000300040006000

oooo

xooo

oooo

oooo

5.448.08.08.0

xoox

xxoo

xoxo

xxoo

11.57.54.01.0

5064AC71 4.5 2.7 2000 o o o o 8.0 o x o x 7.55066AC71 6.5 3.9 2000 o o o o 8.0 x o x o 4.55070AC715070AF715070AG71

3.03.03.0

1.82.63.6

200030004000

ooo

ooo

ooo

ooo

8.08.08.0

xox

xxo

xox

xxo

11.57.54.5

5071AC71 4.5 2.9 2000 o o o o 8.0 x x o x 8.0

1) The specified value is the maximum permissible current of the particular power module motor combination. It may benecessary to reduce the specified value depending on the driven mechanical system.

Adaptation tables

Feed modules (VS)04.97 1.2 Current controller settings03.96

VS

07.94



Table 1-4 Adaptation table for feed module 7.5/15 A



I [A]Contacts


5034AK71 0.5 0.93 6000 o x x x 3.68 o x o o 2.0

5036AK71 0.75 1.4 6000 o o o x 5.44 o x o o 2.0

5042AF715042AK71

0.660.66

0.751.2

30006000

xx

xx

xo

xx

3.454.5

oo

ox

xo

oo

4.02.0

5044AF715044AK71

1.31.3

1.52.3

30006000

xx

xx

xo

oo

5.859.15

oo

ox

xo

oo

4.02.0

5046AF715046AK71

2.62.6

3.04.7

30006000

xo

oo

oo

oo

12.715.0

ox

oo

xo

oo

4.01.0

5062AC715062AF715062AG715062AK71

2.22.22.22.2

1.32.02.73.9

2000300040006000

xooo

ooxo

oxoo

xooo

5.17.510.215.0

oxox

xoxx

xoxo

xxoo

11.06.55.52.5

5064AC715064AF715064AG71

4.54.54.5

2.74.15.5

200030004000

ooo

xoo

ooo

ooo

10.215.015.0

oxx

oox

xoo

xxo

9.56.52.5

5066AC715066AF71

6.56.5

3.96.0

20003000

oo

oo

oo

oo

15.015.0

oo

oo

xx

xo

9.54.0

5070AC715070AF715070AG715070AK71

3.03.03.03.0

1.82.63.65.3

2000300040006000

oooo

oxoo

xooo

oooo

7.510.215.015.0

xoxo

xoxo

xxox

xxxo

11.59.58.04.0

5071AC715071AF715071AG71

4.54.54.5

2.94.35.2

200030004000

xoo

ooo

ooo

ooo

12.715.015.0

xxx

xoo

xox

xxo

11.56.54.5

5072AC71 10.0 6.1 2000 o o o o 15.0 x x o x 8.05073AC715073AF71

7.07.0

4.36.4

20003000

oo

oo

oo

oo

15.015.0

oo

oo

xx

xo

9.54.0

5100AC71 10.0 6.2 2000 o o o o 15.0 o x x o 5.5


Feed modules (VS)04.971.2 Current controller settings 03.96

VS

07.94


Table 1-5 Adaptation table for feed module 12.5/25 A



I [A]Contacts


5036AK71 0.75 1.4 6000 x x x x 5.75 o x o o 2.0

5044AF715044AK71

1.31.3

1.52.3

30006000

oo

xo

xo

xx

6.09.0

oo

ox

xo

oo

4.02.0

5046AF715046AK71

2.62.6

3.04.7

30006000

oo

ox

xo

oo

12.517.0

oo

ox

xo

oo

4.02.0

5062AC715062AF715062AG715062AK71

2.22.22.22.2

1.32.02.73.9

2000300040006000

xxxx

xoox

xoxo

xxoo

5.758.5

10.2515.75

xxox

xxxx

xoxo

xxoo

11.58.05.52.5

5064AC715064AF715064AG715064AK71

4.54.54.54.5

2.74.15.58.0

2000300040006000

xooo

oxoo

xooo

oooo

10.2517.025.025.0

xxox

xoxx

xoxo

xxoo

11.56.55.52.5

5066AC715066AF715066AG715066AK71

6.56.56.56.5

3.96.07.911.6

2000300040006000

oooo

xooo

oooo

oooo

17.025.025.025.0

oxxo

ooxx

xooo

xxoo

9.56.52.52.0

5070AC715070AF715070AG715070AK71

3.03.03.03.0

1.82.63.65.3

2000300040006000

oxoo

xoxo

oxoo

xooo

7.511.517.025.0

xoox

xxoo

xxxo

xxxx

11.511.09.56.5

5071AC715071AF715071AG715071AK71

4.54.54.54.5

2.94.35.27.9

2000300040006000

oooo

oxoo

xooo

oooo

12.517.025.025.0

xxxx

xxxx

xooo

xxxo

11.58.08.02.5

5072AC715072AF715072AG71

10.010.010.0

6.19.112.0

200030004000

ooo

ooo

ooo

ooo

25.025.025.0

xox

xox

xoo

xxo

11.56.02.5

5073AC715073AF715073AG715073AK71

7.07.07.07.0

4.36.48.112.5

2000300040006000

oooo

xooo

oooo

oooo

17.025.025.025.0

oxxx

oooo

xoxo

xxoo

9.56.54.51.0

5074AC71 14.0 8.5 2000 o o o o 25.0 x x o x 8.05076AC71 18.0 11.5 2000 o o o o 25.0 o x x o 5.55100AC715100AF715100AG71

10.010.010.0

6.29.212.5

200030004000

ooo

ooo

ooo

ooo

25.025.025.0

oox

oox

xxo

xoo

9.54.02.5

5101AC71 15.0 9.4 2000 o o o o 25.0 o x x o 5.55102AA71 27.0 9.9 1200 o o o o 25.0 x x o x 8.0

5103AC71 19.0 12.0 2000 o o o o 25.0 o o x o 4.0



VS

07.94






I [A]Contacts


5044AK71 1.3 2.3 6000 o o x x 13.0 x x o o 2.5

5046AF715046AK71

2.62.6

3.04.7

30006000

oo

xo

ox

xo

15.025.0

ox

ox

xo

oo

4.02.5

5062AG715062AK71

2.22.2

2.73.9

40006000

xo

ox

xx

xo

13.019.5

xx

oo

ox

xo

6.54.5

5064AC715064AF715064AG715064AK71

4.54.54.54.5

2.74.15.58.0

2000300040006000

oxoo

oxox

xxxo

xooo

13.019.525.034.0

xxox

xxxx

xoxo

xxoo

11.58.05.52.5

5066AC715066AF715066AG715066AK71

6.56.56.56.5

3.96.07.911.6

2000300040006000

xxoo

xxxo

xooo

oooo

19.530.534.050.0

xxxo

xxoo

xoxx

xxoo

11.58.04.54.0

5070AF715070AG715070AK71

3.03.03.0

2.63.65.3

300040006000

oxo

xoo

xox

xxo

12.017.025.0

xox

xoo

xxo

xxx

11.59.56.5

5071AC715071AF715071AG715071AK71

4.54.54.54.5

2.94.35.27.9

2000300040006000

oooo

oxox

xxxo

xooo

13.020.525.034.0

xoxo

xoxo

xxox

xxxo

11.59.58.04.0

5072AC715072AF715072AG715072AK71

10.010.010.010.0

6.19.112.017.5

2000300040006000

oxoo

oooo

xooo

oooo

25.042.550.050.0

xoxx

xoox

xxoo

xxxo

11.59.56.52.5

5073AC715073AF715073AG715073AK71

7.07.07.07.0

4.36.48.112.5

2000300040006000

oxxo

xxoo

xooo

oooo

20.530.542.550.0

xxox

xxxx

xooo

xxxo

11.58.07.52.5

5074AC715074AF715074AG715074AK71

14.014.014.014.0

8.513.016.525.0

2000300040006000

xooo

oooo

oooo

oooo

42.550.050.050.0

xxxx

xooo

xoxo

xxoo

11.56.54.51.0

5076AC715076AF715076AG71

18.018.018.0

11.516.521.5

200030004000

ooo

ooo

ooo

ooo

50.050.050.0

oxx

xox

xxo

xoo

11.04.52.5

5100AC715100AF715100AG715100AK71

10.010.010.010.0

6.29.212.518.0

2000300040006000

xxoo

xooo

oooo

oooo

30.542.550.050.0

xxxx

xoox

xoxo

xxoo

11.56.54.52.5

5101AC715101AF715101AG71

15.015.015.0

9.414.517.5

200030004000

xoo

ooo

ooo

ooo

42.550.050.0

oxx

oox

xxo

xoo

9.54.52.5

5102AA715102AC715102AF71

27.027.027.0

9.916.525.0

120020003000

xoo

ooo

ooo

ooo

42.550.050.0

xxx

xox

xoo

xxo

11.56.52.5


Feed modules (VS)04.971.2 Current controller settings 03.96

VS

07.94


Table 1-6 adaptation table for feed module 25/50 A



I [A]Contacts


5103AC715103AF715103AG71

19.019.019.0

12.017.523.0

200030004000

ooo

ooo

ooo

ooo

50.050.050.0

xxo

xxx

ooo

oox

8.02.52.0

5104AA715104AC71

37.037.0

14.022.5

12002000

oo

oo

oo

oo

50.050.0

xo

xo

xx

xo

11.54.0

5106AA71 45.0 17.0 1200 o o o o 50.0 x x o x 8.0

5108AA71 55.0 20.5 1200 o o o o 50.0 x o o x 6.5

5132AA71 60.0 22.5 1200 o o o o 50.0 o x o x 7.5



07.94






I [A]Contacts

Kp(I)1FT Mo [Nm] Io [A] nrated [RPM] 2 3 4 5 Imax [A] 6 7 8 9 K (I)

4101SK714101SN71

20.020.0

33.039.0

60008000

oo

oo

oo

oo

80.080.0

ox

xo

oo

oo

2.01.0

4102SG71 33.0 35.0 4000 o o o o 80.0 o o x o 4.05046AK71 2.6 4.7 6000 o x o x 24.0 x x o o 2.5

5062AK71 2.2 3.9 6000 o x x x 19.2 o o x o 4.0

5064AF715064AG715064AK71

4.54.54.5

4.15.58.0

300040006000

ooo

xoo

xox

xxo

19.228.840.0

xxo

xoo

oox

xxo

8.06.54.0

5066AC715066AF715066AG715066AK71

6.56.56.56.5

3.96.07.911.6

2000300040006000

oooo

xoox

xoxo

xxoo

19.228.240.054.4

xxox

xxoo

xoox

xxxo

11.58.06.04.5

5070AK71 3.0 5.3 6000 o x o x 24.0 x o o x 6.5

5071AF715071AG715071AK71

4.54.54.5

4.35.27.9

300040006000

oxo

ooo

xox

xxo

20.827.240.0

oxx

oxo

xox

xxo

9.58.04.5

5072AC715072AF715072AG715072AK71

10.010.010.010.0

6.19.112.017.5

2000300040006000

oooo

ooxo

oxoo

xooo

28.840.054.480.0

xooo

xoxx

xxox

xxxo

11.59.57.55.5

5073AC715073AF715073AG715073AK71

7.07.07.07.0

4.36.48.112.5

2000300040006000

oxoo

oxox

xxxo

xooo

20.831.240.054.4

xxxx

xxox

xooo

xxxo

11.58.06.52.5

5074AC715074AF715074AG715074AK715074SG715074SK71

14.014.014.014.016.016.0

8.513.016.525.019.028.0

200030004000600040006000

oooooo

oxoooo

xooooo

oooooo

40.054.480.080.080.080.0

xoxxox

xxoxox

xooooo

xxxoxo

11.57.56.52.56.02.5

5076AC715076AF715076AG715076AK715076SG71

18.018.018.018.020.5

11.516.521.532.024.5

20003000400060004000

xxooo

xoooo

ooooo

ooooo

48.868.080.080.080.0

oxxoo

xooxo

xoxox

xxooo

11.06.54.52.04.0

5100AC715100AF715100AG715100AK71

10.010.010.010.0

6.29.212.518.0

2000300040006000

xooo

xoxo

xxoo

oooo

31.240.054.480.0

xxoo

xoxo

xoxx

xxoo

11.56.55.54.0

5101AC715101AF715101AG715101AK71

15.015.015.015.0

9.414.517.526.5

2000300040006000

oooo

oxoo

xooo

oooo

40.054.480.080.0

xoxo

xxox

oxxo

xooo

8.05.54.52.0

1) The specified value is the maximum permisisble current of the particular power module motor combination. It may benecessary to reduce the specified value depending on the driven mechanical system.

1.2 Current controller settingsFeed modules (VS)

03.96

VS

07.94





I [A]Contacts


5102AA715102AC715102AF715102AG71

27.027.027.027.0

9.916.525.031.5

1200200030004000

oooo

oooo

xooo

oooo

40.080.080.080.0

xoox

xoox

xxxo

xxoo

11.59.54.02.5

5103AC715103AF715103AG71

19.019.019.0

12.017.523.0

200030004000

ooo

xoo

ooo

ooo

54.480.080.0

xox

xox

ooo

xxo

8.06.02.5

5104AA715104AC715104AF71

37.037.037.0

14.022.534.0

120020003000

ooo

xoo

ooo

ooo

54.480.080.0

xxx

xox

xoo

xxo

11.56.52.5

5106AA715106AC71

45.045.0

17.026.8

12002000

oo

oo

oo

oo

80.080.0

xo

xx

xx

xo

11.55.5

5108AA715108AC71

55.055.0

20.532.5

12002000

oo

oo

oo

oo

80.080.0

xx

xo

xx

xo

11.54.5

5132AA715132AC715132SA71

60.060.070.0

22.535.526.0

120020001200

ooo

ooo

ooo

ooo

80.080.080.0

xxx

xox

xxx

xox

11.54.511.5

5134AA715134SA71

75.090.0

28.034.0

12001200

oo

oo

oo

oo

80.080.0

oo

oo

xx

xx

9.59.5

5136AA71 85.0 31.5 1200 o o o o 80.0 o x o x 7.5

5138AA71 105.0 39.0 1200 o o o o 80.0 o o o x 6.0



03.96

VS

07.94






I [A]Contacts


4101SK714101SN71

20.020.0

33.039.0

60008000

oo

oo

oo

oo

160.0160.0

xx

ox

xo

oo

4.52.5

4102SG714102SK71

33.033.0

35.047.0

40006000

oo

oo

oo

oo

160.0160.0

xx

xo

ox

xo

8.04.5

4104SG714104SK71

45.045.0

46.060.0

40006000

oo

oo

oo

oo

160.0160.0

ox

xx

xo

oo

5.52.5

4106SG71 59.0 56.0 4000 o o o o 160.0 x o x o 4.55064AK71 4.5 8.0 6000 o o x x 41.6 x o x o 4.5

5066AG715066AK71

6.56.5

7.911.6

40006000

oo

xo

xo

xx

38.457.6

ox

oo

ox

xo

6.04.5

5071AK71 4.5 7.9 6000 o x x x 38.4 x o x o 4.5

5072AF715072AG715072AK71

10.010.010.0

9.112.017.5

300040006000

ooo

ooo

xox

xxo

41.657.680.0

oxo

oxx

xox

xxo

9.58.05.5

5073AG715073AK71

7.07.0

8.112.5

40006000

oo

ox

xx

xo

41.665.5

xo

oo

ox

xo

6.54.0

5074AC715074AF715074AG715074AK715074SG715074SK71

14.014.014.014.016.016.0

8.513.016.525.019.028.0

200030004000600040006000

oooxox

oxoxox

xxxoxo

xooooo

41.665.680.097.680.097.0

xxxxox

xxoxxx

xoooxo

xxxooo

11.58.06.52.55.52.5

5076AC715076AF715076AG715076AK715076SG715076SK71

18.018.018.018.020.520.5

11.516.521.532.024.536.0

200030004000600040006000

oxoooo

xoxoxo

oxoooo

xooooo

48.073.6108.8160.0108.8160.0

ooxooo

oxooxo

xooxxx

xxxooo

9.57.56.54.05.54.0

5100AF715100AG715100AK71

10.010.010.0

9.212.518.0

300040006000

xxo

xxo

oxx

xoo

46.462.480.0

xxo

xoo

oox

xxo

8.06.54.0

5101AC715101AF715101AG715101AK71

15.015.015.015.0

9.414.517.526.5

2000300040006000

ooox

oxoo

xxxo

xooo

41.665.680.0136.0

oxxo

oooo

xoxx

xxoo

9.56.54.54.0

5102AA715102AC715102AF715102AG715102SF715102SG71

27.027.027.027.034.034.0

9.916.525.031.531.539.5

120020003000400030004000

xooooo

xoxoxo

oxoooo

xooooo

46.480.0108.8160.0108.8160.0

xoooxx

xoxxoo

xxxxxx

xxoooo

11.59.55.55.54.54.5

5103AC715103AF715103AG71

19.019.019.0

12.017.523.0

200030004000

ooo

oox

oxo

xoo

57.680.0108.8

xox

xoo

oox

xxo

8.06.04.5



03.96

VS

07.94





I [A]Contacts


5104AA715104AC715104AF715104SF71

37.037.037.048.0

14.022.534.044.0

1200200030003000

xooo

xxoo

xooo

oooo

62.4108.8160.0160.0

xoxo

xoox

xxox

xxxo

11.59.56.55.5

5106AA715106AC715106AF715106SF71

45.045.045.057.0

17.026.842.554.0

1200200030003000

oooo

oxoo

xooo

oooo

80.0108.0160.0160.0

xoxo

xxoo

xoxx

xxoo

11.57.54.54.0

5108AA715108AC715108AF71

55.055.055.0

20.532.550.5

120020003000

ooo

ooo

xoo

ooo

80.0160.0160.0

xoo

xoo

xxx

xxo

11.59.54.0

5132AA715132AC715132AF715132SA715132SC715132SF71

60.060.060.070.070.070.0

22.535.547.526.041.055.5

120020003000120020003000

oooooo

xooxoo

oooooo

oooooo

108.8160.0160.0108.8160.0160.0

xxoxxx

xxxxxx

xoxxox

xxoxxo

11.58.05.511.58.05.5

5134AA715134AC715134SA715134SC71

75.075.090.090.0

28.047.034.056.0

1200200012002000

oooo

xoxo

oooo

oooo

108.8160.0108.8160.0

xxxx

xoxo

xoxo

xoxx

11.56.511.56.5

5136AA715136AC715136SA715136SC71

85.085.0110.0110.0

31.547.541.061.5

1200200012002000

xoxo

oooo

oooo

oooo

136.0160.0136.0160.0

xxxx

xoxo

xoxo

xxxo

11.56.511.56.5

5138AA715138SA71

105.0140.0

39.052.0

12001200

oo

oo

oo

oo

160.0160.0

xx

xx

xx

xx

11.511.5



03.96

VS

07.94






I [A]Contacts


4101SK714101SN71

20.020.0

33.039.0

60008000

ox

xo

oo

oo

136.0170.0

xx

xx

oo

oo

2.52.0

4102SG714102SK71

33.033.0

35.047.0

40006000

xo

oo

oo

oo

170.0200.0

oo

ox

xx

xo

9.55.5

4104SG714104SK71

45.045.0

46.060.0

40006000

oo

oo

oo

oo

200.0200.0

xx

ox

oo

xo

6.52.5

4106SG71 59.0 56.0 4000 o o o o 200.0 o x x o 5.55066AK71 6.5 11.6 6000 o x o x 60.0 x o x o 4.5

5072AG715072AK71

10.010.0

12.017.5

40006000

oo

xx

ox

xo

60.082.0

xo

xx

ox

xo

8.05.5

5073AK71 7.0 12.5 6000 o x o x 60.0 o o x o 4.0

5074AF715074AG715074AK715074SG715074SK71

14.014.014.016.016.0

13.016.525.019.028.0

30004000600040006000

ooooo

xxoxo

oxxxx

xoooo

60.082.0100.082.0100.0

xxxox

xoxox

ooooo

xxoxo

8.06.52.56.02.5

5076AC715076AF715076AG715076AK715076SG715076SK71

18.018.018.018.020.520.5

11.516.521.532.024.536.0

200030004000600040006000

oxoooo

oxoxox

xxxoxo

xooooo

52.078.0100.0136.0100.0136.0

xxoxxx

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11.58.05.52.54.52.5

5100AF715100AG715100AK71

10.010.010.0

9.212.518.0

300040006000

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xxo

46.060.092.0

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xxo

8.06.04.5

5101AC715101AF715101AG715101AK71

15.015.015.015.0

9.414.517.526.5

2000300040006000

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46.060.092.0136.0

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9.56.06.04.0

5102AA715102AC715102AF715102AG715102SF715102SG71

27.027.027.027.034.034.0

9.916.525.031.531.539.5

120020003000400030004000

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46.078.0100.0136.0122.0136.0

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11.59.54.54.55.54.0

5103AC715103AF715103AG71

19.019.019.0

12.017.523.0

200030004000

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60.092.0122.0

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9.56.55.5

5104AA715104AC715104AF715104SF71

37.037.037.048.0

14.022.534.044.0

1200200030003000

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60.0100.0136.0136.0

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11.58.05.54.5

5106AA715106AC715106AF715106SF71

45.045.045.057.0

17.026.842.554.0

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78.0122.0200.0200.0

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11.58.05.54.5



03.96

VS

07.94





I [A]Contacts


5108AA715108AC715108AF71

55.055.055.0

20.532.550.5

120020003000

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92.0136.0200.0

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11.58.04.5

5132AA715132AC715132AF715132SA715132SC715132SF71

60.060.060.070.070.070.0

22.535.547.526.041.055.5

120020003000120020003000

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100.0170.0200.0100.0170.0200.0

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11.59.56.511.59.56.5

5134AA715134AC715134SA715134SC71

75.075.090.090.0

28.047.034.056.0

1200200012002000

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122.0200.0122.0200.0

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11.58.011.58.0

5136AA715136AC715136SA715136SC71

85.085.0110.0110.0

31.547.541.061.5

1200200012002000

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136.0200.0136.0200.0

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11.58.011.58.0

5138AA715138SA71

105.0140.0

39.052.0

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11.511.5



03.96

VS

07.94




VS

07.94


Speed controller optimization

The additional smoothing functions in the speed controller loop (damping me-chanical resonance effects) are described in Section 3. Proceed as followswhen optimizing the speed controller:4. Tachometer adjustment5. Gain Kp6. Integral action time TN7. Adaptation TN (if required)8. Icomponent limiting (if required)9. Drift compensation (offset)The unit must be poweredup to optimize the speed controller Sections 2.1, 2.2,2.3 and 2.8. Therefore please refer to Section 7 Poweringup.

The potentiometer scale divisions (in the setting tables) are defined as follows:

8 9/10

76

54

32 0/1

5

123

4

987

6

0

10

The setting shown in the diagram cor-responds to 7 scale divisions.

Feed modules (VS)2 Speed controller optimization

2

VS

07.94



2.1 Tachometer adjustmentFor motors with tachometer voltages 16.5 V, it is necessary to also proceedaccording to Section 1.1.

Potentiometer Setting range

T 0.7 nrated 2.2 nact N 2.2 nrated

0 1 2 3 4 5 6 7 8 910

Tachometer potentiometer (scaled)

0.6

0.8

1

1.2

1.4

1.6

1.8

2

2.2 nact N/ nact

Fig. 2-1 Tachometer adjustment

Extending the setting range using R3 and R10 (only for the userfriendlyinterface).

Function Component Mountednact N > 0.7 nrated Increase R3 0 (as supplied)nact N < 2.2 nrated Mount R10 Open (as supplied)

2.2 Setting the proportional gain Kp withoutadaptation

The proportional gain Kp of the speed controller can be set using potentiometerKp. The range can be extended if required using the fixed resistor R50 (only forthe userfriendly interface ; R50 = 68 k (as supplied)). The gain, set using the Kp potentiometer is additionally influenced by the settingof potentiometer TN.

Feed modules (VS)2.1 Tachometer adjustment 04.97

VS

07.94


Kp

0 1 2 3 4 5 6 7 8 910

Potentio-meter TN

Center

Lefthandendstop

Righthand endstop

Setting of pot. Kp

0

20

40

60

80

100

120

140

160170

Fig. 2-2 Proportional gain Kp as a function of the Kp and TN potentiometers

2.3 Setting the integral action time TN without adaptation

The speed controller integral action time is set using potentiometer TN; therange can be, if required, extended using C2 (only for the userfriendly inter-face).

TN in ms

Setting of pot. TN

0

10

20

30

4045

0 1 2 3 4 5 6 7 8 9 10

Fig. 2-3 Integral action time TN as a function of potentiometer TN

Feed modules (VS)04.97 2.3 Setting the integral action time TN without adaptation

VS

07.94



2.4 Integral action time with adaptation (if required)Adaptation is activated and preset via R34 (only the userfriendly interface),and S3.5 (S6.5 for a 2nd axis) for the standard interface.

R34 = openR34 = mounted

Adaptation inactive (as supplied)Adaptation operates acc. to the following diagrams

TN

TNadapt

Potentiometer TNR34 + potentiometer ADAPT

nx2 nx1

nxAdaptationineffective

Adaptationfully effective

Transitionrange

Fig. 2-4 Integral action time dependency

nx = nsetp. + nact.

0.9

0.7

0.5

0.3

0.10

TNadapt/TN

R34 = 10 kR34 = 0 or standardinterface

Setting of the ADAPT potentiometer

0 1 2 3 4 5 6 7 8 910

Fig. 2-5 Dependency of adaptation TN

Feed modules (VS)04.972.4 Integral action time with adaptation (if required)

VS

07.94


2.5 Proportional gain with adap

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6sn1123 1aa00 0ca2 Lt Modul 50a Simodrive 611 Siemens Manual (1)