20
Vendor Workshop June 2012 Baltimore MD Baltimore, MD Application of Commercial-Grade Dedication Paul Prescott CQVB/DCIP/NRO 1 CQVB/DCIP/NRO

Application of Commercial-Grade Dedication

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Page 1: Application of Commercial-Grade Dedication

Ven

dor

Wor

ksho

p

June

201

2

Bal

tim

ore

MD

Bal

tim

ore,

MD

App

licat

ion

of C

omm

erci

al-G

rade

Ded

icat

ion

Pau

l Pre

scot

tC

QV

B/D

CIP

/NR

O1

CQ

VB

/DC

IP/N

RO

Page 2: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

de It

em D

edic

atio

nTo

pics

•C

omm

erci

al-G

rade

Ded

icat

ion

Com

mer

cial

Gra

de D

edic

atio

n–

Nec

essa

ry E

lem

ents

Indu

stry

/NR

CG

uida

nce

–In

dust

ry/N

RC

Gui

danc

e•

Exa

mpl

e C

ompo

nent

•S

afet

y C

lass

ifica

tion

•C

omm

erci

al-G

rade

Item

Det

erm

inat

ion

•C

omm

erci

al-G

rade

Ded

icat

ion

Pro

cess

•D

edic

atio

n‘T

raps

’•

Ded

icat

ion

Trap

s2

Page 3: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

de D

edic

atio

n:

Nec

essa

ry E

lem

ents

•E

ngin

eerin

g In

volv

emen

t

•D

ocum

enta

tion

Et

bli

hd

P•

Est

ablis

hed

Pro

cess

3

Page 4: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

de D

edic

atio

n:In

dust

ry/N

RC

Gui

danc

e

•E

PR

I NP

-565

2, “G

uide

line

for t

he U

tiliz

atio

n of

,

Com

mer

cial

Gra

de It

ems

in N

ucle

ar S

afet

y R

elat

ed

App

licat

ions

(NC

IG-0

7)”

•G

L 89

-02,

“Act

ions

to Im

prov

e th

e D

etec

tion

of

Cou

nter

feit

and

Frau

dule

ntly

Mar

kete

dP

rodu

cts”

Cou

nter

feit

and

Frau

dule

ntly

Mar

kete

d P

rodu

cts

–C

ondi

tiona

lly e

ndor

sed

EP

RI N

P-5

652

•G

L 91

-05,

“Lic

ense

e C

omm

erci

al-G

rade

Pro

cure

men

t an

d D

edic

atio

n P

rogr

ams”

4

–Id

entif

ied

wea

knes

ses

in li

cens

ee d

edic

atio

n pr

ogra

ms

foun

d du

ring

insp

ectio

ns

Page 5: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

de D

edic

atio

n:

Glo

be V

alve

Exa

mpl

e

•N

on –

AS

ME

•1

inch

Glo

be

Val

ve

•C

lass

600

5

Page 6: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

de D

edic

atio

n:

Saf

ety

Cla

ssifi

catio

n

•W

hati

sth

esa

fety

clas

sific

atio

nof

the

valv

e?W

hat i

s th

e sa

fety

cla

ssifi

catio

n of

the

valv

e?Is

the

Val

ve p

art o

fa

safe

ty s

yste

m?

NO

yy

App

endi

x B

, Par

t 21

Not

requ

ired

YES

Doe

s th

e va

lve

perfo

rm a

saf

ety

func

tion?

NO

YES

YES

Pro

cure

safe

ty-r

elat

edP

rocu

reas

CG

I

6

Pro

cure

saf

ety

rela

ted

from

3rd

Par

tyD

edic

atio

n Fa

cilit

yIn

voke

Par

t 21

Pro

cure

as

CG

IP

erfo

rm C

omm

erci

al-

Gra

de D

edic

atio

n(C

GD

)

Page 7: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

de It

em D

eter

min

atio

n

Doe

sth

eal

em

eett

hecr

iteria

fora

•D

oes

the

valv

e m

eet t

he c

riter

ia fo

r a

Com

mer

cial

-Gra

de It

em (C

GI)?

–N

ot d

esig

ned

and

man

ufac

ture

d as

a b

asic

co

mpo

nent

–C

ritic

al C

hara

cter

istic

s ca

n be

ver

ified

7

Page 8: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

deD

edic

atio

nP

roce

ssC

omm

erci

alG

rade

Ded

icat

ion

Pro

cess

•W

hat i

s de

dica

tion?

•Te

chni

cal E

valu

atio

n–

Iden

tifie

s te

chni

cal a

nd q

ualit

y re

quire

men

ts•

Dev

elop

tech

nica

l eva

luat

ion

from

:Li

d–

Lice

nsee

doc

umen

ts–

Ven

dor D

esig

n do

cum

ents

Failu

rem

ode

and

effe

ctan

alys

is–

Failu

re m

ode

and

effe

ct a

naly

sis

–E

ngin

eerin

g ju

dgm

ent

8

Page 9: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

deD

edic

atio

nP

roce

ssC

omm

erci

alG

rade

Ded

icat

ion

Pro

cess

•W

hat i

s th

e pu

rpos

e of

the

tech

nica

l ev

alua

tion?

–D

eter

min

e va

lve’

s sa

fety

func

tion:

•P

rovi

de fl

ow c

ontro

l•

Mai

ntai

n sy

stem

bou

ndar

y•

Pro

vide

sys

tem

isol

atio

nS

il

idti

–S

peci

al c

onsi

dera

tions

:•

Env

ironm

enta

l qua

lific

atio

n•

Sei

smic

qual

ifica

tion

9

•S

eism

ic q

ualif

icat

ion

Page 10: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

deD

edic

atio

nP

roce

ssC

omm

erci

alG

rade

Ded

icat

ion

Pro

cess

•W

hat i

s th

e pu

rpos

e of

the

tech

nica

l ev

alua

tion?

–D

eter

min

e ac

cept

ance

crit

eria

–D

eter

min

eac

cept

ance

met

hods

Det

erm

ine

acce

ptan

ce m

etho

ds

Det

erm

ine

ifva

lve

isa

like

forl

ike

or•

Det

erm

ine

if va

lve

is a

like

-for-l

ike

or

equi

vale

nt re

plac

emen

t.

10

Page 11: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

deD

edic

atio

nP

roce

ss

•W

hati

sth

epr

oduc

toft

hete

chni

cal

Com

mer

cial

Gra

de D

edic

atio

n P

roce

ss

Wha

t is

the

prod

uct o

f the

tech

nica

l ev

alua

tion?

Iden

tific

atio

nof

criti

calc

hara

cter

istic

san

d–

Iden

tific

atio

n of

crit

ical

cha

ract

eris

tics

and

acce

ptan

ce m

etho

ds•

safe

tyfu

nctio

nan

dcl

assi

ficat

ion

(act

ive

and

safe

ty fu

nctio

n an

d cl

assi

ficat

ion

(act

ive

and

pass

ive)

•m

ater

ial s

peci

ficat

ion

(form

)•

conf

igur

atio

n (fi

t)•

pres

sure

and

tem

pera

ture

ratin

g (fu

nctio

n)ti

(fti

)•

oper

atio

n (fu

nctio

n)11

Page 12: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

de D

edic

atio

n P

roce

ssW

ht

thl

’C

itilC

ht

iti

?

Crit

ical

M

easu

rabl

eD

escr

iptio

nof

Crit

ical

Cha

ract

eris

tic

Wha

t are

the

valv

e’s

Crit

ical

Cha

ract

eris

tics?

Cha

ract

eris

ticA

ttrib

ute

Mat

eria

lsM

ater

ial

Valv

em

ater

ial (

chem

ical

& p

hysi

cal p

rope

rties

)

Cfi

tiP

hi

lT

/t

ll

td

bi

ffti

flC

onfig

urat

ion

Phy

sica

lTy

pe/s

tyle

sele

cted

on

basi

s of

func

tion,

flow

re

quire

men

ts a

nd s

huto

ff ca

pabi

lity.

End

co

nnec

tions

may

be

butt

or s

ocke

t wel

d, fl

ange

d, o

r th

read

ed.

Siz

e/D

imen

sion

sD

imen

sion

sD

imen

sion

s,to

lera

nces

and

min

imum

wal

l thi

ckne

ss

may

be

i.a.w

. AN

SI B

16.3

4 or

oth

er s

tand

ards

as

appl

icab

le.

Pre

s/Te

mp

Rat

ing

Func

tion

Sel

ecte

dba

sed

on s

peci

fied

desi

gn p

ress

ure

and

tem

pera

ture

i.a.

w. A

NS

I B16

.34

or o

ther

app

licab

le

td

dst

anda

rds

Sea

t Lea

kage

/O

pera

tion

Func

tion

Sel

ecte

d ba

sed

on s

peci

fied

desi

gn re

quire

men

ts 12

Page 13: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

de D

edic

atio

n P

roce

ssW

ht

tht

iti

?W

hat a

re th

e ac

cept

ance

crit

eria

?

Crit

ical

Va

lue

Acc

epta

nce

Ran

geVe

rific

atio

nC

hara

cter

istic

pg

Met

hod

Mat

eria

lsD

esig

n S

pecs

Mfr.

Spe

csP

er D

esig

nor

Mfr.

Test

(allo

y an

alyz

er,

chem

ical

, har

dnes

s)p

)

Con

figur

atio

nD

esig

nS

pecs

Mfr.

Spe

csP

er D

esig

n or

Mfr.

Visu

alW

eigh

t

Siz

e/D

imen

sion

sM

fr. S

pecs

Per

Mfr.

M

easu

rem

ent

P/T

Di

SP

St

dd

Mf

Tt(

hd

PM

T)P

res/

Tem

pR

atin

gD

esig

n S

pecs

Sys

.Spe

csM

fr. S

pecs

Per

Sta

ndar

d or

Mfr.

Test

(hyd

ro, P

MT)

Sea

t Lea

kage

/O

pera

tion

Func

tion

Per

Des

ign

or M

fr.O

pen/

Clo

sere

quire

men

tsTe

stO

pera

tion

13

Page 14: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

deD

edic

atio

nP

roce

ssC

omm

erci

alG

rade

Ded

icat

ion

Pro

cess

•H

owar

eth

eva

lve’

scr

itica

lcha

ract

eris

ticH

ow a

re th

e va

lve

s cr

itica

l cha

ract

eris

tic

verif

ied?

Met

hod

1:S

peci

alte

sts

and

insp

ectio

ns–

Met

hod

1: S

peci

al te

sts

and

insp

ectio

ns–

Met

hod

2: C

omm

erci

al-g

rade

sur

vey

Met

hod

3:S

ourc

eve

rific

atio

n–

Met

hod

3: S

ourc

e ve

rific

atio

n–

Met

hod

4: A

ccep

tabl

e su

pplie

r/ite

m

perfo

rman

cere

cord

perfo

rman

ce re

cord

14

Page 15: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

de D

edic

atio

n P

roce

ssH

ow d

o I u

se M

etho

d 1?

Iti

*T

t*

Insp

ectio

ns*

•R

ecei

ptIn

stal

latio

n

Test

s*•

Pre

-Inst

alla

tion

Ben

ch•

Inst

alla

tion

•P

ost I

nsta

llatio

n•

Doc

umen

tRev

iew

–B

ench

–A

ging

–D

estru

ctiv

e•

Doc

umen

t Rev

iew

–N

on-D

estru

ctiv

e•

Pos

t Ins

talla

tion

*Crit

ical

Cha

ract

eris

tics

(CC

s)

–P

ost M

aint

enan

ce

Test

–S

urve

illanc

e/Te

st

15P

roce

dure

Page 16: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

de D

edic

atio

n P

roce

ssH

ow d

o I u

se M

etho

d 2?

•Ve

rify

com

mer

cial

supp

lier’s

qual

ityco

ntro

lsTy

pica

l•

Verif

y co

mm

erci

al s

uppl

iers

qua

lity

cont

rols

. Typ

ical

ar

eas

of c

onsi

dera

tion

incl

ude:

•P

rocu

rem

ent

•M

ater

ial C

ontro

l•

Fabr

icat

ion

•A

ssem

bly

•A

ssem

bly

•C

alib

ratio

n•

Test

•In

spec

tion

In

voke

qua

lity

cont

rols

in p

urch

ase

orde

r. Av

oid

nucl

ear-

uniq

ue

16

requ

irem

ents

. Hav

e a

certi

ficat

e of

con

form

ance

.

Page 17: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

de D

edic

atio

n P

roce

ss

How

do

I use

Met

hod

3?

•M

ayw

antt

ous

eso

urce

verif

icat

ion

fora

nM

ay w

ant t

o us

e so

urce

ver

ifica

tion

for a

n in

frequ

ently

use

d su

pplie

r or e

xped

ited

need

need

.•

The

criti

cal c

hara

cter

istic

s m

ay b

e ve

rifie

d by

witn

essi

ng:

by w

itnes

sing

:–

Fabr

icat

ion

proc

ess

Abl

–A

ssem

bly

proc

ess

–N

onde

stru

ctiv

e ex

amin

atio

n te

st–

Per

form

ance

test

17

Page 18: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

de D

edic

atio

n P

roce

ss

•S

uppl

ier/I

tem

perfo

rman

ceco

uld

beba

sed

How

do

I use

Met

hod

4?

Sup

plie

r/Ite

m p

erfo

rman

ce c

ould

be

base

d on

his

toric

al v

erifi

catio

n of

:A

udit

sche

dulin

g–

Aud

it sc

hedu

ling

–S

ampl

ing

plan

dev

elop

men

t

•E

nsur

e th

at th

e da

ta is

dire

ctly

app

licab

le

to a

crit

ical

cha

ract

eris

tic

18

Page 19: Application of Commercial-Grade Dedication

Com

mer

cial

-Gra

de D

edic

atio

n P

roce

ss

How

do

I use

Met

hod

4?

•P

rovi

de s

peci

fic in

form

atio

n on

acc

epta

nce

activ

ities

. Don

’t st

ate

“test

val

ve to

AS

TM

B1b

34”R

athe

rst

ate

“per

form

ance

hydr

osta

ticB

1b.3

4. R

athe

r, st

ate

perfo

rman

ce h

ydro

stat

ic

test

of t

he v

alve

bod

y to

xxx

psi

.” H

old

the

pres

sure

for X

X m

inut

es, t

hen

insp

ect f

or

p,

ple

akag

e•

Don

’t ad

apt E

PR

I JU

TG C

GI e

valu

atio

ns w

ithou

t l

tili

bilit

eval

uatin

g ap

plic

abili

ty•

Ens

ure

“buy

-in” b

y th

e lic

ense

e th

at d

edic

atio

n pa

ckag

eis

appr

opria

teto

thei

rpla

ntsp

ecifi

c19

pack

age

is a

ppro

pria

te to

thei

r pla

nt s

peci

fic

need

s.

Page 20: Application of Commercial-Grade Dedication

Que

stio

nsor

Com

men

ts?

Que

stio

ns o

r Com

men

ts?

Paul

Pre

scot

tP

aulP

resc

ott@

nrc

gov

20

Pau

l.Pre

scot

t@nr

c.go

v