18
S I 2. ECN Category (mark one) ENGINEERING CHANGE NOTICE 3. Originator's Name, Organization, MSIN, and Telephone No. I ...... ..... . . . . . . . . . . . . . . . .... . . . . .__. I:; I! P4.1 Of 1 % 3739 6. Project Title/No./Work Order NO. 12a. Modification Work 12b. Work Package N". Supplementa l Direct Revision Change ECN Temporary Standby Supersedure cancel/void 12c. Modification Uork .. I TA Nuxall. CVDF. R3-86. 372- [XI No (NA Blks. 12b, 12c. 12d) I Design Authority/Cog. Engineer Signature 8. Date Design Authority/Cog. Engineer Signature 8. Date w-441 Spent Nuclear Fuel (includes sheet no. and rev.) [] Yes (fill out Elk. 12b) 4. us0 Required? [x] Yes [] No 7. Bldg./Sys./Fac. NO. 142-K IO. Related ECN No(s). tion (Temp 5. Date 3/23/00 8. Approval Designator sNq 11. Related PO No. N/A i to Original Condi- w Standby ECN only) N/A .. ~~ %/m Addition of Reotemp Pressure Gauges. %iCl-l* - sc USB: Cl'b-00 -0aq,3 a23 &.Y/ 00 14a. Justification (mark one) C r i t e r i a Change [XI Design Improvement [ ] Enviromental [I Facility Deactivation [] As-Found 11 Facilitate const [I Const. Error/Omission [] Design Error/omission [] 14b. Justification Details Due t o changes i n pressure. The design verification method for SS/SC components is by independent review i n accordance with EN-6-027-01. Documentation of this review is accomplished by the independent reviewer approval signature on page 2 of this ECN. 15. Distribution (include name, MSIN, and no. of copies) See attached distribution. A-7900-013-2 (05/96) GEFO95 A-7800.0131

sc · 2020. 1. 13. · 1,TforTest 1, A for Analysis 2. Commercial Grade Sulvey 3. Source Vedkation 4. Vendoriltem History 5/8/00 . Commercial Grade Item Upgrade Dedication Form

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  • S I

    2. ECN Category (mark one)

    ENGINEERING CHANGE NOTICE

    3. Or ig ina to r ' s Name, Organization, MSIN, and Telephone No.

    I ...... ..... . . . . . . . . . . . . . . . .... . . . . .__.

    I:;

    I!

    P4.1 Of 1 %

    3739 6 . Project Title/No./Work Order NO.

    12a. Modi f icat ion Work 12b. Work Package N".

    Supplementa l Di rec t Revision Change ECN Temporary Standby Supersedure cancel/void

    12c. Modi f icat ion Uork

    .. I TA Nuxa l l . CVDF. R3-86. 372-

    [ X I No (NA Blks. 12b, 12c. 12d)

    I Design Authority/Cog. Engineer

    Signature 8. Date Design Authority/Cog. Engineer

    Signature 8. Date

    w-441 Spent Nuclear Fuel

    (includes sheet no. and rev.)

    [ ] Yes (fill out Elk. 12b)

    4. us0 Required?

    [ x ] Yes [ ] No 7. Bldg./Sys./Fac. NO.

    142-K

    I O . Related ECN No(s).

    t i o n (Temp

    5. Date

    3/23/00

    8. Approval Designator

    sNq

    11. Related PO No.

    N/A i t o Or ig ina l Condi- w Standby ECN only)

    N/A

    . . ~~

    %/m A d d i t i o n o f Reotemp Pressure Gauges. %iCl-l* - sc

    USB: Cl'b-00 -0aq,3 a23 &.Y/ 00 14a. J u s t i f i c a t i o n (mark one) C r i t e r i a Change [ X I Design Improvement [ ] Enviromental [ I F a c i l i t y Deact ivat ion [ ] As-Found 11 F a c i l i t a t e const [ I Const. Error/Omission [ ] Design Error/omission [ ] 14b. J u s t i f i c a t i o n De ta i l s Due t o changes i n pressure.

    The des ign v e r i f i c a t i o n method f o r SS/SC components i s by independent rev iew i n accordance w i t h EN-6-027-01. Documentation o f t h i s rev iew i s accomplished by t h e independent rev iewer approval s ignature on page 2 o f t h i s ECN.

    15. D i s t r i b u t i o n ( inc lude name, MSIN, and no. of copies)

    See at tached d i s t r i b u t i o n .

    A-7900-013-2 (05/96) GEFO95

    A-7800.0131

  • ENGINEERING CHANGE NOTICE Page 2 of 2

    [ I $ I Improvement r i Addi t ional [ I $ [x'] Yes I Addi t ional

    1. ECN (use no. from pg. 1)

    658746 16. Design

    V e r i f i c a t i o n Required

    19. Change Impact Review: Ind icate the re la ted documents (other than the engineering documents i d e n t i f i e d on Side 1 ) t ha t w i l l be affected by the change described i n BLock 13. Enter the af fected document number i n Block 20.

    18. schedule Impact (days)

    CONSTRUCTION h, if+ ruts 17. Cost Impact

    ENGINEERING

    SODIDD r i SeiamiclStress Analysis r i Tank Calibration Manual r i

    Savings [ I $ Savings [ I NO

    L J L J L J

    [ I [ I [ I [ I

    Health Physics Procedure

    Spares Multiple Unit Listing

    Test PmcsdureslSp.cification

    Component Index

    [ I [ I 11 [ I

    F u n i p l Design Criteria StresslDssign Report .... Interface Control Drawing

    Criticality Specification Calibration Procedure

    Installation Procedure

    _ _ [ I Delay

    Conceptual Design Report

    Equipment Spec.

    conat. spec.

    Procurement Spec.

    Vendor Informit ion

    OM Manual

    FSARiSAR

    safety Equipmant List

    Radiation Work Permit

    Environmsntal Impact Statement

    Environmental Repolt

    Environmental Permit

    ..

    [ I [ I [ I

    ASME Coded Item

    Human Factor Consideration

    Computer Software

    Electric Circuit Schedule

    Operating Instruction

    Operating Procedure ..

    Operational Safety Requirement ICRS Procedure

    IEFD Drawing

    Cell Arrangement Drawing

    Essential Matanal Specification

    Fac. Proc. Samp. Schsdula

    [ I Tickler Fils

    [ I Inventory Adjustment Request r i Inspection Plan [f.

    r i [ I L J L J 20. Other Affected Documents: (NOTE: Documents L is ted below w i l l not be revised by t h i s ECN.) Signatures below

    ind i ca te that the signing organization has been n o t i f i e d of other a f fected docunents l i s t e d below. Document Number/Revisian Document Nunber/Revision Document Number Revision

    21. Approvals

    Design Au tho r i t y

    Designated Cog. Eng. C. Van Katwi'

    Authorized Rep. Mgr. 1. Choho

    PA

    Signature

    safety u Independent Reviewer 6

    Signature Design Agent

    PE

    QA

    Safety

    Design

    Envi ron.

    Other

    DEPARTMENT OF ENERGY

    Signature o r a Control Number that tracks the Approval Signature

    ADDITIONAL

    Date

    A-7900-013-3 (05/96) GEF096

  • SNF-3929 Revision 5

    CONCOA SCHe Pressure Regulator & Reotemp Pressure Gauges (SCHe Tank Outlet)

    Prepared for the U S . Department of Energy Assistant Secretary for Environmental Management

    Project Hanford Management Contractor for the U.S. Department of Energy under Contract DE-AC06-96RL13200

    P.O. Box 1000 Richland, Washington

    Fluor Hanf ord

    Approved for public release; further dissemination unlimited

  • SNF-3929 Revision 5

    &U.I-bSPl%

    CONCOA SCHe Pressure Regulator & Reotemp Pressure Gauges (SCHe Tank Outlet)

    Carl Van Katwijk Fluor Hanford, Inc.

    Date Published March 2000

    Prepared for the US. Department of Energy Assistant Secretary for Environmental Management Project Hanford Management Contractor for the U S. Department of Energy under Contract DE-AC06-96RL13200

    P.O. Box 1000 Richland, Washington

    Fluor H anf ord

    ID:

    a. DATE:

    HAY 1

    Approved for public release; further dissemination unlimited

  • TRADEMARK DISCLAIMER Reference here n to any specf c commerc al prooucl. process. or service by trade name, trademah, manufacturer, or otherwise, does not necessarily constitute or imply its endorsement. recommendation, or favoring by the United States Government or any agency thereof or its contractorr or subcontractors

    This repon has been reprooLceo from !ne best ava.lab e copy Availab e in paper copy ana m croflche

    Ava ab.e e eclronica y at nllp r l w ooe govlor age Ava aole for a processing fee to the U S Department of Energy and ts contractors in paper from U S Department of Energy Office of Scientific and Tecnn ca lnformat on P O Box62 Oak R ooe TN 37831-0062 phone: i65-5768401 fax: 865-576-5728 email: [email protected](423) 576-8401

    Printed m the United Statsi ofl\menca

  • RECORD OF REVISION

    Change Control Record

    (1) Document Number

    SNF- 3 92 9 1 Page -

    (3) Revision Authorized for Release

    (5) Cog. Engr. I (6) Cog. Mgr. Date (4) Description of Change - Replace, Add, and Delete Pages

    0

    1

    EDT 626278, INITIALLY RELEASED

    ECN 653776 REVISION TO MEET SEL REV. 6

    2

    3

    4

    5 RS,

    ECN 647508, REVISION TO MEET SEL REV. 6a

    ECN 654031, PART MODEL NUMBER CHANGE

    ECN 658221, DELETED MATHISON REGULATOR, ADDED CONCOA REGULATOR, ADDED NEW FORMS ECN 658746, ADDED REOTEMP PRESSURE GAUGES

    n -

    ? / L d O r

  • Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF*D-13-P5-032 Title: Concoa SCHe Pressure Regulators 8 Reotemp Press. Gauge (SCHe Tank Outlet)

    Item No.: NIA I Manufacturer: NIA I Supplier: NIA Mfg. PartlModel No.: NIA Part Description: NIA

    I Supplier's PIN: NIA

    SNF-3929, Rev. 5

    Page lo f11

    I Procurement andlor Model No.: Concoa: 412-2800-01- TED

    Equipment Supplier (if different from manufacturer):

    Past P.O. No.: NIA

    Equip. Supplier's Part No.: NIA

    Reotemp: PR-25-S-1-A-4-

    ComDonent Description: Dual Stage Pressure Regulator to Maintain Steady Delivery Pressure Over Wide Range of He P34-D

    .

    1. Is the Item available from a catalogue from a qualified NQAI supplier or IS0 9000 supplier (coordinate with project CGI interface Engineer or BTR)? [ ] YES (go to #2 below) [ X I NO (go to procedure step 6.3.2, proceed to dedicate Item)

    If not available from a qualified NQA1 supplier, is it available from an IS0 9000 supplier? (coordinate wl project CGI Interface Engineer or BTR):

    [ ] YES (go to #2 below, procedure step 6.3.2, dedicate Item) [ X ] NO (procedure step 6.3.2, dedicate Item) 2. List of Candidate qualified suppliers or IS0 9000 suppliers: NIA

    CGI Determination Questions: # I : Is the Item subject to design or specification requirements that are unique to nuclear facilities or activities?

    #2: Is the Item used in applications other than nuclear facilities or activities?

    #3: Is the Item ordered from manufacturerlsupplier on the basis of specifications set forth in the manufacturer's catalog?

    [ ] YES (the Item is not commercial grade)

    [ ] NO (the item is not commercial grade)

    [ ] NO (the item is not commercial grade)

    [ X I NO (continue)

    [ X I YES (continue)

    [ X I YES (continue)

    All three criteria have b

    X Item is being purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Class application. Item is being purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Significant application.

    Item was purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Class application.

    Item was purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Significant application. Other ('like-for-like', similar, substitution, replacement evaluation)

    5/8/00

  • Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF-D-13-P5-032 Title: Concoa SCHe Pressure Regulators & Reotemp Press. Gauge (SCHe Tank Outlet)

    A. PaNComponent Safety Function: 1. Pressure boundary. 2. Prevent Thermal Runaway and H2 explosion.

    SNF-3929, Rev. 5

    Page 2 of 11

    3. Maintain critical function before and after seismic eveni B. PaNComponent Functional Mode:

    Safety Function #1: [ ] Active [ X ] Passive Safety Function #2: [ ] Active [ X I Passive Safety Function #3: [ ] Active [ X I Passive

    C. Host Component Safety Function (if applicable): NIA

    Active - Mechanical or Eiecbica change of state is required to occur for

    Passive - Change of state is not required lor the campanent to perform the component to perform its salety function

    its safety fundion

    1. D. Failure Mode($ and the effects on component or system safety function (see Worksheet 1): 1, Valve BodyIProcess Connection break - loss of boundary, air in-leakage.

    Environmental Qualification Required: Yes I 1 No I X I Environmental Condition B

    If yes: Environmental Qualification Requirements Limiting Environmental Conditions: Required Safety Functions: . . Qualification Period: If yes: NPH Design Requirements

    NPH Design Req'ts.: Seismic Condition A Required Safety Functions: Maintain Pressure Boundary, Prevent Thermal Runaway and HZ Explosion, Maintain Critical Function Before and After Seismic Event

    Natural Phenomena Hazard (NPH) Design Required: Yes [ X I Pelfotmance Category: PC-3 No [ 1

    HNF-PRO-97, Rev. 0 W-441-P5, Rev. 3

    if parUcomponent classification is different from host componentlsystem, document basis. NIA

    National CodeslStandards: ASME 631.3 Safety Analysis Report (SAR): HNF. 3553, Rev. OA, Annex B Drawings: H-1-82165, Rev. 2, HNF-SD-SNF-SEL-002, Rev. 7 Vendor ManuallManufacturerlSupplier information: Catalog Cut Sheets: Concoa 412 Series Regulator, Reotemp Pressure Gauges

  • Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI NO. CGI-SNF-D-13-P5-032 Title: Concoa SCHe Pressure Regulators 8 Reotemp Press. Gauge (SCHe Tank Outlet)

    I Critical Characteristics I AcceDtance Criteriflolerances

    SNF-3929, Rev. 5

    Page 3 of 11

    I Concoa Pressure Regulator: I

    518100

  • Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI NO. CGI-SNF-D-13-P5-032 Title: Concoa SCHe Pressure Regulators 8 Reotemp Press. Gauge (SCHe Tank Outlet)

    4. Notes and Legend: 1. The Concoa PCVs have stainless diaphragms and the Reotemp has stainless steel whenever

    contact with fluids. These materials are not subject to degradation at 40°F and.60% RH or 115'F and 22% RH and are suitable for condition B Application. Maintain critical function before and after seismic event. W-441-P5, Rev. 2, Appendix I, page 1-2, provides a seismic testing plan for these components at a seismic spectra TBD. Equipment that has been shaker-table tested should not be installed in a plant (Ref. IEEE Standard 344-1984, Section 7). Consequently, the seismic test constitutes a destructive test. Pressure test at 110% component internal pressure of 4000 psig. Material verification acceptance method may be by either inspection or test. Model No: 412-2800-01-XA is a assembly of catalog nos. i.e. no gauges, with pigtail, 5-0 psi relief valve, and factory relief valve plugged.

    2.

    3. 4. 5.

    Rev. 4: All pages: added Concoa Regulator, added new forms and revised note 1 and added note 5 (Pg. 3 only). Deleted Matheson Regulator. Rev. 5: Added Reotemp Pressure Gauges.

    SNF-3929, Rev. 5

    Page 4 of 11

    Acceptance Method: 1. Special Test and Inspection

    1, IN for Inspection 1,TforTest 1, A for Analysis

    2. Commercial Grade Sulvey 3. Source Vedkation 4. Vendoriltem History

    5/8/00

  • Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF-D-13-P5-032 TiUe: Concoa SCHe Pressure Regulators 8 Reotemp Press. Gauge (SCHe Tank Outlet)

    Worksheet 1 - Determination of Failure Mechanisms

    or electrochemical reactions, such as oxidation, behveen

    balancing, poor support, or

    From pmlonged exposure lo high temperature an

    I I

    SNF-3929, Rev. 5

    Page5of11

    I 2. Diaphragm BreaWFailure

  • Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI NO. CGI-SNF-D-13-P5.032 Title: Concoa SCHe Pressure Regulators & Reotemp Press. Gauge (SCHe Tank Outlet)

    .....

    . ... rem DeSCnDt on SCHe Tank Pressure Regulator and

    SNF-3929, Rev. 5

    Page 6 of 11

    associated equipment System #: 13

    Manufacturer Concoa 1502 Harpers Road Virginia Beach, VA 23454 800-225-0473

    [email protected] Fx: 757-422-3125

    (AddresslPhone): Reotemp 11568 Sorrento Valley Road, Suite 10 San Diego, CA 92121 USA Toll-Free: (800) 648-7737 Phone: (619) 481-7737 Fax: (619) 481-7415

    Equ D # SCHe-PCV-5'05,5'23, 5*43,5'63; PI-5'02. 5'21, 5'41, 5*61' Procurement andlor Model #: Concoa: 412-2800-01 -XA; Reotemp: PR-254-1 .A-4P34.D Supplier (AddresslPhone):

    X I I I I. Nameplate. Manufacturer X I I 1 2. ComDonent Number-Procurement andlor Model Number X 3.

    X 4. Outlet Connection

    X 5. Relief Valve ManufacturerlModel No.

    X 6. Pigtail ManufacturerlModel No. I Connection Size I Length

    X 7. Panel Mount Kit ManufacturerlModel No.

    Body Material (Verification may be by either inspection or test)

    X I I 1 8. Helium Leak Certification X I I 1 9. Dial Size X I O . Mounting

    X 11. Pressure Range

    X 12. Pressure Boundary

    X 13. Setpoint

    X 14. Relief Valve Setpoint

    X 15. Seismic Condition A

    X 16. Accuracy

    -

    Concoa Pressure Reaulator:

    Characteristic: Manufacturer

    Acceptance Criteria: Concoa

    Sample Size": 100%

    ReceiDt InsDection Plan / Report #:

    Characteristic: Component Number-Procurement andlor Model Number

    Acceptance Criteria: 412-2800-01-XA (Per Procurement Package W-441-P5, Rev. 3, Design Data Sheet

    Sample Size': 100%

    Receipt Inspection Plan I Report #: Characteristic: Body Material Sample Size': 100%

    Acceptance Criteria: Brass Receipt Inspection Plan I Report #:

    5/8/00

  • Item Upgrade Dedication Form

    I Title: Concoa SCHe Pressure Regulators 8 Reotemp Press. Gauge (SCHe Tank Outlet) I

    SNF-3929, Rev. 5

    Characteristic: Outlet Connection

    Acceptance Criteria: 114" NPT Male

    Sample Size': 100%

    Receipt Inspectmn Plan / Rewrt#:

    Characteristic: Relief Valve ManufacturerlModel No (supplied with regulator)

    AcceDtance Criteria: Concoa l534-2922.50

    Sample Size': 100%

    ReceiDt lnsoection Plan I ReDort #:

    Characteristic: Pigtail ManufacturerlModel No. 1 Connection Size 1 Length (supplied with regulator) Sample Size*: 100%

    Acceptance Criteria: Concoa 1529-0058-680 l114" MNPT 13'

    ReceiDt lnsoection Plan / ReDort #:

    Characteristic: Panel Mount Kit ManufacturerlModel No. (supplied with regulator)

    Acceptance Criteria: Concoa l550-0002 Characteristic: Helium Leak Certification (supplied with regulator) Sample Size': 100%

    Acceptance Criteria:

  • Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF-D-13-P5-032 Title: Concoa SCHe Pressure Regulators & Reotemp Press. Gauge (SCHe Tank Outlet)

    Characteristic for Test: Pressure Boundary

    Acceptance Criteria: Pressure Test at 4400 psig for > I O minutes; Reduce Pressure to 4000, perform snoop test

    Actual Test Value:

    Characteristic for Test: Setpoint

    Acceptance Criteria: Maintain delivery pressure of 25 psig over input pressure range of 100 to 3600 psig. No Pressure increase above setpoint (with zero flow) for 96 hours.

    Actual Test Value:

    Samp Size': K]Normal[ )Reduced[ ]Tightened

    (No Leakage-No Bubbles)

    Test Plan and Report #:

    Samp Size': D(jNormal[ ]Reduced[ Tightened

    Test Plan and Report #:

    SNF-3929, Rev. 5

    P a g e 8 o f I l

    Characteristic for Test: Relief Valve Setpoint

    Acceptance Criteria: 5 psig

    Actual Test Value:

    Characteristic for Test: Seismic Condition A

    Acceptance Criteria: Maintain critical function before and afler seismic event

    Sample Size": W-441-P5, Rev. 2, Appendix I, page 1-2, provides the seismic testing plan for these components. The seismic testing is conducted for one complete panel with the components assembled on the panel and tested as a complete assembly. The test seismically qualifies the entire assembly, including mountings, piping, and components. The number of components tested is dictated by the panel assembly design.

    Actual Test Value:

    "If SupplierIManufacturer or Other, Refer to CGI Checklist-2 for Suppot Information

    Samp Size': fl]Normal[ ]Reduced[ Tightened

    Test Plan and Report #:

    Samp Size*: [)Normal[ ]Reduced[ Tightened

    Test Plan and Report#:

    5/8/00

    ... . ~ ~.

  • <

  • > 2

    ! < !

    I C

    i i i :

    i 1

    T

    1

    t -t

    I

  • Commercial Grade Item Upgrade Dedication Form

    Title Name Phone

    Design Authority

    SNF-3929, Rev. 5

    QA I I

    ECNNo. NA CGI No. CGI-SNF-D-13.P5-032 TiUe: Concoa SCHe Pressure Regulators 8 Reotemp Press. Gauge (SCHe Tank Outlet)

    QC I I

    Page 11 of 11

    Cog - Engineer I I CGI Enpineer I Larry Price I Procurement Engineer I I Other 1

    Initial Procurement Documents

    I Drawings: I Manuals (swcifv tme & number): 1 Desion Calculations

    Installation Instructions

    1 Operation instructions I Calibration Instructions I Manufacturer's Recommended %are Parts List

    X Other: : Catalog Cut Sheets: Concoa 412 Series Regulator, Reotemp Pressure Gauges

    Procurement Documents

    1 Certificate of Conformance/Compiiance 1 Seismic Qualification Certificate I Environmental Qualification Certificate

    CMTRs for ASME Pressure Retaining Materials

    1 Valve Seat Leakage Report I Weld Records I Material Traceabilitv Record

    For Critical Characteristics

    All

  • DISTRIBUTION SHEET

    W-441, CGI Package

    Page 1 of 1

    Date 5/10/00

    To Distribution Project Title/Work Order

    EDTNo. NA

    ECN No.- b587*L

    Name

    I D. Whitehurst I R3-86 I x I I I I

    Attach'' EDT/ECN Text With All Text Only Appendix Attach. Onlv Only

    MSlN

    G. Singh

    A . Artzer (CVD Library)

    R. Ramsgate

    J. Brehm

    IP. Beaudet 1 S8-07 1 x 1 I I I

    R3-86 X

    R3-86 X

    R3-86 X

    R3-26 X

    P. Morrell (AVS)

    M. Evarts (AI)

    L. Price

    I S N F Startup I 82-64 I x I I I I

    G1-50 X

    N1-29 X

    R3-26 X

    ISNF Proiect Files I R3-11 I x I I I I

    C. Van Katwijk

    D . Whitworth

    T. Nuxall

    I SNF Satelite Librarv I X3-25 I x 1 I I I R 3 - 4 1 X

    R3-11 X

    R3-86 X

    I C . Miska I R3-86 I x I I I I