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2. ECN Category (mark one)
ENGINEERING CHANGE NOTICE
3. Or ig ina to r ' s Name, Organization, MSIN, and Telephone No.
I ...... ..... . . . . . . . . . . . . . . . .... . . . . .__.
I:;
I!
P4.1 Of 1 %
3739 6 . Project Title/No./Work Order NO.
12a. Modi f icat ion Work 12b. Work Package N".
Supplementa l Di rec t Revision Change ECN Temporary Standby Supersedure cancel/void
12c. Modi f icat ion Uork
.. I TA Nuxa l l . CVDF. R3-86. 372-
[ X I No (NA Blks. 12b, 12c. 12d)
I Design Authority/Cog. Engineer
Signature 8. Date Design Authority/Cog. Engineer
Signature 8. Date
w-441 Spent Nuclear Fuel
(includes sheet no. and rev.)
[ ] Yes (fill out Elk. 12b)
4. us0 Required?
[ x ] Yes [ ] No 7. Bldg./Sys./Fac. NO.
142-K
I O . Related ECN No(s).
t i o n (Temp
5. Date
3/23/00
8. Approval Designator
sNq
11. Related PO No.
N/A i t o Or ig ina l Condi- w Standby ECN only)
N/A
. . ~~
%/m A d d i t i o n o f Reotemp Pressure Gauges. %iCl-l* - sc
USB: Cl'b-00 -0aq,3 a23 &.Y/ 00 14a. J u s t i f i c a t i o n (mark one) C r i t e r i a Change [ X I Design Improvement [ ] Enviromental [ I F a c i l i t y Deact ivat ion [ ] As-Found 11 F a c i l i t a t e const [ I Const. Error/Omission [ ] Design Error/omission [ ] 14b. J u s t i f i c a t i o n De ta i l s Due t o changes i n pressure.
The des ign v e r i f i c a t i o n method f o r SS/SC components i s by independent rev iew i n accordance w i t h EN-6-027-01. Documentation o f t h i s rev iew i s accomplished by t h e independent rev iewer approval s ignature on page 2 o f t h i s ECN.
15. D i s t r i b u t i o n ( inc lude name, MSIN, and no. of copies)
See at tached d i s t r i b u t i o n .
A-7900-013-2 (05/96) GEFO95
A-7800.0131
ENGINEERING CHANGE NOTICE Page 2 of 2
[ I $ I Improvement r i Addi t ional [ I $ [x'] Yes I Addi t ional
1. ECN (use no. from pg. 1)
658746 16. Design
V e r i f i c a t i o n Required
19. Change Impact Review: Ind icate the re la ted documents (other than the engineering documents i d e n t i f i e d on Side 1 ) t ha t w i l l be affected by the change described i n BLock 13. Enter the af fected document number i n Block 20.
18. schedule Impact (days)
CONSTRUCTION h, if+ ruts 17. Cost Impact
ENGINEERING
SODIDD r i SeiamiclStress Analysis r i Tank Calibration Manual r i
Savings [ I $ Savings [ I NO
L J L J L J
[ I [ I [ I [ I
Health Physics Procedure
Spares Multiple Unit Listing
Test PmcsdureslSp.cification
Component Index
[ I [ I 11 [ I
F u n i p l Design Criteria StresslDssign Report .... Interface Control Drawing
Criticality Specification Calibration Procedure
Installation Procedure
_ _ [ I Delay
Conceptual Design Report
Equipment Spec.
conat. spec.
Procurement Spec.
Vendor Informit ion
OM Manual
FSARiSAR
safety Equipmant List
Radiation Work Permit
Environmsntal Impact Statement
Environmental Repolt
Environmental Permit
..
[ I [ I [ I
ASME Coded Item
Human Factor Consideration
Computer Software
Electric Circuit Schedule
Operating Instruction
Operating Procedure ..
Operational Safety Requirement ICRS Procedure
IEFD Drawing
Cell Arrangement Drawing
Essential Matanal Specification
Fac. Proc. Samp. Schsdula
[ I Tickler Fils
[ I Inventory Adjustment Request r i Inspection Plan [f.
r i [ I L J L J 20. Other Affected Documents: (NOTE: Documents L is ted below w i l l not be revised by t h i s ECN.) Signatures below
ind i ca te that the signing organization has been n o t i f i e d of other a f fected docunents l i s t e d below. Document Number/Revisian Document Nunber/Revision Document Number Revision
21. Approvals
Design Au tho r i t y
Designated Cog. Eng. C. Van Katwi'
Authorized Rep. Mgr. 1. Choho
PA
Signature
safety u Independent Reviewer 6
Signature Design Agent
PE
QA
Safety
Design
Envi ron.
Other
DEPARTMENT OF ENERGY
Signature o r a Control Number that tracks the Approval Signature
ADDITIONAL
Date
A-7900-013-3 (05/96) GEF096
SNF-3929 Revision 5
CONCOA SCHe Pressure Regulator & Reotemp Pressure Gauges (SCHe Tank Outlet)
Prepared for the U S . Department of Energy Assistant Secretary for Environmental Management
Project Hanford Management Contractor for the U.S. Department of Energy under Contract DE-AC06-96RL13200
P.O. Box 1000 Richland, Washington
Fluor Hanf ord
Approved for public release; further dissemination unlimited
SNF-3929 Revision 5
&U.I-bSPl%
CONCOA SCHe Pressure Regulator & Reotemp Pressure Gauges (SCHe Tank Outlet)
Carl Van Katwijk Fluor Hanford, Inc.
Date Published March 2000
Prepared for the US. Department of Energy Assistant Secretary for Environmental Management Project Hanford Management Contractor for the U S. Department of Energy under Contract DE-AC06-96RL13200
P.O. Box 1000 Richland, Washington
Fluor H anf ord
ID:
a. DATE:
HAY 1
Approved for public release; further dissemination unlimited
TRADEMARK DISCLAIMER Reference here n to any specf c commerc al prooucl. process. or service by trade name, trademah, manufacturer, or otherwise, does not necessarily constitute or imply its endorsement. recommendation, or favoring by the United States Government or any agency thereof or its contractorr or subcontractors
This repon has been reprooLceo from !ne best ava.lab e copy Availab e in paper copy ana m croflche
Ava ab.e e eclronica y at nllp r l w ooe govlor age Ava aole for a processing fee to the U S Department of Energy and ts contractors in paper from U S Department of Energy Office of Scientific and Tecnn ca lnformat on P O Box62 Oak R ooe TN 37831-0062 phone: i65-5768401 fax: 865-576-5728 email: [email protected](423) 576-8401
Printed m the United Statsi ofl\menca
RECORD OF REVISION
Change Control Record
(1) Document Number
SNF- 3 92 9 1 Page -
(3) Revision Authorized for Release
(5) Cog. Engr. I (6) Cog. Mgr. Date (4) Description of Change - Replace, Add, and Delete Pages
0
1
EDT 626278, INITIALLY RELEASED
ECN 653776 REVISION TO MEET SEL REV. 6
2
3
4
5 RS,
ECN 647508, REVISION TO MEET SEL REV. 6a
ECN 654031, PART MODEL NUMBER CHANGE
ECN 658221, DELETED MATHISON REGULATOR, ADDED CONCOA REGULATOR, ADDED NEW FORMS ECN 658746, ADDED REOTEMP PRESSURE GAUGES
n -
? / L d O r
Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF*D-13-P5-032 Title: Concoa SCHe Pressure Regulators 8 Reotemp Press. Gauge (SCHe Tank Outlet)
Item No.: NIA I Manufacturer: NIA I Supplier: NIA Mfg. PartlModel No.: NIA Part Description: NIA
I Supplier's PIN: NIA
SNF-3929, Rev. 5
Page lo f11
I Procurement andlor Model No.: Concoa: 412-2800-01- TED
Equipment Supplier (if different from manufacturer):
Past P.O. No.: NIA
Equip. Supplier's Part No.: NIA
Reotemp: PR-25-S-1-A-4-
ComDonent Description: Dual Stage Pressure Regulator to Maintain Steady Delivery Pressure Over Wide Range of He P34-D
.
1. Is the Item available from a catalogue from a qualified NQAI supplier or IS0 9000 supplier (coordinate with project CGI interface Engineer or BTR)? [ ] YES (go to #2 below) [ X I NO (go to procedure step 6.3.2, proceed to dedicate Item)
If not available from a qualified NQA1 supplier, is it available from an IS0 9000 supplier? (coordinate wl project CGI Interface Engineer or BTR):
[ ] YES (go to #2 below, procedure step 6.3.2, dedicate Item) [ X ] NO (procedure step 6.3.2, dedicate Item) 2. List of Candidate qualified suppliers or IS0 9000 suppliers: NIA
CGI Determination Questions: # I : Is the Item subject to design or specification requirements that are unique to nuclear facilities or activities?
#2: Is the Item used in applications other than nuclear facilities or activities?
#3: Is the Item ordered from manufacturerlsupplier on the basis of specifications set forth in the manufacturer's catalog?
[ ] YES (the Item is not commercial grade)
[ ] NO (the item is not commercial grade)
[ ] NO (the item is not commercial grade)
[ X I NO (continue)
[ X I YES (continue)
[ X I YES (continue)
All three criteria have b
X Item is being purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Class application. Item is being purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Significant application.
Item was purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Class application.
Item was purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Significant application. Other ('like-for-like', similar, substitution, replacement evaluation)
5/8/00
Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF-D-13-P5-032 Title: Concoa SCHe Pressure Regulators & Reotemp Press. Gauge (SCHe Tank Outlet)
A. PaNComponent Safety Function: 1. Pressure boundary. 2. Prevent Thermal Runaway and H2 explosion.
SNF-3929, Rev. 5
Page 2 of 11
3. Maintain critical function before and after seismic eveni B. PaNComponent Functional Mode:
Safety Function #1: [ ] Active [ X ] Passive Safety Function #2: [ ] Active [ X I Passive Safety Function #3: [ ] Active [ X I Passive
C. Host Component Safety Function (if applicable): NIA
Active - Mechanical or Eiecbica change of state is required to occur for
Passive - Change of state is not required lor the campanent to perform the component to perform its salety function
its safety fundion
1. D. Failure Mode($ and the effects on component or system safety function (see Worksheet 1): 1, Valve BodyIProcess Connection break - loss of boundary, air in-leakage.
Environmental Qualification Required: Yes I 1 No I X I Environmental Condition B
If yes: Environmental Qualification Requirements Limiting Environmental Conditions: Required Safety Functions: . . Qualification Period: If yes: NPH Design Requirements
NPH Design Req'ts.: Seismic Condition A Required Safety Functions: Maintain Pressure Boundary, Prevent Thermal Runaway and HZ Explosion, Maintain Critical Function Before and After Seismic Event
Natural Phenomena Hazard (NPH) Design Required: Yes [ X I Pelfotmance Category: PC-3 No [ 1
HNF-PRO-97, Rev. 0 W-441-P5, Rev. 3
if parUcomponent classification is different from host componentlsystem, document basis. NIA
National CodeslStandards: ASME 631.3 Safety Analysis Report (SAR): HNF. 3553, Rev. OA, Annex B Drawings: H-1-82165, Rev. 2, HNF-SD-SNF-SEL-002, Rev. 7 Vendor ManuallManufacturerlSupplier information: Catalog Cut Sheets: Concoa 412 Series Regulator, Reotemp Pressure Gauges
Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI NO. CGI-SNF-D-13-P5-032 Title: Concoa SCHe Pressure Regulators 8 Reotemp Press. Gauge (SCHe Tank Outlet)
I Critical Characteristics I AcceDtance Criteriflolerances
SNF-3929, Rev. 5
Page 3 of 11
I Concoa Pressure Regulator: I
518100
Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI NO. CGI-SNF-D-13-P5-032 Title: Concoa SCHe Pressure Regulators 8 Reotemp Press. Gauge (SCHe Tank Outlet)
4. Notes and Legend: 1. The Concoa PCVs have stainless diaphragms and the Reotemp has stainless steel whenever
contact with fluids. These materials are not subject to degradation at 40°F and.60% RH or 115'F and 22% RH and are suitable for condition B Application. Maintain critical function before and after seismic event. W-441-P5, Rev. 2, Appendix I, page 1-2, provides a seismic testing plan for these components at a seismic spectra TBD. Equipment that has been shaker-table tested should not be installed in a plant (Ref. IEEE Standard 344-1984, Section 7). Consequently, the seismic test constitutes a destructive test. Pressure test at 110% component internal pressure of 4000 psig. Material verification acceptance method may be by either inspection or test. Model No: 412-2800-01-XA is a assembly of catalog nos. i.e. no gauges, with pigtail, 5-0 psi relief valve, and factory relief valve plugged.
2.
3. 4. 5.
Rev. 4: All pages: added Concoa Regulator, added new forms and revised note 1 and added note 5 (Pg. 3 only). Deleted Matheson Regulator. Rev. 5: Added Reotemp Pressure Gauges.
SNF-3929, Rev. 5
Page 4 of 11
Acceptance Method: 1. Special Test and Inspection
1, IN for Inspection 1,TforTest 1, A for Analysis
2. Commercial Grade Sulvey 3. Source Vedkation 4. Vendoriltem History
5/8/00
Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF-D-13-P5-032 TiUe: Concoa SCHe Pressure Regulators 8 Reotemp Press. Gauge (SCHe Tank Outlet)
Worksheet 1 - Determination of Failure Mechanisms
or electrochemical reactions, such as oxidation, behveen
balancing, poor support, or
From pmlonged exposure lo high temperature an
I I
SNF-3929, Rev. 5
Page5of11
I 2. Diaphragm BreaWFailure
Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI NO. CGI-SNF-D-13-P5.032 Title: Concoa SCHe Pressure Regulators & Reotemp Press. Gauge (SCHe Tank Outlet)
.....
. ... rem DeSCnDt on SCHe Tank Pressure Regulator and
SNF-3929, Rev. 5
Page 6 of 11
associated equipment System #: 13
Manufacturer Concoa 1502 Harpers Road Virginia Beach, VA 23454 800-225-0473
[email protected] Fx: 757-422-3125
(AddresslPhone): Reotemp 11568 Sorrento Valley Road, Suite 10 San Diego, CA 92121 USA Toll-Free: (800) 648-7737 Phone: (619) 481-7737 Fax: (619) 481-7415
Equ D # SCHe-PCV-5'05,5'23, 5*43,5'63; PI-5'02. 5'21, 5'41, 5*61' Procurement andlor Model #: Concoa: 412-2800-01 -XA; Reotemp: PR-254-1 .A-4P34.D Supplier (AddresslPhone):
X I I I I. Nameplate. Manufacturer X I I 1 2. ComDonent Number-Procurement andlor Model Number X 3.
X 4. Outlet Connection
X 5. Relief Valve ManufacturerlModel No.
X 6. Pigtail ManufacturerlModel No. I Connection Size I Length
X 7. Panel Mount Kit ManufacturerlModel No.
Body Material (Verification may be by either inspection or test)
X I I 1 8. Helium Leak Certification X I I 1 9. Dial Size X I O . Mounting
X 11. Pressure Range
X 12. Pressure Boundary
X 13. Setpoint
X 14. Relief Valve Setpoint
X 15. Seismic Condition A
X 16. Accuracy
-
Concoa Pressure Reaulator:
Characteristic: Manufacturer
Acceptance Criteria: Concoa
Sample Size": 100%
ReceiDt InsDection Plan / Report #:
Characteristic: Component Number-Procurement andlor Model Number
Acceptance Criteria: 412-2800-01-XA (Per Procurement Package W-441-P5, Rev. 3, Design Data Sheet
Sample Size': 100%
Receipt Inspection Plan I Report #: Characteristic: Body Material Sample Size': 100%
Acceptance Criteria: Brass Receipt Inspection Plan I Report #:
5/8/00
Item Upgrade Dedication Form
I Title: Concoa SCHe Pressure Regulators 8 Reotemp Press. Gauge (SCHe Tank Outlet) I
SNF-3929, Rev. 5
Characteristic: Outlet Connection
Acceptance Criteria: 114" NPT Male
Sample Size': 100%
Receipt Inspectmn Plan / Rewrt#:
Characteristic: Relief Valve ManufacturerlModel No (supplied with regulator)
AcceDtance Criteria: Concoa l534-2922.50
Sample Size': 100%
ReceiDt lnsoection Plan I ReDort #:
Characteristic: Pigtail ManufacturerlModel No. 1 Connection Size 1 Length (supplied with regulator) Sample Size*: 100%
Acceptance Criteria: Concoa 1529-0058-680 l114" MNPT 13'
ReceiDt lnsoection Plan / ReDort #:
Characteristic: Panel Mount Kit ManufacturerlModel No. (supplied with regulator)
Acceptance Criteria: Concoa l550-0002 Characteristic: Helium Leak Certification (supplied with regulator) Sample Size': 100%
Acceptance Criteria:
Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF-D-13-P5-032 Title: Concoa SCHe Pressure Regulators & Reotemp Press. Gauge (SCHe Tank Outlet)
Characteristic for Test: Pressure Boundary
Acceptance Criteria: Pressure Test at 4400 psig for > I O minutes; Reduce Pressure to 4000, perform snoop test
Actual Test Value:
Characteristic for Test: Setpoint
Acceptance Criteria: Maintain delivery pressure of 25 psig over input pressure range of 100 to 3600 psig. No Pressure increase above setpoint (with zero flow) for 96 hours.
Actual Test Value:
Samp Size': K]Normal[ )Reduced[ ]Tightened
(No Leakage-No Bubbles)
Test Plan and Report #:
Samp Size': D(jNormal[ ]Reduced[ Tightened
Test Plan and Report #:
SNF-3929, Rev. 5
P a g e 8 o f I l
Characteristic for Test: Relief Valve Setpoint
Acceptance Criteria: 5 psig
Actual Test Value:
Characteristic for Test: Seismic Condition A
Acceptance Criteria: Maintain critical function before and afler seismic event
Sample Size": W-441-P5, Rev. 2, Appendix I, page 1-2, provides the seismic testing plan for these components. The seismic testing is conducted for one complete panel with the components assembled on the panel and tested as a complete assembly. The test seismically qualifies the entire assembly, including mountings, piping, and components. The number of components tested is dictated by the panel assembly design.
Actual Test Value:
"If SupplierIManufacturer or Other, Refer to CGI Checklist-2 for Suppot Information
Samp Size': fl]Normal[ ]Reduced[ Tightened
Test Plan and Report #:
Samp Size*: [)Normal[ ]Reduced[ Tightened
Test Plan and Report#:
5/8/00
... . ~ ~.
<
> 2
! < !
I C
i i i :
i 1
T
1
t -t
I
Commercial Grade Item Upgrade Dedication Form
Title Name Phone
Design Authority
SNF-3929, Rev. 5
QA I I
ECNNo. NA CGI No. CGI-SNF-D-13.P5-032 TiUe: Concoa SCHe Pressure Regulators 8 Reotemp Press. Gauge (SCHe Tank Outlet)
QC I I
Page 11 of 11
Cog - Engineer I I CGI Enpineer I Larry Price I Procurement Engineer I I Other 1
Initial Procurement Documents
I Drawings: I Manuals (swcifv tme & number): 1 Desion Calculations
Installation Instructions
1 Operation instructions I Calibration Instructions I Manufacturer's Recommended %are Parts List
X Other: : Catalog Cut Sheets: Concoa 412 Series Regulator, Reotemp Pressure Gauges
Procurement Documents
1 Certificate of Conformance/Compiiance 1 Seismic Qualification Certificate I Environmental Qualification Certificate
CMTRs for ASME Pressure Retaining Materials
1 Valve Seat Leakage Report I Weld Records I Material Traceabilitv Record
For Critical Characteristics
All
DISTRIBUTION SHEET
W-441, CGI Package
Page 1 of 1
Date 5/10/00
To Distribution Project Title/Work Order
EDTNo. NA
ECN No.- b587*L
Name
I D. Whitehurst I R3-86 I x I I I I
Attach'' EDT/ECN Text With All Text Only Appendix Attach. Onlv Only
MSlN
G. Singh
A . Artzer (CVD Library)
R. Ramsgate
J. Brehm
IP. Beaudet 1 S8-07 1 x 1 I I I
R3-86 X
R3-86 X
R3-86 X
R3-26 X
P. Morrell (AVS)
M. Evarts (AI)
L. Price
I S N F Startup I 82-64 I x I I I I
G1-50 X
N1-29 X
R3-26 X
ISNF Proiect Files I R3-11 I x I I I I
C. Van Katwijk
D . Whitworth
T. Nuxall
I SNF Satelite Librarv I X3-25 I x 1 I I I R 3 - 4 1 X
R3-11 X
R3-86 X
I C . Miska I R3-86 I x I I I I