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1 Archaea: Arkea ® Substrate What, When, How and Why? Steve C. Owens, P.E., Vice President, ArchaeaSolutions, Inc. Michael H. Gerardi, Wastewater Biologist, ArchaeaSolutions, Inc. ArchaeaSolutions, Inc. 100 Lloyd Ave., Suite D, Tyrone, GA 30290 770-487-5303 www.archaeasolutions.com [email protected] 678-542-9920 (cell)

Archaea: Arkea Substrate Arkea ® Substrate What, When, How ... Bacteria and archaea that live in syntrophic communities take ... Archaea organisms can perform essentially all steps

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Page 1: Archaea: Arkea Substrate Arkea ® Substrate What, When, How ... Bacteria and archaea that live in syntrophic communities take ... Archaea organisms can perform essentially all steps

1

Archaea: Arkea® Substrate

What, When, How and Why?Steve C. Owens, P.E., Vice President, ArchaeaSolutions, Inc.

Michael H. Gerardi, Wastewater Biologist, ArchaeaSolutions, Inc.

ArchaeaSolutions, Inc.100 Lloyd Ave., Suite D, Tyrone, GA 30290

770-487-5303www.archaeasolutions.com

[email protected] (cell)

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How Archaea Are Unique

Generally Archaea live co-operatively with other “microbes”, not alone.

Archaea control their genes like we do, not like bacteria.

Thus, they can tolerate harsh conditions and environmental changes.

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Sections of syntrophic communities in a sludge granule were stained to reveal the archaea (green), bacteria (red) and Methanosaeta sp. (red); the double (red and green) labelling of Methanosaeta sp. results in yellow fluorescence and distinguishes it from the bacteria. The microcolony labelled a is a syntrophic colony with bacteria intertwined with filamentous archaea. The part labelled b indicates a microcolony that probably consists of fermenting bacteria, c indicates a Methanosaeta microcolony and d indicates an unspecified archaeal microcolony. The left side of the section is the outside of the granule and the right side is towards the middle. This confocal laser scanning microscopy micrograph includes signals from a single focal plane that is 0.7 m thick, obtained with the two specific filter sets for the fluorescent labels. Photograph courtesy of H. J. M. Harmsen, University of Groningen, The Netherlands

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Syntrophy Bacteria and Archaea share a

syntrophic relationship. As bacteria accumulate waste,

waste and the energy to break it down are sent to Archaea.

Archaea break waste down. Archaea send back Coenzyme

A which provides more reaction sites in bacteria.

As a result, waste breakdown is accelerated.

Bacteria

Archaea

Waste Molecules + Energy

Coenzyme A

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Nature Reviews Microbiology 7, 568-577 (August 2009) | doi:10.1038/nrmicro2166

Electron transfer in syntrophic communities of anaerobic bacteria

and archaeaAlfons J. M. Stams & Caroline M. Plugge

AbstractInterspecies electron transfer is a key process in methanogenic and sulphate-reducing

environments. Bacteria and archaea that live in syntrophic communities take advantage of the metabolic abilities of their syntrophic partner to overcome energy barriers and break down

compounds that they cannot digest by themselves. Here, we review the transfer of hydrogen and formate between bacteria and archaea that helps to sustain growth in syntrophic methanogenic

communities. We also describe the process of reverse electron transfer, which is a key requirement in obligately syntrophic interactions. Anaerobic methane oxidation coupled to sulphate reduction is also carried out by syntrophic communities of bacteria and archaea but, as we discuss, the exact

mechanism of this syntrophic interaction is not yet understood.

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Impact of Syntrophy

Improved microbial performance

Enhanced microbial robustness

Establishment of “micro” ecology zones

“Improved microbial communication”

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Archaea In Nature

Ubiquitous Waterways, soil, plants, animals, man Up to 40% of biomass on Earth

Key role in carbon cycle Key role in nitrogen cycle Key role in sulfur cycle

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Carbon Cycle

Breakdown of complex carbohydrates Archaea organisms alone utilize hydrogen freed from

complex carbohydrates Archaea organisms break down difficult to metabolize

molecules Fixing CO2

Carbon dioxide fixation into organic compounds in the oceans is driven by Archaea organisms

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Nitrogen Cycle

Archaea organisms can perform essentially all steps in nitrogen cycle.

Archaea organisms have on order of magnitude more ammonia oxidation capability than other microbes in soil.

ANAMMOX

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Sulfur Cycle

Across Archaea domain, strong sulfide oxidase enzymes to break down hydrogen sulfide or its salts.

Sulfolobus group of Archaea Convert oxidized/reduced sulfur compounds into

sulfuric acid

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Why Archaea

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Why Archaea

Archaea are the world’s shock absorber. Archaea are known as “Extremophiles”. Archaea grow and divide in extreme environments

where nothing else can grow. Archaea have been found in geysers at Yellowstone

National Park and around hydrothermal vents on the ocean floor.

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Arkea® Substrate ArchaeaSolutions, Inc. produces Arkea® substrate

containing a proprietary blend of Archaea organisms and other selected microbes.

Archaea is key driver Other supporting microbes

Bacteria Fungi Nutrients/Micronutrients Job specific microbes

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Archaea Identification

Several species of Archaeal methanogens have been identified in Arkea® through gene sequencing analysis.

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Archaea vs. Bacteria

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Nitrogen CycleForms syntrophic relationship with both nitrifiers and denitrifiers, enhancing robustness. Also occurs at low carbon levels, indicating direct reaction of ammonia and nitrate to yield nitrogen gas plus water.

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Ammonia OxidationNitrification Rate

y = -0.0922x + 20.281y = -0.0576x + 19.799

0.00

5.00

10.00

15.00

20.00

25.00

0 50 100 150 200 250 300 350

Hours

Amm

onia

(mg/

L)

Arkea™ Control

Ammonia breaks down faster.

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Explosives Manufacturer 150 million gallon lagoon with COD

8-15 mg/L. Discharged 2 Tons of ammonia per

day prior to Arkea® treatment. Over a period of over one year,

ammonia discharge reached levels less than 50 lbs/day.

Have maintained discharge of significantly less than 50 lbs/day for years.

Nitrate pollution prevention followed same path.

Firm went from “shut down” threat to winning state EPA award (“Black Diamond”) for effective wastewater processing.

Ammonia: Tons Discharged/Day

0.00

0.50

1.00

1.50

2.00

2.50

9/1/2002 12/10/2002 3/20/2003 6/28/2003 10/6/2003 1/14/2004 4/23/2004

DateT

ons

Am

mon

ia/d

ay

<50 lb/d

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Practical Application: Nitrogen Plant is producing sulfuric

acid, nitric acid, and ammonia for explosives.

Plant has 150 million gallon “lake” to dilute it.

At limits - so they must eliminate ammonia, nitrate, and sulfate.

Very little carbon - so they must go ANAMMOX.

Oct Nov Dec Jan Feb Mar Apr May Jun

0100200300400500600700800

Tons

Residual Ammonia and Nitrate

Ammonia Nitrate

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Domestic Sewage

As per norm, about 6 weeks needed to reduce Total N Remained at <1 ppm

Total N: Domestic Sewage

0

5

10

15

20

25

30

0 1 2 3 4 5 6 7 8

Week

Tota

l N (p

pm)

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Municipal TKN In less than 6 months, TKN

dropped to +/- 1 mg/L and has remained there for almost five years.

Plant is in the state of New York where winters are quite cold.

Science now knows Archaea organisms have 3,000-fold more ammonia oxidase genes than other soil microbes.

Time Period mg/L

6/2004 - 5/2005 >7.00

7/2005 - 9/2005 <2.00

9/2005 - Present +/- 1.00

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Phosphorus Reduction

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Field Results Phosphorous management has not been a historical goal of clients. Our most complete example of work is on dairy farms in the central

CA valley in 2001 through 2003. Normally the dairy lagoons would be filled with bio-solids and often

have a bio-solid crust on top.

During a typical 90-day clean-up period, there was a reduction in environmentally sensitive components of the lagoon.

Anecdotal information indicated phosphorous removed from the liquid phase was in the insoluble material in the bottom of the lagoon.

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Sludge ManagementIncreased endogenous respiration

drives reduced yield efficiency. Main effects of particulate organic carbon

breakdown to fuel “one-carbon” Archaea metabolism are on horizon.

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How Arkea® Substrate Cause This?

Increase oxygen utilization efficiency

Accelerate metabolism

This reduces sludge formation

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Sludge YieldYield Coefficient

y = 0.4102x - 0.0316

y = 0.2808x - 0.0104

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6

dS/X'

dX/X

'

Arkea™ Control Linear (Control) Linear (Arkea™)

Less sludge is produced with Arkea® substrate.

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Sludge Yield – Hamilton, OHHamilton, OH Sludge Yield Coefficient

(lbs. WAS / lbs. BOD drop)

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6Ja

n '0

8

Apr

'08

Jul '

08

Oct

'08

Jan

'09

Apr

'09

Jul '

09

Oct

'09

Jan

'10

Apr

'10

Jul '

10

Yie

ld C

oeffi

cien

t

Arkea® added 1/19/2009

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WAS & Sludge Yield – Hamilton, OH

Since the addition of Arkea® on 1/19/2009, lbs. of WAS continue to decline.

Sludge yield coefficient also decreased.

Year WAS (lbs.)

Sludge Yield(lbs. WAS /

lbs. BOD drop)

2008 15,806 1.07

2009 11,581 .95

2010 11,090 .81

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Sludge Yield – Harrison, OHHarrison OH Sludge Yield Coefficient

(lbs. WAS / lbs. cBOD rem)

0.00

0.20

0.40

0.60

0.80

1.00

1.20

1.40

1.60

1.80Ja

n-08

Mar

-08

May

-08

Jul-0

8

Sep

-08

Nov

-08

Jan-

09

Mar

-09

May

-09

Jul-0

9

Sep

-09

Nov

-09

Jan-

10

Mar

-10

May

-10

Jul-1

0

Yie

ld C

oeffi

cien

t

Arkea® added 3/4/2008

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Sludge Yield – Harrison, OH Data show average

sludge yield calculations2007: 1.282008: 1.062009: .742010: .74

Represents a **42%**reduction in sludge yield

Year Sludge Yield(lbs. WAS /

lbs. cBOD rem)

2007 1.28

2008 1.06

2009 .74

2010 .74

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Sludge Yield

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

Slud

ge Y

Ield

AR.City MO.City GA.City MA.City Citrus Dairy FOG

YIeld Survey

Control Archaea

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“Off-On-Off” Yield Work 19 MGD plant Management wanted to

alternately turn on (inside red boxes) Arkea® substrate treatment and then turn it off for several cycles.

Followed solids inventory When Arkea® substrate

were “on”, yield dropped. When “off”, the yield climbed.

Yield Coefficient vs. Solids Inventory

0

40

80

120

160

200

240

5/26 6/9 6/23 7/7 7/21 8/4 8/18 9/1 9/15

Solid

s (0

00 lb

s)0.40

0.50

0.60

0.70

0.80

0.90

1.00

Yie

ld

Wk Ave Solids Inventory Wk Ave Yield

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Biological Dredging

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Desludging DigesterSludge Digester Zones

Sludge SludgeSludge

Sludge

Murky HOH Murky HOHMurky HOH

Murky HOH

Air Air Air Air

Decant HOHDecant HOHDecant HOHDecant HOH

0

50

100

150

200

250

1/13/05 1/18/05 2/2/05 2/14/05

Inch

es

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Examples: Biological Dredging

Two mid western cities with excess accumulated sludge in lagoons

In both cases, biological dredging with Arkea® substrate reclaimed significant hydraulic volume at about 20-25% the cost of mechanical dredging and without shutting down.

0

40,000

80,000

120,000

160,000

200,000

Volu

me

cu ft

11/2002 12/19/2002 5/2003

Accumulated Sludge

0

5

10

15

20

25

30

35

40

Dept

h in

8/03 9/03 10/03

Accumulated Sludge

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Lagoon Bio-Dredging Results

Before: note dark gray color After: note green color and improved appearance

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TSS Reduction – Wooster, OHTSS

0

0.5

1

1.5

2

2.5

3

3.5

6/2/2010 7/21/2010 9/22/2010

Date

%TS

S

TSS

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VSS Reduction – Wooster, OHVSS

48

50

52

54

56

58

60

62

6/2/2010 7/21/2010 9/22/2010

Date

% V

SS

VSS

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Beef: BioDredging Accumulated Sludge

A municipality with a slaughterhouse killing 480 animals/hr on a 24/7 basis could not cost effectively manage their bio-solids using mechanical dredging. An Arkea® product was developed to directly consume their accumulated sludge.

The two-dimensional topographic charts to the right show Bio-dredging effectively reducing sludge depth. The dark brown area is >100” in depth. Orange is 80 –100”. Gold is 60-80”. Dark yellow is 40-60”. Yellow is 20-40”. Vanilla is <20”.

Accomplished at a fraction of the cost of mechanical dredging.

Feb 19

March 21

May 22

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More Case Studies

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Sweden Refinery

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Ohio Installations

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Indiana Installations

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London 2012 Olympic Stadium-Water Treatment

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Arkea® Substrate Generation On Site

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Economics

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Cost Effective Nutrient Reduction

Arkea® is a cost effective means for primary or secondary treatment in the management of nutrient reduction.

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Cost Savings Arkea® substrate improves operating profit. The operational cost savings will come from the

following areas: Decreased energy costs Reduced sludge handling costs Decreased chemical usage Improved overall plant operation

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Hamilton, OH Practical Measurement Sludge generated at the Hamilton WWTF

Spread on fields Disposed of in a landfill Composted

With Arkea® augmentation Number of truckloads of sludge going to fields or

landfill significantly declined Consistently >= 67% fewer truckloads of sludge

leaving the WWTF

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Harrison, OH Operational Impact When project began,

plant operated all four available sludge digesters.

Due to impact of Arkea®only two sludge digesters currently in use.

Convincing confirmation of reduced sludge yield

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Arkea® Safety

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Archaea Are Safe

Checked by official USEPA independent testing protocols for acute, chronic, reproductive, and developmental safety.

No known pathogens. Archaea are biologically very distant from

pathogens.

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Phoenix, AZ WWTP Severe pathogen problem in WRF because of climate In year long project, dosing with Arkea® in headworks

consistently caused a 2-log reduction in all coliforms prior to disinfection

Published results in peer-reviewed publication

Archaea Augmentation and Coliform Reduction at an Arizona Water Reclamation FacilitySource: Proceedings of the Water Environment Federation, WEFTEC 2008: Session 101 through Session 115, pp. 7718-7729(12) Publisher: Water Environment Federation

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Lake Edith YMCA Camp Swimming and canoeing

had been closed because of pathogenic microbes.

After Arkea® treatment, pathogen counts were consistently 3 ppm.

Dam at sewage lagoon next to camp broke in third year of treatment. No increase in pathogen counts 48 hours post event.

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Summary

Archaea are required for waste breakdown. Archaea are nature’s oldest nitrogen removal group of

organisms. Oxygen toxicity and slow cell division prohibited

commercial use. ArchaeaSolutions, Inc. developed technology to

overcome these limitations. Since Archaea divide so slowly and are overgrown by

bacteria, ArchaeaSolutions, Inc. adds Arkea® substrate.

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Summary (continued)

Arkea® substrate’s presence accelerates oxygen utilization.

This results in increased endogenous metabolism and reduced sludge yield.

If sludge has accumulated, Arkea® substrate cause its breakdown.

Arkea® substrate do all this in a cost effective manner. Arkea® are proven safe in the environment.

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Jobs Arkea® Substrate Can Do Reduce sludge production Reduce built up sludge Protect against slugs/shocks Reduce accumulated nutrients Increase digestion in anaerobic cells Reduce ammonia levels Improve disinfection Reduce levels of E.coli, coliforms, etc.

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ArchaeaSolutions, Inc.

Science-focused company Discovered how to use Archaea organisms to resolve

environmental problems Ongoing work in North America, Europe, and Africa Usual approach is to evaluate problem and situation,

perform lab analysis, complete pilot program, and undertake full scale work.

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Questions?Steve C. Owens, P.E., Vice President, ArchaeaSolutions, Inc.

Michael H. Gerardi, Wastewater Biologist, ArchaeaSolutions, Inc.

ArchaeaSolutions, Inc.100 Lloyd Ave., Suite D, Tyrone, GA 30290

770-487-5303www.archaeasolutions.com

[email protected] (cell)