49
150CC ARROW SCOOTER MODEL #1502 PARTS MANUAL A.C.E. SPORTS 1305-A S. BRUNDIDGE ST, SUITE #138 | TROY, AL 36081 P: 888.562.9ACE, F: 888.562.8ACE | WWW.ACESPORTSONLINE.COM

Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

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Page 1: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

15

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CA

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MODEL#1502

PARTSMANUAL

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Page 2: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

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Man

ual

PREFACE

Th

ank

yo

ufo

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pu

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ase.

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uen

joy

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rn

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eh

ave

the

rig

ht

toch

ang

ean

yp

art

wit

hou

tno

tice

.

A.C.E.Sports

Page 3: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

INDEXTOENGINEERGROUP

E-0

1C

yli

nd

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ead

Co

ver

E-0

2C

yli

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E-0

3C

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4C

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tor

E-0

5C

ran

ksh

aft

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onn

ecti

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Pis

ton

E-0

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kca

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ran

kca

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Cra

nk

case

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E-0

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tC

ran

kca

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over

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ran

smis

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ator

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Moto

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3O

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Cov

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Shro

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INDEXTOFRAMEGROUP

F-0

1H

ead

ligh

tF

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Met

er

F-0

3S

wit

ches

F-0

4F

ron

tB

rak

eM

aste

rC

yli

nd

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Ste

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andle

F-0

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tC

ov

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Fro

nt

Lu

ggag

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om

par

tmen

t

F-0

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loo

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anel

F-0

9L

uggag

eC

ase

&R

ear

Cov

er

F-1

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ron

tF

ork

F-1

1F

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tB

rak

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alip

er

F-1

2F

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tW

hee

lF

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Car

rier

Pla

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l

F-1

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Cu

shio

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Fu

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ank

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F-2

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Fen

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urn

Sig

nal

s

F-2

4T

ail

Lig

ht

F-2

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ire

Har

nes

s

F-2

6F

ram

eB

od

yF

-27

Too

lS

etF

-28

Sco

ote

rL

abel

s

IND

EX

Page 4: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

***INDEXTOENGINEER***

E-0

1C

YL

IND

ER

HE

AD

CO

VE

R

REF.

PartNo.

Description

Qty

Remarks

1A

Cyli

nd

erH

ead

Ass

y.

1(1

/2/3

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)

15

13

-10

08

Cyli

nd

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Cover

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p.

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old

asA

ssem

bly

27

21

3-0

00

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reat

her

Pre

ssu

reP

late

1S

old

asA

ssem

bly

35

13

-10

07

Bre

ath

erT

ub

e1

Sold

asA

ssem

bly

47

20

0-0

00

1S

crew

ST

4.2

x8-F

-H3

Sold

asA

ssem

bly

55

13

-10

05

Hea

dC

over

Gas

ket

.1

Sold

asA

ssem

bly

67

21

3-0

00

5T

ub

eC

lip

(A)

1

77

21

3-0

00

6A

irT

ube

1

87

21

3-0

00

7T

ub

eC

lip

(B)

1

95

00

-10

63

Bo

ltM

06

x2

54

E01

Page 5: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-0

2C

YL

IND

ER

HE

AD

REF.

PartNo.

Description

Qty

Remarks

150

0-1

002

Do

wel

Pin

4

250

0-1

303

Nu

tM

06

2

3500-1

081

Fla

nge

Bo

ldM

04

x2

51

451

3-1

081

Tub

eC

lip

1

5500-1

001

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dM

06

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02

650

0-1

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ltM

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bure

tor

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Car

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ke

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ssy.

1

10

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ing

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x2

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11

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ve

Sp

rin

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etA

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bly

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65

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ter

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ve

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rin

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ldas

Ass

emb

ly

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65

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51

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ve

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ke

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50

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pet

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2

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Tap

pet

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rin

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Page 6: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-0

2C

YL

IND

ER

HE

AD

REF.

PartNo.

Description

Qty

Remarks

17

50

0-1

073

Nu

tM

08

4

18

50

0-1

010

Was

her

08

4

19

51

3-1

072

IN.V

alve

Ro

cker

Arm

Sh

aft

1

20

51

3-1

011

Val

ve

Cott

er4

21

51

3-1

027

EX

.V

alve

Rocker

Arm

Sh

aft

1

22

72

13

-000

8C

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aft

Gro

up

1

23

51

3-2

004

Ro

cker

Arm

2

24

55

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002

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ve

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rin

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25

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Val

ve

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Val

ve

1

27

50

0-1

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dS

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2

28

51

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nd

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ead

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lder

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ingle

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pp

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om

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nd

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ead

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ket

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Page 7: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-0

3C

YL

IND

ER

REF.

PartNo.

Description

Qty

Remarks

15

13-

10

13

Cyli

nd

erH

ead

Ass

y1

25

00-

13

07

Bolt

M0

6x

20

2

35

13-

10

16

Chai

nA

dju

ster

Ass

y2

45

13-

10

15

Chai

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dju

ster

Gas

ket

1

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20

0-0

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Cam

Ch

ain

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67

20

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15

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1

75

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32

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ain

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10

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Ch

ain

1

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13-

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17

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ide

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mp

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10

50

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2

11

50

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M0

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12

1

12

50

0-1

305

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her

61

13

51

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014

Cyli

nd

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asket

1

E03

Page 8: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-0

4C

AR

BU

RE

TO

R

REF.

PartNo.

Description

Qty

Remarks

15

13-

30

03

Car

bu

reto

rA

ssy

1

2A

Tu

be

Ass

y1

(2/3

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27

21

3-0

01

33

Way

Join

t1

So

ldas

Ass

emb

ly

37

21

3-0

01

4T

ub

eC

lip

3S

old

asA

ssem

bly

47

21

3-0

01

5T

ub

e1

So

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Ass

emb

ly

E0

4

Page 9: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-0

5C

RA

NK

SH

AF

TC

ON

NE

CT

ING

RO

D-

PIS

TO

N

REF.

PartNo.

Description

Qty

Remarks

15

13

-10

37

Pis

ton

1

2A

50

0-1

038

Pis

ton

Rin

gS

et1

(2/3

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2F

irst

Pis

ton

Rin

g1

Sold

asA

ssem

bly

37

21

3-0

01

8S

eco

nd

Pis

ton

Rin

g1

Sold

asA

ssem

bly

47

21

3-0

01

9P

isto

nO

ilR

ing

(Set

)1

Sold

asA

ssem

bly

55

13

-10

35

Pis

ton

Pin

Cli

p2

65

13

-10

36

Pis

ton

Pin

1

75

13

-10

34

Cra

nk

Sh

aft

Co

mp

1

85

13

-10

68

Wo

odru

ffK

ey2

E0

5

Page 10: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-0

6C

RA

NK

CA

SE

–L

REF.

PartNo.

Description

Qty

Remarks

17

21

3-0

02

4L

Cra

nkca

seC

om

p1

27

21

3-0

02

5O

ilS

eal

27

x4

2x

71

37

22

2-0

00

1R

adia

lB

all

Bear

ing

46

10

41

47

21

3-0

02

6S

ho

ckA

bso

rber

Tub

e1

57

22

2-0

00

2R

adia

lB

all

Bear

ing

46

10

21

67

21

3-0

02

7B

reat

her

Tu

be

Ass

y1

77

22

2-0

00

3R

adia

lB

all

Bear

ing

46

03

11

87

21

3-0

02

8K

ick

Ret

urn

Sto

pp

erP

late

1

95

00

-11

75

Bo

ltM

06

x1

41

10

72

13

-002

9P

inB

rake

Sh

oe

Anch

or

1

11

72

13

-003

0K

ick

Sta

rtS

pri

ng

1S

old

asA

ssem

bly

12

72

13

-003

1S

pec

ial

Pin

1S

old

asA

ssem

bly

13

51

3-1

030

OR

ing

7.5

x1.5

1

14

72

00

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ick

Sta

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ush

1S

old

asA

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bly

15

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13

-10

42

Kic

kS

tart

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pin

dle

Ass

y.

1(1

1/1

2/1

4/1

5)

15

72

13

-003

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ick

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rtS

pin

dle

1S

old

asA

ssem

bly

E06

Page 11: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-0

5C

RA

NK

SH

AF

TC

ON

NE

CT

ING

RO

D-

PIS

TO

N

REF.

PartNo.

Description

Qty

Remarks

15

13

-10

37

Pis

ton

1

2A

50

0-1

038

Pis

ton

Rin

gS

et1

(2/3

/4)

27

21

3-0

01

7F

irst

Pis

ton

Rin

g1

Sold

asA

ssem

bly

37

21

3-0

01

8S

eco

nd

Pis

ton

Rin

g1

Sold

asA

ssem

bly

47

21

3-0

01

9P

isto

nO

ilR

ing

(Set

)1

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asA

ssem

bly

55

13

-10

35

Pis

ton

Pin

Cli

p2

65

13

-10

36

Pis

ton

Pin

1

75

13

-10

34

Cra

nk

Sh

aft

Co

mp

1

85

13

-10

68

Wo

odru

ffK

ey2

E0

5

Page 12: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-0

7L

EF

TC

RA

NK

CA

SE

CO

VE

R

REF.

PartNo.

Description

Qty

Remarks

17

21

3-0

04

3L

Sid

eC

over

1

27

21

3-0

04

4B

reat

her

Dra

inT

ub

eC

lam

p1

37

21

3-0

04

5T

hro

ttle

Cab

leC

lam

p1

47

21

3-0

04

6D

ow

elP

in2

57

21

3-0

04

7B

rake

Cab

leC

lam

p1

67

20

0-0

01

4S

crew

ST

4.2

x8

-C-H

4

77

21

3-0

04

8L

Co

ver

Pla

te1

87

21

3-0

04

9F

ixin

gS

tand

1

9o

ltM

06

x4

06

10

50

0-1

061

Bo

ltM

06

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52

11

72

13

-005

0C

ran

kca

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ush

1

12

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21

3-0

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ick

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rter

Arm

Ass

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13

72

00

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ash

er1

14

72

13

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Co

ver

Gas

ket

1

E07

50

0-3

03

2

Page 13: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-0

8C

RA

NK

CA

SE

–R

REF.

PartNo.

Description

Qty

Remarks

172

13

-0053

En

gin

eH

anger

Rub

ber

Bu

shin

g1

272

13

-005

4D

ow

elP

in8

x14

2

372

13

-005

5R

Cra

nkca

seA

ssy

1

450

0-1

054

Bolt

M0

6x

50

2

572

13

-005

6D

ou

ble

End

Stu

ds

2

651

3-1

025

RC

ran

kca

seG

asket

1

E08

Page 14: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-0

9R

IGH

TC

RA

NK

CA

SE

CO

VE

R

REF.

PartNo.

Description

Qty

Remarks

17

21

3-0

05

8R

Cra

nk

case

Co

ver

Co

mp

1

27

21

3-0

05

9D

ow

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00

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13

Bo

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77

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13

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agn

eto

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mp

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00

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Bo

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65

00

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11

Bo

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2

75

00

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04

Bo

ltM

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x1

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1

85

13

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21

Oil

Lev

elS

tick

1

97

21

3-0

06

2O

Rin

g3

0.8

1

10

72

00

-002

3B

olt

M0

6x

32

1

E0

9

Page 15: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-0

9R

IGH

TC

RA

NK

CA

SE

CO

VE

R

REF.

PartNo.

Description

Qty

Remarks

11

55

7-1

003

Oil

Fil

ler

Scr

een

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E09

Page 16: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-1

0T

RA

NS

MIS

SIO

N

REF.

PartNo.

Description

Qty

Remarks

1A

51

3-1

060

Movea

ble

Dri

ve

Pull

ey

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y(1

/2/3

/4/5

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17

21

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pP

late

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old

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bly

27

21

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ldas

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embly

77

23

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13

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60

Dri

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00

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ver

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1

14

51

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048

Tra

nsm

issi

on

Cover

1

E10

Page 17: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-1

0T

RA

NS

MIS

SIO

N

REF.

PartNo.

Description

Qty

Remarks

14

-17

21

3-0

07

8O

Sea

l2

0x

32

x6

1

14

-25

00

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09

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M6

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84

14

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22

2-0

00

4R

adia

lB

all

Bea

ring

36

20

41

14

-47

22

2-0

00

5R

adia

lB

all

Bea

ring

36

20

21

14

-57

20

0-0

00

4W

asher

8S

pec

ial

1

14

-67

20

0-0

02

1B

olt

M8

x1

21

14

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22

2-0

00

6R

adia

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all

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ring

36

20

31

14

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pec

ial

Bo

ltM

8x

12

1

14

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00

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57

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M0

6x

35

2

14-

10

Do

wel

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8x

14

2

14-

11

721

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08

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ear

Bo

xC

ase

1

15

513

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52

Dri

ve

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aft

1

16

513

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23

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513

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87

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1

18

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clip

1

19

513

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51

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3-0

08

6G

ear

Bo

xC

over

Gas

ket

1

E10

72

00

-00

29

72

13

-00

54

Page 18: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

REF.

PartNo.

Description

Qty

Remarks

15

13

-10

55

Co

oli

ng

Fan

Co

mp

1

25

00

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65

Bo

ltM

06

x1

84

35

00

-30

12

Nut

M1

21

45

00

-30

11

Was

her

M1

21

55

00

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10

Bo

ltM

5x

12

2

67

21

3-0

08

7M

agneto

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1

75

00

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84

Bo

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06

x1

22

E-1

1G

EN

ER

AT

OR

Arr

ow

150 P

arts

Man

ual

E11

Page 19: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-1

2S

TA

RT

ING

MO

TO

R

REF.

PartNo.

Description

Qty

Remarks

15

13-

10

59

Sta

rtin

gM

oto

rA

ssy

1

1-1

72

13-

0088

Sta

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1

1-2

72

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1

25

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06

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61

35

13-

10

58

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uct

ion

Sta

rter

Gea

r1

45

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10

90

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ion

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Gea

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haf

t1

55

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6F

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ge

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rtC

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1

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Gea

r1

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tC

lutc

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om

pA

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1

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50

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Scr

ewM

06

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23

5-4

72

22-

0007

Nee

dle

Bea

rin

g1

5-5

72

13-

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Clu

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ller

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3

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rtin

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ng

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0005

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tch

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72

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0008

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wel

Pin

1

67

20

0-0

038

Was

her

1

75

00

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11

Lo

ckN

ut

1E

12

Page 20: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-1

3O

ILP

UM

P REF.

PartNo.

Description

Qty

Remarks

17

22

3-0

00

1D

riven

Sp

rock

et1

25

13

-10

84

Oil

Sep

arat

or

1

35

13

-10

45

Oil

Pu

mp

Ass

y.

1

3-1

72

13

-010

0O

ilP

um

pS

haf

t1

3-2

72

13

-010

1O

ilP

um

pB

od

y1

3-3

72

13

-010

2O

ilP

um

pP

late

1

3-4

50

0-0

111

Tap

pin

gS

crew

M3

x1

01

3-5

72

13

-010

3In

ner

Oil

Pu

mp

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tor

1

3-6

72

13

-010

4O

ute

rO

ilP

um

pR

oto

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72

00

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4x

81

45

00

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03

Nu

tM

06

2

55

00

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63

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06

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52

65

13

-10

44

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Pu

mp

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ain

1

75

00

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84

Bo

ltM

06

x1

22

E13

Page 21: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

E-1

4F

AN

CO

VE

R,

SH

RO

UD

REF.

PartNo.

Description

Qty

Remarks

17

21

3-0

10

5B

reat

her

Tu

be

Cla

mp

Ass

y1

25

13

-10

43

Fan

Co

ver

Co

mp

1

35

13

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10

Sta

rter

Cab

leC

lam

p1

45

13

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11

Car

bu

reto

rC

able

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ct1

57

21

3-0

10

6D

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rou

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65

13

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14

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rou

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om

pA

1

75

13

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78

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Sea

lS

hro

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85

13

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15

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rou

dC

om

pB

1

97

21

3-0

10

7H

igh

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sio

nC

ord

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p1

10

51

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079

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lS

hro

ud

B1

11

72

13

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AG

rom

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1

12

72

00

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pin

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4

13

50

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062

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pin

gS

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4.8

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50

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06

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flo

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rom

met

1

E14

Page 22: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

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***INDEXTOFRAME***

F-0

1H

EA

DL

IGH

T

REF.

PartNo.

Description

Qty

Remarks

17

20

9-0

00

1H

ead

ligh

tH

old

er1

27

20

9-0

00

2H

ead

ligh

tB

ulb

12V

18

W2

37

20

9-0

00

3S

idel

ight

Bulb

12

V3W

2

47

23

7-0

00

1H

ead

ligh

tC

over

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mp

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5A

72

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ead

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tA

ssy.

1(1

/2/3

/4)

F0

1

Page 23: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-0

2M

ET

ER REF.

PartNo.

Description

Qty

Remarks

1A

72

09-

004

2S

pee

do

met

erC

ase

Ass

y.

4(1

/2/3

)

17

20

9-0

00

4L

ens

1S

old

asA

ssem

bly

27

20

9-0

00

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efle

ctin

gP

late

1S

old

asA

ssem

bly

37

20

9-0

00

6S

pee

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met

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ase

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old

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ssem

bly

47

20

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00

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ulb

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20

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arn

ess

1

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23

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00

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able

1

F0

2

1A

Page 24: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-0

3S

WIT

CH

ES

REF.

PartNo.

Description

Qty

Remarks

17

20

9-0

009

LH

and

leG

rip

1

27

20

9-0

010

Sta

rtS

wit

chU

nit

1

37

20

9-0

011

Hig

hB

eam

&L

ow

Bea

mS

wit

chU

nit

1

47

20

9-0

012

Ho

rnS

wit

chU

nit

1

57

20

9-0

013

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Sw

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it1

67

20

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014

Fr.

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ke

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Unit

1

77

20

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015

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hti

ng

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itch

Unit

1

87

20

9-0

016

Th

rott

leH

old

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97

20

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046

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cket

Scr

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06

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01

10

72

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1

11

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041

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dle

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1(1

1/1

2/1

3/1

4)

11

72

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0018

Han

dle

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cket

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old

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bly

12

72

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13

72

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ldas

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embly

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ldas

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embly

15

72

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Ste

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andle

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er1

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ror

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ver

Bo

lt2

F0

3

Page 25: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow15

0Pa

rtsM

anua

l

F-04

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NT

BR

AK

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nect

ing

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ket

14

500-

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embl

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verB

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rake

Hos

e1

F04

Page 26: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-0

5S

TE

ER

ING

HA

ND

LE

REF.

PartNo.

Description

Qty

Remarks

17

25

0-0

00

1W

ind

Scr

een

Co

ver

1

27

24

0-0

00

3R

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ind

scre

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over

Pla

te1

37

20

0-0

05

5S

pri

ng

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4.2

2

47

20

0-0

03

1T

appin

gS

crew

ST

4.2

x1

26

55

00-

10

87

Lo

cked

Nu

tM

10

1

65

00-

10

71

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gH

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cked

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her

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01

75

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25

04

Six

Ed

ge

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10

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24

0-0

00

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ver

Pla

te1

97

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00

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dle

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10

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appin

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crew

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22

11

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her

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12

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5

Page 27: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-0

6F

RO

NT

CO

VE

R

REF.

PartNo.

Description

Qty

Remarks

17

25

0-0

00

2F

r.C

over

1

27

20

0-0

06

4T

appin

gS

crew

ST

4x

12

2

37

20

0-0

02

7S

pri

ng

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46

45

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13

18

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pin

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crew

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16

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rote

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late

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95

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her

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05

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2

F0

6

Page 28: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-0

7F

RO

NT

LU

GG

AG

EB

OX

REF.

PartNo.

Description

Qty

Remarks

17

200-

00

32

Tap

pin

gS

crew

ST

4.2

x1

68

27

250-

000

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r.B

oo

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over

1

37

200-

00

34

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pin

gS

crew

ST

5x

18

2

47

240-

000

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um

ber

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ver

1

57

250-

000

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tora

ge

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1

67

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000

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ge

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elm

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crew

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her

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tM

05

1

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ng

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2

11

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ase

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7

Page 29: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

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Man

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F-0

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OR

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L

REF.

PartNo.

Description

Qty

Remarks

17

25

0-0

006

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tect

ing

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or

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00

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8

Page 30: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-0

9L

UG

GA

GE

CA

SE

&R

EA

RC

OV

ER

REF.

PartNo.

Description

Qty

Remarks

17

29

9-0

00

1L

ug

gage

Cas

e1

27

25

0-0

01

2R

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last

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late

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1

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25

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01

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1

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1

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gage

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1

77

25

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01

4R

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over

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mp

1

87

25

0-0

01

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over

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1

97

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00

3S

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1

10

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pin

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72

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pin

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72

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007

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67

13

72

00-

00

32

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pin

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62

14

72

00

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pin

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crew

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7

15

50

0-1

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50

0-1

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F09

Page 31: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-1

0F

RO

NT

FO

RK

REF.

PartNo.

Description

Qty

Remarks

17

23

6-0

00

2S

tem

Co

mp

1

27

23

6-0

00

3L

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r.C

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ion

Ass

y1

37

23

6-0

00

4R

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r.C

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Ass

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23

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23

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00

6F

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1

67

23

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00

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lip

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1

77

23

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00

6L

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ed

Cli

p1

87

23

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00

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ut

Cli

pM

06

1

97

23

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ut

1

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50

0-1

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crew

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7

17

50

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084

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M0

6x

12

1

18

72

00

-00

52

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M1

0x

40

4

F1

0

Page 32: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-1

1F

RO

NT

BR

AK

EC

AL

IPE

R

REF.

PartNo.

Description

Qty

Remarks

17

20

0-0

08

9W

asher

2S

old

asA

ssem

bly

27

25

2-0

00

4B

rake

Pad

2S

old

Sep

arat

ely

and

asA

ssem

bly

37

25

2-0

00

5B

rake

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Sea

l2

So

ldas

Ass

embly

47

25

2-0

00

6B

rake

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ton

1S

old

asA

ssem

bly

57

20

0-0

09

0B

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2S

old

asA

ssem

bly

67

25

2-0

00

7C

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old

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bly

7A

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nt

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ke

Cal

iper

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y.

1(1

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/4/5

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1/1

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77

25

2-0

00

8B

rake

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iper

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dy

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y.

1S

old

asA

ssem

bly

87

25

2-0

00

9G

uid

eP

late

1S

old

asA

ssem

bly

97

25

2-0

01

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ldas

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embly

10

72

52

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rake

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p1

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ldas

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embly

11

72

52

-001

2B

rake

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old

asA

ssem

bly

12

72

52

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ctin

gC

over

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ssem

bly

13

72

00

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lt1

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embly

14

72

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aust

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ltC

ap1

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ldas

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embly

F1

1

Page 33: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-1

2F

RO

NT

WH

EE

L

REF.

PartNo.

Description

Qty

Remarks

17

21

9-0

001

Fr.

Wh

eel

Rim

1S

old

Sep

arat

ely

or

asA

ssem

bly

27

21

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001

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e1

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arat

ely

or

asA

ssem

bly

37

24

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013

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ve

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m1

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25

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015

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ke

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k1

55

00

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68

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M0

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3

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24

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014

Coll

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lS

ide

1

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22

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009

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rin

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301

2

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24

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1

97

24

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40

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pee

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rB

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/2)

F1

2

Page 34: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-1

3C

AR

RIE

RP

LA

TE

REF.

PartNo.

Description

Qty

Remarks

17

25

0-0

01

6C

arri

erO

ute

rC

over

1

27

25

0-0

01

7C

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erP

late

1

35

00

-10

09

Fla

nge

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M0

6x

12

8

F1

3

Page 35: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-1

4R

EA

RW

HE

EL

REF.

PartNo.

Description

Qty

Remarks

17

21

6-0

00

2R

ear

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e1

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ldS

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ras

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embly

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21

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25

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57

25

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25

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01

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25

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25

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20

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09

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00

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Page 36: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-1

5S

EA

TC

US

HIO

N

REF.

PartNo.

Description

Qty

Remarks

17

24

0-0

02

0S

eat

Lo

ckP

late

1

27

24

0-0

02

1S

pri

ng

Cli

p1

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24

0-0

02

2S

eat

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ckC

om

p1

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24

0-0

02

3S

eat

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cket

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mp

1

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24

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02

4S

eat

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able

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mp

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25

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01

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20

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09

8S

crew

(S

eat

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24

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02

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etP

in1

F1

5

Page 37: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-1

6F

UE

LT

AN

K

REF.

PartNo.

Description

Qty

Remarks

17

24

0-0

026

Fu

elU

nit

1

27

24

0-0

027

Pac

kin

gB

ase

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24

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ain

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25

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ner

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ck1

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6

Page 38: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

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F-1

7B

AT

TE

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PartNo.

Description

Qty

Remarks

1a

72

09

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0B

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all

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Page 39: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

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F-1

8A

IRC

LE

AN

ER

REF.

PartNo.

Description

Qty

Remarks

17

20

0-0

03

5T

appin

gS

crew

ST

4.2

x1

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25

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ub

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8

Page 40: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

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F-1

9E

XH

AU

ST

MU

FF

LE

R

REF.

PartNo.

Description

Qty

Remarks

17

21

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114

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stP

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ket

1

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20

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21

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20

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00

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her

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rin

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78

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rote

ctor

1

F1

9

Page 41: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

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F-2

0S

TA

ND

REF.

PartNo.

Description

Qty

Remarks

17

25

0-0

02

1M

ain

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nd

1

25

00

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19

Nu

tM

06

1

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24

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03

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amp

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rock

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24

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25

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ram

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0

Page 42: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

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F-2

1R

EA

RC

US

HIO

N

REF.

PartNo.

Description

Qty

Remarks

17

25

3-0

00

1R

r.C

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1

F2

1

Page 43: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-2

2R

EA

RF

EN

DE

R

REF.

PartNo.

Description

Qty

Remarks

17

25

0-0

02

3R

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25

0-0

02

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24

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1

F22

Page 44: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

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F-2

3T

UR

NS

IGN

AL

S

REF.

PartNo.

Description

Qty

Remarks

17

209-

002

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nal

1

27

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37

209-

002

6L

igh

tH

old

er1

47

209-

002

7L

.F

r.B

ulb

1

57

240-

004

1T

urn

Sig

nal

Hold

er1

67

240-

004

2T

urn

Sig

nal

Len

s1

77

200-

011

7S

crew

(T

urn

sig

nal

)2

F2

3

Page 45: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-2

4T

AIL

LIG

HT

REF.

PartNo.

Description

Qty

Remarks

1A7

209

-002

8R

r.T

ail

Lig

ht

Ass

y1

(2/3

/4/5

/6/7

/8/9

)

27

250

-002

5R

r.T

ail

Lig

ht

Co

ver

1

37

250

-002

6L

.R

r.T

urn

Sig

nal

Cover

1

47

250

-002

7R

.R

r.T

urn

Sig

nal

Co

ver

1

57

209

-002

9T

ail

Lig

ht

Hold

er1

67

209

-0030

Bulb

12

V5

W (

Tai

light)

1

77

209

-0030

Bulb

12

V1

0/5

W (

Tai

light)

2

87

20

0-0

11

7S

crew

(T

aili

gh

t)2

9B

ulb

12

V 2

1.5

W(T

aili

gh

t)1

F24

72

09

-00

44

Page 46: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-2

5W

IRE

HA

RN

ES

S

REF.

PartNo.

Description

Qty

Remarks

17

20

9-0

03

2W

ire

Har

nes

s1

27

20

9-0

03

3H

orn

1

37

20

9-0

03

4Ig

nit

ion

Coil

Wir

e1

47

20

9-0

03

5R

esis

tor

1

5a

72

09

-003

6R

egu

lato

r1

5b

72

09

-004

3R

egu

lato

rw

ith

wir

e1

67

20

9-0

03

7R

elay

Sta

rtC

om

p1

77

20

9-0

03

8C

DI

1

87

20

9-0

03

9T

urn

Sig

nal

Rel

ay

Co

mp

1

97

20

9-0

04

0K

ey

Bla

nk

Set

1

F2

5

Page 47: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-2

6F

RA

ME

BO

DY

REF.

PartNo.

Description

Qty

Remarks

17

25

0-0

02

8F

ram

eB

od

y1

27

24

0-0

04

3E

ngin

eH

anger

1

37

24

0-0

04

4F

uel

Tan

kH

old

er1

47

24

0-0

04

5L

.S

tep

Pla

teC

om

p1

57

24

0-0

04

6R

.S

tep

Pla

teC

om

p1

67

25

0-0

02

9F

ram

eF

end

er1

77

24

0-0

04

7H

ead

Lig

ht

Bra

cket

1

87

20

0-0

021

Bo

ltM

8x

12

4

97

20

0-0

01

9B

olt

M1

0x

55

2

10

72

00

-001

8B

olt

M1

0x

185

1

11

72

00

-300

3N

ut

M10

1

12

82

00

-016

1B

olt

M0

6x

10

10

F2

6

Page 48: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-2

7T

OO

LS

ET REF.

PartNo.

Description

Qty

Remarks

17

20

8-0

00

1T

ool

Set

-7pie

ces

1

27

20

8-0

00

2T

ool

Bag

1

37

20

8-0

00

3P

lier

s1

65

1

47

20

8-0

00

4W

ren

ch1

57

20

8-0

00

5W

ren

ch1

0-1

21

67

20

8-0

00

6S

par

kP

lug

Co

llar

Co

mp

1

77

20

8-0

00

7P

lier

s1

87

20

8-0

00

8W

ren

ch1

2-1

41

F27

Page 49: Arrow Scooter internal Parts Manual 8.30.06 Karts/arrow/arrow_150_parts_manual.pdf · 1009 Valve Intake 1 14 500-1006 Tappet Adjusting Nut 2 15-1007 Tappet Adjusting Screw 2 16 557

Arr

ow

15

0P

arts

Man

ual

F-2

8L

AB

EL

S

REF.

PartNo.

Description

Qty

Remarks

17

24

0-0

04

8L

abel

2

27

24

0-0

04

9W

arn

ing

Lab

el1

37

24

0-0

05

0C

arri

erP

late

Lab

el1

47

24

0-0

05

1T

rian

gle

War

nin

gL

abel

1

F2

8