Automation and Drives S INAMICS SINAMICS S120 - News March 2007

Automation and Drives

SINAMICSSINAMICS S120 - News March 2007

SINAMICS


Drive TechnologySINAMICS S120

New components

New functions

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03/2007, Page 2 © Siemens AG 2006 - We reserve the right to make changes

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New SINAMICS S120 components from V2.5

Basic Line Module (BLM) booksize format

Basic Line Modules are non-regulated infeed units

Planned release and Order Nos. [MLFBs] for the internal air-cooled version:

20kW (scheduled release 03/2007) 6SL3130-1TE22-0AA0 40kW (scheduled release 06/2007) 6SL3130-1TE24-0AA0 100kW (scheduled release 03/2007) 6SL3130-1TE31-0AA0

Planned release and Order Nos. [MLFBs] for the Cold-Plate cooling version:

20kW (scheduled release 03/2007) 6SL3136-1TE22-0AA0 40kW (scheduled release 06/2007) 6SL3136-1TE24-0AA0 100kW (scheduled release 03/2007) 6SL3136-1TE31-0AA0

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Power rating 20kW and 40kW with diodes 100kW with thyristors

Control/communication All BLMs will be implemented with

DRIVE-CLiQ (ABO).

Chopper 20kW and 40kW integrated 100kW external

Cooling types Internal air cooling: 20kW ; 40kW ; 100kW Cold Plate: 20kW ; 40kW ; 100kW

Radio interference suppression and cable lengths

New components

100mm 150mm 200mm

20kW 40kW 100kW

Cat. C2 Cat. C3 -

Basic Line Filter Reactor 350 m 1000 m

Reactor - 1000 m

Basic Line Filter Reactor 350 m 1000 m

Reactor - 350 m 1000 m

EN61800-3

BLM 100 kW

> 350 mTarget: 630 m

BLM 20kW, 40kW

> 350 mTarget: 630 m

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BLM 20kW and 40kW with diodes and integrated chopper

BLM 100kW with thyristors

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New SINAMICS S120 components from V2.5

Motor Modules booksize with new gating unit/DRIVE-CLiQ Asic New gating unit/DRIVE-CLiQ Asic (DAC-ABO) for booksize motor

modules as hardware basis for the following new functions: Safety Integrated extended functions (SS1, SS2, SOS, SLS, SSM) Edge modulation

Planned release and Order No. [MLFB] for the internal air cooled versions, external air cooling and Cold-Plate cooling : 3A...200A (scheduled release 03/2007) 6SL312x-xTExx-xAA3

Line Modules booksize with new gating unit/DRIVE-CLiQ-Asic New gating unit/DRIVE-CLiQ Asic (DAC-ABO) for booksize line

modules (all ABOs on the same hardware basis)

Scheduled release and Order No. [MLFB] for the internal air-cooled versions, external air cooling and Cold-Plate cooling: 16kW...120kW (scheduled release 03/2007) 6SL313x-xTExx-xAA3

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New SINAMICS S120 components from V2.5 SP1

Active Interface Module (AIM) booksize format

Filter / reactor unit for Active Line Modules (ALM) booksize

scheduled release and Order Nos. [MLFBs]:

16kW (schedule for V2.6) 6SL3100-0BE21-6AB0 36kW (schedule for V2.6) 6SL3100-0BE23-6AB0 55kW (scheduled release 06/2007) 6SL3100-0BE25-5AB0 80kW (scheduled release 05/2007) 6SL3100-0BE28-0AB0 120kW (scheduled release 05/2007) 6SL3100-0BE31-2AB0

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New: Active Interface Module to connect the ALM on the line side Optional line filter to maintain limit value C2 according to EN61800-3 Active Interface Module with the following function units

Line reactor Switching frequency filter (“Clean-Power-Filter”) Basic interference suppression to maintain limit value C3


T1 T2 T3

T4 T5 T6

D2D1 D3

D4 D5 D6

Cd

Line filterSwitching frequency + EMC C2

Active Line Module

HF reactor

Basic Line Filter

EMV C2

Active Line ModuleActive Interface ModuleSwitching frequency + EMC C3

+ basic interference suppression

Previously: Line filter included “Clean-Power-Filter” and HF filter Cannot be connected to IT line supplies Line reactor not included in the booksize format

BLF AIM ALM

ALM

HF reactor

WLFNew components

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Supplementary functionality AIM to the HF reactor: Step-up factor up to 2 (instead of 1.6) Total cable length up to 1000m (instead of 350m)

using improved damping behavior of the line reactor Integrated temperature sensor (protection against

overheating) Terminals are safe to finger touch (IP20) Integrated switching frequency filter ("Clean-Power") Integrated basic interference suppression to maintain

Category C3

Additional features: Compact design using forced ventilation/cooling Suitable for connection to IT line supplies

=> disconnect the ground connection of the basic interference suppression

55kW

80 / 120 kW

200mm

300mm

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AC Drive chassis units with liquid cooling

Liquid cooling with integrated stainless steel heat exchanger, suitable for enclosed (wrt the atmosphere) or open cooling systems

High power density: For the same electrical data, significantly more compact when compared to the air-cooled version

Significantly lower noise level with respect to the air-cooled version Can be mounted on the rear panel – either vertically or

horizontally

Scheduled release and Order Nos. [MLFBs]:

210A (scheduled release 05/2007) 6SL3315-1TE32-1AA0 260A (scheduled release 05/2007) 6SL3315-1TE32-6AA0 310A (scheduled release 05/2007) 6SL3315-1TE33-1AA0 490A (scheduled release 05/2007) 6SL3315-1TE35-0AA0

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TM54F (Terminal Module Failsafe) Safety Terminal Module to control Safety Integrated extended functions:

STO, SBC, SS1, SS2, SOS, SLS, SSM 6SL3055-0AA00-3BA0 (scheduled release 05/2007)

CUA32 (Control Unit Adapter for PM340) Control Unit Adapter (as for CUA31) – additionally with onboard

HTL/TTL encoder evaluation to 15-pin Sub-D socket 6SL3040-0PA01-0AA0 (scheduled release 05/2007)

Redesign SMC30 (Sensor Module Cabinet, HTL/TTL and SSI) Module width reduced from 50mm to 30mm 6SL3055-0AA00-5CA1 ? (scheduled release 05/2007)

Redesign CU310 PMIF connector has been modified =connection CU<>power unit (increased

ruggedness) Additional KTY84 evaluation on the HTL/TTL encoder evaluation Equipping possibility for D410 Safety certification (STO, SBC, SS1) – only for redesign CU CU310 DP (scheduled release 05/2007) 6SL3040-0LA00-0AA1 CU310 PN (scheduled release 05/2007) 6SL3040-0LA01-0AA1

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Features DRIVE-CLiQ integrated in the encoder SME and SMC not required IP 67 degree of protection Synchronous flange / clamping flange / hollow shaft

Absolute encoder Singleturn and multiturn Resolution, singleturn encoder: 22 bit ST Resolution, multiturn encoder: 22 bit ST, 12 bit MT

Customer benefits Cost saving through system cabling Lower space requirement by eliminating SMC / SME

Scheduled release and Order No. [MLFB] Scheduled release 05/2007 (with SINAMICS FW V2.5 SP1) 6FX2001-5xDxx-0AA0

DRIVE-CLiQ encoder (machine encoder)

New components

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DRIVE-CLiQ encoder (machine encoder)

New components

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Overview (1):

DCC (Drive Control Chart) with graphic interconnection Editor (DCC Editor) Graphically configurable blocks (logic, arithmetic and closed-loop control functions) Block types that can be freely instantiated (flexible scope) Can run on SIMOTION and SINAMICS controllers (DCC SINAMICS, DCC SIMOTION)

EPos expanded functionality: Traversing blocks / new request: “Travel to fixed stop” Traversing blocks / new progress conditions: “External block change enable” Position tracking completed for absolute encoders (load gearbox) Jerk limiting “Set reference point” – also for intermediate stop (traversing blocks and MDI) Reversing cam functionality – also for reference point approach without reference cams

Automatic speed controller setting for servo (frequency response analysis)

Automatic firmware upgrade/downgrade for DRIVE-CLiQ components

Automatic line frequency detection

Replacing a Sensor Modules for DRIVE-CLiQ motors (when replacing spare part, “empty” SMI)

New SINAMICS S120 functions from V2.5

New functions

Legend:

additional details in this set of overheads

additional details in a separate set of overheads

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Overview (2):

STARTER project is directly saved on the CF card (without a controller on site)

Edge modulation in the vector control type – also for booksize units (higher output voltages)

Higher output frequencies in the V/f mode – e.g. for textile applications (up to 600Hz)

Evaluation of SSI encoders on AC Drive controller CU310 (onboard interface)

Harmonized sampling times for vector control (250µs and 500µs)

Support for new motor series/types: 1FT7 (synchronous servomotor) 1FN3 continuous load (linear motor for continuous load operation) 1PL6 (functionally released since V2.1, now available as catalog-listed motor)


New functions

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Overview (3):

Safety Integrated extended functions:Safety functionality integrated in the drive that can be controlled via Profisafe (PROFIBUS) or the safety Terminal Module TM54F: STO (Safe Torque Off) – torque safely turned off (previously SH – safe standstill) SBC (Safe Brake Control) SS1 (Safe Stop 1) STO after a delay time has expired, zero speed with no torque SS2 (Safe Stop 2) SOS after a delay time has expired, zero speed with full torque SOS (Safe Operating Stop) – safe operating stop with full torque SLS (Safely-Limited Speed) SSM (Safe Speed Monitor) – safety-relevant feedback signal of the limited speed (safety-relevant zero speed detection, (n<nx) at a safety-relevant output)

DC brake for servo and vector control Increases the braking torque and therefore reduces the braking time by impressing a DC current into the winding of an induction motor

Simultaneous cyclic operation of PROFIBUS and PROFINET on CU320 PROFIBUS onboard interface on the CU320 and PROFINET Option Board CBE20

PROFIBUS and PROFINET can be assigned cyclic interfaces IF1 and IF2 IF1 has the full functionality: Max. PZD scope, clock-cycle synchronism, safety-relevant

capable (PB), peer-to-peer data transfer (PB) IF2 has reduced functionality: Lower PZD scope (16 words in the send and receive directions

for DO Servo and Vector), no clock-cycle synchronism, not safety-relevant capable, no peer-to-peer data transfer, no standard telegram selection via p0922

New SINAMICS S120 functions from V2.5 SP1

New functions

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Automatic controller setting for servo (frequency response analysis)

Automatic setting of the speed controller and the DSC position controller (with SCOUT) based on transfer functions in the frequency range.

The automatic speed controller setting has the following features: Control loop identification using FFT analysis Filters are automatically set in the current setpoint arm – e.g. to dampen

resonance effects Automatic controller setting (gain factor Kp, integral action time Tn)

The automatic controller settings can be checked using the measuring function.


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Automatic controller setting for servo

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New functions

Result

Accept, Yes/No

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Automatic controller setting for servo

New functions

Before

After

Before

After

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From SINAMICS firmware version 2.5 onwards – when booting - DRIVE-CLiQ components are automatically upgraded or downgraded to the status of the component firmware version on the CF card.

Components that cannot be downgraded to the component firmware version of the CF card (e.g. old firmware on the card and new components, on which the old firmware cannot be loaded) remain at their present firmware release.

The firmware version combinations that are therefore obtained will be system-tested and released.

The status of the upgrade – downgrade operation is displayed on the LEDs of the controller and the LEDs of the components.

Note: In V2.5, after the update has been completed, to accept the firmware a power off/on must be manually carried-out at the module. This is displayed in the form of an alarm.


New functions

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When replacing parts / components, the following rules apply - or are obtained:

Parts / components can principally be replaced without STARTER/SCOUT. This functionality has been available since V2.2 with the factory setting of the parameters for topology comparison stage (p9906=0 “high”) and for component replacement (p9909=1 “accept replacement”).

Replacing parts / components with CU firmware version <= V2.4: The user must ensure that the firmware version of the components that will be used

as replacement is higher/the same as the component firmware version on the CF card. Replacing parts / components with CU firmware version >= V2.5: The system automatically carries-out an upgrade/downgrade of the DRIVE-CLiQ

components if the firmware version of the components differs from the component firmware version on the CF card.


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Automatic line supply frequency detection

Previously, it was necessary to enter the rated line frequency (50Hz or 60Hz line supply) when configuring/engineering the infeed unit.

Disadvantage: If, for different rated line supply frequencies at the commissioning and installation location, the parameters for the rated line supply frequency were not adapted, then after booting, the drive system output a message.

With SINAMICS FW V2.5 it is not necessary to enter the rated line frequency. When operation is enabled - the system determines the actual frequency and sets the rated line supply frequency to 50Hz or 60Hz corresponding to the parameter.

The system can be operated on either 50Hz or 60Hz line supplies without any other operator action required (no manual setting).


New functions

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Automatic line supply frequency detection

V2.4

V2.5

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Sensor Modules connected to DRIVE-CLiQ motor (SMI): Part replacement with “empty” SMI

SMI data (motor and encoder data) from DRIVE-CLiQ motors can, from SINAMICS FW V2.5, be saved on the CF card.

This means that when a defective Sensor Module - connected to a DRIVE-CLiQ motor – has to to be replaced – then it can be replaced by an “empty” SMI. The system then runs with the SMI data on the CF card.

A replacement part (“empty” SMIxx) can be used for all DRIVE-CLiQ motors.

The parameters saved on the CF card can be written to the “empty”SMI per parameter or using STARTER.


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Saving a STARTER project directly on the CF card

The STARTER configuration can be saved in the CF-card format:

Using a write device connected at the PC -> directly to the CF card On the hard disk

data is saved / archived directly in the CF card format CF cards can be written to for series machines changes can be made and then sent on a CF card to the

machine / plant (no STARTER know-how is required on-site)


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Saving STARTER offline project on a CF card

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New functions

Edge modulation in the vector control type – also for booksize units

A higher output voltage can be achieved using edge modulation. This means that the drive converter output voltage can reach the connected line supply voltage level – even when using non-regulated infeed units without step-up controller values.

For SINAMICS chassis units, edge modulation has been implemented since FW V2.3. For the booksize units, the function is enabled with FW V2.5 in conjunction with the power units with new gating unit Asic (DAC-ABO) (6SL312x-xTExx-xAA3).

For reasons of stability, in practice (steady state), approx. 3% control margin to the theoretical maximum value of the output voltage is maintained. This means that the max. output voltage is given by:

0.72 * Vd (with edge modulation) 0.67 * Vd (without edge modulation)

The magnitude of the DC link voltage depends on the Line Module. For Basic Line Modules and Smart Line Modules the following applies:

Vd = 1.32 ... 1.41 * V line supply

For Active Line Modules the following applies: Vd = 1.5 * V line supply (1.41...2.0)

Note: The servo control type reaches a modulation depth of 0.71 * Vd

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Harmonizing the basis sampling times in the vector control type

The basis sampling time (=current controller clock cycle) in the vector control type was previously pre-assigned with the following values from the system depending on the number of drives configured on the CU: 250µs for 1st and 2nd vector drive on a controller 400µs from the 3rd vector drive on a controller

From SINAMICS firmware version 2.5, the basis sampling time from the 3rd driveonwards is pre-assigned as 500µs on a controller – instead of previously 400µs.

Reason for the change / advantages: When connected to a clock-cycle synchronous Profibus (therefore this also involves

SINAMICS_integrated) the basis sampling time must be a multiple of 125µs. The previous sampling time change to 400µs meant that the pulse frequency had to be

changed As a result of the change to the pulse frequency, a sinusoidal filter was no longer able to be

operated With a basis sampling time of 500µs, the pulse frequency remains at 4kHz when using a

sinusoidal filter

250µsec 4kHz or 2kHz (depending on f_pulse_rated of the power unit, for sinusoidal filter always 4kHz)

400µsec 2.5kHz or 1.25kHz

500µsec 2kHz (4kHz is kept for sinusoidal filter operation, as a multiple of 2kHz can be set)

When projects are converted, the previous basis sampling time of 400µs is kept – however it can always be manually set.


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Functions in the topology view and DRIVE-CLiQ topology rules

The topology view has been expanded by the following functions: A DRIVE-CLiQ hub has been inserted Components and their display (sub-topology) can be activated / deactivated

DRIVE-CLiQ topology rules are taken into account for the offline configuration topologies that can run from the offline configuration

Additional STARTER functions from V4.1

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TM41 screen forms for pulse encoder emulation

Screen forms to graphically configure the pulse encoder emulation of the TM41 module


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Interlocking reference quantities and additional parameters

Reference quantities and additional parameters can be blocked so that online motor and control parameter calculations are not overwritten.

offline parameterized reference parameters, that are not to be set to nominal quantities, are kept

offline parameterized parameters – e.g. for controller settings or torque limits – are kept


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Measuring function and function generator – also for vector

The measuring function and the function generator as commissioning tool arenow available in the vector mode


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Screen forms for motor identification – also for servo

The screen forms for motor identification (calculation, stationary and rotating measurement) are now also available in the servo mode

Standard operator control for servo and vector


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Motion ControlSIMOTION

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Automation and Drives S INAMICS SINAMICS S120 - News March 2007