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Motor Operations Handbook March 2003 Version 2.0

Cougar Tool Motor Handbook V2.0

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Page 1: Cougar Tool Motor Handbook V2.0

Motor Operations Handbook

March 2003Version 2.0

Page 2: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

Introduction

Cougar Tool is pleased to present the second

release of the mud motor operations handbook.

This release features more motor sizes and

configurations, motor operation information and a

thorough compilation of useful tables and charts.

We hope that this handbook will be a helpful tool

when using the Cougar motors. If you require

further information please contact us at (780) 440

2400 or by e-mail at [email protected] or

consult www.cougartool.com.

The contents of this handbook are for information and reference only. Cougar Tool Inc. has made every effort to ensure the validity and accuracy of the information contained within, however, Cougar does not warrant nor guarantee the contents. The user assumes the responsibility and liability for the use of the information contained within.The contents of this handbook are subject to change without notice.

Copyright (c) 2003 Cougar Tool Inc. All Rights Reserved

Page 3: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

Dump Valve

The Dump Sub is a by-pass valve used above the

motor, which allows drilling fluid to fill the bore of

the drill string when tripping into the hole, and

drain when tripping out of the hole, preventing a

wet trip.

When there is little or no circulation, a piston in the

valve is held in an open position by a coiled

spring; drilling fluid flows directly to the annulus.

As circulation begins to increase, the force of the

fluid causes the piston to compress the spring and

seal off the ports to the annulus. With the ports

sealed, all drilling fluid is pumped through the

power section to turn the bit. On most motor

sizes, the Dump Sub can be disabled by

substituting solid plugs for the ported ones

threaded into the body.

Cougar Dump Subs are designed to close before

the minimum recommended circulation rate of a

given motor configuration is reached. The Dump

Sub creates negligible pressure loss while drilling.

Page 4: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

Power Section

The Power Section converts hydraulic power into

rotary motion. Drilling fluid pumped through the

drill string drives a positive displacement motor.

The Power Section is composed of a rotor and

stator. The rotor, the driven member, is a helical

shaped steel bar that is forced to turn inside the

elastomer lined stator tube. The lining of the steel

stator tube is molded in a similar helical pattern,

but with longer pitch lengths, to form sealed

cavities as the rotor turns. Drilling fluid pumped

through the stator creates a pressure drop across

the cavities, causing the rotor to turn.

The number of lobes along with the length of the

helix determines the performance of a Power

Section. The stator profile has one more lobe than

the rotor. This relationship is part of the name

defining a given Power Section, ex. 7-8 Lobe. As

the lobe count increases the final drive speed

generally decreases. The second feature used to

define a Power Section is the number of stages.

One stage is one complete helical rotation, or

pitch, of the stator. As the number of stages

increases, the differential pressure and the torque

also increase. When circulation rates are required

that are higher than that recommended for the

Page 5: Cougar Tool Motor Handbook V2.0
Page 6: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

Power Section used, the rotors can be jetted to

allow excess fluid to by-pass the stator, preventing

damage to the elastomer liner. Variations in fits

and materials are available for Cougar power

sections for operating under extreme temperatures

or with specialized drilling fluids.

Adjustable Assembly

The Adjustable Assembly connects the stator to

the housings of the Bearing Assembly and houses

the Drive Shaft Assembly. The Adjustable

Assembly is easily set in the field from straight to 3

degrees of bend angle.

The Cougar Adjustable Assembly has 15 settings

allowing fine adjustment for refinement in build

rates. The design of the Cougar Adjustable allows

for greater build rates due to its short bit to bend

length.

Fixed Housing

Where there is no need for field adjustment,

Cougar Tool can supply Fixed Housings to take

place of the Adjustable Assembly. Fixed Housings

are available in straight or bent orientations up to 3

degrees.

Page 7: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

Drive Shaft Assembly

The Drive Shaft Assembly connects the Power

Section’s rotor to the rotating components of the

Bearing Assembly. The Drive Shaft converts the

eccentric motion of the rotor into concentric

rotation. The Drive Shaft also compensates for

any angle of the Adjustable Assembly or Fixed

Housing as well as the bending subjected to the

motor during directional control.

Cougar Tool’s Drive Shaft Assembly uses robust,

sealed and lubricated joints at both ends, mated

by a massive connecting shaft. The resulting

assembly can handle torques in excess of the stall

torque of the Power Sections used while carrying

the thrust load imposed by the pressure drop

across the Power Section.

Bearing Assembly

The Bearing Assembly carries all radial and thrust

loading. Cougar utilizes a special rotary shaft seal

designed specifically for drilling motor use that is

isolated from drilling fluid at all times. The Bearing

Assemblies are designed to reduce the bearing

load with more radial support for side loading and

with high capacity thrust bearings for on or off

bottom loading. Cougar motors are built to handle

Page 8: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

all drilling conditions from corrosive muds to high

temperature holes up to 250°F for the standard

configuration. If required, the motor can be

outfitted with a power section and bearing

assembly seals to accommodate higher operation

temperatures.

Cougar’s Bearing Assembly is a completely oil

sealed unit. The sealing system used includes a

unique flow restrictor design, which delivers

maximum flow to the bit. All drilling fluid is

directed to the bit rather than being used to

lubricate the bearings. The result is exceptional

hydraulic horsepower and hole cleaning along with

increased bit life and penetration rates.

The Cougar Bearing Assembly has a large bit

mandrel to provide an accurate and durable drive

system. It was designed with a large bore, which

has been maintained throughout the motor, to

minimize the pressure drop across the motor and

maximize hydraulic power.

Stabilization

Cougar Bearing Assemblies come with threaded

O.D. bearing housings to accommodate either a

smooth thread protector or a thread on stabilizer.

The stabilizers are easily changed on the rig floor

Page 9: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

and provide added support for packed or

pendulum drilling assemblies. If no stabilization is

required, the bearing housing is available in a non-

threaded version for slick assemblies.

Motor Selection

Cougar offers a wide range of power sections to

accommodate almost any type of drilling and

drilling conditions. The motors can be specified to

match the torque requirements of the bit, the flow

rates for cleaning, the maximum standpipe or

pump pressure or even materials for high

temperature applications.

Should higher flow rates than the power sections

available be required, all of Cougar’s motors can

be configured with a bypass jet. This enables the

flow rates to be considerably increased without

causing the power section to be over-pumped and

run inefficiently.

Surface Testing

Before the motor is used, it should be tested at

surface before being run-in. The Cougar motor

does not require the differential pressure of the bit

and therefore is not required for the surface test.

Page 10: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

If the motor has a dump valve then it should be

tested below the BOP’s so the drilling fluid is kept

in the system.

Make sure to remove any thread protectors if

testing below the BOP without the bit.

Once the dump valve is closed, rotation of the

motor should start and torque should be noted in

the assembly.

Once the pumps are turned off, the valve should

open and the pressure should drop. If it doesn’t,

open the fill-line to the standpipe to relieve the

pressure.

Now that the motor has been tested, connect

whatever bit is desired, make any adjustments to

the adjustable housing (if present) and orient the

tool by whatever means are present. Then run the

motor into the hole.

Running In

For the most part, a Cougar motor can be run into

the hole in a similar fashion as a conventional

drilling tool. Extra care is warranted if the motor is

set to a high angle on the adjustable or fixed

housing. The motor may become stuck in the

BOP, casing shoes or liner hangers. The motor

may need to be running when navigating tight

regions of the bore hole. Regions such as

Page 11: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

keyseats may cause difficulties if the motor is not

oriented properly or set to a high build angle.

If the well depth is deep, it may be worthwhile to

periodically stop the run-in and circulate to prevent

the bit from plugging and to pump cool fluid to the

motor which will reduce the chance of the motor

becoming too hot causing premature problems.

During this time it may be prudent to move the

motor up and down slightly so the bit rotation does

not form ledges in the casing or to the well bore if

in open hole. Whenever possible, this procedure

should not be used within the cased portion of the

well. It can cause excessive wear to the bit.

Care should be taken to prevent backpressure on

the motor. It may cause the motor to turn in

reverse and increases the chance of un-screwing

the internal connections.

Drilling

In order to drill using a motor, the standpipe

pressure must be monitored. Initially rotation must

be started in the off-bottom position. The

performance charts in this booklet will give the

required pressure to initiate the rotation for a given

motor size. Note that more pressure may be

required than indicated on these charts to initiate

rotation. The off-bottom pressure, as measured

on the standpipe gauge, will include the pressure

Page 12: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

differential across the motor as well as any other

losses due to other tools and friction. Once the

motor is rotating it may then engage the well

bottom. Contacting the bottom will be directly

visible on the pressure indicator, as the pressure

on-bottom will increase from the pressure off-

bottom. Caution must be taken not to allow the

differential pressure to exceed the maximum

differential pressure for a given motor size. The

weight on bit may be increased until the desired

rate of penetration (ROP), torque or maximum

differential pressure is reached. As drilling

commences, the weight will drill off thus lowering

the torque and consequently the pressure on the

indicators. It is important to re-check the off-

bottom pressure periodically to ensure the motor is

running optimally. As the amount of cuttings

increase in the drilling fluid, some hydraulic power

will go to lifting these cuttings so the pressure may

need to be adjusted.

If the drilling conditions are favourable, rotation of

the motor when the adjustable housing / fixed

housing is set from 1.8 degrees or less is possible.

This would enable the driller to steer and/or create

a better environment for weight transfer to the

motor. Care should be taken to not rotate the

motor when it is set above 1.8 degrees or at string

rotational speeds greater than 50 RPM.

Page 13: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

Reactive Torque

Since the motor causes a right-hand rotation,

when viewed from the rig floor, the reactive torque

is left-hand or counter-clockwise. This reactive

torque can cause the drill string connections to

tighten if the torque exceeds the initial make-up

torque. The reactive torque results in twisting the

drill string and therefore must be considered when

orienting the motor. The measurement of tool

face, azimuth and inclination will likely be more

accurate than calculating the angle of twist from

the drill string properties. However, given the

torque, length and diameters of the drilling

assembly components, the angle of twist can be

calculated using the following:

Twist = TL 180

JG pp

Performance Drilling

Cougar’s motor are capable of meeting the high

torque or high RPM’s of today’s performance

drilling requirements. Many modern bits such as

PDC’s require more torque. The high

performance power sections can deliver the

necessary torque; drillers will experience

increased ROP and less string wear.

Page 14: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

Where,

T is the torque,

J is the polar moment of Inertia

L is the length of the segment

G is the modulus of Rigidity for the material (steel)

Twist is the angle in degrees

The twist is a linear quantity and can be calculated

on a per section basis. i.e.: The twist of the drill

pipe plus the twist of the heavy weight plus the

twist of the drill collars, etc.

Motor Stall

Motor stall is when the bit stops rotating. This can

occur either from excessive weight applied to the

bit or from the bit becoming stuck. In either case

the reactive torque will increase and if not properly

released may cause excessive damage to motor

components and possibly other tools in the

assembly. Caution must be taken when releasing

the stored reactive torque as releasing it suddenly

may cause connections to back- off. Continuing

circulating through a stalled motor may cause

excessive wear to the elastomer in the power

section. A motor stalling can be seen as a sudden

pressure increase on the standpipe pressure

indicators.

Page 15: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

The following procedure should be used in order

to continue drilling:

Stop any drill string rotation immediately.

Continued rotation will only increase the torque in

the assembly.

Reduce the pump pressure. Continued pumping

at the full flow rate causes the motor to generate

torque.

Release the torque. Use the brake to slowly

release the torque from the drill string.

Raise the bit. By lifting the bit off bottom you will

be able to increase flow once again to initiate

rotation similar to the start-up procedure.

Directional Drilling

The Cougar motor facilitates directional drilling

with the use of the adjustable or fixed housings.

By setting a bend between the drive and bearing

assemblies, the lower portion of the motor and the

bit face are oriented such as to initiate a build in

the well bore. When the string is not rotating, the

motor will build but with the string rotating, the

motor will drill effectively straight. The motor may

be oriented to enable drilling up or down in a build.

Directional drilling has application in many fields

from utility, river crossing and avoiding problematic

formations and many more. Multi-laterals have

Page 16: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

become an important addition to the many uses of

a steerable assembly. This enables the creation

of multiple lateral wells off of one main vertical well

greatly reducing the cost of producing a large

zone.

Horizontal Drilling

The idea of directional drilling can be extended to

horizontal applications. The key difference in this

application is that the bend angle in the adjustable

may require being set higher to create tight build

rates. This eliminates the idea of rotating the

assembly for steering. When the tool is set over

1.8 degrees, the motor should not be rotated.

In order to generate the build rates, the

adjustable should be set under 1.8 degrees, drill

until the kick-off depth is reached, trip out and re-

adjust the bend angle, trip in and orient to create

the build, then trip out and re-adjust once more to

an angle under 1.8 degrees and complete the

horizontal component of the well.

For directional or horizontal drilling, various

combinations of motor bend angles and bearing

assembly stabilization may be utilized to generate

the desired build rates.

Page 17: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

Air Drilling

When any type of compressible medium is used in

the drilling fluid the performance of the power

section may change dramatically. High air,

nitrogen, natural gas, etc, concentrations alter the

density of the fluid thus changing how the heat is

generated or dissipated, the friction on the power

section elastomer and even the power generated.

The amount of gas to liquid content on a volume

basis will largely determine how different the

power section will behave.

Low amounts of fluid (Mist: Liquid is < 2.5% of

total volume) causes the liquid to form droplets in

the gas. This can create problems with corrosion

so oxidation inhibitors may be required.

Moderate amounts of fluid (Foam: Liquid is

between 2.5% to 25% of total volume) allows the

liquid and gas to mix reasonably well and provides

better lubrication to the power section than a mist

would. Foams are typically rated as “Foam

Quality” where the percentage is in gas per

volume. i.e. 80% foam quality means 80% gas

and 20% liquid.

Moderate to Normal amounts of fluid (Aerated:

liquid is between 25% to 75% of total volume)

cause the gas bubbles to be suspended within the

liquid.

Page 18: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

Once the fluid content exceeds 75% of the total

volume, the compressibility of the total medium is

low enough that it is negligible.

To maintain the correct total volume and flow rate,

especially at higher temperatures, the volume of

the gas and/or flow rate may have to be increased

to account for the compression.

Care should be taken when running a Cougar

motor in low liquid content to reduce the wear of

the motor components and power section.

Lubrication should be added to reduce the friction

between the rotor and stator and the internal

motor component (those exposed to the drilling

fluid). This will extend the life of both the power

section and the motor. Lubricants should be

thoroughly mixed with water and injected into the

drilling medium at a rate no less than 5% of the

drilling medium volume. More lubricant reduces

wear and cools the power section but it also

changes the liquid to gas ratio.

The dump valve ports will have to be plugged in

order to work with low liquid content. The

pressure drop and fluid momentum present with

air drilling is not sufficient to close the dump valve.

Another consideration is that air drilling does not

have the damping characteristics that fluid drilling

possesses. As such, applying the weight to the bit

from start-up must be done more slowly. The

motor must be started slowly and not allowed to

spin freely. The motor could be started with fluid

Page 19: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

to prevent over spinning the motor. The weight

must be removed slowly (or allowed to drill off) as

the pressure is decreased.

Rotating the Motor

To reduce the effects of rotating bending / cyclic

fatigue, a balance must be made between the

rotation speed and the motor bend angle versus

the build rate. For straight hole with a straight

motor, the likely hood of bending is very low so

there is minimal concern of bending fatigue. As

the build rate increases the bending stresses in

the motor increase. In addition to this, as the bend

angle of the motor increases, this also increases

the bending stresses in the tool. The ideal rotary

speed is a function of bend angle and build rate.

As a rule of thumb, a rotary speed of 50 RPM and

a bend angle of 1.5 or less can be used to reduce

the bending fatigue in the motor. From previous

experience, 90% of the time the drilling

parameters are such that this rule of thumb should

work. When the bend angle and build rates are

set high, then the rotary speed and the length of

time the motor is rotated should be reduced to

lessen the effects of rotational bending.

Page 20: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

Rotor Bypass

In the event that the flow rate is not sufficient to

perform adequate hole cleaning, the rotor can be

fitted with a bypass jet. This enables some of the

fluid to pass though the bore of the rotor while

maintaining the differential pressure. This way the

performance characteristics of a given power

section can be maintained without over flowing or

excessive pressure.

The jet size is selected such that the pressure

drop around the rotor and through the rotor is

equal. In order to do this, a specific pressure and

flow rate must be specified and is usually at the

desired drilling torque and flow. In this case, when

starting the motor, the flow rates are less and

there is less torque. Therefore, the pressure

balance is off and may require more fluid to initiate

rotation than a power section without a bypass jet.

Motor Pressure Drop

The pressure drop across the motor is a function

of the flow rate. The fluid travels through the

dump valve, the drive assembly and the bearing

assembly creating a pressure drop due to the

restriction of flow. Therefore, the pressure drop

across these components is a function of flow rate

and viscosity only. Note that, the viscosity has

Page 21: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

little effect on the pressure drop of the bearing

assembly and drive assembly compared to the

pressure drop across the power section.

The pressure drop across the power section is a

function of the torque and increases linearly with

the torque assuming a constant flow rate.

Running the power section at differential

pressures or flow rates higher than specified will

result in premature wear to the elastomer and will

degrade performance.

Bit Pressure Drop

The pressure drop created by the bit may be high.

When the static pressure drop exceeds 1,500 PSI

(10,000 kPa) then the motors will require alternate

sealing. Cougar should be notified when the bit

pressure drop is expected to exceed 1,500 PSI for

any length of time.

Drilling Fluids

Many drilling fluids and additives are available.

Some of the fluids and/or additives may be

harmful to the elastomers used in the power

section as well as the motor seals. Care should

be taken when selecting the fluid for use with a

Cougar motor.

Page 22: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

Some factors to consider are:

• The pH of the fluid. The percent of

Hydrogen is an indication of how acidic or

basic the fluid is. A drilling fluid too acidic

(pH < 4) or too basic (pH > 10) will result

in damage to the power section. Fluids

close to these boundaries may be used

but circulation must be maintained to

reduce the damage to the elastomers.

Acids may also harm any plated or coated

motor components. After using acids or

bases the motor should be properly

flushed and serviced as soon as possible.

• The particulate content. As the particulate

content increases, erosion becomes a

serious problem with the elastomers and

the internal motor components. The

particulates should be limited to less than

2%.

• Chlorine content. When the drilling fluid

contains a chlorine concentration over

30,000 PPM (part per million) the motor

must be properly flushed and serviced as

soon as possible. The chloride can form

acids and increase the corrosion of the

motor components.

• Mud weight. In general, as the mud

weight increases the erosion of internal

components increases. Usually the

increase in weight is largely due to

Page 23: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

• Mud weight. In general, as the mud

weight increases the erosion of internal

components increases. Usually the

increase in weight is largely due to

increased amounts of particulates. It is

possible to have more erosion with a

lighter fluid with high particulates than a

heavier fluid with less particulates. For

this reason, it is difficult to establish a

specific guideline but once the mud weight

approaches 15 PPG (pounds per gallon)

care must be given that the particulates

are being controlled.

• Light weight, fine particle LCM (Loss of

Circulation Materials). The fluid path

through the motor is somewhat torturous

and may result in blockage if coarse LCM

materials are used. A common rule of

thumb is 2 lb per barrel or less.

• No cement. Cement should not be

pumped through a motor as the cement

may flash set while going through various

components of the motor or the bit jets.

The operation temperature must be below the

aniline point. For oil-based fluids, the aniline point

gives an indication to the amount of elastomer

swell that may be experienced. It is a measure of

the oil’s aromatic content. Oil based fluids should

have an aromatic content less than 2%. The lower

Page 24: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

the aniline point, the greater the amount of swell

the elastomer may undergo. It is recommended

that the power section be re-lined after being used

in oil-based fluids. Diesel based fluids tend to

have a more adverse effect on the elstomers than

mineral or low-toxicity fluids.

A shorter motor run may be required if the

guidelines stated herein are not followed.

Downhole Temperature

The elastomers used in the power section and the

seals in the motor are susceptible to temperatures

over 225°F (107°C). If the static operating

temperature is expected to exceed 225°F then

alternate materials for seals and an over-sized

power section may be required. The over-sized

power section has more clearance between the

stator and the rotor allowing for more swelling in

the elastomer. If extreme temperatures warrant it,

alternate materials are even possible for the stator

elastomer. The motors have been used in

temperatures in excess of 225°F (107°C) with

good performance. So if temperatures exceed the

225°F please contact a Cougar representative for

the proper hot-hole configuration.

As the temperature increases, the full load

differential pressure decreases. The difference

Page 25: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

between the published data and the actual hole

temperature differ when the hole temperatures

exceed 140°F (60°C).

The stator may require a re-line if run for long

periods in high temperatures.

H2S (Sour) Gas

The National Association of Corrosion Engineers

(NACE) has produced a specification (MR0175)

that provides a range of material hardness values

that are suitable for sour gas use. The Cougar

motor uses materials with hardness that exceeds

the NACE specification. The materials have been

chosen to maximize the strength of the

component. H2S causes embrittlement, which

increases the probability to initiate cracking.

When running the motor in a sour gas

environment, care must be taken to control the

environment as much as possible.

Damage to the seals or power section is also

possible from H2S. The length of the exposure is

directly proportional to the risk of damage. The

average motor run is usually not long enough to

cause damage. However, extended runs may

cause damage to the elastomers and reduce the

life of the tool.

Various regulatory or specifications are available

which provide information on how to control the

Page 26: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

sour gas environment. API and NACE are two

such sources.

Plugging Off

Cuttings and other debris in the well may enter the

motor causing a blockage. They may enter the

motor through the dump valve ports or as

connections are made-up. To prevent this, the

hole should be circulated to ensure that the

cuttings and debris have been removed leaving

the well in as clean a state as possible. If the

problem persists, the filter plugs in the dump valve

ports may have to be replaced with solid plugs.

Pulling Out

When the motor is to be withdrawn from the hole,

no special procedure is required when a dump

valve is present. The standpipe will drain into the

annulus normally. When a dump valve is not

present, the fluid will have to drain through the

motor. It may be worthwhile to circulate off bottom

to remove any cuttings from the annulus before

removing the motor.

Caution should be used when retrieving a bent

motor through the BOP’s. Rotating while

removing the motor may aid the removal process.

Page 27: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

Flush the tool until clean water comes through the

dump valve (if present) and the bit; then remove

the bit from the motor. Rotating the bit box

counter-clockwise (left hand rotation) will naturally

drain the power section but the tool should really

be flushed to ensure all toxic or corrosive fluids

are removed. It is important to note that rotating

the bit box clockwise creates a left-hand torque

that could break the internal component

connections and should be avoided.

As the motor is being flushed or the bit box rotated

listen for any unusual noises emitting from the

internal components. This will give an indication

to the presence of any damage. Also, check the

surface of the tool for missing oil plugs. If the tool

is not rotating properly or there are oil plugs

missing, return the tool for servicing.

If the motor is to be re-run, check the oil levels by

using the “dip” stick and check the depth of the

piston. As the oil seeps from the tool the piston

moves up (away from the bit). If the tool contains

enough oil, it may be re-used. If not, the tool

should be returned for servicing.

Page 28: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

Troubleshooting

Decrease in ROP

• Worn stator. This has the effect of

reducing the available torque.

• Increase in Hole Drag. This could be from

a stabilizer hanging up or similar events.

• Poor bit type for the type of formation.

• Worn bit.

• Formation change may require different

operating parameters.

• Motor Stalled.

Sudden Pressure Increase

• Motor stall. May be from excessive weight

on bit or from hot hole swelling the

elastomer in the power section.

• Internal plug. There may be a restriction

in the drilling assembly. If a dump valve is

present, the flow could be reduced to see

if the pressure stabilizes by allowing the

valve to open. This would indicate that

the restriction is in the motor.

• Mud Rings. This is when cuttings build

around tool joints. They may cause the

string to stick.

Page 29: Cougar Tool Motor Handbook V2.0

Cougar's Motor Operations

Low Pressure

• Dump valve is open. All the circulated

fluid is dumped into the annulus with little

pressure drop. Vary the flow rates in an

attempt to close the valve.

• Washout. There may be a wash out in the

assembly causing fluid to flow into the

annulus.

• Worn Power section. The ROP would

drop. An increase in the differential

pressure to regain the ROP is a strong

indication that the stator elastomer is

worn.

Page 30: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

61 83 112 146

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

714 692 663 629

Motor Chart Example

Maximum pump rate 600 2271

Revolutions per unit volume 0.292 0.077

Pressure at full load 775 5343

Torque at full load 6650 9016

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

TO

RQ

UE

(ft lb)

300 400 500 600 Max Load Torque

In this example the 6 3/4" (171mm) 6-7 5.0 stage motor

is used. This example is to show how to get the most

from the performance charts.

This table gives a quick summary of the motor

performance specifics. The maximum flow rate is the

intended maximum flow the motor can receive before

damage may occur.

The Revolutions per unit volume is a direct indication of

the RPM's you can expect at a given flow rate.

The pressure at full load is the total differential pressure

across the motor.

The torque at full load is the maximum torque possible

when the flow and pressure specifications are met.

{ Off-bottom Pressure

Torque Line Maximum

Load

Maximum

Torque

This table gives the off-bottom pressure and the

maximum effective pressure for a range of flow rates.

Note: The off-bottom plus the maximum effective

equals the total differential pressure.

Page 31: Cougar Tool Motor Handbook V2.0

2 7/8" (73mm) 2-3 7.0 stage

A. Overall Length

B. Thread Prot. Diameter

Imperial Metric

Top Connection

Bottom Connection

Weight

133 in.

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

2.88

3378

73

mm

mm

2 3/8 REG. 2 3/

8 REG.

2 3/8 REG. 2 3/

8 REG.

170 lb. 75.6 daN

70 gpm 0.265 m3/min

192 ft-lb. 260 N-m

40 hp 29.8 kW

20,000 lb. 8,900 daN

41,000 lb. 18,000 daN

110,000 lb. 49,000 daN

Page 32: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 40 50 60 70

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

43 45 47 50

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

927 925 923 920

2 7/8" (73mm) 2-3 7.0 stage

Drilling Fluid Flow (L/min) 151 189 227 265

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

296 310 324 345

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

6391 6378 6364 6343

Maximum pump rate 70 265

Revolutions per unit volume 12.214 3.227

Pressure at full load 970 6688

Torque at full load 192 260

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

100

200

300

400

500

600

700

800

900

0 200 400 600 800 1000 1200

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

50

100

150

200

250

TO

RQ

UE

(ft lb)

40 50 60 70 Max Load Torque

METRIC PERFORMANCE CURVES

0

100

200

300

400

500

600

700

800

900

0 2000 4000 6000 8000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

50

100

150

200

250

300

TO

RQ

UE

(N m

)

151 189 227 265 Max Load Torque

Page 33: Cougar Tool Motor Handbook V2.0

2 7/8" (73mm) 3-4 4.0 stage

A. Overall Length

B. Thread Prot. Diameter

Imperial Metric

Top Connection

Bottom Connection

Weight

96 in.

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

2.88

2438

73

mm

mm

2 3/8 REG. 2 3/

8 REG.

2 3/8 REG. 2 3/

8 REG.

140 lb. 62.3 daN

40 gpm 0.151 m3/min

150 ft-lb. 203 N-m

13 hp 9.7 kW

20,000 lb. 8,900 daN

41,000 lb. 18,000 daN

110,000 lb. 49,000 daN

Page 34: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 10 20 30 40

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

26 27 29 30

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

522 521 519 518

2 7/8" (73mm) 3-4 4.0 stage

Drilling Fluid Flow (L/min) 38 76 114 151

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

179 186 200 207

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3599 3592 3578 3571

Maximum pump rate 40 151

Revolutions per unit volume 8.000 2.113

Pressure at full load 548 3778

Torque at full load 150 203

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

350

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

20

40

60

80

100

120

140

160

TO

RQ

UE

(ft lb)

10 20 30 40 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

350

0 1000 2000 3000 4000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

50

100

150

200

250

TO

RQ

UE

(N m

)

38 76 114 151 Max Load Torque

Page 35: Cougar Tool Motor Handbook V2.0

2 7/8" (73mm) 5-6 3.3 stage

A. Overall Length

B. Thread Prot. Diameter

Imperial Metric

Top Connection

Bottom Connection

Weight

96 in.

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

2.88

2438

73

mm

mm

2 3/8 REG. 2 3/

8 REG.

2 3/8 REG. 2 3/

8 REG.

140 lb. 62.3 daN

80 gpm 0.303 m3/min

100 ft-lb. 136 N-m

24 hp 17.9 kW

20,000 lb. 8,900 daN

41,000 lb. 18,000 daN

110,000 lb. 49,000 daN

Page 36: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 20 40 60 80

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

26 37 56 83

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

491 480 461 434

2 7/8" (73mm) 5-6 3.3 stage

Drilling Fluid Flow (L/min) 76 151 227 303

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

179 255 386 572

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3385 3309 3178 2992

Maximum pump rate 80 303

Revolutions per unit volume 5.275 1.394

Pressure at full load 517 3565

Torque at full load 200 271

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

350

400

450

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

50

100

150

200

250

TO

RQ

UE

(ft lb)

20 40 60 80 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

350

400

450

0 1000 2000 3000 4000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

50

100

150

200

250

300

TO

RQ

UE

(N m

)

76 151 227 303 Max Load Torque

Page 37: Cougar Tool Motor Handbook V2.0

2 7/8" (73mm) 7-8 2.5 stage

A. Overall Length

B. Thread Prot. Diameter

Imperial Metric

Top Connection

Bottom Connection

Weight

88 in.

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

2.88

2235

73

mm

mm

2 3/8 REG. 2 3/

8 REG.

2 3/8 REG. 2 3/

8 REG.

130 lb. 58 daN

120 gpm 0.454 m3/min

261 ft-lb. 354 N-m

33 hp 24.6 kW

20,000 lb. 8,900 daN

41,000 lb. 18,000 daN

110,000 lb. 49,000 daN

Page 38: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 70 80 100 110

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

92 114 168 199

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

383 361 307 276

2 7/8" (73mm) 7-8 2.5 stage

Drilling Fluid Flow (L/min) 265 303 379 416

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

634 786 1158 1372

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

2641 2489 2117 1903

Maximum pump rate 120 454

Revolutions per unit volume 3.692 0.975

Pressure at full load 475 3275

Torque at full load 261 354

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

350

400

450

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

50

100

150

200

250

300

TO

RQ

UE

(ft lb)

70 80 100 110 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

350

400

450

0 500 1000 1500 2000 2500 3000 3500

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

50

100

150

200

250

300

350

400

TO

RQ

UE

(N m

)

265 303 379 416 Max Load Torque

Page 39: Cougar Tool Motor Handbook V2.0

3 1/8" (79mm) 7-8 3.0 stage

A. Overall Length

B. Thread Prot. Diameter

Imperial Metric

Top Connection

Bottom Connection

Weight

146 in.

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

3.38

3708

86

mm

mm

2 3/8 REG. 2 3/

8 REG.

2 3/8 REG. 2 3/

8 REG.

220 lb. 98 daN

140 gpm 0.530 m3/min

660 ft-lb. 895 N-m

48 hp 35.8 kW

22,000 lb. 9,800 daN

60,000 lb. 27,000 daN

140,000 lb. 62,000 daN

Page 40: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 80 100 120 140

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

104 148 203 268

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

496 452 397 332

3 1/8" (79mm) 7-8 3.0 stage

Drilling Fluid Flow (L/min) 303 379 454 530

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

717 1020 1400 1848

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3420 3116 2737 2289

Maximum pump rate 140 530

Revolutions per unit volume 1.786 0.472

Pressure at full load 600 4137

Torque at full load 660 895

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

100

200

300

400

500

600

700

800

900

TO

RQ

UE

(ft lb)

80 100 120 140 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 1000 2000 3000 4000 5000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

TO

RQ

UE

(N m

)

303 379 454 530 Max Load Torque

Page 41: Cougar Tool Motor Handbook V2.0

3 1/8" (79mm) 7-8 3.0 stage

A. Overall Length

B. Thread Prot. Diameter

Imperial Metric

Top Connection

Bottom Connection

Weight

146 in.

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

3.38

3708

86

mm

mm

2 3/8 REG. 2 3/

8 REG.

2 3/8 REG. 2 3/

8 REG.

220 lb. 98 daN

140 gpm 0.530 m3/min

660 ft-lb. 895 N-m

48 hp 35.8 kW

22,000 lb. 9,800 daN

60,000 lb. 27,000 daN

140,000 lb. 62,000 daN

Page 42: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 80 100 120 140

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

69 100 138 182

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

531 500 462 418

3 1/8" (79mm) 7-8 3.0 stage

Drilling Fluid Flow (L/min) 303 379 454 530

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

476 689 951 1255

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3661 3447 3185 2882

Maximum pump rate 140 530

Revolutions per unit volume 1.729 0.457

Pressure at full load 600 4137

Torque at full load 848 1150

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

0 100 200 300 400 500 600 700

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

100

200

300

400

500

600

700

800

900

TO

RQ

UE

(ft lb)

80 100 120 140 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

0 1000 2000 3000 4000 5000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

1400

TO

RQ

UE

(N m

)

303 379 454 530 Max Load Torque

Page 43: Cougar Tool Motor Handbook V2.0

3 1/8" (79mm) 7-8 4.0 stage

A. Overall Length

B. Thread Prot. Diameter

Imperial Metric

Top Connection

Bottom Connection

Weight

114 in.

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

3.38

2896

86

mm

mm

2 3/8 REG. 2 3/

8 REG.

2 3/8 REG. 2 3/

8 REG.

180 lb. 80 daN

120 gpm 0.454 m3/min

460 ft-lb. 624 N-m

52 hp 38.8 kW

22,000 lb. 9,800 daN

60,000 lb. 27,000 daN

140,000 lb. 62,000 daN

Page 44: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 70 80 100 110

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

101 123 177 208

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

649 627 573 542

3 1/8" (79mm) 7-8 4.0 stage

Drilling Fluid Flow (L/min) 265 303 379 416

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

696 848 1220 1434

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

4475 4323 3951 3737

Maximum pump rate 120 454

Revolutions per unit volume 3.708 0.980

Pressure at full load 750 5171

Torque at full load 460 624

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

350

400

450

0 200 400 600 800

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

100

200

300

400

500

600

TO

RQ

UE

(ft lb)

70 80 100 110 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

350

400

450

0 1000 2000 3000 4000 5000 6000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

100

200

300

400

500

600

700

800

TO

RQ

UE

(N m

)

265 303 379 416 Max Load Torque

Page 45: Cougar Tool Motor Handbook V2.0

3 1/8" (79mm) 7-8 6.4 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

15 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

44

221

3.38

3.5

in.

in.

in.

381

1118

5600

86

89

mm

mm

mm

mm

mm

2 3/8 REG. 2 3/

8 REG.

2 3/8 REG. 2 3/

8 REG.

356 lb. 158 daN

120 gpm 0.45 m3/min

1173 ft-lb. 1590 N-m

31.0 hp 23.1 kW

20,000 lb. 8900 daN

41,000 lb. 18,200 daN

108,000 lb. 48,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

4 3/4" (121)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

5 1/4" (133)

5 7/8" (149)

1.1

0.0

0.0

1.7

1.2

0.0

4.5

1.6

0.0

7.2

4.3

0.7

9.8

6.9

3.3

12.2

9.4

5.8

14.6

11.7

8.1

16.8

14.0

10.4

18.9

16.0

12.4

20.8

17.9

14.3

24.0

21.2

17.6

26.4

23.5

19.9

27.8

24.9

21.3

28.3

25.4

21.8

Page 46: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 60 80 120

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

50 80 208

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

1070 1040 912

3 1/8" (79mm) 7-8 6.4 stage

Drilling Fluid Flow (L/min) 227 303 454

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

1434

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

6288

Maximum pump rate 120 454

Revolutions per unit volume 3.57 0.780

Pressure at full load 1120 7722

Torque at full load 782 1060

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

350

400

450

0 300 600 900 1200

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

150

300

450

600

750

900

TO

RQ

UE

(ft lb)

60 80 120 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

350

400

450

0 1500 3000 4500 6000 7500 9000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

150

300

450

600

750

900

1050

1200

TO

RQ

UE

(N m

)

227 303 454 Max Load Torque

552

7170

345

7377

Page 47: Cougar Tool Motor Handbook V2.0

3 3/4" (95mm) 1-2 4.4 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

15 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

44

241

4.38

4.0

in.

in.

in.

381

1118

6109

111

102

mm

mm

mm

mm

mm

2 7/8 REG. 2 7/

8 REG.

2 7/8 REG. 2 7/

8 REG.

391 lb. 174 daN

140 gpm 0.530 m3/min

320 ft-lb. 434 N-m

45.0 hp 33.6 kW

70,000 lb. 31,000 daN

70,000 lb. 31,000 daN

150,000 lb. 67,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

4 3/4" (121)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

5 1/4" (133)

5 7/8" (149)

1.0

0.0

0.0

1.5

1.1

0.0

4.1

1.5

0.0

6.6

3.9

0.6

8.9

6.3

3.0

11.2

8.6

5.3

13.4

10.7

7.4

15.5

12.8

9.5

17.3

14.7

11.4

19.1

16.5

13.2

22.1

19.4

16.1

24.2

21.6

18.3

25.5

22.9

19.6

26.0

23.4

20.1

Page 48: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 60 100 120 140

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

30 31 33 34

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

520 519 517 516

3 3/4" (95mm) 1-2 4.4 stage

Drilling Fluid Flow (L/min) 227 379 454 530

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

207 214 228 234

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3585 3578 3565 3558

Maximum pump rate 140 530

Revolutions per unit volume 3.893 1.028

Pressure at full load 550 3792

Torque at full load 320 434

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

100

200

300

400

500

600

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

50

100

150

200

250

300

350

TO

RQ

UE

(ft lb)

60 100 120 140 Max Load Torque

METRIC PERFORMANCE CURVES

0

100

200

300

400

500

600

0 1000 2000 3000 4000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

50

100

150

200

250

300

350

400

450

500

TO

RQ

UE

(N m

)

227 379 454 530 Max Load Torque

Page 49: Cougar Tool Motor Handbook V2.0

3 3/4" (95mm) 4-5 3.5 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

15 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

44

211

4.38

4.0

in.

in.

in.

381

1118

5359

111

102

mm

mm

mm

mm

mm

2 7/8 REG. 2 7/

8 REG.

2 7/8 REG. 2 7/

8 REG.

332 lb. 148 daN

160 gpm 0.62 m3/min

750 ft-lb. 1017 N-m

46.0 hp 34.3 kW

70,000 lb. 31,000 daN

70,000 lb. 31,000 daN

150,000 lb. 67,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

4 3/4" (121)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

5 1/4" (133)

5 7/8" (149)

1.1

0.0

0.0

1.9

1.2

0.0

5.0

1.8

0.0

7.9

4.8

0.8

10.8

7.6

3.7

13.5

10.3

6.4

16.0

12.9

8.9

18.5

15.4

11.4

20.7

17.6

13.6

22.9

19.7

15.8

26.4

23.2

19.3

29.0

25.8

21.9

30.5

27.3

23.4

31.1

27.9

24.0

Page 50: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 120 140 160

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

46 56 67 81

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

451 441 430 416

3 3/4" (95mm) 4-5 3.5 stage

Drilling Fluid Flow (L/min) 379 454 530 606

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

317 386 462 558

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3110 3041 2965 2868

Maximum pump rate 160 606

Revolutions per unit volume 1.500 0.396

Pressure at full load 497 3427

Torque at full load 750 1017

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

100

200

300

400

500

600

700

800

TO

RQ

UE

(ft lb)

100 120 140 160 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 1000 2000 3000 4000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

TO

RQ

UE

(N m

)

379 454 530 606 Max Load Torque

Page 51: Cougar Tool Motor Handbook V2.0

3 3/4" (95mm) 4-5 3.5 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

15 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

44

201

4.38

4.0

in.

in.

in.

381

1118

5118

111

102

mm

mm

mm

mm

mm

2 7/8 REG. 2 7/

8 REG.

2 7/8 REG. 2 7/

8 REG.

331 lb. 147 daN

160 gpm 0.62 m3/min

755 ft-lb. 1024 N-m

46.0 hp 34.3 kW

70,000 lb. 31,000 daN

70,000 lb. 31,000 daN

150,000 lb. 67,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

4 3/4" (121)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

5 1/4" (133)

5 7/8" (149)

1.1

0.0

0.0

1.9

1.2

0.0

5.0

1.8

0.0

7.9

4.8

0.8

10.8

7.6

3.7

13.5

10.3

6.4

16.0

12.9

8.9

18.5

15.4

11.4

20.7

17.6

13.6

22.9

19.7

15.8

26.4

23.2

19.3

29.0

25.8

21.9

30.5

27.3

23.4

31.1

27.9

24.0

Page 52: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 120 140 160

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

44 53 63 75

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

453 444 434 422

3 3/4" (95mm) 4-5 3.5 stage

Drilling Fluid Flow (L/min) 379 454 530 606

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

303 365 434 517

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3123 3061 2992 2910

Maximum pump rate 160 606

Revolutions per unit volume 1.594 0.421

Pressure at full load 497 3427

Torque at full load 755 1024

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

100

200

300

400

500

600

700

800

TO

RQ

UE

(ft lb)

100 120 140 160 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 1000 2000 3000 4000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

TO

RQ

UE

(N m

)

379 454 530 606 Max Load Torque

Page 53: Cougar Tool Motor Handbook V2.0

3 3/4" (95mm) 5-6 5.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

15 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

44

241

4.38

4.0

in.

in.

in.

381

1118

6109

111

102

mm

mm

mm

mm

mm

2 7/8 REG. 2 7/

8 REG.

2 7/8 REG. 2 7/

8 REG.

382 lb. 170 daN

160 gpm 0.62 m3/min

1348 ft-lb. 1828 N-m

77.0 hp 57.4 kW

70,000 lb. 31,000 daN

70,000 lb. 31,000 daN

150,000 lb. 67,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

4 3/4" (121)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

5 1/4" (133)

5 7/8" (149)

1.0

0.0

0.0

1.5

1.1

0.0

4.1

1.5

0.0

6.6

3.9

0.6

8.9

6.3

3.0

11.2

8.6

5.3

13.4

10.7

7.4

15.5

12.8

9.5

17.3

14.7

11.4

19.1

16.5

13.2

22.1

19.4

16.1

24.2

21.6

18.3

25.5

22.9

19.6

26.0

23.4

20.1

Page 54: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 120 140 160

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

60 73 89 108

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

765 752 736 717

3 3/4" (95mm) 5-6 5.0 stage

Drilling Fluid Flow (L/min) 379 454 530 606

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

414 503 614 745

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

5274 5185 5075 4944

Maximum pump rate 160 606

Revolutions per unit volume 1.531 0.405

Pressure at full load 825 5688

Torque at full load 1348 1828

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

1400

1600

TO

RQ

UE

(ft lb)

100 120 140 160 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 1000 2000 3000 4000 5000 6000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

1400

1600

1800

2000

TO

RQ

UE

(N m

)

379 454 530 606 Max Load Torque

OVERSIZED @ 220oF (104

oC)

Page 55: Cougar Tool Motor Handbook V2.0

3 3/4" (95mm) 7-8 2.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

15 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

44

221

4.38

4.0

in.

in.

in.

381

1118

5600

111

102

mm

mm

mm

mm

mm

2 7/8 REG. 2 7/

8 REG.

2 7/8 REG. 2 7/

8 REG.

356 lb. 158 daN

160 gpm 0.62 m3/min

1875 ft-lb. 2542 N-m

39.0 hp 29.1 kW

70,000 lb. 31,000 daN

70,000 lb. 31,000 daN

150,000 lb. 67,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

4 3/4" (121)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

5 1/4" (133)

5 7/8" (149)

1.1

0.0

0.0

1.7

1.2

0.0

4.5

1.6

0.0

7.2

4.3

0.7

9.8

6.9

3.3

12.2

9.4

5.8

14.6

11.7

8.1

16.8

14.0

10.4

18.9

16.0

12.4

20.8

17.9

14.3

24.0

21.2

17.6

26.4

23.5

19.9

27.8

24.9

21.3

28.3

25.4

21.8

Page 56: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 120 140 160

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

89 121 158 200

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

331 299 262 220

3 3/4" (95mm) 7-8 2.0 stage

Drilling Fluid Flow (L/min) 379 454 530 606

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

614 834 1089 1379

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

2282 2062 1806 1517

Maximum pump rate 160 606

Revolutions per unit volume 0.575 0.152

Pressure at full load 420 2896

Torque at full load 1875 2542

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

10

20

30

40

50

60

70

80

90

100

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

TO

RQ

UE

(ft lb)

100 120 140 160 Max Load Torque

METRIC PERFORMANCE CURVES

0

10

20

30

40

50

60

70

80

90

100

0 500 1000 1500 2000 2500 3000 3500

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

TO

RQ

UE

(N m

)

379 454 530 606 Max Load Torque

Page 57: Cougar Tool Motor Handbook V2.0

3 3/4" (95mm) 7-8 2.3 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

15 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

44

211

4.38

4.0

in.

in.

in.

381

1118

5359

111

102

mm

mm

mm

mm

mm

2 7/8 REG. 2 7/

8 REG.

2 7/8 REG. 2 7/

8 REG.

330 lb. 147 daN

160 gpm 0.62 m3/min

1402 ft-lb. 1900 N-m

40.0 hp 29.8 kW

70,000 lb. 31,000 daN

70,000 lb. 31,000 daN

150,000 lb. 67,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

4 3/4" (121)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

5 1/4" (133)

5 7/8" (149)

1.1

0.0

0.0

1.9

1.2

0.0

5.0

1.8

0.0

7.9

4.8

0.8

10.8

7.6

3.7

13.5

10.3

6.4

16.0

12.9

8.9

18.5

15.4

11.4

20.7

17.6

13.6

22.9

19.7

15.8

26.4

23.2

19.3

29.0

25.8

21.9

30.5

27.3

23.4

31.1

27.9

24.0

Page 58: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 120 140 160

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

88 121 160 205

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

340 307 268 223

3 3/4" (95mm) 7-8 2.3 stage

Drilling Fluid Flow (L/min) 379 454 530 606

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

607 834 1103 1413

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

2344 2117 1848 1538

Maximum pump rate 160 606

Revolutions per unit volume 0.763 0.201

Pressure at full load 428 2951

Torque at full load 1402 1901

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

1400

1600

TO

RQ

UE

(ft lb)

100 120 140 160 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 500 1000 1500 2000 2500 3000 3500

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

TO

RQ

UE

(N m

)

379 454 530 606 Max Load Torque

Page 59: Cougar Tool Motor Handbook V2.0

3 3/4" (95mm) 7-8 2.3 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

15 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

44

202

4.38

4.0

in.

in.

in.

381

1118

5131

111

102

mm

mm

mm

mm

mm

2 7/8 REG. 2 7/

8 REG.

2 7/8 REG. 2 7/

8 REG.

329 lb. 146 daN

160 gpm 0.62 m3/min

1305 ft-lb. 1769 N-m

40.0 hp 29.8 kW

70,000 lb. 31,000 daN

70,000 lb. 31,000 daN

150,000 lb. 67,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

4 3/4" (121)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

5 1/4" (133)

5 7/8" (149)

1.1

0.0

0.0

1.9

1.2

0.0

5.0

1.8

0.0

7.9

4.8

0.8

10.8

7.6

3.7

13.5

10.3

6.4

16.0

12.9

8.9

18.5

15.4

11.4

20.7

17.6

13.6

22.9

19.7

15.8

26.4

23.2

19.3

29.0

25.8

21.9

30.5

27.3

23.4

31.1

27.9

24.0

Page 60: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 120 140 160

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

80 108 142 180

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

348 320 286 248

3 3/4" (95mm) 7-8 2.3 stage

Drilling Fluid Flow (L/min) 379 454 530 606

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

552 745 979 1241

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

2399 2206 1972 1710

Maximum pump rate 160 606

Revolutions per unit volume 0.819 0.216

Pressure at full load 428 2951

Torque at full load 1305 1769

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

1400

TO

RQ

UE

(ft lb)

100 120 140 160 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

0 500 1000 1500 2000 2500 3000 3500

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

1400

1600

1800

2000

TO

RQ

UE

(N m

)

379 454 530 606 Max Load Torque

Page 61: Cougar Tool Motor Handbook V2.0

4 3/4" (121mm) 2-3 8.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

111

366

5.63

5.25

in.

in.

in.

483

2819

9296

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

994 lb. 442 daN

280 gpm 1.1 m3/min

1220 ft-lb. 1654 N-m

176.0 hp 131.2 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

0.5

0.1

0.0

2.2

1.5

0.0

3.9

3.2

1.7

5.5

4.9

3.3

7.0

6.4

4.9

8.5

7.9

6.4

10.0

9.4

7.8

11.3

10.7

9.2

12.6

12.0

10.4

13.8

13.1

11.6

15.7

15.1

13.5

17.1

16.5

15.0

18.0

17.4

15.8

18.3

17.7

16.1

Page 62: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 150 200 265

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

80 84 90 99

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

1000 996 990 981

4 3/4" (121mm) 2-3 8.0 stage

Drilling Fluid Flow (L/min) 379 568 757 1003

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

552 579 621 683

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

6895 6867 6826 6764

Maximum pump rate 280 1060

Revolutions per unit volume 0.204 0.054

Pressure at full load 1080 7446

Torque at full load 1220 1654

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

100

200

300

400

500

600

0 200 400 600 800 1000 1200

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

1400

TO

RQ

UE

(ft lb)

100 150 200 265 Max Load Torque

METRIC PERFORMANCE CURVES

0

100

200

300

400

500

600

0 2000 4000 6000 8000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

1400

1600

1800

TO

RQ

UE

(N m

)

379 568 757 1003 Max Load Torque

Page 63: Cougar Tool Motor Handbook V2.0

4 3/4" (121mm) 4-5 1.1 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

151

5.63

5.25

in.

in.

in.

483

1676

3832

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/2 IF.

3 1/2 REG. 3 1/2 REG.

528 lb. 235 daN

250 gpm 0.95 m3/min

295 ft-lb. 438 N-m

21.0 hp 15.7 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

3.3

1.8

1.9

7.3

5.8

2.1

11.4

9.9

6.1

15.2

13.7

10.0

18.9

17.4

13.7

22.5

21.0

17.2

25.9

24.4

20.6

29.1

27.6

23.9

32.1

30.6

26.8

34.8

33.3

29.6

39.5

38.0

34.2

42.9

41.4

37.6

44.9

43.4

39.6

45.7

44.4

40.4

Page 64: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 150 200 250

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

14 22 34 49

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

130 122 110 95

4 3/4" (121mm) 4-5 1.1 stage

Drilling Fluid Flow (L/min) 379 568 757 946

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

97 152 234 338

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

896 841 758 655

Maximum pump rate 250 946

Revolutions per unit volume 1020 0.269

Pressure at full load 144 993

Torque at full load 295 400

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 50 100 150 200

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

50

100

150

200

250

300

350

TO

RQ

UE

(ft lb)

100 150 200 250 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 200 400 600 800 1000 1200

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

50

100

150

200

250

300

350

400

450

TO

RQ

UE

(N m

)

379 568 757 946 Max Load Torque

Page 65: Cougar Tool Motor Handbook V2.0

4 3/4" (121mm) 4-5 3.5 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

221

5.63

5.25

in.

in.

in.

483

1676

5613

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

699 lb. 311 daN

250 gpm 0.95 m3/min

1100 ft-lb. 1491 N-m

71.0 hp 52.9 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

1.2

0.2

0.0

3.8

2.8

0.4

6.4

5.5

3.0

9.0

8.0

5.6

11.4

10.5

8.0

13.8

12.8

10.4

16.0

15.0

12.6

18.1

17.2

14.7

20.1

19.1

16.7

21.9

20.9

18.5

24.9

24.0

21.5

27.2

26.2

23.8

28.5

27.5

25.1

29.0

28.0

25.6

Page 66: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 150 200 250

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

29 36 47 60

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

461 454 443 430

4 3/4" (121m) 4-5 3.5 stage

Drilling Fluid Flow (L/min) 379 568 757 946

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

200 248 324 414

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3178 3130 3054 2965

Maximum pump rate 250 946

Revolutions per unit volume 0.960 0.254

Pressure at full load 490 3378

Torque at full load 1100 1491

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

TO

RQ

UE

(ft lb)

100 150 200 250 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 1000 2000 3000 4000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

1400

1600

TO

RQ

UE

(N m

)

379 568 757 946 Max Load Torque

Page 67: Cougar Tool Motor Handbook V2.0

4 3/4" (121mm) 4-5 3.5 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

233

5.63

5.25

in.

in.

in.

483

1676

5915

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

699 lb. 311 daN

250 gpm 0.95 m3/min

1110 ft-lb. 1505 N-m

71.0 hp 52.9 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

1.2

0.2

0.0

3.8

2.8

0.4

6.4

5.5

3.0

9.0

8.0

5.6

11.4

10.5

8.0

13.8

12.8

10.4

16.0

15.0

12.6

18.1

17.2

14.7

20.1

19.1

16.7

21.9

20.9

18.5

24.9

24.0

21.5

27.2

26.2

23.8

28.5

27.5

25.1

29.0

28.0

25.6

Page 68: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 150 200 250

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

25 32 42 55

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

465 458 448 435

4 3/4" (121mm) 4-5 3.5 stage

Drilling Fluid Flow (L/min) 379 568 757 964

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

172 221 290 379

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3206 3158 3089 2999

Maximum pump rate 250 946

Revolutions per unit volume 1.040 0.275

Pressure at full load 490 3378

Torque at full load 1110 1505

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

TO

RQ

UE

(ft lb)

100 150 200 250 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 1000 2000 3000 4000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

1400

1600

TO

RQ

UE

(N m

)

379 568 757 946 Max Load Torque

Page 69: Cougar Tool Motor Handbook V2.0

4 3/4" (121mm) 4-5 6.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

298

5.63

5.25

in.

in.

in.

483

1676

7566

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

837 lb. 372 daN

250 gpm 0.95 m3/min

2000 ft-lb. 2712 N-m

124.0 hp 92.5 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

0.6

0.1

0.0

2.6

1.8

0.1

4.5

3.8

2.0

6.4

5.7

3.9

8.2

7.5

5.7

9.9

9.25

7.4

11.5

10.8

9.1

13.1

12.4

10.6

14.5

13.8

12.0

15.9

15.2

13.4

18.1

17.4

15.6

19.8

19.1

17.3

20.7

20.0

18.3

21.1

20.4

18.6

Page 70: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 150 200 250

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

34 42 54 69

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

816 808 796 781

4 3/4" (121mm) 4-5 6.0 stage

Drilling Fluid Flow (L/min) 379 568 757 946

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

234 290 372 476

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

5626 5571 5488 5385

Maximum pump rate 250 946

Revolutions per unit volume 1.096 0.290

Pressure at full load 850 5861

Torque at full load 2000 2712

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

TO

RQ

UE

(ft lb)

100 150 200 250 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 1000 2000 3000 4000 5000 6000 7000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

TO

RQ

UE

(N m

)

379 568 757 946 Max Load Torque

Page 71: Cougar Tool Motor Handbook V2.0

4 3/4" (121mm) 4-5 6.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

298

5.63

5.25

in.

in.

in.

483

1676

7566

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

839 lb. 373 daN

250 gpm 0.95 m3/min

2000 ft-lb. 2712 N-m

124.0 hp 92.5 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

0.6

0.1

0.0

2.6

1.8

0.1

4.5

3.8

2.0

6.4

5.7

3.9

8.2

7.5

5.7

9.9

9.25

7.4

11.5

10.8

9.1

13.1

12.4

10.6

14.5

13.8

12.0

15.9

15.2

13.4

18.1

17.4

15.6

19.8

19.1

17.3

20.7

20.0

18.3

21.1

20.4

18.6

Page 72: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 150 200 250

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

46 53 64 78

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

804 797 786 772

4 3/4" (121mm) 4-5 6.0 stage

Drilling Fluid Flow (L/min) 379 568 757 946

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

317 365 441 538

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

5543 5495 5419 5323

Maximum pump rate 250 946

Revolutions per unit volume 0.980 0.259

Pressure at full load 850 5861

Torque at full load 2000 2712

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

TO

RQ

UE

(ft lb)

100 150 200 250 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 1000 2000 3000 4000 5000 6000 7000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

TO

RQ

UE

(N m

)

379 568 757 946 Max Load Torque

Page 73: Cougar Tool Motor Handbook V2.0

4 3/4" (121mm) 4-5 6.3 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

306

5.63

5.25

in.

in.

in.

483

1676

7772

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

879 lb. 391 daN

250 gpm 0.95 m3/min

1990 ft-lb. 2698 N-m

129.0 hp 96.2 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

0.6

0.1

0.0

2.6

1.8

0.1

4.5

3.8

2.0

6.4

5.7

3.9

8.2

7.5

5.7

9.9

9.25

7.4

11.5

10.8

9.1

13.1

12.4

10.6

14.5

13.8

12.0

15.9

15.2

13.4

18.1

17.4

15.6

19.8

19.1

17.3

20.7

20.0

18.3

21.1

20.4

18.6

Page 74: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 150 200 250

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

47 55 66 80

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

840 832 821 807

4 3/4" (121mm) 4-5 6.3 stage

Drilling Fluid Flow (L/min) 379 568 757 946

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

324 379 455 552

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

5792 5736 5661 5564

Maximum pump rate 250 946

Revolutions per unit volume 0.980 0.259

Pressure at full load 887 6116

Torque at full load 1990 2698

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

TO

RQ

UE

(ft lb)

100 150 200 250 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 1000 2000 3000 4000 5000 6000 7000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

3000

TO

RQ

UE

(N m

)

379 568 757 946 Max Load Torque

Page 75: Cougar Tool Motor Handbook V2.0

4 3/4" (121mm) 4-5 6.3 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

317

5.63

5.25

in.

in.

in.

483

1676

8052

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

877 lb. 390 daN

250 gpm 0.95 m3/min

2000 ft-lb. 2712 N-m

129.0 hp 96.2 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

0.6

0.1

0.0

2.6

1.8

0.1

4.5

3.8

2.0

6.4

5.7

3.9

8.2

7.5

5.7

9.9

9.25

7.4

11.5

10.8

9.1

13.1

12.4

10.6

14.5

13.8

12.0

15.9

15.2

13.4

18.1

17.4

15.6

19.8

19.1

17.3

20.7

20.0

18.3

21.1

20.4

18.6

Page 76: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 150 200 250

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

34 41 50 63

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

853 846 837 824

4 3/4" (121mm) 4-5 6.3 stage

Drilling Fluid Flow (L/min) 379 568 757 946

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

234 283 345 434

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

5881 5833 5771 5681

Maximum pump rate 250 946

Revolutions per unit volume 1.100 0.291

Pressure at full load 887 6116

Torque at full load 2000 2712

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

TO

RQ

UE

(ft lb)

100 150 200 250 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 1000 2000 3000 4000 5000 6000 7000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

TO

RQ

UE

(N m

)

379 568 757 946 Max Load Torque

Page 77: Cougar Tool Motor Handbook V2.0

4 3/4" (121mm) 7-8 2.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

290

5.63

5.25

in.

in.

in.

483

1676

7366

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

829 lb. 369 daN

250 gpm 0.95 m3/min

2520 ft-lb. 3417 N-m

55.0 hp 41.0 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

0.7

0.0

0.0

2.9

2.1

0.1

5.0

4.2

2.3

7.0

6.2

4.3

9.0

8.2

6.3

10.9

10.1

8.1

12.7

11.9

9.9

14.4

13.6

11.7

15.9

15.1

13.2

17.4

16.6

14.7

19.8

19.1

17.1

21.6

20.9

18.9

22.7

21.9

20.0

23.1

22.3

20.4

Page 78: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 150 200 250

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

40 72 117 174

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

334 302 257 200

4 3/4" (121mm) 7-8 2.0 stage

Drilling Fluid Flow (L/min) 379 568 757 946

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

276 496 807 1200

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

2303 2082 1772 1379

Maximum pump rate 250 946

Revolutions per unit volume 0.292 0.077

Pressure at full load 374 2579

Torque at full load 2520 3417

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

10

20

30

40

50

60

70

80

0 100 200 300 400

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

TO

RQ

UE

(ft lb)

100 150 200 250 Max Load Torque

METRIC PERFORMANCE CURVES

0

10

20

30

40

50

60

70

80

0 500 1000 1500 2000 2500 3000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

4000

TO

RQ

UE

(N m

)

379 568 757 946 Max Load Torque

Page 79: Cougar Tool Motor Handbook V2.0

4 3/4" (121mm) 7-8 2.2 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

221

5.63

5.25

in.

in.

in.

483

1676

5613

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

699 lb. 311 daN

250 gpm 0.95 m3/min

1850 ft-lb. 2508 N-m

58.0 hp 43.3 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

1.2

0.2

0.0

3.8

2.8

0.4

6.4

5.5

3.0

9.0

8.0

5.6

11.4

10.5

8.0

13.8

12.8

10.4

16.0

15.0

12.6

18.1

17.2

14.7

20.1

19.1

16.7

21.9

20.9

18.5

24.9

24.0

21.5

27.2

26.2

23.8

28.5

27.5

25.1

29.0

28.0

25.6

Page 80: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 150 200 250

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

38 66 105 156

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

362 334 295 244

4 3/4" (121mm) 7-8 2.2 stage

Drilling Fluid Flow (L/min) 379 568 757 946

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

262 455 724 1076

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

2496 2303 2034 1682

Maximum pump rate 250 946

Revolutions per unit volume 0.512 0.135

Pressure at full load 400 2758

Torque at full load 1850 2508

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

1400

1600

1800

2000

TO

RQ

UE

(ft lb)

100 150 200 250 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 500 1000 1500 2000 2500 3000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

TO

RQ

UE

(N m

)

379 568 757 946 Max Load Torque

Page 81: Cougar Tool Motor Handbook V2.0

4 3/4" (121mm) 7-8 2.2 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

232

5.63

5.25

in.

in.

in.

483

1676

5893

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

698 lb. 310 daN

250 gpm 0.95 m3/min

1850 ft-lb. 2508 N-m

58.0 hp 43.3 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

1.2

0.2

0.0

3.8

2.8

0.4

6.4

5.5

3.0

9.0

8.0

5.6

11.4

10.5

8.0

13.8

12.8

10.4

16.0

15.0

12.6

18.1

17.2

14.7

20.1

19.1

16.7

21.9

20.9

18.5

24.9

24.0

21.5

27.2

26.2

23.8

28.5

27.5

25.1

29.0

28.0

25.6

Page 82: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 150 200 250

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

34 58 92 135

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

367 343 309 266

4 3/4" (121mm) 7-8 2.2 stage

Drilling Fluid Flow (L/min) 379 568 757 946

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

234 400 634 931

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

2530 2365 2130 1834

Maximum pump rate 250 946

Revolutions per unit volume 0.552 0.146

Pressure at full load 401 2765

Torque at full load 1850 2508

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

1400

1600

1800

2000

TO

RQ

UE

(ft lb)

100 150 200 250 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 500 1000 1500 2000 2500 3000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

TO

RQ

UE

(N m

)

379 568 757 946 Max Load Torque

Page 83: Cougar Tool Motor Handbook V2.0

4 3/4" (121mm) 7-8 3.8 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

286

5.63

5.25

in.

in.

in.

483

1676

7264

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

838 lb. 373 daN

250 gpm 0.95 m3/min

2780 ft-lb. 3769 N-m

90.0 hp 67.1 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

0.3

0.1

0.0

2.4

2.0

0.1

4.5

4.1

2.2

6.5

6.1

4.2

8.4

8.0

6.1

10.2

9.8

7.9

12.0

11.6

9.7

13.6

13.3

11.4

15.2

14.8

12.9

16.6

16.2

14.3

19.0

18.6

16.7

20.7

20.4

18.5

21.8

21.4

19.5

22.2

21.8

19.9

Page 84: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 150 200 250

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

52 80 120 171

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

563 535 495 444

4 3/4" (121mm) 7-8 3.8 stage

Drilling Fluid Flow (L/min) 379 568 757 946

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

359 552 827 1179

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3882 3689 3413 3061

Maximum pump rate 250 946

Revolutions per unit volume 0.504 0.133

Pressure at full load 615 4240

Torque at full load 2780 3769

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 100 200 300 400 500 600 700

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

TO

RQ

UE

(ft lb)

100 150 200 250 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 1000 2000 3000 4000 5000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

4000

TO

RQ

UE

(N m

)

379 568 757 946 Max Load Torque

Page 85: Cougar Tool Motor Handbook V2.0

4 3/4" (121mm) 7-8 3.8 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

297

5.63

5.25

in.

in.

in.

483

1676

7544

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

837 lb. 372 daN

250 gpm 0.95 m3/min

2780 ft-lb. 3660 N-m

90.0 hp 67.1 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

0.3

0.1

0.0

2.4

2.0

0.1

4.5

4.1

2.2

6.5

6.1

4.2

8.4

8.0

6.1

10.2

9.8

7.9

12.0

11.6

9.7

13.6

13.3

11.4

15.2

14.8

12.9

16.6

16.2

14.3

19.0

18.6

16.7

20.7

20.4

18.5

21.8

21.4

19.5

22.2

21.8

19.9

Page 86: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 100 150 200 250

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

48 73 109 155

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

567 542 506 460

4 3/4" (121mm) 7-8 3.8 stage

Drilling Fluid Flow (L/min) 379 568 757 946

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

331 503 752 1069

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3909 3737 3489 3172

Maximum pump rate 250 946

Revolutions per unit volume 0.536 0.142

Pressure at full load 615 4240

Torque at full load 2780 3769

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 100 200 300 400 500 600 700

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

TO

RQ

UE

(ft lb)

100 150 200 250 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 1000 2000 3000 4000 5000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

4000

TO

RQ

UE

(N m

)

379 568 757 946 Max Load Torque

Page 87: Cougar Tool Motor Handbook V2.0

5" (127mm) 6-7 6.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

295

5.63

5.25

in.

in.

in.

483

1676

7493

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

864 lb. 384 daN

350 gpm 1.32 m3/min

2800 ft-lb. 3796 N-m

214.0 hp 159.6 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

0.7

0.1

0.0

2.8

2.0

0.1

4.9

4.1

2.2

6.9

6.1

4.2

8.8

8.1

6.2

10.7

9.9

8.0

12.4

11.7

9.8

14.1

13.4

11.5

15.7

14.9

13.0

17.1

16.3

14.4

19.5

18.7

16.8

21.3

20.5

18.6

22.3

21.6

19.6

22.7

22.0

20.0

Page 88: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 150 200 300 350

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

70 94 161 205

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

977 953 886 842

5" (127mm) 6-7 6.0 stage

Drilling Fluid Flow (L/min) 568 757 1136 1325

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

483 648 1110 1413

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

6736 6571 6109 5805

Maximum pump rate 350 1325

Revolutions per unit volume 0.794 0.210

Pressure at full load 1047 7219

Torque at full load 2800 3796

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 200 400 600 800 1000 1200

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

TO

RQ

UE

(ft lb)

150 200 300 350 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 2000 4000 6000 8000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

4000

TO

RQ

UE

(N m

)

568 757 1136 1325 Max Load Torque

Page 89: Cougar Tool Motor Handbook V2.0

5" (127mm) 6-7 6.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

297

5.63

5.25

in.

in.

in.

483

1676

7544

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

863 lb. 384 daN

350 gpm 1.32 m3/min

2830 ft-lb. 3837 N-m

214.0 hp 159.6 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

0.7

0.1

0.0

2.8

2.0

0.1

4.9

4.1

2.2

6.9

6.1

4.2

8.8

8.1

6.2

10.7

9.9

8.0

12.4

11.7

9.8

14.1

13.4

11.5

15.7

14.9

13.0

17.1

16.3

14.4

19.5

18.7

16.8

21.3

20.5

18.6

22.3

21.6

19.6

22.7

22.0

20.0

Page 90: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 150 250 300 350

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

64 107 136 171

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

983 940 911 876

5" (127mm) 6-7 6.0 stage

Drilling Fluid Flow (L/min) 568 946 1136 1325

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

441 738 938 1179

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

6778 6481 6281 6040

Maximum pump rate 350 1325

Revolutions per unit volume 0.823 0.217

Pressure at full load 1047 7219

Torque at full load 2830 3837

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 200 400 600 800 1000 1200

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

TO

RQ

UE

(ft lb)

150 250 300 350 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 2000 4000 6000 8000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

4000

4500

TO

RQ

UE

(N m

)

568 946 1136 1325 Max Load Torque

Page 91: Cougar Tool Motor Handbook V2.0

5" (127mm) 6-7 8.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

66

360

5.63

5.25

in.

in.

in.

483

1676

9144

143

133

mm

mm

mm

mm

mm

3 1/2 IF. 3 1/

2 IF.

3 1/2 REG. 3 1/

2 REG.

1014 lb. 451 daN

350 gpm 1.32 m3/min

4050 ft-lb. 5491 N-m

206.0 hp 153.6 kW

100,000 lb. 45,000 daN

100,000 lb. 45,000 daN

200,000 lb. 90,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

5 7/8" (149)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

6 1/8" (156)

6 3/4" (171)

0.3

0.3

0.0

2.0

1.4

0.2

3.8

3.1

1.2

5.4

4.8

3.2

7.0

6.4

4.8

8.5

7.9

6.3

10.0

9.4

7.8

11.4

10.7

9.2

12.6

12.0

10.4

13.8

13.2

11.6

15.8

15.2

13.6

17.3

16.6

15.1

18.1

17.5

15.9

18.4

17.8

16.3

Page 92: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 150 200 300 350

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

86 110 179 223

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

1314 1290 1221 1177

5" (127mm) 6-7 8.0 stage

Drilling Fluid Flow (L/min) 568 757 1136 1325

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

593 758 1234 1538

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

9060 8894 8418 8115

Maximum pump rate 350 1325

Revolutions per unit volume 0.800 0.211

Pressure at full load 1400 9653

Torque at full load 4050 5491

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 500 1000 1500

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

4000

4500

TO

RQ

UE

(ft lb)

150 200 300 350 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 2000 4000 6000 8000 10000 12000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

TO

RQ

UE

(N m

)

568 757 1136 1325 Max Load Torque

Page 93: Cougar Tool Motor Handbook V2.0

6 1/4" (159mm) 7-8 2.8 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

247

7.32

6.88

in.

in.

in.

483

1829

6274

186

175

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1327 lb. 590 daN

400 gpm 1.51 m3/min

3560 ft-lb. 4827 N-m

117.0 hp 87.2 kW

190,000 lb. 85,000 daN

190,000 lb. 85,000 daN

475,000 lb. 211,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

8 3/4" (222)

0.2

0.0

0.0

2.7

0.5

0.3

5.1

3.0

2.2

7.5

5.4

4.6

9.8

7.7

6.9

12.1

9.9

9.1

14.2

12.0

11.2

16.2

14.1

13.2

18.0

15.9

15.0

19.7

17.6

16.8

22.6

20.5

19.6

24.7

22.6

21.7

26.0

23.8

23.0

26.4

24.3

23.5

Page 94: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 150 200 300 400

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

32 43 76 121

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

468 457 424 379

6 1/4" (159mm) 7-8 2.8 stage

Drilling Fluid Flow (L/min) 568 757 1136 1514

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

221 296 524 834

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3227 3151 2923 2613

Maximum pump rate 400 1514

Revolutions per unit volume 0.318 0.084

Pressure at full load 500 3447

Torque at full load 3560 4827

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

4000

TO

RQ

UE

(ft lb)

150 200 300 400 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 1000 2000 3000 4000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

TO

RQ

UE

(N m

)

568 757 1136 1514 Max Load Torque

Page 95: Cougar Tool Motor Handbook V2.0

6 1/4" (159mm) 7-8 4.8 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

321

7.32

6.88

in.

in.

in.

483

1829

8141

186

175

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1588 lb. 706 daN

400 gpm 1.51 m3/min

6400 ft-lb. 8677 N-m

206.0 hp 153.6 kW

190,000 lb. 85,000 daN

190,000 lb. 85,000 daN

475,000 lb. 211,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

8 3/4" (222)

0.1

0.0

0.0

1.8

0.2

0.5

3.7

2.1

1.4

5.6

4.0

3.3

7.4

5.7

5.1

9.1

7.4

6.8

10.7

9.1

8.4

12.3

10.6

10.0

13.7

12.1

11.4

15.0

13.4

12.7

17.2

15.6

15.0

18.9

17.2

16.6

19.8

18.2

17.6

20.2

18.6

17.9

Page 96: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 150 200 300 400

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

46 57 88 131

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

837 826 795 752

6 1/4" (159mm) 7-8 4.8 stage

Drilling Fluid Flow (L/min) 568 757 1136 1514

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

317 393 607 903

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

5771 5695 5481 5185

Maximum pump rate 400 1514

Revolutions per unit volume 0.313 0.083

Pressure at full load 883 6088

Torque at full load 6400 8677

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

TO

RQ

UE

(ft lb)

150 200 300 400 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 1000 2000 3000 4000 5000 6000 7000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(N m

)

568 757 1136 1514 Max Load Torque

Page 97: Cougar Tool Motor Handbook V2.0

6 1/4" (159mm) 7-8 4.8 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

321

7.32

6.88

in.

in.

in.

483

1829

8141

186

175

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1584 lb. 705 daN

400 gpm 1.51 m3/min

6400 ft-lb. 8677 N-m

206.0 hp 153.6 kW

190,000 lb. 85,000 daN

190,000 lb. 85,000 daN

475,000 lb. 211,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

8 3/4" (222)

0.1

0.0

0.0

1.8

0.2

0.5

3.7

2.1

1.4

5.6

4.0

3.3

7.4

5.7

5.1

9.1

7.4

6.8

10.7

9.1

8.4

12.3

10.6

10.0

13.7

12.1

11.4

15.0

13.4

12.7

17.2

15.6

15.0

18.9

17.2

16.6

19.8

18.2

17.6

20.2

18.6

17.9

Page 98: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 150 200 300 400

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

45 55 84 124

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

838 828 799 759

6 1/4" (159mm) 7-8 4.8 stage

Drilling Fluid Flow (L/min) 568 757 1136 1514

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

310 379 579 855

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

5778 5709 5509 5233

Maximum pump rate 400 1514

Revolutions per unit volume 0.330 0.087

Pressure at full load 883 6088

Torque at full load 6400 8677

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

TO

RQ

UE

(ft lb)

150 200 300 400 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 1000 2000 3000 4000 5000 6000 7000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(N m

)

568 757 1136 1514 Max Load Torque

Page 99: Cougar Tool Motor Handbook V2.0

6 1/2" (165mm) 1-2 4.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

303

7.32

7

in.

in.

in.

483

1829

8141

186

178

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1688 lb. 751 daN

500 gpm 1.90 m3/min

1325 ft-lb. 1796 N-m

139.0 hp 103.7 kW

190,000 lb. 85,000 daN

190,000 lb. 85,000 daN

475,000 lb. 211,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

8 3/4" (222)

0.1

0.0

0.0

2.2

0.4

0.2

4.2

2.5

1.8

6.2

4.4

3.8

8.1

6.3

5.6

9.9

8.1

7.4

11.6

9.9

9.2

13.2

11.5

10.8

14.7

13.0

12.3

16.1

14.4

13.7

18.5

16.8

16.1

20.2

18.5

17.8

21.2

19.5

18.8

21.6

19.9

19.2

Page 100: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 200 300 400 500

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

26 27 29 31

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

449 448 446 444

6 1/2" (165mm) 1-2 4.0 stage

Drilling Fluid Flow (L/min) 757 1136 1514 1893

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

179 186 200 214

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3096 3089 3075 3061

Maximum pump rate 500 1893

Revolutions per unit volume 0.250 0.066

Pressure at full load 475 3275

Torque at full load 1325 1796

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

100

200

300

400

500

600

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

1400

TO

RQ

UE

(ft lb)

200 300 400 500 Max Load Torque

METRIC PERFORMANCE CURVES

0

100

200

300

400

500

600

0 500 1000 1500 2000 2500 3000 3500

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

200

400

600

800

1000

1200

1400

1600

1800

2000

TO

RQ

UE

(N m

)

757 1136 1514 1893 Max Load Torque

Page 101: Cougar Tool Motor Handbook V2.0

6 1/2" (165mm) 6-7 5.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

317

7.75

7.25

in.

in.

in.

483

1829

8052

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1728 lb. 769 daN

600 gpm 2.3 m3/min

6650 ft-lb. 9016 N-m

271.0 hp 202.1 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

8 3/4" (222)

0.8

0.9

0.0

2.7

1.1

0.3

4.7

3.0

1.7

6.5

4.9

3.6

8.3

6.7

5.4

10.1

8.4

7.1

11.7

10.1

8.7

13.3

11.6

10.3

14.7

13.0

11.7

16.0

14.4

13.1

18.3

16.6

15.3

19.9

18.3

17.0

20.9

19.3

18.0

21.3

19.6

18.3

Page 102: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

61 83 112 146

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

714 692 663 629

6 1/2" (165mm) 6-7 5.0 stage

Drilling Fluid Flow (L/min) 1136 1514 1893 2271

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

421 572 772 1007

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

4923 4771 4571 4337

Maximum pump rate 600 2271

Revolutions per unit volume 0.292 0.077

Pressure at full load 775 5343

Torque at full load 6650 9016

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

TO

RQ

UE

(ft lb)

300 400 500 600 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 1000 2000 3000 4000 5000 6000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(N m

)

1136 1514 1893 2271 Max Load Torque

Page 103: Cougar Tool Motor Handbook V2.0

6 1/2" (165mm) 8-9 3.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

248

7.32

7

in.

in.

in.

483

1829

6299

186

178

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1273 lb. 566 daN

500 gpm 1.90 m3/min

5500 ft-lb. 7457 N-m

170.0 hp 126.8 kW

190,000 lb. 85,000 daN

190,000 lb. 85,000 daN

475,000 lb. 211,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

8 3/4" (222)

0.4

0.0

0.0

2.8

0.7

0.1

5.3

3.2

2.4

7.7

5.6

4.8

10.0

7.9

7.1

12.2

10.1

9.3

14.3

12.2

11.4

16.3

14.2

13.4

18.1

16.0

15.2

19.9

17.7

16.9

22.7

20.6

19.8

24.8

22.7

21.9

26.1

24.0

23.1

26.5

24.4

23.6

Page 104: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 200 300 400 500

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

49 85 136 200

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

535 499 448 384

6 1/2" (165mm) 8-9 3.0 stage

Drilling Fluid Flow (L/min) 757 1136 1514 1893

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

338 586 938 1379

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3689 3440 3089 2648

Maximum pump rate 500 1893

Revolutions per unit volume 0.292 0.077

Pressure at full load 584 4027

Torque at full load 5500 7457

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

0 100 200 300 400 500 600 700

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

TO

RQ

UE

(ft lb)

200 300 400 500 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

0 1000 2000 3000 4000 5000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

TO

RQ

UE

(N m

)

757 1136 1514 1893 Max Load Torque

Page 105: Cougar Tool Motor Handbook V2.0

6 3/4" (171mm) 2-3 7.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

318

7.75

7.25

in.

in.

in.

483

1829

8065

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1748 lb. 778 daN

600 gpm 2.3 m3/min

2700 ft-lb. 3661 N-m

331.0 hp 246.8 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

9 7/8" (251)

0.8

0.9

0.0

2.7

1.1

0.0

4.7

3.0

0.6

6.5

4.9

1.2

8.3

6.7

3.0

10.1

8.4

4.8

11.7

10.1

6.4

13.3

11.6

8.0

14.7

13.0

9.4

16.0

14.4

10.8

18.3

16.6

13.0

19.9

18.3

14.7

20.9

19.3

15.6

21.3

19.6

16.0

Page 106: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

43 46 50 55

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

902 899 895 890

6 3/4" (171mm) 2-3 7.0 stage

Drilling Fluid Flow (L/min) 1136 1514 1893 2271

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

296 317 345 379

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

6219 6198 6171 6136

Maximum pump rate 600 2271

Revolutions per unit volume 0.875 0.231

Pressure at full load 945 6516

Torque at full load 2700 3661

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

100

200

300

400

500

600

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

TO

RQ

UE

(ft lb)

300 400 500 600 Max Load Torque

METRIC PERFORMANCE CURVES

0

100

200

300

400

500

600

0 1000 2000 3000 4000 5000 6000 7000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

4000

TO

RQ

UE

(N m

)

1136 1514 1893 2271 Max Load Torque

Page 107: Cougar Tool Motor Handbook V2.0

6 3/4" (171mm) 4-5 4.8 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

271

7.75

7.25

in.

in.

in.

483

1829

6883

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1547 lb. 688 daN

600 gpm 2.3 m3/min

3030 ft-lb. 4108 N-m

236.0 hp 176.0 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

9 7/8" (251)

1.0

0.9

0.0

3.3

1.4

0.0

5.6

3.6

0.6

7.8

5.8

1.6

9.9

7.9

3.7

11.9

10.0

5.7

13.8

11.9

7.6

15.6

13.7

9.5

17.3

15.4

11.1

18.9

17.0

12.7

21.5

19.6

15.3

23.4

21.5

17.3

24.6

22.6

18.4

25.0

23.1

18.8

Page 108: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

45 56 69 86

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

629 618 605 588

6 3/4" (171mm) 4-5 4.8 stage

Drilling Fluid Flow (L/min) 1136 1514 1893 2271

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

310 386 476 593

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

4337 4261 4171 4054

Maximum pump rate 600 2271

Revolutions per unit volume 0.492 0.130

Pressure at full load 674 4647

Torque at full load 3030 4108

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

350

0 200 400 600 800

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

TO

RQ

UE

(ft lb)

300 400 500 600 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

350

0 1000 2000 3000 4000 5000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

4000

4500

TO

RQ

UE

(N m

)

1136 1514 1893 2271 Max Load Torque

Page 109: Cougar Tool Motor Handbook V2.0

6 3/4" (171mm) 4-5 7.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

332

7.75

7.25

in.

in.

in.

483

1829

8433

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1785 lb. 794 daN

600 gpm 2.3 m3/min

4395 ft-lb. 5959 N-m

348.0 hp 259.5 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

9 7/8" (251)

0.7

0.9

0.0

2.6

1.0

0.0

4.4

2.9

0.6

6.2

4.6

1.2

7.9

6.4

2.9

9.6

8.0

4.5

11.2

9.6

6.1

12.7

11.1

7.6

14.0

12.5

9.0

15.3

13.7

10.3

17.5

15.9

12.4

19.0

17.5

14.0

20.0

18.4

14.9

20.3

18.8

15.3

Page 110: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

50 62 75 91

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

942 932 919 903

6 3/4" (171mm) 4-5 7.0 stage

Drilling Fluid Flow (L/min) 1136 1514 1893 2271

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

359 427 517 627

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

6495 6426 6336 6226

Maximum pump rate 600 2271

Revolutions per unit volume 0.480 0.127

Pressure at full load 994 6853

Torque at full load 4395 5959

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

350

0 200 400 600 800 1000 1200

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

TO

RQ

UE

(ft lb)

300 400 500 600 Torque Max Load

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

350

0 2000 4000 6000 8000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

TO

RQ

UE

(N m

)

1136 1514 1893 2271 Torque Max Load

Page 111: Cougar Tool Motor Handbook V2.0

6 3/4" (171mm) 4-5 7.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

332

7.75

7.25

in.

in.

in.

483

1829

8433

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1789 lb. 796 daN

600 gpm 2.3 m3/min

4490 ft-lb. 6087.6 N-m

348.0 hp 259.5 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

9 7/8" (251)

0.7

0.9

0.0

2.6

1.0

0.0

4.4

2.9

0.6

6.2

4.6

1.2

7.9

6.4

2.9

9.6

8.0

4.5

11.2

9.6

6.1

12.7

11.1

7.6

14.0

12.5

9.0

15.3

13.7

10.3

17.5

15.9

12.4

19.0

17.5

14.0

20.0

18.4

14.9

20.3

18.8

15.3

Page 112: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

48 58 70 84

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

946 936 924 910

6 3/4" (171mm) 4-5 7.0 stage

Drilling Fluid Flow (L/min) 1136 1514 1893 2271

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

331 400 483 579

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

6522 6453 6371 6274

Maximum pump rate 600 2271

Revolutions per unit volume 0.480 0.127

Pressure at full load 994 6853

Torque at full load 4490 6088

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

350

0 200 400 600 800 1000 1200

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

TO

RQ

UE

(ft lb)

300 400 500 600 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

350

0 2000 4000 6000 8000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

TO

RQ

UE

(N m

)

1136 1514 1893 2271 Max Load Torque

Page 113: Cougar Tool Motor Handbook V2.0

6 3/4" (171mm) 6-7 5.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

317

7.75

7.25

in.

in.

in.

483

1829

8052

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1728 lb. 769 daN

600 gpm 2.3 m3/min

6650 ft-lb. 9016 N-m

271.0 hp 202.1 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

9 7/8" (251)

0.8

0.9

0.0

2.7

1.1

0.0

4.7

3.0

0.6

6.5

4.9

1.3

8.3

6.7

3.1

10.1

8.4

4.8

11.7

10.1

6.4

13.3

11.6

8.0

14.7

13.0

9.4

16.0

14.4

10.8

18.3

16.6

13.0

19.9

18.3

14.7

20.9

19.3

15.6

21.3

19.6

16.0

Page 114: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

61 83 112 146

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

714 692 663 629

6 3/4" (171mm) 6-7 5.0 stage

Drilling Fluid Flow (L/min) 1136 1514 1893 2271

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

421 572 772 1007

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

4923 4771 4571 4337

Maximum pump rate 600 2271

Revolutions per unit volume 0.292 0.077

Pressure at full load 775 5343

Torque at full load 6650 9016

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

TO

RQ

UE

(ft lb)

300 400 500 600 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 1000 2000 3000 4000 5000 6000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(N m

)

1136 1514 1893 2271 Max Load Torque

Page 115: Cougar Tool Motor Handbook V2.0

6 3/4" (171mm) 6-7 5.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

317

7.75

7.25

in.

in.

in.

483

1829

8052

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1726 lb. 768 daN

600 gpm 2.3 m3/min

6650 ft-lb. 9016 N-m

271.0 hp 202.1 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

9 7/8" (251)

0.8

0.9

0.0

2.7

1.1

0.0

4.7

3.0

0.6

6.5

4.9

1.3

8.3

6.7

3.1

10.1

8.4

4.8

11.7

10.1

6.4

13.3

11.6

8.0

14.7

13.0

9.4

16.0

14.4

10.8

18.3

16.6

13.0

19.9

18.3

14.7

20.9

19.3

15.6

21.3

19.6

16.0

Page 116: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

58 78 103 133

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

717 697 672 642

6 3/4" (171mm) 6-7 5.0 stage

Drilling Fluid Flow (L/min) 1136 1514 1893 2271

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

400 538 710 917

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

4944 4806 4633 4426

Maximum pump rate 600 2271

Revolutions per unit volume 0.292 0.077

Pressure at full load 775 5343

Torque at full load 6650 9016

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

TO

RQ

UE

(ft lb)

300 400 500 600 Torque Max Load

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 1000 2000 3000 4000 5000 6000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(N m

)

1136 1514 1893 2271 Torque Max Load

Page 117: Cougar Tool Motor Handbook V2.0

6 3/4" (171mm) 7-8 2.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

317

7.75

7.25

in.

in.

in.

483

1829

8052

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1549 lb. 689 daN

500 gpm 1.9 m3/min

6200 ft-lb. 8406 N-m

109.0 hp 81.3 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

9 7/8" (251)

1.0

0.9

0.0

3.3

1.4

0.0

5.6

3.6

0.6

7.8

5.8

1.6

9.9

7.9

3.7

11.9

10.0

5.7

13.8

11.9

7.6

15.6

13.7

9.5

17.3

15.4

11.1

18.9

17.0

12.7

21.5

19.6

15.3

23.4

21.5

17.3

24.6

22.6

18.4

25.0

23.1

18.8

Page 118: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 200 300 400 500

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

33 57 91 134

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

341 317 283 240

6 3/4" (171mm) 7-8 2.0 stage

Drilling Fluid Flow (L/min) 757 1136 1514 1893

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

228 393 627 924

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

2351 2186 1951 1655

Maximum pump rate 500 1893

Revolutions per unit volume 0.154 0.041

Pressure at full load 374 2579

Torque at full load 6200 8406

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

10

20

30

40

50

60

70

80

90

0 100 200 300 400

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

TO

RQ

UE

(ft lb)

200 300 400 500 Max Load Torque

METRIC PERFORMANCE CURVES

0

10

20

30

40

50

60

70

80

90

0 500 1000 1500 2000 2500 3000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

TO

RQ

UE

(N m

)

757 1136 1514 1893 Max Load Torque

Page 119: Cougar Tool Motor Handbook V2.0

6 3/4" (171mm) 7-8 3.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

248

7.75

7.25

in.

in.

in.

483

1829

6300

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1444 lb. 642 daN

600 gpm 2.3 m3/min

4175 ft-lb. 5661 N-m

197.0 hp 146.9 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

9 7/8" (251)

0.4

0.0

0.0

2.8

0.7

0.1

5.3

326

2.4

7.7

5.6

4.8

10.0

7.9

7.1

12.2

10.1

9.3

14.3

12.2

11.4

16.3

14.2

13.4

18.1

16.0

15.2

19.9

17.7

16.9

22.7

20.6

19.8

24.8

22.7

21.9

26.1

24.0

23.1

26.5

24.4

23.6

Page 120: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

58 88 126 172

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

504 474 438 392

6 3/4" (171mm) 7-8 3.0 stage

Drilling Fluid Flow (L/min) 1136 1514 1893 2271

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

400 607 869 1186

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3475 3268 3020 2703

Maximum pump rate 600 2271

Revolutions per unit volume 0.273 0.072

Pressure at full load 562 3875

Torque at full load 4175 5661

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

4000

4500

TO

RQ

UE

(ft lb)

300 400 500 600 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

0 1000 2000 3000 4000 5000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

TO

RQ

UE

(N m

)

1136 1514 1893 2271 Max Load Torque

Page 121: Cougar Tool Motor Handbook V2.0

6 3/4" (171mm) 7-8 3.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

248

7.75

7.25

in.

in.

in.

483

1829

6300

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1443 lb. 642 daN

600 gpm 2.3 m3/min

4200 ft-lb. 5694 N-m

197.0 hp 146.9 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

9 7/8" (251)

0.4

0.0

0.0

2.8

0.7

0.1

5.3

326

2.4

7.7

5.6

4.8

10.0

7.9

7.1

12.2

10.1

9.3

14.3

12.2

11.4

16.3

14.2

13.4

18.1

16.0

15.2

19.9

17.7

16.9

22.7

20.6

19.8

24.8

22.7

21.9

26.1

24.0

23.1

26.5

24.4

23.6

Page 122: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

55 81 114 155

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

507 481 448 407

6 3/4" (171mm) 7-8 3.0 stage

Drilling Fluid Flow (L/min) 1136 1514 1893 2271

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

379 558 786 1069

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3496 3316 3089 2806

Maximum pump rate 600 2271

Revolutions per unit volume 0.277 0.073

Pressure at full load 562 3875

Torque at full load 4200 5694

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

4000

4500

TO

RQ

UE

(ft lb)

300 400 500 600 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

0 1000 2000 3000 4000 5000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

TO

RQ

UE

(N m

)

1136 1514 1893 2271 Max Load Torque

Page 123: Cougar Tool Motor Handbook V2.0

6 3/4" (171mm) 7-8 5.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

311

7.75

7.25

in.

in.

in.

483

1829

7900

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1690 lb. 752 daN

600 gpm 2.3 m3/min

6700 ft-lb. 9094 N-m

287.0 hp 214.0 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

9 7/8" (251)

0.6

0.8

0.0

2.3

0.9

0.0

4.0

2.6

0.6

5.6

4.2

1.0

7.2

5.7

2.6

8.7

7.2

4.1

10.1

8.7

5.5

11.5

10.0

6.9

12.7

11.3

8.1

13.9

12.5

9.3

15.8

14.4

11.3

17.3

15.8

12.7

18.1

16.7

13.5

18.5

17.0

13.9

Page 124: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

71 103 145 197

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

749 717 675 623

6 3/4" (171mm) 7-8 5.0 stage

Drilling Fluid Flow (L/min) 1136 1514 1893 2271

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

490 710 1000 1358

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

5164 4944 4654 4295

Maximum pump rate 600 2271

Revolutions per unit volume 0.288 0.076

Pressure at full load 820 5654

Torque at full load 6700 9084

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

TO

RQ

UE

(ft lb)

300 400 500 600 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 1000 2000 3000 4000 5000 6000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(N m

)

1136 1514 1893 2271 Max Load Torque

Page 125: Cougar Tool Motor Handbook V2.0

6 3/4" (171mm) 7-8 5.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

311

7.75

7.25

in.

in.

in.

483

1829

7900

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1686 lb. 750 daN

600 gpm 2.3 m3/min

6750 ft-lb. 9152 N-m

287.0 hp 958.8 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

9 7/8" (251)

0.6

0.8

0.0

2.3

0.9

0.0

4.0

2.6

0.6

5.6

4.2

1.0

7.2

5.7

2.6

8.7

7.2

4.1

10.1

8.7

5.5

11.5

10.0

6.9

12.7

11.3

8.1

13.9

12.5

9.3

15.8

14.4

11.3

17.3

15.8

12.7

18.1

16.7

13.5

18.5

17.0

13.9

Page 126: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

57 82 116 156

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

763 738 704 664

6 3/4" (171mm) 7-8 5.0 stage

Drilling Fluid Flow (L/min) 1136 1514 1893 2271

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

393 565 800 1076

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

5261 5088 4854 4578

Maximum pump rate 600 2271

Revolutions per unit volume .280 0.074

Pressure at full load 820 5654

Torque at full load 6750 9152

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

TO

RQ

UE

(ft lb)

300 400 500 600 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

0 1000 2000 3000 4000 5000 6000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(N m

)

1136 1514 1893 2271 Max Load Torque

Page 127: Cougar Tool Motor Handbook V2.0

7" (178mm) 7-8 6.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

317

7.75

7.25

in.

in.

in.

483

1829

8052

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1753 lb. 780 daN

600 gpm 2.3 m3/min

7300 ft-lb. 9897 N-m

394.0 hp 293.8 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

9 7/8" (251)

0.6

0.8

0.0

2.3

0.9

0.0

4.0

2.6

0.6

5.6

4.2

1.0

7.2

5.7

2.6

8.7

7.2

4.1

10.1

8.7

5.5

11.5

10.0

6.9

12.7

11.3

8.1

13.9

12.5

9.3

15.8

14.4

11.3

17.3

15.8

12.7

18.1

16.7

13.5

18.5

17.0

13.9

Page 128: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

70 94 124 161

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

1055 1031 1001 964

7" (178mm) 7-8 6.0 stage

Drilling Fluid Flow (L/min) 1136 1514 1893 2271

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

483 648 855 1110

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

7274 7108 6902 6647

Maximum pump rate 600 2271

Revolutions per unit volume 0.292 0.077

Pressure at full load 1125 7757

Torque at full load 7300 9897

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 200 400 600 800 1000 1200

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

TO

RQ

UE

(ft lb)

300 400 500 600 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 2000 4000 6000 8000 10000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

TO

RQ

UE

(N m

)

1136 1514 1893 2271 Max Load Torque

Page 129: Cougar Tool Motor Handbook V2.0

7" (178mm) 7-8 6.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

377

7.75

7.25

in.

in.

in.

483

1829

9576

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1752 lb. 779 daN

600 gpm 2.3 m3/min

7100 ft-lb. 9626 N-m

394.0 hp 293.8 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

9 7/8" (251)

0.4

0.0

0.0

2.1

0.7

0.0

3.7

2.3

0.7

5.3

3.9

0.8

6.8

5.4

2.3

8.2

6.9

3.8

9.6

8.2

5.2

11.0

9.6

6.5

12.2

10.8

7.7

13.3

11.9

8.9

15.2

13.8

10.8

16.6

15.2

12.1

17.4

16.0

13.0

17.7

16.3

13.3

Page 130: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

66 87 113 146

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

1059 1038 1012 979

7" (178mm) 7-8 6.0 stage

Drilling Fluid Flow (L/min) 1136 1514 1893 2271

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

455 600 779 1007

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

7302 7157 6977 6750

Maximum pump rate 600 2271

Revolutions per unit volume 0.300 0.079

Pressure at full load 1125 7757

Torque at full load 7100 9626

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 200 400 600 800 1000 1200

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

TO

RQ

UE

(ft lb)

300 400 500 600 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 2000 4000 6000 8000 10000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

TO

RQ

UE

(N m

)

1136 1514 1893 2271 Max Load Torque

Page 131: Cougar Tool Motor Handbook V2.0

7" (178mm) 7-8 7.5 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

19 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

72

367

7.75

7.25

in.

in.

in.

483

1829

9322

197

184

mm

mm

mm

mm

mm

4 IF. 4 IF.

4 1/2 REG. 4 1/

2 REG.

1753 lb. 780 daN

600 gpm 2.3 m3/min

10,200 ft-lb. 13,029 N-m

504.0 hp 375.8 kW

200,000 lb. 90,000 daN

200,000 lb. 90,000 daN

500,000 lb. 223,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

7 7/8" (200)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

8 1/2" (216)

9 7/8" (251)

0.4

0.0

0.0

2.1

0.7

0.0

3.7

2.3

0.7

5.3

3.9

0.8

6.8

5.4

2.3

8.2

6.9

3.8

9.6

8.2

5.2

11.0

9.6

6.5

12.2

10.8

7.7

13.3

11.9

8.9

15.2

13.8

10.8

16.6

15.2

12.1

17.4

16.0

13.0

17.7

16.3

13.3

Page 132: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 400 500 600

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

82 120 136 173

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

1358 1320 1304 1267

7" (178mm) 7-8 7.5 stage

Drilling Fluid Flow (L/min) 1136 1514 1893 2271

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

565 827 938 1193

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

9363 9101 8991 8736

Maximum pump rate 600 2271

Revolutions per unit volume 0.303 0.080

Pressure at full load 1440 9928

Torque at full load 10200 13829

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 500 1000 1500 2000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

TO

RQ

UE

(ft lb)

300 400 500 600 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

200

0 2000 4000 6000 8000 10000 12000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

14000

16000

TO

RQ

UE

(N m

)

1136 1514 1893 2271 Max Load Torque

Page 133: Cougar Tool Motor Handbook V2.0

8" (203mm) 4-5 3.6 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

25 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

75

277

8.75

8.5

in.

in.

in.

635

1905

7036

222

216

mm

mm

mm

mm

mm

6 5/8 REG. 7 H90 6 5/

8 REG. 7 H90

6 5/8 REG. 6 5/

8 REG.

2304 lb. 1025 daN

900 gpm 3.4 m3/min

4750 ft-lb. 6440 N-m

261.0 hp 194.6 kW

248,000 lb. 110,000 daN

248,000 lb. 110,000 daN

930,000 lb. 414,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

9 7/8" (251)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

10 5/8" (270)

12 1/4" (311)

1.1

0.0

0.0

1.1

1.1

0.0

3.3

1.1

0.0

5.5

3.3

0.0

7.5

5.4

0.6

9.5

7.3

2.6

11.4

9.2

4.5

13.2

11.0

6.3

14.8

12.6

7.9

16.4

14.2

9.5

18.9

16.7

12.0

20.8

18.6

13.9

21.9

19.7

15.0

22.3

20.3

15.5

Page 134: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 400 600 800 900

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

36 52 73 86

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

461 445 424 411

8" (203mm) 4-5 3.6 stage

Drilling Fluid Flow (L/min) 1514 2271 3028 3407

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

248 359 503 593

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3178 3068 2923 2834

Maximum pump rate 900 3407

Revolutions per unit volume 0.244 0.065

Pressure at full load 497 3427

Torque at full load 4750 6440

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

TO

RQ

UE

(ft lb)

400 600 800 900 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

0 1000 2000 3000 4000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

TO

RQ

UE

(N m

)

1514 2271 3028 3407 Max Load Torque

Page 135: Cougar Tool Motor Handbook V2.0

8" (203mm) 4-5 5.3 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

25 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

75

337

8.75

8.5

in.

in.

in.

635

1905

8560

222

216

mm

mm

mm

mm

mm

6 5/8 REG. 7 H90 6 5/

8 REG. 7 H90

6 5/8 REG. 6 5/

8 REG.

2681 lb. 1193 daN

900 gpm 3.4 m3/min

6850 ft-lb. 9287 N-m

399.0 hp 297.5 kW

248,000 lb. 110,000 daN

248,000 lb. 110,000 daN

930,000 lb. 414,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

9 7/8" (251)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

10 7/8" (270)

12 1/4" (311)

0.0

0.0

0.0

0.8

0.0

0.0

2.6

0.8

0.0

4.7

2.6

0.0

6.1

4.3

0.4

7.7

5.9

2.0

9.3

7.5

3.6

10.7

9.0

5.1

12.1

10.3

6.4

13.4

11.6

7.7

15.5

13.7

9.8

17.0

15.2

11.4

17.9

16.2

12.3

18.3

16.5

12.6

Page 136: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 400 600 800 900

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

48 64 87 100

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

712 696 673 660

8" (203mm) 4-5 5.3 stage

Drilling Fluid Flow (L/min) 1514 2271 3028 3407

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

331 441 600 689

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

4909 4799 4640 4551

Maximum pump rate 900 3407

Revolutions per unit volume 0.250 0.066

Pressure at full load 760 5240

Torque at full load 6850 9287

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

0 200 400 600 800

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

TO

RQ

UE

(ft lb)

400 600 800 900 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

0 1000 2000 3000 4000 5000 6000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(N m

)

1514 2271 3028 3407 Max Load Torque

Page 137: Cougar Tool Motor Handbook V2.0

8" (203mm) 4-5 5.3 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

25 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

75

334

8.75

8.5

in.

in.

in.

635

1905

8484

222

216

mm

mm

mm

mm

mm

6 5/8 REG. 7 H90 6 5/

8 REG. 7 H90

6 5/8 REG. 6 5/

8 REG.

2678 lb. 1191 daN

900 gpm 3.4 m3/min

7000 ft-lb. 9491 N-m

399.0 hp 297.5 kW

248,000 lb. 110,000 daN

248,000 lb. 110,000 daN

930,000 lb. 414,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

9 7/8" (251)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

10 7/8" (270)

12 1/4" (311)

0.0

0.0

0.0

0.8

0.0

0.0

2.6

0.8

0.0

4.7

2.6

0.0

6.1

4.3

0.4

7.7

5.9

2.0

9.3

7.5

3.6

10.7

9.0

5.1

12.1

10.3

6.4

13.4

11.6

7.7

15.5

13.7

9.8

17.0

15.2

11.4

17.9

16.2

12.3

18.3

16.5

12.6

Page 138: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 400 600 800 900

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

38 51 60 82

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

722 709 700 678

8" (203mm) 4-5 5.3 stage

Drilling Fluid Flow (L/min) 1514 2271 3028 3407

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

262 352 414 565

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

4978 4888 4826 4675

Maximum pump rate 900 3407

Revolutions per unit volume 0.257 0.068

Pressure at full load 760 5240

Torque at full load 7000 9491

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

0 200 400 600 800

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

TO

RQ

UE

(ft lb)

400 600 800 900 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

0 1000 2000 3000 4000 5000 6000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(N m

)

1514 2271 3028 3407 Max Load Torque

Page 139: Cougar Tool Motor Handbook V2.0

8" (203mm) 5-6 5.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

25 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

75

277

8.75

8.5

in.

in.

in.

635

1905

7036

222

216

mm

mm

mm

mm

mm

6 5/8 REG. 7 H90 6 5/

8 REG. 7 H90

6 5/8 REG. 6 5/

8 REG.

2319 lb. 1031 daN

900 gpm 3.4 m3/min

6680 ft-lb. 9057 N-m

424.0 hp 316.2 kW

248,000 lb. 110,000 daN

248,000 lb. 110,000 daN

930,000 lb. 414,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

9 7/8" (251)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

10 7/8" (270)

12 1/4" (311)

1.1

0.0

0.0

1.1

1.1

0.0

3.3

1.1

0.0

5.5

3.3

0.0

7.5

5.4

0.6

9.5

7.3

2.6

11.4

9.2

4.5

13.2

11.0

6.3

14.8

12.6

7.9

16.4

14.2

9.5

18.9

16.7

12.0

20.8

18.6

13.9

21.9

19.7

15.0

22.3

20.2

15.5

Page 140: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 500 700 800 900

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

64 94 112 133

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

743 713 695 674

8" (203mm) 5-6 5.0 stage

Drilling Fluid Flow (L/min) 1893 2650 3028 3407

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

441 648 772 917

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

5123 4916 4792 4647

Maximum pump rate 900 3407

Revolutions per unit volume 0.291 0.077

Pressure at full load 807 5564

Torque at full load 6680 9057

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

TO

RQ

UE

(ft lb)

500 700 800 900 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 1000 2000 3000 4000 5000 6000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(N m

)

1893 2650 3028 3407 Max Load Torque

Page 141: Cougar Tool Motor Handbook V2.0

8" (203mm) 6-7 4.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

25 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

75

315

8.75

8.5

in.

in.

in.

635

1905

800

222

216

mm

mm

mm

mm

mm

6 5/8 REG. 7 H90 6 5/

8 REG. 7 H90

6 5/8 REG. 6 5/

8 REG.

2547 lb. 1133 daN

900 gpm 3.4 m3/min

8800 ft-lb. 11931 N-m

326.0 hp 243.1 kW

248,000 lb. 110,000 daN

248,000 lb. 110,000 daN

930,000 lb. 414,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

9 7/8" (251)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

10 7/8" (270)

12 1/4" (311)

0.0

0.0

0.0

0.9

0.0

0.0

2.8

0.9

0.0

4.7

2.8

0.0

6.5

4.6

0.5

8.3

6.4

2.2

9.9

8.0

3.9

11.5

9.6

5.5

13.0

11.0

6.9

14.3

12.4

8.2

16.6

14.7

10.5

18.2

16.3

12.2

19.2

17.3

13.2

19.6

17.7

13.5

Page 142: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 500 700 900

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

42 69 110 165

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

578 551 510 455

8" (203mm) 6-7 4.0 stage

Drilling Fluid Flow (L/min) 1136 1893 2650 3407

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

290 476 758 1138

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3985 3799 3516 3137

Maximum pump rate 900 3407

Revolutions per unit volume 0.171 0.045

Pressure at full load 620 4275

Torque at full load 8800 11931

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

0 100 200 300 400 500 600 700

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(ft lb)

300 500 700 900 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

0 1000 2000 3000 4000 5000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

14000

TO

RQ

UE

(N m

)

1136 1893 2650 3407 Max Load Torque

Page 143: Cougar Tool Motor Handbook V2.0

8" (203mm) 6-7 4.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

25 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

75

315

8.75

8.5

in.

in.

in.

635

1905

800

222

216

mm

mm

mm

mm

mm

6 5/8 REG. 7 H90 6 5/

8 REG. 7 H90

6 5/8 REG. 6 5/

8 REG.

2547 lb. 1133 daN

900 gpm 3.4 m3/min

8800 ft-lb. 11931 N-m

326.0 hp 243.1 kW

248,000 lb. 110,000 daN

248,000 lb. 110,000 daN

930,000 lb. 414,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

9 7/8" (251)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

10 7/8" (270)

12 1/4" (311)

0.0

0.0

0.0

0.9

0.0

0.0

2.8

0.9

0.0

4.7

2.8

0.0

6.5

4.6

0.5

8.3

6.4

2.2

9.9

8.0

3.9

11.5

9.6

5.5

13.0

11.0

6.9

14.3

12.4

8.2

16.6

14.7

10.5

18.2

16.3

12.2

19.2

17.3

13.2

19.6

17.7

13.5

Page 144: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 500 700 900

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

40 65 102 152

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

580 555 518 468

8" (203mm) 6-7 4.0 stage

Drilling Fluid Flow (L/min) 1136 1893 2650 3407

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

276 448 703 1048

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3999 3827 3571 3227

Maximum pump rate 900 3407

Revolutions per unit volume 0.161 0.043

Pressure at full load 620 4275

Torque at full load 8800 11931

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

0 100 200 300 400 500 600 700

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(ft lb)

300 500 700 900 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

0 1000 2000 3000 4000 5000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

14000

TO

RQ

UE

(N m

)

1136 1893 2650 3407 Max Load Torque

Page 145: Cougar Tool Motor Handbook V2.0

8" (203mm) 7-8 2.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

25 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

75

285

8.75

8.5

in.

in.

in.

635

1905

7239

222

216

mm

mm

mm

mm

mm

6 5/8 REG. 7 H90 6 5/

8 REG. 7 H90

6 5/8 REG. 6 5/

8 REG.

2313 lb. 1029 daN

800 gpm 3.0 m3/min

8950 ft-lb. 12135 N-m

175.0 hp 130.5 kW

248,000 lb. 110,000 daN

248,000 lb. 110,000 daN

930,000 lb. 414,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

9 7/8" (251)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

10 7/8" (270)

12 1/4" (311)

1.1

0.0

0.0

1.1

1.1

0.0

3.3

1.1

0.0

5.5

3.3

0.0

7.5

5.4

0.6

9.5

7.3

2.6

11.4

9.2

4.5

13.2

11.0

6.3

14.8

12.6

7.9

16.4

14.2

9.5

18.9

16.7

12.0

20.8

18.6

13.9

21.9

19.7

15.0

22.3

20.3

15.5

Page 146: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 400 500 600 800

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

58 82 112 189

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

316 292 262 185

8" (203mm) 7-8 2.0 stage

Drilling Fluid Flow (L/min) 1514 1893 2271 3028

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

400 565 772 1303

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

2179 2013 1806 1276

Maximum pump rate 800 3028

Revolutions per unit volume 0.110 0.029

Pressure at full load 374 2579

Torque at full load 8950 12135

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

10

20

30

40

50

60

70

80

90

100

0 100 200 300 400

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(ft lb)

400 500 600 800 Max Load Torque

METRIC PERFORMANCE CURVES

0

10

20

30

40

50

60

70

80

90

100

0 500 1000 1500 2000 2500 3000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

14000

TO

RQ

UE

(N m

)

1514 1893 2271 3028 Max Load Torque

Page 147: Cougar Tool Motor Handbook V2.0

8" (203mm) 7-8 3.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

25 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

75

277

8.75

8.5

in.

in.

in.

635

1905

7036

222

216

mm

mm

mm

mm

mm

6 5/8 REG. 7 H90 6 5/

8 REG. 7 H90

6 5/8 REG. 6 5/

8 REG.

2296 lb. 1021 daN

900 gpm 3.4 m3/min

8850 ft-lb. 12,000 N-m

295.0 hp 220.0 kW

248,000 lb. 110,000 daN

248,000 lb. 110,000 daN

930,000 lb. 414,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

9 7/8" (251)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

10 7/8" (270)

12 1/4" (311)

1.1

0.0

0.0

1.1

1.1

0.0

3.3

1.1

0.0

5.5

3.3

0.0

7.5

5.4

0.6

9.5

7.3

2.6

11.4

9.2

4.5

13.2

11.0

6.3

14.8

12.6

7.9

16.4

14.2

9.5

18.9

16.7

12.0

20.8

18.6

13.9

21.9

19.7

15.0

22.3

20.3

15.5

Page 148: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 500 700 900

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

43 84 145 225

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

519 478 417 337

8" (203mm) 7-8 3.0 stage

Drilling Fluid Flow (L/min) 1136 1893 2650 3407

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

296 579 1000 1551

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3578 3296 2875 2324

Maximum pump rate 900 3407

Revolutions per unit volume 0.160 0.042

Pressure at full load 562 3875

Torque at full load 8850 11999

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(ft lb)

300 500 700 900 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

0 1000 2000 3000 4000 5000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

14000

TO

RQ

UE

(N m

)

1136 1893 2650 3407 Max Load Torque

Page 149: Cougar Tool Motor Handbook V2.0

8" (203mm) 7-8 3.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

25 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

75

277

8.75

8.5

in.

in.

in.

635

1905

7036

222

216

mm

mm

mm

mm

mm

6 5/8 REG. 7 H90 6 5/

8 REG. 7 H90

6 5/8 REG. 6 5/

8 REG.

2296 lb. 1021 daN

900 gpm 3.4 m3/min

8850 ft-lb. 12,000 N-m

295.0 hp 220.0 kW

248,000 lb. 110,000 daN

248,000 lb. 110,000 daN

930,000 lb. 414,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

9 7/8" (251)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

10 7/8" (270)

12 1/4" (311)

1.1

0.0

0.0

1.1

1.1

0.0

3.3

1.1

0.0

5.5

3.3

0.0

7.5

5.4

0.6

9.5

7.3

2.6

11.4

9.2

4.5

13.2

11.0

6.3

14.8

12.6

7.9

16.4

14.2

9.5

18.9

16.7

12.0

20.8

18.6

13.9

21.9

19.7

15.0

22.3

20.3

15.5

Page 150: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 500 700 900

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

40 75 128 198

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

522 487 434 364

8" (203mm) 7-8 3.0 stage

Drilling Fluid Flow (L/min) 1136 1893 2650 3407

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

276 517 883 1365

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

3599 3358 2992 2510

Maximum pump rate 900 3407

Revolutions per unit volume 0.161 0.043

Pressure at full load 562 3875

Torque at full load 8850 11999

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(ft lb)

300 500 700 900 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

0 1000 2000 3000 4000 5000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

14000

TO

RQ

UE

(N m

)

1136 1893 2650 3407 Max Load Torque

Page 151: Cougar Tool Motor Handbook V2.0

8" (203mm) 7-8 4.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

25 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

75

277

8.75

8.5

in.

in.

in.

635

1905

7036

222

216

mm

mm

mm

mm

mm

6 5/8 REG. 7 H90 6 5/

8 REG. 7 H90

6 5/8 REG. 6 5/

8 REG.

2531 lb. 1126 daN

900 gpm 3.4 m3/min

9050 ft-lb. 12,745 N-m

341.0 hp 254.3 kW

248,000 lb. 110,000 daN

248,000 lb. 110,000 daN

930,000 lb. 414,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

9 7/8" (251)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

10 7/8" (270)

12 1/4" (311)

1.1

0.0

0.0

1.1

1.1

0.0

3.3

1.1

0.0

5.5

3.3

0.0

7.5

5.4

0.6

9.5

7.3

2.6

11.4

9.2

4.5

13.2

11.0

6.3

14.8

12.6

7.9

16.4

14.2

9.5

18.9

16.7

12.0

20.8

18.6

13.9

21.9

19.7

15.0

22.3

20.3

15.5

Page 152: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 300 450 600 900

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

54 124 158 240

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

596 526 492 410

8" (203mm) 7-8 4.0 stage

Drilling Fluid Flow (L/min) 1136 1703 2271 3407

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

372 855 1089 1655

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

4109 3627 3392 2827

Maximum pump rate 900 3407

Revolutions per unit volume 0.161 0.043

Pressure at full load 650 4482

Torque at full load 9050 12745

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

0 100 200 300 400 500 600 700

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(ft lb)

300 450 600 900 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

0 1000 2000 3000 4000 5000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

14000

TO

RQ

UE

(N m

)

1136 1703 2271 3407 Max Load Torque

Page 153: Cougar Tool Motor Handbook V2.0

9 5/8" (244mm) 2-3 7.5 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

31 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

134

342

10.75

10.25

in.

in.

in.

787

3404

8687

273

260

mm

mm

mm

mm

mm

6 5/8 REG. 7 5/

8 REG. 6 5/

8 REG. 75/

8 REG.

6 5/8 REG. 6 5/

8 REG.

4113 lb. 1829 daN

1200 gpm 4.5 m3/min

4600 ft-lb. 6237 N-m

649.0 hp 484.0 kW

300,000 lb. 133,000 daN

300,000 lb. 133,000 daN

1,530,000 lb. 683,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

12 1/4" (311)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

14 3/4" (375)

17 1/2" (445)

0.4

0.0

0.0

1.5

0.0

0.0

3.3

0.2

0.0

5.0

1.5

0.0

6.7

3.2

0.7

8.3

4.8

0.9

9.8

6.3

2.5

11.2

7.8

3.9

12.6

9.1

5.2

13.8

10.3

6.5

15.9

12.4

8.6

17.4

13.9

10.1

18.3

14.8

11.0

18.7

15.2

11.4

Page 154: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 600 800 1000 1200

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

46 50 56 62

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

881 877 871 865

9 5/8" (244mm) 2-3 7.5 stage

Drilling Fluid Flow (L/min) 2271 3028 3785 4542

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

317 345 386 427

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

6074 6047 6005 5964

Maximum pump rate 1200 4542

Revolutions per unit volume 0.475 0.125

Pressure at full load 927 6391

Torque at full load 4600 6237

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

100

200

300

400

500

600

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

TO

RQ

UE

(ft lb)

600 800 1000 1200 Max Load Torque

METRIC PERFORMANCE CURVES

0

100

200

300

400

500

600

0 1000 2000 3000 4000 5000 6000 7000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

TO

RQ

UE

(N m

)

2271 3028 3785 4542 Max Load Torque

Page 155: Cougar Tool Motor Handbook V2.0

9 5/8" (244mm) 3-4 4.5 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

31 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

134

312

10.75

10.25

in.

in.

in.

787

3404

7925

273

260

mm

mm

mm

mm

mm

6 5/8 REG. 7 5/

8 REG. 6 5/

8 REG. 75/

8 REG.

6 5/8 REG. 6 5/

8 REG.

3600 lb. 1601 daN

1200 gpm 4.5 m3/min

7000 ft-lb. 9491 N-m

434.0 hp 323.6 kW

300,000 lb. 133,000 daN

300,000 lb. 133,000 daN

1,530,000 lb. 683,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

12 1/4" (311)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

14 3/4" (375)

17 1/2" (445)

0.3

0.0

0.0

1.7

0.0

0.0

3.7

0.1

0.0

5.6

1.8

0.0

7.4

3.6

0.6

9.2

5.3

1.1

10.8

7.0

2.8

12.4

8.6

4.4

13.9

10.0

5.8

15.2

11.4

7.2

17.5

13.7

9.5

19.2

15.4

11.2

20.2

16.3

12.1

20.5

16.7

12.5

Page 156: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 600 700 1000 1200

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

32 34 44 52

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

588 586 576 568

9 5/8" (244mm) 3-4 4.5 stage

Drilling Fluid Flow (L/min) 2271 2650 3785 4542

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

221 234 303 359

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

4054 4040 3971 3916

Maximum pump rate 1200 4542

Revolutions per unit volume 0.213 0.056

Pressure at full load 620 4275

Torque at full load 7000 9491

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

TO

RQ

UE

(ft lb)

600 700 1000 1200 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 1000 2000 3000 4000 5000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(N m

)

2271 2650 3785 4542 Max Load Torque

Page 157: Cougar Tool Motor Handbook V2.0

9 5/8" (244mm) 3-4 6.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

31 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

134

362

10.75

10.25

in.

in.

in.

787

3404

9195

273

260

mm

mm

mm

mm

mm

6 5/8 REG. 7 5/

8 REG. 6 5/

8 REG. 75/

8 REG.

6 5/8 REG. 6 5/

8 REG.

4000 lb. 1780 daN

1200 gpm 4.5 m3/min

9200 ft-lb. 12,474 N-m

536.0 hp 400.0 kW

300,000 lb. 133,000 daN

300,000 lb. 133,000 daN

1,530,000 lb. 683,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

12 1/4" (311)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

14 3/4" (375)

17 1/2" (445)

0.4

0.0

0.0

1.3

0.0

0.0

3.0

0.3

0.0

4.7

1.4

0.0

6.2

3.0

0.7

7.8

4.5

0.8

9.2

5.9

2.3

10.6

7.3

3.7

11.8

8.5

4.9

13.0

9.7

6.1

15.0

11.7

8.1

16.4

13.1

9.5

17.3

14.0

10.4

17.6

14.3

10.7

Page 158: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 600 800 1000 1200

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

46 51 58 66

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

719 714 707 699

9 5/8" (244mm) 3-4 6.0 stage

Drilling Fluid Flow (L/min) 2271 3028 3785 4542

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

317 352 400 455

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

4957 4923 4875 4819

Maximum pump rate 1200 4542

Revolutions per unit volume 0.223 0.059

Pressure at full load 765 5274

Torque at full load 9200 12474

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(ft lb)

600 800 1000 1200 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 1000 2000 3000 4000 5000 6000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

14000

TO

RQ

UE

(N m

)

2271 3028 3785 4542 Max Load Torque

Page 159: Cougar Tool Motor Handbook V2.0

9 5/8" (244mm) 3-4 6.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

31 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

134

362

10.75

10.25

in.

in.

in.

787

3404

9195

273

260

mm

mm

mm

mm

mm

6 5/8 REG. 7 5/

8 REG. 6 5/

8 REG. 75/

8 REG.

6 5/8 REG. 6 5/

8 REG.

3992 lb. 1776 daN

1200 gpm 4.5 m3/min

9300 ft-lb. 12,609 N-m

536.0 hp 400.0 kW

300,000 lb. 133,000 daN

300,000 lb. 133,000 daN

1,530,000 lb. 683,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

12 1/4" (311)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

14 3/4" (375)

17 1/2" (445)

0.4

0.0

0.0

1.3

0.0

0.0

3.0

0.3

0.0

4.7

1.4

0.0

6.2

3.0

0.7

7.8

4.5

0.8

9.2

5.9

2.3

10.6

7.3

3.7

11.8

8.5

4.9

13.0

9.7

6.1

15.0

11.7

8.1

16.4

13.1

9.5

17.3

14.0

10.4

17.6

14.3

10.7

Page 160: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 600 800 1000 1200

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

36 41 48 55

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

729 724 717 710

9 5/8" (244mm) 3-4 6.0 stage

Drilling Fluid Flow (L/min) 2271 3028 3785 4542

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

248 283 331 379

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

5026 4992 4944 4895

Maximum pump rate 1200 4542

Revolutions per unit volume 0.228 0.060

Pressure at full load 765 5274

Torque at full load 9300 12609

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

50

100

150

200

250

300

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

TO

RQ

UE

(ft lb)

600 800 1000 1200 Max Load Torque

METRIC PERFORMANCE CURVES

0

50

100

150

200

250

300

0 1000 2000 3000 4000 5000 6000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

14000

TO

RQ

UE

(N m

)

2271 3028 3785 4542 Max Load Torque

Page 161: Cougar Tool Motor Handbook V2.0

9 5/8" (244mm) 5-6 3.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

31 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

134

362

10.75

10.25

in.

in.

in.

787

3404

9195

273

260

mm

mm

mm

mm

mm

6 5/8 REG. 7 5/

8 REG. 6 5/

8 REG. 75/

8 REG.

6 5/8 REG. 6 5/

8 REG.

3579 lb. 1592 daN

1200 gpm 4.5 m3/min

10,200 ft-lb. 13,830 N-m

330.0 hp 246.1 kW

300,000 lb. 133,000 daN

300,000 lb. 133,000 daN

1,530,000 lb. 683,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

12 1/4" (311)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

14 3/4" (375)

17 1/2" (445)

0.4

0.0

0.0

1.3

0.0

0.0

3.0

0.3

0.0

4.7

1.4

0.0

6.2

3.0

0.7

7.8

4.5

0.8

9.2

5.9

2.3

10.6

7.3

3.7

11.8

8.5

4.9

13.0

9.7

6.1

15.0

11.7

8.1

16.4

13.1

9.5

17.3

14.0

10.4

17.6

14.3

10.7

Page 162: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 600 800 1000 1200

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

39 53 72 95

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

433 419 400 377

9 5/8" (244mm) 5-6 3.0 stage

Drilling Fluid Flow (L/min) 2271 3028 3785 4542

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

269 365 496 655

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

2985 2889 2758 2599

Maximum pump rate 1200 4542

Revolutions per unit volume 0.109 0.029

Pressure at full load 472 3254

Torque at full load 10200 13829

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

TO

RQ

UE

(ft lb)

600 800 1000 1200 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

0 500 1000 1500 2000 2500 3000 3500

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

14000

16000

TO

RQ

UE

(N m

)

2271 3028 3785 4542 Max Load Torque

Page 163: Cougar Tool Motor Handbook V2.0

9 5/8" (244mm) 6-7 5.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

31 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

134

342

10.75

10.25

in.

in.

in.

787

3404

8687

273

260

mm

mm

mm

mm

mm

6 5/8 REG. 7 5/

8 REG. 6 5/

8 REG. 75/

8 REG.

6 5/8 REG. 6 5/

8 REG.

3806 lb. 1693 daN

1200 gpm 4.5 m3/min

14,900 ft-lb. 20,202 N-m

543.0 hp 404.9 kW

300,000 lb. 133,000 daN

300,000 lb. 133,000 daN

1,530,000 lb. 683,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

12 1/4" (311)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

14 3/4" (375)

17 1/2" (445)

0.4

0.0

0.0

1.5

0.0

0.0

3.3

0.2

0.0

5.0

1.5

0.0

6.7

3.2

0.7

8.3

4.8

0.9

9.8

6.3

2.5

11.2

7.8

3.9

12.6

9.1

5.2

13.8

10.3

6.5

1590

12.4

8.6

17.4

13.9

10.1

18.3

14.8

11.0

18.7

15.2

11.4

Page 164: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 600 800 1000 1200

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

56 74 97 125

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

719 701 678 650

9 5/8" (244mm) 6-7 5.0 stage

Drilling Fluid Flow (L/min) 2271 3028 3785 4542

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

386 510 669 862

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

4957 4833 4675 4482

Maximum pump rate 1200 4542

Revolutions per unit volume 0.127 0.033

Pressure at full load 775 5343

Torque at full load 14900 20202

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

14000

16000

TO

RQ

UE

(ft lb)

600 800 1000 1200 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

0 1000 2000 3000 4000 5000 6000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

5000

10000

15000

20000

25000

TO

RQ

UE

(N m

)

2271 3028 3785 4542 Max Load Torque

Page 165: Cougar Tool Motor Handbook V2.0

9 5/8" (244mm) 6-7 5.0 stage

A. Distance to Stab.

B. Box to Bend

C. Overall Length

Imperial Metric

D. Thread Prot. Diameter

Top Connection

Bottom Connection

Weight

31 in.

E. Kick Pad Diameter

in.

Maximum Flow Rate

Maximum Torque

Maximum Power

Maximum Weight on Bit

Maximum Allowable Pull

Pull to Yield Motor

134

342

10.75

10.25

in.

in.

in.

787

3404

8687

273

260

mm

mm

mm

mm

mm

6 5/8 REG. 7 5/

8 REG. 6 5/

8 REG. 75/

8 REG.

6 5/8 REG. 6 5/

8 REG.

3803 lb. 1691 daN

1200 gpm 4.5 m3/min

14,900 ft-lb. 20,202 N-m

543.0 hp 404.9 kW

300,000 lb. 133,000 daN

300,000 lb. 133,000 daN

1,530,000 lb. 683,000 daN

Build Rate (degrees / 100 ft (30m))

Bend Settings (degrees)Hole Size

in. (mm)

12 1/4" (311)

.26 .52 .78 1.03 1.27 1.50 1.72 1.93 2.12 2.30 2.60 2.82 2.95 3.00

14 3/4" (375)

17 1/2" (445)

0.4

0.0

0.0

1.5

0.0

0.0

3.3

0.2

0.0

5.0

1.5

0.0

6.7

3.2

0.7

8.3

4.8

0.9

9.8

6.3

2.5

11.2

7.8

3.9

12.6

9.1

5.2

13.8

10.3

6.5

1590

12.4

8.6

17.4

13.9

10.1

18.3

14.8

11.0

18.7

15.2

11.4

Page 166: Cougar Tool Motor Handbook V2.0

Drilling Fluid Flow (GPM) 600 800 1000 1200

Pressure Drop Across Motor with No Load(off-bottom pressure) (PSI)

54 71 92 118

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (PSI)

721 704 683 657

9 5/8" (244mm) 6-7 5.0 stage

Drilling Fluid Flow (L/min) 2271 3028 3785 4542

Pressure Drop Across Motor with No Load(off-bottom pressure) (kPa)

372 490 634 814

Maximum Allowable Differential Pressure(on-bottom minus off-bottom pressure) (kPa)

4971 4854 4709 4530

Maximum pump rate 1200 4542

Revolutions per unit volume 0.127 0.033

Pressure at full load 775 5343

Torque at full load 14900 20202

gpm

rev/gal

psi

ft-lb

lpm

rev/l

kPa

N-m

OVERSIZED @ 220oF (104

oC)

IMPERIAL PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

0 200 400 600 800 1000

DIFFERENTIAL PRESSURE (psi)

SP

EE

D (

RP

M)

0

2000

4000

6000

8000

10000

12000

14000

16000

TO

RQ

UE

(ft lb)

600 800 1000 1200 Max Load Torque

METRIC PERFORMANCE CURVES

0

20

40

60

80

100

120

140

160

180

0 1000 2000 3000 4000 5000 6000

DIFFERENTIAL PRESSURE (kPa)

SP

EE

D (

RP

M)

0

5000

10000

15000

20000

25000

TO

RQ

UE

(N m

)

2271 3028 3785 4542 Max Load Torque

Page 167: Cougar Tool Motor Handbook V2.0

Heavy Weight Drill Pipe

3 1/2 2 1/16 0.719

3 1/2 2 1/4 0.625

4 2 9/16 0.719

4 1/2 2 3/4 0.875

5 3 1.000

5 1/2 3 3/8 1.063

6 5/8 4 1/2 1.063

Nominal

Size

in

Tool

ID

in

Wall

Thickness

in

3 1/2 25.3 760

3 1/2 23.2 695

4 27.2 815

4 1/2 41.0 1,230

5 49.3 1,480

5 1/2 57.0 1,880

6 5/8 70.8 2,290

Nominal

Size

in

Approximate Weight

(including tube & joints)

Wt/ft

lb

Wt/Jt 30 ft

lb

Page 168: Cougar Tool Motor Handbook V2.0

Collar Weights

2 7/8 19 18 16

3 21 20 18

3 1/8 22 22 20

3 1/4 26 24 22

3 1/2 30 29 27

3 3/4 35 33 32

4 40 39 37 35 32 29

4 1/8 43 41 39 37 35 32

4 1/4 46 44 42 40 38 35

4 1/2 51 50 48 46 43 41

4 3/4 54 52 50 47 44

5 61 59 56 53 50

5 1/4 68 65 63 60 57

5 1/2 75 73 70 67 64 60

5 3/4 82 80 78 75 72 67 64 60

6 90 88 85 83 79 75 72 68

6 1/4 98 96 94 91 88 83 80 76 72

6 1/2 107 105 102 99 96 91 89 85 80

6 3/4 116 114 111 108 105 100 98 93 89

7 125 123 120 117 114 110 107 103 98 93 84

7 1/4 134 132 130 127 124 119 116 112 108 103 93

7 1/2 144 142 139 137 133 129 126 122 117 113 102

7 3/4 154 152 150 147 144 139 136 132 128 123 112

8 165 163 160 157 154 150 147 143 138 133 122

8 1/4 176 174 171 168 165 160 158 154 149 144 133

8 1/2 187 185 182 179 176 172 169 165 160 155 150

9 210 208 206 203 200 195 192 188 184 179 174

9 1/2 234 232 230 227 224 220 216 212 209 206 198

9 3/4 248 245 243 240 237 232 229 225 221 216 211

10 261 259 257 254 251 246 243 239 235 230 225

11 317 315 313 310 307 302 299 295 291 286 281

12 379 377 374 371 368 364 361 357 352 347 342

OD

of

Drill

Collar

(in.)

1 2 1

3/1

6

32 1

/4

2 1

/2

Bore of Drill Collar (in)

3 3

/4

41 1

/4

1 1

/2

1 3

/4

2 3 1

/4

3 1

/2

Page 169: Cougar Tool Motor Handbook V2.0

Drill Bit Sizes

2 3/8 REG 3 3/4

3 7/8

4 1/8

4 1/4

4 3/8

4 1/2

2 7/8 REG 4 5/8

4 3/4

4 7/8

5

3 1/2 REG 5 1/8

5 3/8

5 5/8

5 3/4

5 7/8

6

6 1/8

6 1/4

6 3/8

6 1/2

6 5/8

6 3/4

7

7 3/8

4 1/2 REG 7 1/2

7 5/8

7 3/4

7 7/8

8 1/8

8 3/8

8 1/2

8 5/8

8 3/4

9

9 3/8

Rotary

Pin

Connection

Size of

Bit

inches

6 5/8 REG 9 1/2

9 5/8

9 3/4

9 7/8

10 5/8

11

11 1/2

11 5/8

11 3/4

12

12 1/4

13 1/2

13 3/4

14 3/4

15

16

17

17 1/2

18 1/2

7 5/8 REG 14 1/2

14 3/4

15

16

17

17 1/2

18 1/2

20

22

23

24

26

8 5/8 REG 18 5/8

20

22

23

24

26

27

and larger

Rotary

Pin

Connection

Size of

Bit

inches

Page 170: Cougar Tool Motor Handbook V2.0

Buoyancy Factors

Mud Weight

(lbs/gal)

Mud Weight

(kgf/l)

Bouyancy

Factor

8.5 1.02 0.870

9.0 1.08 0.862

9.5 1.14 0.855

10.0 1.20 0.847

10.5 1.26 0.839

11.0 1.32 0.832

11.5 1.38 0.824

12.0 1.44 0.816

12.5 1.50 0.809

13.0 1.56 0.801

13.5 1.62 0.793

14.0 1.68 0.786

14.5 1.74 0.778

15.0 1.80 0.771

15.5 1.86 0.763

16.0 1.92 0.755

16.5 1.98 0.748

17.0 2.04 0.740

17.5 2.10 0.732

18.0 2.16 0.725

Example:BF=1-

BF=Bouyancy Factor

MW1=Mud Weight (lbs/gal)

Note: lb/gal x .11983=kgf/l

BF=1-MW2

7.83

BF=Bouyancy Factor

MW2=Mud Weight (kgf/l)

MW1

65.37

Page 171: Cougar Tool Motor Handbook V2.0

Hole Curvature

2 2865 859

3 1432 430

6 955 286

8 716 215

10 573 172

12 477 143

14 409 123

16 358 107

18 318 95

20 286 86

22 260 78

24 239 72

26 220 66

28 205 61

30 191 57

32 179 54

34 169 51

36 159 48

38 151 45

40 143 43

42 136 41

44 130 39

46 125 37

48 119 36

50 115 34

52 110 33

54 106 32

56 102 31

58 99 30

60 95 29

62 92 28

64 90 27

66 87 26

68 84 25

70 82 25

72 80 24

74 77 23

76 75 23

78 73 22

80 72 21

82 70 21

84 68 20

86 67 20

88 65 20

BUILD

RATERadius of Hole

DEGREES

per 100 ft

(30m)

R1

FEET

R2

METERS

90 64 19

92 62 19

94 61 18

96 60 18

98 58 18

100 57 17

105 55 16

110 52 16

115 50 15

120 48 14

125 46 14

130 44 13

135 42 13

140 41 12

145 40 12

150 38 11

155 37 11

160 36 11

165 35 10

170 34 10

175 33 10

180 32 10

185 31 9

190 30 9

195 29 9

200 29 9

210 27 8

220 26 8

230 25 7

240 24 7

250 23 7

260 22 7

270 21 6

280 20 6

290 20 6

300 19 6

BUILD

RATERadius of Hole

DEGREES

per 100 ft

(30m)

R1

FEET

R2

METERS

Arc length (ft)

.017453 x Angle (o)

Arc Length (m)

.017453 x Angle (o)

R1=

R2=

Page 172: Cougar Tool Motor Handbook V2.0

Common Inch Measurements

in 0 1/16 1/8 3/16 1/4 5/16 3/8 7/16

0 0.0 1.6 3.2 4.8 6.4 7.9 9.5 11.1

1 25.4 27.0 28.6 30.2 31.8 33.3 34.9 36.5

2 50.8 52.4 54.0 55.6 57.2 58.7 60.3 61.9

3 76.2 77.8 79.4 81.0 82.6 84.1 85.7 87.3

4 101.6 103.2 104.8 106.4 108.0 109.5 111.1 112.7

5 127.0 128.6 130.2 131.8 133.4 134.9 136.5 138.1

6 152.4 154.0 155.6 157.2 158.8 160.3 161.9 163.5

7 177.8 179.4 181.0 182.6 184.2 185.7 187.3 188.9

8 203.2 204.8 206.4 208.0 209.6 211.1 212.7 214.3

9 228.6 230.2 231.8 233.4 235.0 236.5 238.1 239.7

10 254.0 255.6 257.2 258.8 260.4 261.9 263.5 265.1

11 279.4 281.0 282.6 284.2 285.8 287.3 288.9 290.5

12 304.8 306.4 308.0 309.6 311.2 312.7 314.3 315.9

13 330.2 311.8 333.4 335.0 336.6 338.1 339.7 341.3

14 355.6 357.2 358.8 360.4 362.0 363.5 365.1 366.7

15 381.0 382.6 384.2 385.8 387.4 388.9 390.5 392.1

16 406.4 408.0 409.6 411.2 412.8 414.3 415.9 417.5

17 431.8 433.4 435.0 436.6 438.2 439.7 411.3 442.9

18 457.2 458.8 460.4 462.0 463.6 465.1 466.7 468.3

19 482.6 484.2 485.8 487.4 489.0 490.5 492.1 493.7

20 508.0 509.6 511.2 512.8 514.4 515.9 517.5 519.1

in 1/2 9/16 5/8 11/16 3/4 13/16 7/8 15/16

0 12.7 14.3 15.9 17.5 19.1 20.6 22.2 23.8

1 38.1 39.7 41.3 42.9 44.5 46.0 47.6 49.2

2 63.5 65.1 66.7 68.3 69.9 71.4 73.0 74.6

3 88.9 90.5 92.1 93.7 95.3 96.8 98.4 100.0

4 114.3 115.9 117.5 119.1 120.7 122.2 123.8 125.4

5 139.7 141.3 142.9 144.5 146.1 147.6 149.2 150.8

6 165.1 166.7 168.3 169.9 171.5 173.0 174.6 176.2

7 190.5 192.1 193.7 195.3 196.9 198.4 200.0 201.6

8 215.9 217.5 219.1 220.7 222.3 223.8 225.4 227.0

9 241.3 242.9 244.5 246.1 247.7 249.2 250.8 252.4

10 266.7 268.3 269.9 271.5 273.1 274.6 276.2 277.8

11 292.1 293.7 295.3 296.9 298.5 300.0 301.6 303.2

12 317.5 319.1 320.7 322.3 323.9 325.4 327.0 328.6

13 342.9 344.5 346.1 347.7 349.3 350.8 352.4 354.0

14 368.3 369.9 371.5 373.1 374.7 376.2 377.8 379.4

15 393.7 395.5 396.9 398.5 400.1 401.6 403.2 404.8

16 419.1 420.7 422.3 423.9 425.5 427.0 428.6 430.2

17 444.5 446.1 447.7 449.3 450.9 452.4 454.0 455.6

18 469.9 471.5 473.1 474.7 476.3 477.8 479.4 481.0

19 495.3 496.9 498.5 500.1 501.7 503.2 504.8 506.4

20 520.7 522.3 523.9 525.5 527.1 528.6 530.2 531.8

Conversion from common inch sizes to millimeters

Page 173: Cougar Tool Motor Handbook V2.0

Conversion Factors

multiply byFrom To

acre

acre

acre

atm

atm

atm

atm

bar

bbl

bbl

bbl

bbl

bbl

bbl

bbl

bbl

bbl

bbl/min

bbl/min

bbl/day

cm

cm2

cm3

cm3

daN

deg

deg

deg

deg/s

deg/s

ft/sec

ft

ft

ft

ft-lb

ft-lb

ft-lb

ft-lb

ft-lb

ft-lb/min

ft-lb/min

ft-lb/s

ft-lb/s

43560

0.001562

4046.9

33.94

1.013x10-5

14.6959

1.033

14.504

0.1589

4.211

31.5

5.78

0.1637

36

170.6

376

42

42

0.1589

0.02917

0.3937

0.155

0.06102

3.531x10-5

2.248

60

0.01745

3600

0.1667

2.778x10-3

0.3048

12

0.3048

1.89394x10-4

1.355818

0.00135582

0.1383

1.35583

1.286x10-3

0.01667

2.26x10-5

1.356x10-3

1.818x10-3

ft2

mi2

m2

ft of water

pascals

lb/in2

kg/cm2

psi

m2

ft2

gal (U.S.)

ft3

m3

gal (British)

kg

lb (cement)

gal (U.S.)

gal/min

m3/min

gal/min

in

in2

in3

ft3

lbf

min

rad

s

rpm

rev/s

m/sec

in

m

mi

N.m

kN.m

kg-m

J

Btu

ft-lb/s

kW

kW

hp

Page 174: Cougar Tool Motor Handbook V2.0

Conversion Factors

multiply byFrom To

ft/min

ft/min

ft/min

ft/min

ft/min

ft2

ft3

ft3

ft3

ft3

ft3 of water

ft3/min

ft3/min

ft3/min

ft3/s

ft3-atm

g

g-cm2

g/cm3

gal

gal

gal

gal

gal

gal

gpm

gpm

hp

in

in

in2

in2

in2

in3

in3

in3

in3

in3

in3

J

kgf

kg

kg-m

0.508

0.01667

0.01829

0.3048

0.01136

0.0929

0.02832

28.32

1728

7.481

62.37

4.72x10-4

0.1247

0.472

448.83

2116.3

0.001

3.4172x10-4

8.34585

1.20094

3785

0.1337

231

3.785

0.003785

3.785

2.228x10-3

0.7457

2.54

25.4

6.452

645.2

6.944x10-3

16387

16.387

1.639x10-5

5.787x10-4

4.329x10-3

0.01639

0.737557

9.807

2.204

7.233

cm/s

ft/sec

km/hr

m/min

mi/hr

m2

m3

L

in3

gal (U.S.)

lb

m3/s

gal/s

litres/s

gal/min

ft-lb

kg

lb-in2

lbs/gal

gal (U.S.)

cm3

ft3

in3

L

m3

lpm

ft3/s

kW

cm

mm

cm2

mm2

ft2

mm3

cm3

m3

ft3

gal

L

ft-lb

N

lb

ft-lbs

Page 175: Cougar Tool Motor Handbook V2.0

Conversion Factors

multiply byFrom To

kgf/cm2

kg/m3

kg/m3

kg/m3

kg/m

kPa

kPa/m

km

km/hr

kN

kN.m

kW

kW

kW-hr

L

L

L

lb

lb

lb

lb

lbf

lbf

lbf

lb/gal

lb/gal

lb/bbl

lbf/ft

lb/in2

lb/in2

lb/in2

lb/in2

lb/in2

lb/in2

lb/in2/ft

lb/in3

lb/in3

lb/ft2

lb/ft2

lb/ft3

lb/ft3

lb/gal

lb/gal

14.2234

0.06243

0.00835

0.351

0.672

0.145

0.04421

0.6215

0.6215

224.82014

737.561

1.341

44250

2.655x106

0.2642

0.03531

0.001

0.4536

4.45x105

4.448

4.535x10-4

4.4482

0.004448

0.4448

119.83

0.11982

2.85

14.594

0.06895

6.895

0.006895

0.0703067

0.006895

0.0680462

22.62

27679.7

27.6797

4.882

6.945x10-3

16.02

5.787x10-4

7.48

0.12

lb/in2

lb/ft3

lb/gal

lb/bbl

lb/ft

psi

lb/in2/ft

mi

mi/hr

lbf

ft-lbs

hp

lb-ft/min

ft-lb

gal

ft3

m3

kg

dynes

N

tons

N

kN

daN

kg/m3

g/cm3

kg/m3

N/m

bar

kPa

Mpa

kgf/cm2

N/mm2

atm

kPa/m

kg/m3

g/cm3

kg/m2

lb/in2

kg/m3

lb/in3

lb/ft3

specific grav.

Page 176: Cougar Tool Motor Handbook V2.0

Conversion Factors

multiply byFrom To

lb/gal

lpm

m/sec

m

m2

m2

m3

m3

m3

m3

m3/min

m3/min

mm

mm2

mm3

m3/s

m3/s

mi

mi2

mi2

mi/hr

Mpa

N

N

N.m

N/mm2

N/m

rad

rad/s

rad/s

tons

watts

watts

yds

ydsoC

oF

0.1198

0.2642

3.28084

3.28084

0.0002471

10.764

6.29327

35.315

264.2

1000

264.20079

6.29327

0.03937

0.00155

0.00006102

15850

60000

1.609

2.788x107

2.59

1.609

145.03263

0.22481

0.102

0.737561

145.03263

0.06852

57.3

0.1592

9.549

1000

0.7376

1.341x10-3

3

0.9144

1.5 * oC + 32

(oF - 32) / 1.8

g/cm3

gpm

ft/sec

ft

acre

ft2

bbl

ft3

gal

L

gpm

bbl/min

in

in2

in3

gal/min

l/min

km

ft2

km2

km/hr

lb/in2

lbf

kgf

ft-lb

lb/in2

lbf/ft

deg

rev/s

rpm

kg

ft-lb/s

hp

ft

moF

oC