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Sharpening Carel van der Merwe Creative Turning www.creativeturning.co.za [email protected]

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Page 1: Creative Turning Carel van der Merweptawoodworkers.com/wp-content/uploads/Documents/... · Not setting the jig the same every time 2. Over grinding the nose 3. Grinding in one sweep

Sharpening

Carel van der Merwe Creative Turning www.creativeturning.co.za [email protected]

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Creative Turning

Content

1. Why do you need to sharpen your tools ?

2. Types of Steel

3. Grinders

4. Grinding wheels & dressers

5. Grinding jigs

6. How to Sharpen different turning tools

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Creative Turning

Disclaimer The views and opinions in this presentation is based on my own experience and what works for me. Other tools/techniques may work equally well or better for other turners. Credit to the American Association of Woodturners whose published information is used in this presentation

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Creative Turning

1. Why you need to sharpen your tools - A woodworker is only as sharp as his tools, and that

is doubly true for woodturners - The rim of a 10” bowl blank at 600rpm travels at 18

miles and hour, no steel could stay sharp that long ! - Working with dull tools is like driving your car with

flat tires, it just is not very satisfying - Many people quit woodturning because they spend

more time sanding than turning, not enjoying turning

- After you get a lathe, a few good quality turning tools, GET A SHARPENING SYSTEM BEFORE YOU TURN ON YOUR LATHE.

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Creative Turning

2.1 Types of Steel Carbon Steel

Carbon Steel generally generates shower of sparks Sensitive to overheating (Blue)

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Creative Turning

2.2 Types of Steel High Speed Steel (HSS)

HSS generally generates individual sparks reminding of tracer bullets Not so sensitive to overheating (Blue)

Quality of HSS varies dramatically

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Creative Turning

2.3 Types of Steel Types of HSS

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Creative Turning

2.4 Types of Steel ( HSS enhanced)

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Creative Turning

2.5 Types of Steel (HSS enhanced)

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Creative Turning

3.1 Grinders

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Tormek slow speed wet grinder (100RPM)

High speed (2800)/ Slow speed (1400) dry grinder 6” or 8”

Shaft balance important Strong motor not required (light pressure applied) Long continuous rating normally not required

(Shaping takes long, nice sharp edge possible)

(Good for shaping, good sharp edge)

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Creative Turning

3.2 Grinders

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Robert Sorby Pro Edge plus System

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Creative Turning

4.1 Grinding wheels & dressers

Aluminium Oxide

Cubic Boron Nitride

Standard Grey Wheels NO !!

Generally used for sharpening turning tools

Great for sharpening but expensive) Accurate bush required

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Creative Turning

4.2 Grinding wheels & dressers

Diamond dresser required: Even wheel Surface Remove metal particles

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Creative Turning

5. Grinding Jigs

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Oneway

Trugrind (Woodcut) Creative turning

Why use a grinding jig? Consistent edges & grinding away less metal

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Creative Turning

5. How to sharpen

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Scraper on platform

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Creative Turning

5. How to sharpen

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Parting tool on arm

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Creative Turning

5. How to sharpen

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Roughing gouge on arm

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Creative Turning

5. How to sharpen

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Skew on arm

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Creative Turning

5. How to sharpen

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Bowl/Spindle gouges with fingernail jig

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Creative Turning

5. How to sharpen

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Bowl/Spindle gouges with fingernail jig

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Creative Turning

5. How to sharpen

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Creative Turning

5. How to sharpen

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Creative Turning

6. How to sharpen

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Common mistakes

1. Not setting the jig the same every time 2. Over grinding the nose 3. Grinding in one sweep (Causing bird beak) 4. Failure to keep the tool moving 5. Gripping the tool handle 6. Too much pressure