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EAGLE ASSET TRACKING DATABASE Eagle Inspection Technologies offers a user friendly Asset Tracking Database designed specifically for small industrial facilities (Power Plants, Chemical Plants, Tank Farms, et) to easily track their assets. The database receives input from the owners and/or owners Inspection team after each inspections. This software tracks inspection intervals based on user input based on governing corrosion rates of the vessel as opposed to the laborious effort of tracking every single thickness data point.
Many of the larger more expensive tracking data basis require: 1) All measurement (UT) data points to be input and tracked which requires thousands of entries. 2) This results in a time consuming effort to input the data and to maintain the data. 3) Users are dependent on the software to evaluate the equipment apart from an overall (holistic) review and assessment by a qualified Inspector or engineer relying solely on the program to assess and recommend inspection intervals and remaining life. One of the draw backs associated with these massive databases is the tendency for them to get hung up on a single TML point that gets caught in a cycle
of inspecting that point at close intervals (every 2 weeks, 3 months, et) with no sound basis for it. The Eagle Asset Tracking Database software tracks inspection intervals are manually inputted per piece of equipment (all the TML reading are not input or tracked by the program, just the governing results) and are based on governing corrosion rates of the vessel from an Inspection Report that combines all API and NDE results and evaluations resulting in intelligent input and scheduling. This ensures that each item or piece of equipment is evaluated by a qualified API Inspector and updated in the database resulting in an inspection program that is comprehensive, user friendly and easily managed (not time consuming to up keep). The Eagle Asset Tracking Database tracks: Items: Pressure Vessel's (PV's), Storage Tank's (AST's) Relief Valve's (RV's) Piping Pump's Motorized Operating Valve's (MOV's) (including any other item that the user desires to track, custom setup) Elements: Engineering Document Storage (Design Specifications, Design Drawings, P&ID's, MSDS) (Electronic Files such as Word, AutoCad, PDF) Inspection Reports (Internal, External, NDE [UT, WFMT, et]) (Electronic Files such as Word, AutoCad, PDF) Static Data (Meeting PSM Requirements) Inspection Intervals (based on inspection results, API Recommendations, and/or RBI plans) RBI Planning (Consequence, Probability, risk matrix based on RBI assessment) Action Items (Work Orders, Repair Notes, Engineering Assessments)
Basic Functionality of the Program Choose the category of interest: Pressure Vessel's (PV's), Storage Tank's (AST's), Relief Valve's (RV's), et
The program brings you to a "Tier One Level" page where you can select the Unit of Interest from a pull down menu.
Unit vessels are automatically listed under subheadings of Vessel Type (Drums, Towers, Exchangers, et) This level displays basic information such as: 1) Vessel ID 2) Basic Dimensions (Diameter, Length) 3) Vessel Description 4) Vessel Type (Drum, Exchanger, Tower, et) 5) Next inspection for each unit item (External, Internal, UT's) 6) RBI Rating, 7) Associated P&ID
At this level the user can query for Vessel Data, Due Inspections, Unit Listings. Inspection intervals may show up red indicating that it is past due. RBI's are color coded to green, yellow, or red to indicate criticality
Query for upcoming external or internal inspections, pick [PV Ext Insp Sch] i.e., External Inspections due the next year; Info Displayed: Vessel ID, Vessel Description, Unit, Last External Inspection Date, Frequency, Next Inspection Due Date, (Next UT inspection Due Date shows up with both the External and Internal Queries).
Query for all equipment, lists per Unit and Equipment Type, pick [Unit Vessel Listing]
Information displayed includes: 1) Vessel ID 2) Basic Dimensions (Diameter, Length) 3) Vessel Description 4) Vessel Type (Drum, Exchanger, Tower, et) 5) Next inspection for each unit item (External, Internal, UT's) 6) RBI Rating, 7) Associated P&ID
To go to "Tier Two Level " of the program, place the curser on the piece of equipment of interest in the Tier One Level and pick [View Vessel Data]. The Data page for that specific vessel is displayed. Action Items can be entered at this level Vessel document storage such as design specs and drawings Print Page PSV Tracking
Static Data Basic RV Data
All related PSV's can be accessed via the pull down menu and picking the [PSV] button RBI Risk Matrix Inspection Info (Intervals, Freq)
Data input for two chambers (i.e.,Heat Exch, Towers, et) Bottom of page, store inspection documents
Action Item Entry, pick [Action Items], form pops up for data entry
PSV Tracking
Enter Action Items Opens to PSV displayed in PSV ID cell of the associated equipment data page (Pull down or type in to select PSV of interest) Inspection Info (Intervals, Freq) Static data Store Inspection reports
Picking [Active Action Item] calls up a query of all active action items listed by priority and then by date.
10
PenhexE-10-B
Vessel Desc T-2 Overhead Condenser (Fin Fan)
Mfg Fab Co
N/B # 2033
S/N #
State #
PID B1-29B-200-REV 1
Year Built 1988
Diameter 3 ID
Length 288
Capacity (Gal)
MAWP (psi) Oper Press (psi)
MAWT (ºF) Oper Temp (ºF)
MDMT (ºF)
MAWP (psi) 75 Oper Press (psi)
MAWT (ºF) 900 Oper Temp (ºF)
MDMT (ºF) -20
Medium SG
Medium Water SG 1
Material SA 516 70 tnom (in) 1.125
tmin (in) 0.750Ca (in) 0.250
Material SA 516 70 tnom (in) 0.500
tmin (in) 0.375Ca (in) 0.125
Material SA 516 70 tnom (in) 0.500 tmin (in) 0.375 Ca (in) 0.125
Material SA 516 70 tnom (in) 0.288 tmin (in) 0.188 Ca (in) 0.100
Corr Rate (MPY) 0.002 Rem. Life (Yrs) 33
Int Insp 6/23/2009
Ext Insp 6/23/2009
UT Insp 6/23/2009
10
5
10
6/25/2019
6/24/2014
6/25/2019
Shell Wt (lbs) 0
Tube Bndl Wt (lbs) 0
Tube Mat SA-149
Tube Size 3
Tube Gauge
Tube Count 45
Tube Design Fin Fan
Bndl Ave Life 20+
PSV Set (psi) 50/50
PSV Count (2) SH-7 / 8
Rpt Disc Yes
Rpt Disc Set (psi) 50
Rpt Disc Count 2
Last Insp Freq. Next Insp
Vessel Type Exchanger
Design Code ASME S8 D1
Orientation (V/H) Horizontal
Flange Rating 150
Flange Rating 150
Type Flat
Type Ellipsoidal
Desc North Head
Desc South Head
UnitProcess Vessel
ASSET RECORD
Shell Side Data
Tube Side Data
Dia 3
Lngth 288
Head 1
Head 2
Shell 1
Shell 2
Material tnom (in)
tmin (in)Ca (in)Type
DescHead 3
HE Shell Type FinFan HE Head 1 Type Header HE Head 2 Type Header
24' 4 Rows Total Surface Area 754
Notes:
Consq. Prob Risk
RBI Rank 3 2 10
Max Int.
2
PSV Tag SH-7
Tank ID 135-1
Manufacturer Advanced Tank and Co
Year Built: 2003
Diameter: 146'
Tank Height: 50'
Safe Fill Height: 44'-3"
A 36
A 36
Freq
5
Last Insp
9/1/2013
Next Insp
9/2/2018
Last API-653 Inspector Jeff Walling
1st course 0.541
2nd course 0.416
3rd course 0.265
4th course 0.151
5th course 0.100
6th course
7th course
8th course
Product: Methanol
Design Code: API 650 STD
Material:
A 36
Notes:
Initial Internal scheduled for 2/1/2013
Joint Eff.: 1
Tank Capacity: 122500 bbls
State Cert#: N/A
t min, in. t nom, in.
0.683
0.500
0.375
0.375
0.333
109/1/2013 9/3/2023
159/1/2013 9/3/2028
In-Service:
Out-of-Service:
UT Inspection
Flr Plts (Gen) 0.100 0.313
Flr Crt Zone 0.126 0.313
Flr Ann Ring
Fix Roof 0.90 0.188
Fltng Roof 0.90 0.188
A 36
A 36
A 36
A 36
A 36
A 36
Crs Height (ft)
10
10
10
10
10
Type Floating Rf Internal (Pontoon) Pan Roof
Product SG: 0.82
Tankage
AST - Vertical
Unit: Methanol
Insp Type: API-653
Consq. Prob Risk
RBI Rank 2 2 20
Max Int.
2
Vent Type Goose Neck/Periphery Vent Size 12"/ 3" Set psi/vac Open / Open
Top Angle Dim 3" x 3" x 3/8" (A 36)
Count 1 / 13
Roof Altitude 4.5 ft Pmp In Rate Pmp Out Rate
CP Protection None Ext. Coating Spec Epoxy - 6-10mil ATG Type S&J (Local)
API-650 APP F DATA:
Design Temp: 120F
Top Angle Config Angle Out / Butt
Frangible Joint Yes
P ID Not Available
USCG/USEPA OPA 90 -------- Steam Coil No
Asset No
1
Circuit ID: 086ID277 SK1
Service: Caustic
Size: 3
Design Pressure: 150
Design Temperature: 230
Operating Pressure: 90
Operating Temperature 120
Pressure tmin: 0.002
Engineering tmin: 0.125
Remaining Life: 5
Max Support Dist: 20
Last Inspection: 2/20/2005
Notes:
Class: 2
Code: B31.3
PID: 086ID276431
Next Inspection Due: 2/20/2010
Pipe Sch: STD
Material: Carbon Steel
Plant Facility Piping
Consq. Prob Risk
RBI Rank 2 2 5
Max Int.
2
Area: 401 PIPING
Inspection Interval: 5 year
Last API-570 Inspector Jeff Walling