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Specification【 Electronic Component Mounting System 】
Modular High SpeedPlacement Machine
Model IDModel No
： CM201-DS： KXF-E14C
Ver. 2005.0201
Model IDModel No
： CM202-DS： KXF-E24C
Cautions Regarding These Specifications
Please note the following points.
1. This document may not be copied or reproduced in part or in total, without permission.
2. Due to improvements to the machine and software, the specifications may change without notice.
3. If there are any questions regarding the content of this document, please contact us.
4. Please use the machinery and software with full understanding of its specifications and limitations.We do not assume responsibility for damages resulting from improper use.
5. For the products or the technology, which are controlled items subject to the Foreign Exchangeand Foreign Trade Law, the export permission according to the Law is required when exportingfrom Japan or providing technological offerings.
6. This machinery may come under U.S. government re-export regulations.When moving the machinery outside of Japan, apply for the necessary export permission from theU.S. government in advance.
7. Products without complying with Machinery Directive or EMC Directive are not allowed to carry intoor sell in EU countries.
8. Technical information in this document is provided only as a guide for the major operation andapplications of the products.No responsibility is assumed by our company for any infringements of intellectual property or otherrights of ours or any third parties which may result from its use.No license is granted by implication or otherwise under any patent or patent rights of our companyor others.We reserve any industrial property rights such as patents, copyrights, and other intangible propertyrights relating to our products, which are developed and manufactured by customers’ request orinformation.
9. 'Microsoft' and 'Windows' are trademarks of Microsoft Corporation, registered in the U.S. and othercountries.
10. As the manufacturer of this system, we do not assume responsibility for defective products or costsincurred as a result of improper operation (errors in writing data to memory).
11. When reselling or moving this equipment, please make sure to contact us, our sales subsidiaries oragents.
12. The contents of this document are valid as of February 1, 2005.
Thoroughly read theinstruction manual and usethe machine only as directed.
The machine described in this Specification is an industrial machine.Confirm the operation requirements described in the separate instructionmanuals.Regarding machine installation, operation and maintenance, and handling ofnecessary materials, the local laws and requirements may be applied. Before carrying out the operation and maintenance of this machine, confirmthe descriptions in the separate instruction manuals and warninginformation attached on this machine regardless of the operating conditionof this machine.Ignoring safety functions might cause injure, electric shock or machinetrouble.
Precautions for Safe Use!
Revision History
This document content is based on the version of the last date printed below.
Revision date Version Revised page Revisions
2002.1129 Ver. 2002.1201 --- First edition
2003.0106 Ver. 2002.0101 --- Change of the top sheet
2003.0527 Ver. 2003.0601 P.17,28 Addition of the splicing jig, jig cart and scissors
2003.0627 Ver. 2003.0701 P.26,31 Addition of the maintenance jigChange of the machine dimensions
2003.0930 Ver. 2003.1001 P.17,18,25 Addition of “For the transfer line 930 mm”Addition of “Ceramic board support”
2004.1201 Ver. 2004.1201 P.7,17Modification in attachments and formatsChange of paint color
2005.0201 Ver. 2005.0201 P.7,23 Addition of “Auxiliary electric source” and “Splicing tape feeder 44 mm (Feeding pitch 7)”
Contents
1. General Description ･･････････････････････････････････････････････････ 1
2. Features････････････････････････････････････････････････････････････ 1
3. Specification 3.1 Standard Specifications･････････････････････････････････････････････････ 7
3.2 Standard Functions ････････････････････････････････････････････････････ 8
4. Machine Configuration 4.1 Nozzle Type & Configuration ････････････････････････････････････････････ 9
4.2 Recognition Unit Configuration ･････････････････････････････････････････ 10
4.3 Feeder Carriage Configuration ･････････････････････････････････････････ 13
5. Other Standard Functions 5.1 Programming Functions ･･･････････････････････････････････････････････ 14
6. PCB Design Standards 6.1 PCB Specifications ･･･････････････････････････････････････････････････ 15
6.2 Fiducial Marks ･･･････････････････････････････････････････････････････ 16
7. Standard Machine Configuration ･･････････････････････････････････････ 17
8. Options････････････････････････････････････････････････････････････ 18
8.1 Feeder table mode (Option) ････････････････････････････････････････････ 28
9. Safety Devices ･････････････････････････････････････････････････････ 29
10. Electric / Pneumatic
10.1 Electric Source Unit･･･････････････････････････････････････････････････ 30
10.2 Pneumatic Source Unit ････････････････････････････････････････････････ 30
11. Dimensions ････････････････････････････････････････････････････････ 31
CM201, 202-DS 2005.0201
CM201, 202-DS 2005.0201
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1. General Description
■ Thanks to the tape-splicing feature and the during-operation component-supply capability, the line availability has improved and high quality is achieved.
■ And also, the optional double slide table enables the changeover during operation.■ The “board side clamp”, “unit for double tape feeder” and “vacuum sensor which monitors the
nozzle tip status” are included as standard equipment, and has increased the reliability of placing.■ The all-chip batch recognition feature offers high-speed and high-quality placing.■ This machine has the capability of using various kinds of components ranging from 0603 (0201")
chips to large ones (Max. 24 mm × 24 mm) such as PLCC, and also supports the bump recognition of BGA/CSP as an option.
■ The automatic calibration feature always keeps excellent placement accuracy.■ It is very easy to maintain by virtue of its compact and simple structure.
2. FeaturesHigh-productivity
Placement tact time
*1: In the case where the vacuum sensor is OFF. The details are based on our conditions. When the vacuum sensor is ON, the tact timedisimproves by about 0.006 s/chip.As for 0603 (0201”) placement, this will be 0.113 s/chip because of no concurrent pick-up and the low-speed recognition. (CM202-DS)When the 0603 (0201”) high-precision mode is used, it will be 0.130 s/chip. (CM202-DS)
It has two of heads, recognition systems, and feeder tables for each placement stage.Pickup, recognition, and placement in turn by two heads with the multi-row nozzle (6 nozzles) enables the high-speed and high accuracy placement.
Illustration of placement
：Head
：Line camera
While the one head is used for the recognition toplacement, the other is for pickup to placement.
Pickup
Place
Recognition
Recognition Pickup
Place (CM202-DS)
*1
0.088 s/chip
Machine with two sets of multi-head system which places two boards once
■ CM201-DSBasic machine with a set of multi-head system
■ CM202-DS
pickup
Place
Pickup
Place
Pickup
Place
CM201, 202-DS 2005.0201
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Application to machine joint (module)
CM201-DS and CM202-DS supports coupling (module) and can be coupled with up to 8 stages of one or more machine. *1, *2
∗∗ Remarks ∗∗
*1: Example of joint) When it is configured with only CM202-DS, 4 of them can be jointed at most.*2: When the machines more than 4 which are jointed with the combination of CM201/202-DS, the switching
hub must be installed to the fifth machine and afterward. Make contact with us for details.*3: The feeder slots No. 25 to 27 are under restrictions in the pick-up conditions, depending on the
nozzle/feeder type.
Placement dataAutomaticdistribution
Automaticdistribution
Automaticdistribution
AutomaticdistributionAutomatic
distribution
Placement data Placement dataPlacement dataPlacement dataPlacement data
Stage
CM202-DS CM201-DS
Stage Stage Stage Stage
CM202-DS
《 Illustration of data distribution of three machines (five stages) of CM202-DS (two stages), CM202-DS (two stages)and CM201-DS (one stage) 》
Various types of tapes and much spares
Maximum of 52 tape feeders can be set to CM201-DS and 104to CM202-DS. (For the tape width less than 12 mm small reel) Using the double tape feeder [option] makes the number ofset tapes double. (Only the tape of 8 mm width) Installingthe optional unit for bulk feeder [option] enables you to use the bulk feeder.
Double tape feeder
Bulk feeder
104 tape feeders of 26 at each four position can be set. *3[Among the feeder slots No. 1 to No. 27, No. 14 is missing.]
Feeder table (4 positions)
CM202-DS
26 pieces26 pieces
26 pieces26 pieces
CM201, 202-DS 2005.0201
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Using the multi-head on the downsized body can give high productivity at the small space. Theproductivity per installation area is 8 700 CPH/㎡ which exceeds much more than the old modular. The new machine gives greatly efficient operation at the small space.
When the length of board is 215 mm or less, 2 boards can be clamped on a stage.It shortens the transfer distance of board and the time for it.
Efficient operation at a small space
Double board clamp
∗ The installation dimensions of the CM201-DS/CM202-DS are different from those of the CM201-D,DU/CM202-D,DU. So be careful when changing the D/DU type to the DS type. (DH/DHU and DS are identical in installation dimension.)
87 500 CPH(0.041 s/chip)
CM301-D
46 600 CPH(0.077 s /chip)
CM202-DS CM301-D
6 325
2 41
6
1 95
0
3 975
2 41
6
1 95
0
CM202-DS CM202-DS
(Unit: mm)
For the large board as that for personalcomputer
Moving distance APC board exchange time: 4 seconds or under
(Deceleration-stop-less mode)
For small and middle size boards as thosefor mobile telephone, personal handy-phone
system, and digital camera
Moving distance BPC board exchange time: 3 seconds or under
(Deceleration-stop-less mode)
Stopper
(Unit: mm)A
Max. 460
Placementboard
Waitingboard
(Unit: mm)B
Max. 215 Max. 215
Waitingboard
Placementboard
CM201, 202-DS 2005.0201
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The feeder table on each stage is divided into two,and you can specify the mode per feeder tableand carry out parts change according to the condition of production.
There are three types of modes.• Joint mode• Change mode• Spare mode
∗ If using the M9-type tape feeder on the standard-specification “fixed table”, you need to stop the machine in changing feeders.
Various feeder table modes (Option)
Feature of chip supply during operation
MS-type splicing tape feeder offers the tape-splicing feature, which enables you to supply components while the mounter is operating without stopping the placing operation.
ex.)Joint mode
Change mode
Spare mode
Joint mode
Board A Board A
For A For A
For A
For B
For A
For A
Tape feeder
Trailing edge of tape
Nextreel
Tip of tape Splicing
During operation
CM201, 202-DS 2005.0201
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High-accuracy placement and increase of placing reliability
Improved recognition resolving power
The line camera with wide view and high accuracy which is also used for the high accuracy Multi-functional Placement Machine CM120-MU greatly improved the recognition resolving power. You can carry out the stable placement of such chips requiring the accuracy as 0603 (0201”) chip. Besides, recognizing 6 chips together makes the high-speed placement available.
It automatically selects the optimum lighting type from the penetration and reflection, up to the chip shape. Using the reflection recognition achieved the high accuracy recognition of such chips which have the electrode on the rear side of the package as SOJ, PLCC, BGA, or CSP.
Optimum chip recognition
The standard-equipment vacuum sensor, which monitors the nozzle tip status, has increased the reliability of placing. ● Nozzle tip status detection after chip placing ● Nozzle tip status detection after chip forced-ejection ● Nozzle filter status check
Monitoring of nozzle tip status
Usually, the camera position correction or the nozzle position correction which needs the skill is automatically carried out by the machine. This function can keep the placement accuracy high regularly.
Calibration of placement position
The head camera recognizes the pocket of the carrier tape and enables the manual teaching of the pick-up position. This improves the pick-up accuracy of minute chips like 0603 (0201”).∗ However, the feeder slots No. 1 to No. 3 are not supported. 44 mm tape feeders are not supported.
Pick-up Position Calibration
The automatic correction of X and Y faces can keep the placement accuracy high regularly.
Automatic correction of X and Y faces
Scan, moving the workpiece so that it passes across the line, and recognizes 6 chips.(However, a combination of 6 chips is under restrictions.)
Illustration of recognition
Line width: 55 mm
Recognition image
Recognition imageby penetration lighting
RecognitionImage
Recognition Method
Tantalum Square Chip PLCC SOJ BGA CSP
Recognition image by reflection lighting
Penetrating/SideIllumination [Option]
∗ To place BGA and CSP, the optional side lighting is necessary. As for the chip recognition target, please refer to P 11.∗ Permeative/Reflective/Side mode in the same head/many chips batch recognition needs to be the same.
CM201, 202-DS 2005.0201
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Improved operation rate and operatability
All the data are created by data creating unit, PT200-G. You can create data on PT200-G even while machine is running. You can also create all the data of PT200-G support models unitedly.You can modify a part of data also by machine itself, and the modified data is fed back to PT200-G.
The board support block which the board support pin is set in advance can be changed easily.The set-up of the support pin externally shortens the support pin change time to about 80 seconds per 4 positions during the machine change. (Usually it is 20 minutes per 4 positions.)
Off-line data creation
Support pin batch change
We adopt LCD color touch panel at operating unit, which realizes clear display and changeoverbetween English and Japanese with one touch of a button.
LCD color touch panel
∗ Please prepare the hardware for PT200-G by yourself. For information about the hardware specifications andPT200-G support models, please refer to a separate volume,“PT200-G Specification”.
∗ The optional board support block and support tweezer are necessary for the set-up of the support pin on the outer side of the board.
■ Hierarchical operationOperating screens are classified into three modes: Operator, Engineer and Serviceman to prevent improper operation to a minimum. Moreover, screen configuration is simplified to a necessary minimum.
■ Tree jump functionAt any screen, you can change over the screen to the main menu screen, which saves you a lot of time.
CM201, 202-DS 2005.0201
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Electric source
Operating unit
Environment
Paint color • Standard color White: W-13 (G50)
* Recognition screen is displayed on operating screen.
Mass • Main body mass CM201-DS: 1 600 kgCM202-DS: 2 800 kg
3. Specification3.1 Standard SpecificationsModel: CM201-DS/CM202-DS
• Rated voltage (Frequency) 3-phase, AC 200 V ±10 V (50 Hz/60 Hz)3-phase, AC 220 V ±10 V (60 Hz)
• Power CM201-DS: 1.5 kVACM202-DS: 2.5 kVA
• Temperature 10 ℃ ～ 35 ℃• Humidity 25 %RH ～ 75 %RH [No condensation]
• Interactive operation with LCD color touch panel (Front side and rear side: Standard equipment)One-touch changeover to English or JapaneseRecognition screen display (Chip/PCB recognition screen is displayed in superimpose screen(*) with one touch of a button.)Hierarchical operation (Operator/Engineer)
(*) [Normal] (ISO/DIS 5598)Temperature: 20 ℃ Absolute pressure: 101.3 kPa Relative humidity: 65 %
Control System
Dimensions
• Microcomputer system (VXWORKS)AC servomotor semi-closed loop system (X, Y, Z, θ -axis, and rail width adjustment shaft)
Command System
• Designation of X, Y, Z, and θ coordinates
Program • No. of NC Program Steps No limit Max. 10 000 points/Line• No. of Component Libraries No limit [Standard] 172 types
Others • Program Functions See “5. Other Standard Functions.”
• Data creationRefer to “PT200-G Specification.”
Pneumatic source
• Supply air pressure Min. 0.49 MPa ～ Max. 0.78 MPa• Supply air amount CM201-DS: 200 l/min [Normal] (*)
CM202-DS: 400 l/min [Normal] (*)
When using the following option, you need an extra air source.• 8 l/min [Standard] (*) per bulk feeder
• CM201-DS: W 1 400 mm × D 1 967 mm × H 1 430 mm (without Signal Tower and Monitor)• CM202-DS: W 2 350 mm × D 1 967 mm × H 1 430 mm (without Signal Tower and Monitor)
Auxiliary electric source(For HUB electric source)
• Rated voltage 1-phase, AC 100 V to 240 V• Frequency 50 Hz/60 Hz• Power 140 VA• Feeding specification This is used for communicating with PT while the main electric
source is OFF. When the electric source for HUB is required, the customer needs to prepare the electric supply source for HUB.
CM201, 202-DS 2005.0201
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∗∗ Remarks ∗∗
Placement component • 0603 (0201”) square chip to 24 mm × 24 mm *5• Component thickness Max. 6.5 mm
Applicable PCB
PCB exchange time
• PCB dimension Min. L 50 mm × W 50 mm ～ Max. L 460 mm × W 360 mm• Placement Area Min. L 50 mm × W 44 mm ～ Max. L 460 mm × W 354 mm• Thickness of PCB 0.5 mm ～ 3.0 mm
(1.0 mm to 4.0 mm is optionally supported.)
Component Supply Unit
Placement Angle
Recognition
• TapingCM201-DS
8 mm tape Max. 104 inputs (Double Tape feeder, small reel) *412 mm tape Max. 52 inputs (small reel)16 mm tape Max. 24 inputs24 mm tape Max. 24 inputs32 mm tape Max. 16 inputs44 mm tape Max. 16 inputs
CM202-DS8 mm tape Max. 208 inputs (Double Tape feeder, small reel) *4
12 mm tape Max. 104 inputs (small reel)16 mm tape Max. 48 inputs24 mm tape Max. 48 inputs32 mm tape Max. 32 inputs44 mm tape Max. 32 inputs
• -180° to 180° (In increments of 0.01°)
• Recognition and offset of all applicable components• Offset of PCB position and orientation using fiducial marks
• 4.0 s or less
3.2 Standard Functions
Item Specifications
Placement tact (Under optimum conditions)
Placement accuracy
• CM201-DS: 0.176 s/chip • CM202-DS: 0.088 s/chip
• Square chip Accuracy of position ±0.1 mm• 0603 (0201”) chip Accuracy of position ±0.05 mm High accuracy mode *3
*1: “Optimum condition” means the case where two chips are simultaneously picked up with the placing-check vacuum sensor OFF and are placed near on the end of the maximum board with the head travel of 6 mm pitch in the high-speed recognition.When the placing-check vacuum sensor is ON, the tact time disimproves by about 0.006 s/chip (CM202-DS) because of the sensor detection time.
*2: These values are measured when board recognition, the glass board for evaluation and the dummy jig workpiece.
*3: The placement tact time is 0.130 s/chip (CM202-DS) or 0.260 s/chip (CM201-DS).This is the case where the chips are nonsimultaneously picked up with the placing-check vacuum sensor OFF and are placed under optimum condition in the low-speed recognition and in the high-accuracy mode.
*4: The double tape feeder does not support 0603 (0201”) chips.*5: For further information, see the “4.2 Recognition Unit Configration”.
• Board flowing direction and reference position can be changed as options.• For information about the ceramic board, please inquire at our company.
*1
*2
CM201, 202-DS 2005.0201
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4. Machine Configuration4.1 Nozzle Type & Configuration
Various nozzle layouts by using the multi-raw (6 nozzles) can respond to various production styles.
■ Specifications of nozzle
■ Nozzle layout
■ Nozzle check functionWhen the machine has six standard nozzles (No. 110, 115, 120, 130, 140, 450) built-in, the automaticcheck function is added in order to prevent incorrect nozzle setting.
∗∗ Remarks ∗∗
*1: For 1608 (0603”) R and 1608 (0603”) C, depending on the component shape, there is a possibility that a pick-up error, θ-deviation, and the like may arise. In that case, use 115 nozzles.
*2: [2012] is also called [2125].
NozzleNo.
Shape(Unit: mm)
Objective chips(examples)
NozzleNo.
Objective chips(examples)
φ0.
6
φ0.
5 *1
1005R,C(0402”R,C)1608R,C
(0603”R,C)
110
φ0.
9
φ1.
3
*22012R,C(0805”R,C)3216R,C
(1206”R,C)
120
φ1.
8
φ2.
4
3225R,C(1210”R,C)4532R,C
(1812”R,C)
130
Shape(Unit: mm)
TAN-DAluminum
electrolysis-DSOPSOJ
PLCC
140
φ1.
5
φ4
0603R,C(0201”R,C)205
0.35
0.65
φ0.
7
φ0.
9
1608R,C(0603”R,C)2012R,C
(0805”R,C)S-Mini Tr, Di
115 *2
450
φ1.
5
φ6
SOPQFP
PLCCto
24 mm × 24 mm
*1
･ 6 small nozzle ･ 3 small nozzlesa large nozzle
･ 2 large nozzles
■ Example of nozzle layout CM202-DS (Image)
Small nozzle: to 12 mm×12 mm, Large nozzle: 12 mm × 12 mm to 24 mm×24 mm
• All nozzles are options as well as the tape feeder so that you can select the best combination of them to make full use of CM201/202-DS, according to the production style of user.
• If 44 mm tape feeder is used, only large nozzles are available for pick-up. And the pick-up position calibration by the head camera is not available.
• When 0603 (0201”) nozzles and special nozzles other than the above are used, it is possible that the nozzle check function will not work.
CM201, 202-DS 2005.0201
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4.2 Recognition Unit Configuration
■ Arrangement of recognition units
■ Line cameraThe position in picking up the chip and the angle deviation are corrected with the image of line camera.Whether there is the solder ball of BGA/CSP or not also can be inspected by the reflection recognition.
Front side of CM202-DS
Standard
Board flowing direction
Operator side
Line cameraNG chip carrying outbox
Nozzle changer【Option】
Front side of CM201-DS
Objective workpiece * Thickness ofworkpiece
Recognitionmethod
Batchrecognition
Low
Middle
Basically, this is used for the recognition of 0.5 mm pitch leaded components, 0.5 mm pitch bumped components, and 0603 (0201") chips.Basically, this is used for the recognition of chip components, BGA, over 0.5 mm and under 0.8 mm pitch leaded components,and over 0.5 mm and under 0.8 mm pitch bumped components.
Recognitionspeed
Max. 6.5 mm
High Basically, this is used for the recognition of over 2012 (0805") square chip components.
∗ Depending on the shape or dimensions, some components may be out of the classification above.
CM201, 202-DS 2005.0201
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■ Recognition condition of BGA (option)
The placement condition of BGA is as follows.(As a rule, BGA placement is examined and experimented after getting the sample of it, and judged to be placed or not.)
■ CSP Recognition condition (option)
The followings are the placement conditions of CSP.(Basically, placement CSP is determined and experimented after getting the sample of it, and then it is judged to be placed or not.)
1. Chip outer size: 7 mm × 7 mm to 24 mm × 24 mmThickness: 1.0 mm ～ 6.0 mmPitch of bump: 1.0 mm ～ 1.5 mmDiameter of bump: φ0.5 mm, φ0.7 mm, φ0.9 mmArrangement of bump: The pitch of bump matches the size. The missing bump or zigzag pattern
matches the rule related to BGA by JEDEC and EIAJ.
2. The simultaneous recognition of appearance and solder ball of BGA is for the one whose body is made of the glass epoxy. The recognition depends on the condition of the placement surface of solder ball (pattern, with through hall or without it, or luster, etc.).
3. BGA which is made of ceramic and has the gold body is placed with only the contour recognition.
4. Supply styleSupplying with the tape. However, the bottom face of it must have the ball shape terminal.
Thickness: 1.0 mm to 3.5 mmDiameter of bump: φ0.3 mm to φ0.7 mmShape of bump: Sphere or lead shapeMaterial of bump: High-temperature solder, eutectic solder, 42 alloy leadNumber of bump: to 625 (Line × row: Matrix of Min. 3 × 3 to Max. 25 × 25 )Arrangement of bump: The pitch of bump matches the size. The missing bump or zigzag pattern
matches the rule related to CSP by JEDEC and EIAJ.
2. The simultaneous recognition of appearance and solder ball of CSP is for the one whose body is made of the glass epoxy. The recognition depends on the condition of the placement surface of solder ball (pattern, with through-hall or without it, or luster, etc.)
3. CSP which is made of ceramic and has the gold body is placed with only the contour recognition.
4. Surface of ballThe surface of ball should be free from the blur due to oxidation.(It needs to be checked whether to recognize or not, according to the condition of oxidation.)
5. Supply styleSupplying with the tape. However, the bottom face of it must have the ball shape terminal.
Pitch of bump
0.5 mm
0.8 mm to 1.0 mm
Chip outer size
7 mm × 7 mm to 12 mm × 12 mm
12 mm × 12 mm or over to 24 mm × 24 mm
1.
CM201, 202-DS 2005.0201
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■ Recognition condition of QFP
The placement condition of QFP is as follows.(As a rule, QFP placement is examined and experimented after getting the sample of it, and judged to be placed or not.)
Chip outer size12 mm × 12 mm or less
12 mm × 12 mm or over to 24 mm × 24 mm or less
Lead pitch0.5 mm
0.8 mm
CM201, 202-DS 2005.0201
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4.3 Feeder Carriage Configuration
■ Tape Feeder• Feature of chip supply during operation
We recommend the MS-type splicing tape feeder.It offers the tape-splicing feature, which enables you to supply components while the mounter is operating without stopping the placing operation.
• Types of feeders
• Number of setting reel
Tape feeder
Trailing edge of tape
Nextreel
Tip of tape Splicing
During operation
Tape feederSingle Double
Bulk feeder
8 mm
12 mm
16 mm24 mm32 mm44 mm32 mm
Types offeeder
Width oftape
Tape(MS Type)
Diameterof reel
(*1)
Paper/emboss
Emboss
EmbossEmbossEmbossEmbossAdhesive
Small
Large
Small
LargeLargeLargeLargeLargeLarge
Types Settingpitch
21 mm
21 mm21 mm
42 mm42 mm42 mm63 mm63 mm63 mm21 mm
Maximum setting reel
104208104104
484848323232
104
Single tape feeder
Double tape feeder
Remarks
Bulk feeder
CM202CM201
52104
525224242416161652
(*3)
(*3)
(*2)
*1: Diameter of reel Small reel: φ178 mm, Large reel: φ178 mm to φ382 mm*2: Also CM201/202/301-D and CM201/202-DH can use the MS-type tape feeder.*3: There is not a support of the MS-splicing-type feeder. Please use the M9-type tape feeder.
CM201, 202-DS 2005.0201
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• The data of CM201/202-D/DH cannot be used in CM201/202-DS as it is.In PT200-G, you need to change the feeder-stage modes and modify the feeder positions involved.
• PT200-G cannot differentiate between MS-type tape feeders and M9-type tape feeders to apportion.
∗∗ Remarks ∗∗
5. Other Standard Functions5.1 Programming Functions
All data are created on PT200-G, the data-creating device. Some data, however, can be modified on the machine. The data modified on the machine and what was taught are fed back to PT200-G automatically. Any of the four corners of PCB can accept the origin of coordinate data.
■ Data Configuration
Max. 10 000 Points
Data Creating DevicePT200-G
L W T
PCB Data
Chip Data
Chip Name L W T REF
Feeder Layout ListParts Name Chip Name Style Angle
Max. 10 000 PointsBlock Data
No. X Y A Parts Name
Block Attribute Data
BL X Y BAD ROT
SortNon Sort
Placement Data
X Y Parts Name BL Comment
Address Parts Name Feeder Tape
Stock Data
Modular Sort・Feeder Arrangement・Nozzle Arrangement・Pick-up Order・Placement Order
∗ As for the hardware for PT200-G, prepare by yourself. Refer to the separate volume, “PT200-G Specification” for details of PT200-G.
CM201, 202-DS 2005.0201
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6. PCB Design Standards6.1 PCB Specifications
Standard: PCB fixing method (PCB marks are required.)
■ PCB cutout conditionsTo secure the PCB stop position by the PCB stopper and to secure the stable operation of the PCB detection sensor, the following conditions are set on the position and the dimensions of the PCB cutout.[The below figure indicates the case of the left-to-right flow/front reference (standard). Also the other conditions (options) follow this.]
50 mm
20 m
m4.
5 m
m
PCB detection sensor positionPCB cutout prohibited area
PCB flow direction PCB stopper range
50 mm to 460 mm
Plac
emen
t Are
a44
mm
to 3
54 m
m
50 m
m to
360
mm
3 m
m3
mm
Dimensions(Placement PCB Dimensions )
Dimensions
Placement Area
Min.Max.Min.Max.
0.3 mm to 4.0 mmThickness of PCBPermissible PCB warpage
Conditions of PCB Before Placement
∗ The area where no components shall exist.
Placement direction
L 50 mm × W 50 mmL 460 mm × W 360 mmL 50 mm × W 44 mmL 460 mm × W 354 mm
Max. 1.0 mm *1
Open space for transport
3 mm3 mm
4 mm4 mm
30 mm
25 m
m
Max. 6.5 mm
PCB
20 m
m
YZ
Fixed side
*1: This is a tolerance before correction (e.g. by support pins), not the one during the placement process.
CM201, 202-DS 2005.0201
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6.2 Fiducial Marks
A PCB needs two PCB fiducial marks at its opposite corners.
■ PCB Fiducial Mark Specifications
Standard Mark Shapes and Dimensions
Standard Mark Shapes Dimensions
〇
□
φ0.5 mm ～ φ1.6 mm
Length and width: 0.5 mm to 1.6 mm
Length and width: 0.5 mm to 1.6 mm
Length and width: 0.5 mm to 1.6 mm
Length and width means the dimensions of the quadrangle circumscribing the mark.See below for dimensions.
Because PCB recognition correction is based on the positional relationship between the marks and the circuit pattern (conductor pattern), the marks must be made in the same process and of the same materials as the circuit pattern from the viewpoint of correction accuracy.
Because, basically, mark recognition process is carried out based on the intensity difference of reflected light, a fixed contrast is required between the mark materials and the PCB base.This difference varies significantly depending on the plating condition, oxidation condition, surface height, unevenness, degree of mirroring, coating, or disturbance light; therefore, the assessment of the marks is required beforehand.
Mark Materials and Circuit Pattern
Image Conditions of Mark Materials and PCB Base
Mark Dimensions and Background
The background of a mark requires the noninterference area (larger than fixed dimensions) outside the mark.
Noninterference area
Marka ≧ 0.2 mm
Noninterference areaNot all the marks are black.
a
a
a a
△(Equilateral triangle)
a
bd
c
a
bd
c
a
b
8 9 10
a b
a a a
b b
b
a
2 3 4 51
b
a
a
b
6 7
Mark Shapes
b＝0.5 mm ～ (a-0.5 mm)
c＝0.5 mm ～ (a-0.5 mm)d＝0.5 mm ～ (b-0.5 mm)
c＝0.5 mm ～ ad＝0.5 mm ～ b
CM201, 202-DS 2005.0201
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7. Standard Machine Configuration
2. Eyebolt (for machine transfer)
1. Machine system (CD-R)
2. Key disk
3. Recognition device system disk
4. Machine parameter disk
1. Operating Manual
2. Programming Manual
3. Maintenance Manual4. Parts List
Item
MainBody
Quantity
Accompani-ments
1 Set
Description
ForTransport/Transfer
System disk
Instruction manual
4 Each
1 Set
*1: Whether or not to add, quantity, etc. are determined by the arrangements.*2: When you purchase the programming terminal support system (PT200-G), it comes with the Programming Manual.
Bound edition: 1CD edition: 1
*2
CM201-DS CM202-DS
Standard support pin 80
1. Axis fixing metal fitting (for machine transfer) 1 Set
*1
CM201 CM202
4021Support-pin dummy plate
■ Data creationWe ask you for preparing the hardware for PT200-G.Refer to a separate volume, “PT200-G Specification” for details.
CM201, 202-DS 2005.0201
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Following classification is given to CM201/CM202-DS depending on its application.
Please select options which answer your purposes.
8. OptionsOptions are classified as follows.
Mark Description
∗ Depending on user’s machine specification, the manufacturing No., etc., some options may not fit the above classification.For details, please consult us before purchasing the machine.
Factory These options need to be supported when the machine is being manufactured before shipment.
Customer These options can be added after the machine has been delivered. A construction work on the spot is not required.
On-site These options can be added after the machine has been delivered. However, a construction work is required on the spot.
Mark Description
Each beam can be applied separately.Not each head but as a machine, it is applied.
Each beam
Whole machine
∗ “Beam” is a material to install the head.There are 2 beams for CM201-DS, and 4 beams for CM202-DS.
Beam
Head
Ex.)CM202-DS
Purpose / Function Option name MarkNo.
B
A
C
E This is necessary for the correction of machine.2 ・Adjustment jig・Plane surface calibration jig
To improve the operatability of supplying chips3 ・Tape feeder setting jig (fixing type)・Tape feeder setting jig (adjusting type)
4 To use the bulk feeder・Bulk feeder・Unit for bulk feeder・Bulk feeder maintenance kit
∗ Please specify a reference and a flow direction. (Expense is included in main body price.)∗ The “placing-check vacuum sensor”, “board side clamp” and “unit for double tape feeder” are included as standard equipment,
while they are options for CM201/202-DH.∗ The “fixed feeder table” is standard equipment, and the “double slide table” is an option.
1 To use the change and the spare mode1 ・Double slide table Factory
To install temporary extension conveyor to theinlet or outlet of board transfer conveyor of machine 4 ・Temporary extension conveyor On-site
To adjust the board transport speed5 ・Variable conveyor speed Factory
To set up the position change of board support pinexternally, to shorten the time for machine change1 ・Board support block Customer
To select the nozzle for each production style1 ・Nozzle Customer
This needs for storing nozzles out of machine.2 ・Nozzle case Customer
To select the tape feeder for each production style3 Customer
To set up positioning the support pin for new boardexternally, to shorten the time for machine change2 ・Support pin setting jig Customer
CustomerFactory
Customer
To manage and store unused tape feeder or that of another production style neatly5 ・Tape feeder stand Customer
Customer
Customer
To set the height of board transfer line 950 mmabove the floor2 ・For transfer line 950 mm Factory
To change nozzle automatically in machine change3 ・Nozzle changer Factory Whole machine
Whole machine
To place BGA, CSPD
・Side lighting1 Factory Each beam
This is necessary for the regular maintenance.1 ・Lubrication set・Maintenance jig Customer
F To splice the tape feeder1 ・Splicing cart Customer
To place components onto ceramic boards ・Ceramic board support2 Whole machineOn-site
To set the height of board transfer line 930 mmabove the floor3 ・For transfer line 930 mm Factory
・Splicing tape feeder (MS type)
CM201, 202-DS 2005.0201
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• The standard height of board transfer line is 900 mm above the floor.
To set the height of board transfer line 950 mm above the floor
For the transfer line 950 mm Factory
A-2
• The standard height of board transfer line is 900 mm above the floor.
To set the height of board transfer line 930 mm above the floor
For the transfer line 930 mm Factory
A-3
• The length of temporary extension conveyor is 500 mm.• Make use of this for examining the placement board between stations or keeping the space for maintenance.• It can be installed to either side of inlet or outlet for an additional module. Specify either side to install it.• Add two modules for installing to both of inlet and outlet.
To install temporary extension conveyor to the inlet or outlet of board transfer conveyor of machine
Temporary extension conveyorOn-site
A-4
To use the change and the spare mode (Please refer to P 29.)
Double slide table
A-1Factory
• If using the M9-type tape feeder on the standard-specification “fixed table”, you need to stop the machine in changing feeders.
• The speed at the board transport can be reduced. (The speed cannot be faster than the standard speed.)• The collision speed at the stopper positioning is adjustable. (The low collision positioning control is also
performed even in standard.)• In order to set the speed controller, the simple extension conveyor is required to be set at the inlet and outlet
sides on the machine.
To adjust the board transport speed
Variable conveyor speedFactory
A-5
Board Transport Speed
V
0T
Stopper Position
Positioning SpeedAdjustable
Time
Speed
Adjustable
CM201, 202-DS 2005.0201
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To set up the position change of board support pin externally, to shorten the time of changing machine
Board support block
B-1Customer
• The machine comes with four board-support blocks to be set and used for placement. (Since 20 support-pins per block are attached, a total of 80 pins is attached as standard. An additional purchase is a 1-block unit and 20 pins are attached.
• If requiring more board-support blocks for external preparation, please purchase as many ones as you need.• To set up the positions of support pins for new board externally, please purchase “support-pin setting jig” [option]
separately.• This option can be shared with the CM201-DH,CM202-DH and CM301-D, however cannot be shared with the
CM201-D and CM202-D.
Board support block
To decide the support pin position of new board externally, to shorten the time of changing the machine
Support pin setting jig
B-2Customer
• To set up the support pin externally, purchase the “board support block” [option] separately.∗ This option can be shared with the CM201-DH,CM202-DH and CM301-D, however cannot be shared with the
CM201-D and CM202-D.
To change the nozzle automatically in changing machine
Nozzle changer
B-3Customer
• This is used for changing nozzle to change the nozzle layout to the optimum one in changing machine.∗ It is not for such a nozzle change during placement a board as the nozzle changer on a multi-functional mounter.
(Causes)･ Changing nozzles during placing a board makes the placement tact time down.･ As 24 nozzles can be set on this machine, the multi-functional machine method is not adopted.
∗ Using the nozzle change function may shorten the life of the nozzle and the nozzle holder. (When the change is performed 10 times per day, the life will be about 3 years.)
∗ This may not be able to be used depending on the combination with the other special specification. (Combination with the ceramic board support special specification)
Whole machine
CM201, 202-DS 2005.0201
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To select the nozzle for each production style
Nozzle
C-1Customer
List of nozzle
Classification diagram of production styleWe classified the production style of user into following six types and simulated the necessary number of nozzles.
The diagram of nozzle number for each production style and recommendation patternDecide the number of nozzle referring to the following figure. Make contact with us for details.
All nozzles are options as well as the tape feeder, so that users can select the optimum combination of nozzles to make full use of quality of CM201/CM202-DS.
Special nozzleThe special nozzle must be the nozzle included in the parts targeted as the High-Speed Placement Machine.It is different from the Multi-functional Placement Machine, so the support is under restrictions.When the special nozzle is used or permeative recognition and reflective recognition are intermingled, the tact may be down. Make contact with us for details.
C-1
Objectivechip
(example)
0603R,C(0201”R,C)
1005R,C(0402”R,C)
1608R,C(0603”R,C)
1608R,C(0603”R,C)2012R,C
(0805”R,C)S-Mini Tr, Di
2012R,C(0805”R,C)3216R,C
(1206”R,C)
3225R,C(1210”R,C)4532R,C
(1812”R,C)
TAN-DAluminum electrolysis-DSOPSOJPLCC
SOPQFPPLCC*2
*2
205 110 115 120 130 140 450Nozzle No.
*1
*1
Types Names Information1 1005 mass production Mobile telephone and ultra small split board
2 1608 mass production Personal computer or automotive3 2012 mass production General electrical devices4 (1+2) type Mixture of type 1 and 25 (2+3) type Mixture of type 2 and 36 Complete application Non-restricted
*1: For 1608 (0603”) R and 1608 (0603”) C, depending on the component shape, there is a possibility that a pick-up error, θ-deviation, and the like may arise.In that case, use 1151-nozzles.
*2: [2012] is also called [2125]. *2
205 110 115 120 130 140 450
1 1005 mass production － 12 6 4 2 2 2 282 1608 mass production － 2 12 6 4 2 2 283 2012 mass production － 2 4 12 6 2 2 284 (1+2) type － 12 12 6 4 2 2 385 (2+3) type － 2 12 12 6 2 2 366 Complete application － 12 12 12 12 12 4 641 1005 mass production － 24 6 4 2 2 2 402 1608 mass production － 2 24 6 4 2 2 403 2012 mass production － 2 4 24 6 2 2 404 (1+2) type － 24 24 6 4 2 2 625 (2+3) type － 2 24 24 6 2 2 606 Complete application － 24 24 24 24 24 8 1281 1005 mass production － 48 8 6 4 2 2 702 1608 mass production － 4 48 8 4 2 2 683 2012 mass production － 2 6 48 6 2 2 664 (1+2) type － 48 48 8 4 2 2 1125 (2+3) type － 4 48 48 6 2 2 1106 Complete application － 48 48 48 48 48 16 2561 1005 mass production － 96 10 8 6 2 2 1242 1608 mass production － 6 96 8 6 2 2 1203 2012 mass production － 4 6 96 8 2 2 1184 (1+2) type － 96 96 8 6 2 2 2105 (2+3) type － 6 96 96 8 2 2 2106 Complete application － 96 96 96 96 96 32 512
CM202-DSa set
Specification
CM202-DS2 set
CM202-DS4 set
Production style Sum
CM201-DSa set
*2
*2
*2
*2
CM201, 202-DS 2005.0201
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This needs for storing nozzles out of machine.
Nozzle case
C-2Customer
• The small nozzle/66 and the large nozzle/6 can be contained.Decide the number of additional case yourself depending on the number of nozzles.
CM201, 202-DS 2005.0201
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To select the tape feeder for each production styleC-3Customer
Splicing tape feeder (MS type)
• The tape feeders for CM201/CM202-DS can be used for CM201 series, CM202 series, CM301-D, CM20F-M and CM120-MU. (It does not include the double tape feeder)
• The tape feeders for CM301-D, CM20F-M and CM120-MU can be also installed to CM201/CM202-DS. However, the splicing feature is not available. From the standpoint of life and reliability, please use new-type tape feeders mentioned above.
∗ For the tape feeders other than the standard ones above, the pick-up position teaching by means of the head camera is disabled.
1 8 Paper/Emboss 1 Wide Small (Double) *12 8 Paper/Emboss 0.5 Standard Small (Double) *13 8 Paper 0.5 Standard Small4 8 Paper 0.5 Standard Large5 8 Paper 1 Standard Small6 8 Paper 1 Standard Large7 8 Emboss 0.5 Standard Small8 8 Emboss 0.5 Standard Large9 8 Emboss 1 Standard Small
10 8 Emboss 1 Standard Large11 8 Emboss 1 Wide Small12 8 Emboss 1 Wide Large13 12 Emboss 1 Small14 12 Emboss 1 Large15 12 Emboss 2 Small16 12 Emboss 2 Large17 12 Emboss 3 Large18 16 Emboss 1 Large19 16 Emboss 2 Large20 16 Emboss 3 Large21 16 Emboss 4 Large22 24 Emboss 1 Large23 24 Emboss 2 Large24 24 Emboss 3 Large25 24 Emboss 4 Large26 24 Emboss 5 Large27 24 Emboss 6 Large28 32 Emboss 2 Large29 32 Emboss 3 Large30 32 Emboss 4 Large31 32 Emboss 5 Large32 32 Emboss 6 Large33 44 Emboss 2 Large34 44 Emboss 3 Large35 44 Emboss 4 Large36 44 Emboss 5 Large37 44 Emboss 6 Large
39 44 Emboss 8 Large40 44 Emboss 9 Large41 32 Adhesive 3 Large
Width(mm) Types Diameter of reelWidth of grooveFeeding pitchNo.
*2
*2
*2
*2
*2
*1: It is the double tape feeder.*2: There is not a support of the MS-splicing-type feeder. Please use the M9-type feeder.
Tape for use
38 44 Emboss 7 Large
CM201, 202-DS 2005.0201
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To use the bulk feeder
Bulk feeder
C-4
Customer
Unit for bulk feeder
Bulk feeder maintenance kit
Whole machineFactoryFactory
CustomerCustomer
• Decide the number of additional bulk feeders by yourself.• To use the bulk feeder, it is necessary to install the unit for bulk feeder to the machine side.∗ Even the unit for bulk feeder is installed, the single tape feeder can be set as usual.∗ Refer to the separate volume, “Bulk Feeder Specification” for details of bulk feeder, the unit for bulk feeder, and
the bulk feeder maintenance kit.
To manage and store unused tape feeder or that of another production style neatly
Tape feeder stand
C-5Customer
• This is the stand for MS/M9 type tape feeder. Make use of this for managing, storing, and setting up feeders externally.
∗ Decide the number of additional feeders yourself, depending on the number of stock and using method.
Objective chip1005C1005R1608C1608R
2012C t0.62012C t0.852012C t1.25
2012R
Option name
CM201, 202-DS 2005.0201
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To place BGA, CSPD-1
• The lighting for ball recognition is necessary for placing BGA and CSP.• A side lighting amplifier can control two of side lighting on a stage.• You do not have to install the lighting for all lighting in the machine. It can be set optionally for each beam.
Recommended installation layout ／ Left to right flow (CM202-DS)
Recommended installation layout ／ Right to left flow (CM202-DS)
Side lighting
Each beamFactory
• For further information, please contact us.
To place components onto ceramic boards.
Ceramic board support
D-2On-site Whole machine
AR BR
AF BF
Settingposition
Amplifiers
Board flowing direction
AR BR
AF BF
Board flowing direction
AR BR
AF BF
Board flowing direction
Side lighting
1 1
Lightings 1 2 4
2
AR BR
AF BF
Settingposition
Amplifiers
Board flowing direction
AR BR
AF BF
Board flowing direction
AR BR
AF BF
Board flowing direction
Side lighting
1 1
Lightings 1 2 4
2
CM201, 202-DS 2005.0201
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This is necessary for the regular maintenance.
Lubrication set
Customer
E-1
• Use this for the regular application of grease as the machine maintenance.∗ It is necessary in purchasing the first standard machine.
Option Name Usage Qty.Description Remarks
Maintenance jig
Grease gun/nozzle 1 Common to the CM301
Regular maintenance
Grease for heads (Syringe included)Blower brush for cleaning the camera 1
Customer
This is necessary for the correction of machine.
Customer
E-2
• This is a set of jigs for each adjustment.
Option Name Qty.Description
Nozzle heightteach jig
For pick-up height teach
Placement height teach
For placement height teach
Line camerateach jig
For line Camera teach
Placement Pointcalibration jig
For placementpoint teach
1Adjustment
jig
Glass boardfor plane Surfacecalibratiaon
Teaching ofplane surfacecalibration
Customer
(460 mm × 360 mm)
1
Acrylic board
Lighting
• It is necessary purchasing the first standard machine.
• CM201/202 exclusive jig
• The placement position teaching requires 110 nozzle ×12 and 8 mm 0.5 P tape feeder × 2.
• These jigs are the same as those for CM201/202-DH.
Remarks
*1: As for the CM201-DS and CM202-DS, however, the system software of ver. 1.42 (055) or later is required.
Plane surfaceCalibration
jig
• Common to the CM201/202 and the CM301.
• More high-accurate calibration is realized by enlarging the area of the plane calibration jig for the CM201/202-D, DU.
Common to the CM202 series
Greasing thedesignated points onthe machine
Usage
*1
CM201, 202-DS 2005.0201
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Customer
To improve the operatability of supplying chipsE-3
• These are the setting jig for MS/M9 type tape feeder. There are two of fixing type and adjusting type.• We recommend to use a tape feeder setting jig per a machine.∗ Decide the number of additional feeders yourself, depending on the number of stock and using method.
Customer
Tape feeder setting jig(fixing type)
Tape feeder setting jig(adjusting type)
To splice the tape feederF-1
• There are scissors for odd number pitches (0.5P, 1P, 3P, 5P/8 mm to 24 mm), and scissors for even number pitches (2P, 4P, 6P/8 mm to 24 mm).
Splicing cart
Customer
CM201, 202-DS 2005.0201
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8.1 Feeder table mode (Option)To support your various production patterns flexibly, we provide the following production modes (three types) for the optional “double slide table.” *1
■ Joint mode (The same as standard)
• CM201-DSSingle tape feeder: 52 reels, Double tape feeder: 104 reels
• CM202-DSSingle tape feeder: 104 reels, Double tape feeder: 208 reels
■ Change mode (Option only) *2
When the M9 tape feeder that is not a splicing type is used, this mode minimizes the machine stops caused for component supply. Set the same parts to both of divided feeder tables. When parts on one side is used up, those on the other side are supplied. To pull out the feeder table which runs out of parts,push button.In this mode, the proper supply of parts during the out of parts makes it possible to minimize production down time.
This is the mode without dividing the feeder table.Various kinds and large amount of components can be set. If using the M9-type tape feeder that is not asplicing type, you need to stop the machine in changing feeders.
■ Spare mode (Option only)This is the mode for using only one of divided feeder table. Changeover is allowed during operation.
*1: The feeder slots No. 25 to 27 are under restrictions in the pick-up conditions, depending on the nozzle/feeder type.
*2: In exchange mode, the feeder slots No. 11 to 13 are under the same restrictions as “*1”.
∗∗ Remarks ∗∗
For A
Board A Board A
For A
For A For A
Parts are used up
Waiting feederOperating feeder
The operation is stopped, andthis feeder is pulled out to thefeeder change position.
This feeder starts the operation instead of the left.
Board A Board A
For A For A
For A For A For AFor A
For A
For A
Board A Board A
For A For A
For A For A For AFor A
For A For A
As the feeder table which is not used can be pulledout to the operator's side even during the production, you can set the tape feeder to be used for the nextboard.
The tape feeder for the board B can be set during the board A is produced.
Board ABoard A
For A
For B
For A
For B
For A
For B
For A
For B
CM201, 202-DS 2005.0201
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9. Safety DevicesWe installs following safety devices to CM201/CM202-DS for the safety use of machine.When the emergency switch is pressed during the machine operation or the cover is opened, they stop the operation forcibly.
• Check enough the separate instruction manual and the warning instruction of devices to operate the machine properly, regardless of operating or stopping it, for the safety use of it.
∗∗ Remarks ∗∗
Front view
View from above
CM201-DS CM202-DS
Front view
View from above
Emergency switch(×2 at both sides)
Servo switch(×2 at both sides)
Cover open and closeinspection switch
(×4 at both sides)
Cutter cover open andclose inspection switch
(×4 at both sides)
Cover open and closeinspection switch
(×2 at both sides)
Emergency switch(×2 at both sides)
Servo switch(×2 at both sides)
Cutter cover open andclose inspection switch
(×2 at both sides)
Cover open and closeinspection switch
(×4 at both sides)
Emergency switch(×2 at both sides)
Servo switch(×2 at both sides)
Cutter cover open andclose inspection switch
(×4 at both sides)
Servo switch(×2 at both sides)
Emergency switch(×2 at both sides)
Cover open and closeinspection switch
(×2 at both sides)
Cutter cover open andclose inspection switch
(×2 at both sides)
CM201, 202-DS 2005.0201
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10. Electric / Pneumatic10.1 Electric Source Unit
10.2 Pneumatic Source Unit
• The machine comes with the reinforced tube (5 m) and the AC power cable (10 m) with a cap.• It is required that the socket for the pneumatic source unit and the outlet for the electric source unit be
prepared by the customer.
∗∗ Remarks ∗∗
10 m
Rear side ofCM202-DS
10 m
Rear side ofCM201-DS
AC Cap: Manufactured by Matsushita Electric Works, Ltd.WF6430 (41-14455)
Outlet:Manufactured by Matsushita Electric Works, Ltd.
･WA5430 ･WA5439 ･WF2430B ･WK2430W ･WK2430 ･WK6430
■ Electric source unitThree Phase, AC 200 V 4P round terminal base (M4) (It is inside the cover.)
Socket (Nittoh)30SH
Rear side ofCM201-DS Rear side of
CM202-DS
Coupler (Nittoh)30PH
Reinforced tube5 m
■ Air supply unit (It is inside the cover.)
CM201, 202-DS 2005.0201
- 31 -
11. DimensionsModel: CM201-DS
• The reduced length of the upper Illustration does not precisely match the size of actual machine.∗ The installation dimensions of the CM201-DS/CM202-DS are different from those of the CM201-D,
DU/CM202-D, DU.So be careful when changing the D/DU type to the DS type. (DH/DHU and DS are identical in installation dimension.)
∗∗ Remarks ∗∗
Model: CM202-DS
( Unit: mm )
Operator
Reference
Tape large reelTape small reel
Tape small reel Tape large reel
1 05
569
5
803.
5
1 01
3.5
125
125
1 16
3.5
791.
51
151.
51
373.
522
222
2
2 38
7
1 96
7 (M
axim
um w
idth
)
Boar
d tra
nsfe
r hei
ght
900
1 43
01
5952
000
700
2 150
1 020
700
100 1002 350 (Maximum Width)
1 020
Front view
View from above
Operator
1 05
569
5
803.
5
1 01
3.5
125
125
1 16
3.5
791.
51
151.
5
1 37
3.5
222
222
Reference
Tape small reel
Tape small reel
2 38
7
1 96
7(M
axim
um w
idth
)
Tape large reel
Tape large reel
Boar
d tra
nsfe
r hei
ght
900
1 43
01
5952 00
0
700
1 080
190980
700 700
1 400 (Maximum Width)
Front view
View from above
190
220 220
8080
1 390
360190 190
220 220
8080
For the products or the technology, which are controlled itemssubject to the Foreign Exchange and Foreign Trade Law, the exportpermission according to the Law is required when exporting fromJapan or providing technological offerings.
441-13 Nagahasu, Tateishi-machi, Tosu-city, Saga 841-8585, Japan
TEL +81-942-84-2644 to 2646 FAX +81-942-84-2636
* Recycled paper is used for this Specification.
