New Electronic Component Mounting Systemsmtexpert.net/uploadfiles/201307032103358392.pdf · 2013. 7. 3. · time, addition of 1582 nozzle, and others 2004.1201 Ver. 2004.1201 P.7

Specification【 Electronic Component Mounting System 】

Modular High SpeedPlacement Machine

Model IDModel No

： CM301-DS： KXF-E34C

Ver. 2005.0201

Cautions Regarding These Specifications

Please note the following points.

1. This document may not be copied or reproduced in part or in total, without permission.

2. Due to improvements to the machine and software, the specifications may change without notice.

3. If there are any questions regarding the content of this document, please contact us.

4. Please use the machinery and software with full understanding of its specifications and limitations.We do not assume responsibility for damages resulting from improper use.

5. For the products or the technology, which are controlled items subject to the Foreign Exchangeand Foreign Trade Law, the export permission according to the Law is required when exportingfrom Japan or providing technological offerings.

6. This machinery may come under U.S. government re-export regulations.When moving the machinery outside of Japan, apply for the necessary export permission from theU.S. government in advance.

7. Products without complying with Machinery Directive or EMC Directive are not allowed to carry intoor sell in EU countries.

8. Technical information in this document is provided only as a guide for the major operation andapplications of the products.No responsibility is assumed by our company for any infringements of intellectual property or otherrights of ours or any third parties which may result from its use.No license is granted by implication or otherwise under any patent or patent rights of our companyor others.We reserve any industrial property rights such as patents, copyrights, and other intangible propertyrights relating to our products, which are developed and manufactured by customers’ request orinformation.

9. 'Microsoft' and 'Windows' are trademarks of Microsoft Corporation, registered in the U.S. and othercountries.

10. As the manufacturer of this system, we do not assume responsibility for defective products or costsincurred as a result of improper operation (errors in writing data to memory).

11. When reselling or moving this equipment, please make sure to contact us, our sales subsidiaries oragents.

12. The contents of this document are valid as of February 1, 2005.

Thoroughly read theinstruction manual and usethe machine only as directed.

The machine described in this Specification is an industrial machine.Confirm the operation requirements described in the separate instructionmanuals.Regarding machine installation, operation and maintenance, and handling ofnecessary materials, the local laws and requirements may be applied. Before carrying out the operation and maintenance of this machine, confirmthe descriptions in the separate instruction manuals and warninginformation attached on this machine regardless of the operating conditionof this machine.Ignoring safety functions might cause injure, electric shock or machinetrouble.

Precautions for Safe Use!

Revision History

This document content is based on the version of the last date printed below.

Revision date Version Revised page Revisions

2004.0525 Ver. 2004.0525 --- First edition

2004.0915 Ver. 2004.0915

P.2, 5, 7, 8, 12, 13, 15, 18, 20,

25 to 28, 31, 36, 38, 42 to 44

Revision of the main body mass and PCB exchange time, addition of 1582 nozzle, and others

2004.1201 Ver. 2004.1201 P.7 and 41 Change of paint color

2005.0201 Ver. 2005.0201 P.7 and 32 Addition of “Auxiliary electric source” and “Tape feeder 44 mm and 56 mm (Feeding pitch 7)”

Contents

1. General Description･･････････････････････････････････････････････ 1

2. Features ･･･････････････････････････････････････････････････････ 1

3. Specification 3.1 Standard Specifications ･････････････････････････････････････････････ 7

3.2 Standard Functions ････････････････････････････････････････････････ 8

4. Machine Configuration ･･･････････････････････････････････････････ 9 4.1 Head Configuration ･･･････････････････････････････････････････････ 11

4.2 Nozzle Type & Configuration ･･･････････････････････････････････････ 12

4.3 Recognition Unit Configuration･･････････････････････････････････････ 13

4.4 Feeder Carriage Configuration･･････････････････････････････････････ 17

5. Other Standard Functions 5.1 Programming Functions ･･･････････････････････････････････････････ 22

5.2 3-Color Signal Tower ･･････････････････････････････････････････････ 24

6. PCB Design Standards 6.1 PCB Specifications････････････････････････････････････････････････ 25

6.2 Fiducial Marks････････････････････････････････････････････････････ 26

7. Standard Machine Configuration･･････････････････････････････････27

8. Options ･･･････････････････････････････････････････････････････28

9. Paint Color ････････････････････････････････････････････････････41

10. Safety Devices ･････････････････････････････････････････････････42

11. Electric / Pneumatic

11.1 Electric Source Unit･･････････････････････････････････････････････ 43

11.2 Pneumatic Source Unit･･･････････････････････････････････････････ 43

12. Dimensions ････････････････････････････････････････････････････44

CM301-DS 2005.0201

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CM301-DS 2005.0201

2. FeaturesHigh productivity

Dual Beam / 4-head System

This machine has the dual-beam/4-head structure; one placement stage has pair of XY beams and each beam has 2 heads. The two beams alternately perform chip pick-up/recognition/placing to exclude the loss time to transfer chips to the utmost, and that realizes high-speed/high-accuracy placement.

CM301-DS is the Modular Multi-functional Placement Machine developed based on the new concept that provides the best placement environment in a small space according to the customer’s production type.

1. General Description

High productivityCombination of the optimized operation of four heads on dual beam and the high-operation or efficiency direct twin tray feeder provides the high-quality placement.High-accuracy placementComponents are placed at high speed and with high accuracy, through the high-accuracy line camera, the newly developed recognition system, and the placement position calibration function.Improved operation rate or efficiency and operabilityWorking hours can be reduced through the off-line preparation of support pins in changeover. Moreover, the LCD color touch panel has improved visibility and operability.

Placement Image

：Head

：Line Camera

While one beam performs recognition → placement,another performs pick-up → recognition.

Pick-up

Placement

Continuous Recognition

Continuous Recognition Pick-up

Placement

Twin Tray Feeder

Tape Feeder

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CM301-DS 2005.0201

Double PCB Clamp

Two PCBs can be clamped on one stage (when the PCB length is 215 mm or under).This shortens the transport distance and time.∗ The following shows the case where the “PCB push-in time” is 800 ms. We recommend 1400 ms. PCB exchange time varies depending on the

other settings. Therefore the following are just examples, not being guaranteed. PCB push-in time: The period of time while the conveyor pushes a PCB after the PCB detection sensor (located on the placement unit) turns ON (To be programmed in machine parameters)

Dual-beam/4-head and direct twin tray feeder make the body more compact, which provides an excellent productivity in a limited space. The system most suitable for the customer’s production type is realized by coupling with the series models CM201-DS/CM202-DS, and more efficient operation is enabled in a small space.

*1: Under the best conditions　　*2: (×2) is for the case where the double tape feeder is used on CM201-DS/CM202-DS.

Suggestion/Example of the System Most Suitable for the Customer’s Products

22 850 Chipcomponents2 850 Traycomponents

Per Hour *1

52(×2) + 27 Slots40 Trays

[Product Example]Key Device

[Product Example]Portable Terminal

MovieIn-vehicle

[Product Example]Personal Computer

In-vehicle

Trial ProductInitial Introduction

*2

(Unit: mm)

(Unit: mm)

(Unit: mm)

Few Types MuchSwitching Important

Many TypesMedium/LittleSwitching Important

82 850 Chipcomponents2 850 Tray components

Per Hour *1

208(×2)+27 Slots40 Trays *2

85 700 Chipcomponents5 700 Traycomponents

Per Hour *1

208(×2)+54 Slots40 Trays *2

CM201-DH CM301-DS2

416

1 95

03 015

CM301-DS

1 95

0

CM202-DS CM202-DS

2 41

6

6 325

CM301-DS

7 9502

416

1 95

0

CM202-DS CM202-DS CM301-DS

Large-sized PCBSuch As Personal Computer

Moving Distance APCB exchange time: About 5 s

Stopper

Max. 460 mm

A

B

Max. 215 mm

WaitPCB

PlacementPCB

PlacementPCBPre-process

Pre-process

Small/Medium-sized PCBSuch As Cell phone,

PHS and Digital Camera

Moving Distance BPCB exchange time: About 3.5 s

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CM301-DS 2005.0201

Abundant Types of Tapes and Stock

• CM301-DS does not support the double tape feeder.

∗∗ Remarks ∗∗

Tape Feeder

Vibratory Stick FeederBulk Feeder

■ Standard Specification (Tape/Tray)Up to 27 tapes and 40 types of trays /80 trays can be set. When installing the bulk feeder support unit, the bulk feeder can be used.

Tape Feeder(Converted as pitch 8, 12mm)

Tray

■ Option Specification (Tape/Tape)Up to 27 tape feeders × 2 can be set. When installing the bulk feeder support unit, the bulk feeder can be set.

Tray Tape Feeder

Vibratory Stick FeederBulk Feeder



27

27

20 20

27

MS Feeder

MS Feeder

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CM301-DS 2005.0201

High-accuracy placement

The wide-view/high-accuracy line camera realizes stable placement of the chips from the large-sized fine-pitch QFP to 0603 (0201”) that require accuracy. Moreover, the line camera recognizes the chips consecutively while the head is traveling. This enables high-productivity placement.

Best Chip Recognition

The best illumination method, transmissive or reflective, is automatically selected according to the chip shape.The component, such as SOJ, PLCC, BGA and CSP that has electrodes on the reverse side of its package can be recognized in high-accuracy by using the reflective recognition.∗ The side illumination (CM301-DS standard equipment) is used for BGA/CSP placement.

Placement Position Calibration

Such as camera position calibration and nozzle position calibration, which used to require skill, areperformed by the machine automatically. This keeps high-level placement accuracy at all times.

X-Y Plane Automatic Calibration Function

Performing X-Y plane automatic calibration keeps high-level placement accuracy at all times.

Recognition Resolution Improved

The chip is scanned while it is crossing the line, and two chipsare recognized consecutively.

Recognition ImageRecognition

Line Width: 50 mm

Transmissive Illumination Reflective Illumination Reflective/Side Illumination

Tantalum Square Chip PLCC SOJ BGA CSP

RecognitionImage

RecognitionMethod

Plane Correction Jig

Recognition Mark

Recognition marks arerecognized one by one.

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CM301-DS 2005.0201

Operation rate / Operatability improved

All the data are created by the data creating unit, PT200-G. Data can be created on PT200-G even while the machine is running. Also, all the data of PT200-G support models can be created by the united operation.A part of data can be modified also by the machine itself, and the modified data feed back to PT200-G.∗ Please prepare the hardware for PT200-G by yourself.

For more information about the hardware specifications, please refer to the separate volume, “PT200-G Specification”.For information about the distribution of the modular machine, see page 23.

Support Pins Changeable At a Time

The PCB support block can easily be changed with the one that the support pins had been set beforehand. Setting the pins outside will shorten the pins changing time to about 20 s per point when changing PCB types.(Traditional pins changing time: 5 minutes per point )

LCD Color Touch Panel

The operating area uses the LCD color touch panel, providing clear views and allowing the user to select the desired language (Japanese/English/Chinese) with one touch of a button. (You can select Japanese/English or Japanese/English/Chinese.)

• Hierarchical OperationOperating screens are classified into three modes (operator, engineer and serviceman) to prevent improper operation to a minimum. Moreover, screen configuration is simplified to a necessary minimum.

• Tree Jump FunctionAt any screen, you can change the screen to the main menu screen, which saves your precious time.

Off-line Data Creation

PT200-G BD30SP28 CM202 CM201 CM301-DS CM301-DS

《 PT200-G Support Models’ Line Configuration Example 》

∗ To set the support pins outside, the optional PCB support block and support pins setting jig are required.

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CM301-DS 2005.0201

Placement Force Control Function (Option)

Applicable Works

Max. 28 NFlip Chip

• Continuous placement with two headsCan place continuously with four heads in all at front and rear.

• High-accuracy placingRealizes flip chip placement accuracy of ±25 µm.

• Placement point recognition functionCan recognize the marks nearest the placement point.

• Placement force control

Places while aligning bump heights by pressurization. Pressurization Range: 0.5 N to 28 N

• Pick-Up acceleration/Speed control Controls Z-axis speed in placement.

• Dedicated support unitSecures the parallelism of PCB to support pressurizing power in placement.

Insertion Connector(Press Fitting)

Placement Force Control Head

Flip Chip Placement Specification

The placement force control head, which makes fine adjustments of air pressure instantly, places flip chips and inspection connectors in optimum load.

• Controls air pressure in 　real time.

• The bellofram cylinder 　built into the head controls the nozzle tip pressure.(Resolution: 0.112 N)

• Can select or control the heads for each beam.

Flip ChipFlux Unit

Line Camera

Tray Feeder(2-inch tray dedicated palette)

Tape Feeder

Line Camera

• 500 kPa or more of the supply air pressure is required.


Flip ChipFlux Unit

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CM301-DS 2005.0201

Electric source

Operating unit

Environment

Paint color • Standard color White: W-13 (G50)

Mass • Main body mass 1 470 kg (Main body mass excluding the optional units ) • DT40T-40 330 kg

3. Specification3.1 Standard SpecificationsModel: CM301-DS

• Rated voltage 3-phase, AC 200 V ±10 V (50 Hz/60 Hz)(Frequency) 3-phase, AC 220 V ±10 V (60 Hz)

• Power 1.6 kVA (DT40T-40 connected)1.4 kVA (DT40T-40 unconnected)

• 18 A (Rated voltage 200 V AC: One cycle)∗ Take this into account when choosing the capacity of primary power

supply AVR (Stabilized power supply), etc.

• Temperature 10 ℃ to 35 ℃• Humidity 25 % to 60 % [No condensation]

• Interactive operation with LCD color touch panel (Front side and rear side: Standard equipment)One-touch changeover to English, Japanese or Chinese (You can select Japanese/English or Japanese/English/Chinese.)Recognition screen display (Chip/PCB recognition screen is displayed in superimpose screen(*) with one touch of a button.)Hierarchical operation (Operator/Engineer)

(*) [Normal] (ISO/DIS 5598)Temperature: 20 ℃ Absolute pressure: 101.3 kPa Relative humidity: 65 %

Dimensions W 1 625 mm × D 2 405 mm × H 1 430 mm (without Signal Tower)

Pneumatic source

• Supply air pressure Min. 0.49 MPa to Max. 0.78 MPa• Supply air amount 150 l/min [Normal] (*)

• Air consumption Max. 150 l/min [Normal] (*)

Avg. 30 l/min [Normal] (*)

When using the following option, you need an extra air source.• 8 l/min [Standard] (*) per bulk feeder

Peak current value during operation

(*) Recognition screen is displayed on operating screen.

Control System • Microcomputer system (VXWORKS)AC servomotor semi-closed loop system (X, Y, Z, θ -axis, and rail width adjustment shaft)

Command System

• Designation of X, Y, Z, and θ coordinates

Program • No. of NC Program Steps No limit Max. 10 000 points/Line• No. of Component Libraries No limit [Standard] 172 types

Others • Program Functions See “5. Other Standard Functions.”

• Data creationRefer to “PT200-G Specification.”

Auxiliary electric source(For HUB electric source)

• Rated voltage 1-phase, AC 100 V to 240 V• Frequency 50 Hz/60 Hz• Power 140 VA• Feeding specification This is used for communicating with PT while the main electric

source is OFF. When the electric source for HUB is required, thecustomer needs to prepare the electric supply source for HUB.

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CM301-DS 2005.0201

3.2 Standard Functions

Item Specifications

Placement tact time (Under optimum conditions) *1

Applicable PCB

Placement accuracy(Under optimum conditions) *2

• Component dimensions 1005 (0402”) chip to 50 mm × 50 mm QFP/BGA(∗ 0603 is optionally supported.)100 mm × 90 mm × 21 mm Large connector

• Component thickness Max. 6.5 mmPCB exchange time

• PCB dimension Min. L50 mm × W50 mm to Max. L460 mm × W360 mm• Placement Area Min. L50 mm × W44 mm to Max. L460 mm × W354 mm• Thickness of PCB 0.5 mm to 3.0 mm

(∗ 0.3 mm to 3.0 mm and 1.0 mm to 4.0 mm are optionally supported.)• PCB mass 1.5 kg or less

(Before solder printed, including the carrier mass.)

Component Supply Unit

Placement Angle

Recognition

• Taping8 mm tape Max. 27 inputs (Tape feeder)12 mm tape Max. 13 inputs16 mm tape Max. 13 inputs24 mm tape Max. 13 inputs

-180° to 180° (In increments of 0.01°)

• Recognition and offset of all applicable components• Offset of PCB position and orientation using fiducial marks• Detection of all lead pins coplanarity of such as OFP and SOP

(Lead checker: Option)

Condition Dual Beam OperatingSingle Beam Operating

Front BeamTape ChipsStick ChipsBulk Chips

• Nozzle changing time (No. of nozzle types: 5)Individual nozzle change 1.0 s per head2-head simultaneous change 0.5 s per head

Beam andSupplier

Rear BeamTray Chips

Applicable component

*1: “Conditions” is the case where two chips simultaneously picked up and placed near the end of the PCB. *2: These values are measured when PCB recognition is performed for 1005 (0402”) size or larger chip with the

evaluation glass PCB and the dummy jig workpiece.• For information about the available component size, please inquire at our company.• PCB flowing direction and reference position can be changed as options.• For information about the ceramic PCB support, please inquire at our company.• The above placement tact time with lead pins coplanarity detection is measured without retrying.


2 850 chips per hourConversion: 1.26 s per chip

Load pins coplanarity detection disabled

5 700 chips per hourConversion:

0.63 s per chip(Lead Float Check Disabled)

Load pins coplanarity detection enabled


2 headssimultaneous pick-up


2 headsindividual pick-up


∗ This may vary depending on the component.

Positioning Accuracy X, Y (mm) Angle Accuracy ( °)DummyWorkpiece

QFP

2125 (0805”)1005 (0402”)0603 (0201”)

Min.－0.050－0.080－0.100－0.100－0.100－0.050

Max.0.0500.0800.1000.1000.1000.050

Min.－0.20－0.25－0.35－2.0－5.0－5.0

Max.0.200.250.352.05.05.0

Line CameraRecognition Speed

LowMedium

High－

－

－

∗ The values are based on the PCB that has no mounted components on its reverse side.

32 mm tape Max. 9 inputs (Tape feeder) 44 mm tape Max. 9 inputs56 mm tape Max. 6 inputs72 mm tape Max. 5 inputs

3.7 s or less (PCB size 50 mm ≦ L ＜ 216 mm)5.0 s or less (PCB size 216 mm ≦ L)∗ This performance can be obtained only when no components are placed on the

reverse side of PCB. Power supply frequency: 60 Hz

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CM301-DS 2005.0201

DT40T-40 CM301-DS

4. Machine Configuration

Placement Image

：Head

：Line Camera

While one beam performs recognition → placement,another performs pick-up → recognition.

Pick-up

Placement

Continuous Recognition

Continuous Recognition Pick-up

Placement

Twin Tray Feeder

Tape Feeder

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CM301-DS 2005.0201

To relocate the conveyor extension part to the right side due to the special specification, either the following condition 1 or 2 must be satisfied.

1. The conveyor of the left machine juts out by 380 mm or over.

2. The above working space can be secured by installing the extension conveyor or operator’s conveyor at the left side of the machine.

If neither condition 1 nor 2 is satisfied, the conveyor extension part cannot be relocated to the right side.In this case, add the conveyor extension part to the right side so that the conveyors will jut out to bothsides.

Extension Conveyor

Relocated ConveyorExtension Part(Option)

Standard

Conveyor Extension Part

CM301-DS

CM301-DS

Left MachineAdded ConveyorExtension Part(Option)

CM301-DS

To secure the space for opening the side cover at the left side of the CM301-DS and that for operation by an operator, the conveyor extension part juts out to the left when the machine is seen from its front.

■Conveyor extension part

The conveyor of the left machine juts out by 380 mm or over.

Left Machine

Relocated ConveyorExtension Part(Option)

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CM301-DS 2005.0201

Motor for vertical motion (Z-axis)

Motor for rotary motion (θ-axis)PCB Recognition

Camera

4.1 Head Configuration

■ Head Unit Appearance and Parts Names

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CM301-DS 2005.0201

4.2 Nozzle Type & ConfigurationAll the additional nozzles are options as well as the tape feeders so that you can select the best combination of them to make full use of CM301-DS to your production pattern.

• Special NozzleThe special nozzle is required when the shape of the vacuum pick-up side is unique such as a unusual-shaped chip.

• The nozzles of CM301-DS are the options designed specially for CM301-DS.


4

φ3

φ6

13

22.5

1

φ2.

4φ

6φ

10

13

22.50.3

Applicable Component Rough Size(Pick-up Side Size)

(Unit: mm)

Nozzle Shape(Unit: mm)Nozzle No.

0.5 × 1.0 to 2.0 × 2.01001

1002

1003

1004

1005

2.0 × 2.0 to 3.5 × 3.5

3.5 × 3.5 to 10.0 × 10.0

10.0 × 10.0 to 12.0 × 12.0

From 12.0 × 12.0

Applicable Component(Typical Example)

2.2

φ1.

5φ

3

13

22.5

22.5

130.9

φ0.

5φ

1.3

0.6

φ1.

5φ

3.5

φ8

13

22.50.3

3216R, C(1206” R, C)4532R, C(1812” R, C)

TAN-X, B, C, DAluminum

electrolysis-A,B,C

Aluminumelectrolysis-

D, E, FSOPSOJ

PLCCBGACSP

SOPSOJQFP

PLCCBGA

SOJQFP

PLCCBGA

1005R, C(0402” R, C)1608R, C(0603” R, C)2125R,C

(0805” R, C)SS-Mini Tr, DiS-Mini Tr, DiMini Tr, Di

1582(Option) 0.3 × 0.60603R, C

0.35

0.65

φ1.

3

13

22.5

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CM301-DS 2005.0201

Positioning and angle deviations in pick-up are corrected by using the image from the line camera.Moreover, the existence of solder balls of BGA can be detected through reflective recognition.

The Front of CM301-DS

4.3 Recognition Unit Configuration

■Recognition Unit Arrangement

■ Line Camera

Line Camera

Defective ComponentDischarging Box

Nozzle Changer

Lead Checker

The Front of CM301-DS(Operator Side)

Reference

PCB Flowing Direction

Applicable Workpiece Workpiece ThicknessRecognitionMethod

BatchRecognition

Extensionbatch

recognition

Low

Middle

HighSOP, QFP, PLCC and connector (45 mm × 45 mm*1 or under, and the pitch is 0.8 mm or over)Chip component

Such as connectors (Up to 100 mm × 90 mm)(But recognizable area is max. 90 mm × 45 mm.)

*1: When all the heads are used, it is 38 mm × 38 mm or under.

Dividedrecognition

[Under Development]

QFP and BGA (More than 45 mm × 45 mm upto 50 mm × 50 mm)

RecognitionSpeed

Max. 21 mm

BGA (45 mm × 45 mm*1 or under)SOP, QFP, PLCC and connector (The pitch is 0.5 mm or over and under 0.8 mm)

SOP, QFP, PLCC, and connector (45 mm × 45 mm or under, and the pitch is 0.4–0.5 mm inclusive)

- 14 -

CM301-DS 2005.0201

Lead pins coplanarity are detected by laser-scanning all the leads of SOP, QFP, etc. which are 50 mm × 50 mm or under.

• Measurable range of the lead pins coplanarity is up to ±0.75 mm.• Lead opening must be 0.2 mm or over to be detected.

• Lower plane of the lead must be 0.2 mm or over to be detected.

• Some leads can not be laser-scanned depending on the state of the leads bottom. So please consult us when adopting this option.

■ Lead Checker (Option)

■ Component recognition method


Lead Checker

Laser Light

Lower plane of the lead is 0.2 mm or over.

Opening is 0.2 mm or over.

• Visual field: 5 mm × 5 mm(For information about the dimensions of PCB fiducial marks, see “6. PCB Design Standards.”)

■ PCB Recognition Camera

Workpiece Type

Capacitor (Chip, Melf)Resistor (Chip, Melf)Electrolytic CapacitorMini Tr, Mini DiTrimmer CapacitorInductorPotentiometerFilterOscillatorSOPQFPPLCCConnectorTQFPTSOPSOJIC SocketBGACSP (Chip Size Package)

Line Camera Recognition Lead Pins Coplanarity Detection (Option)

AvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailable

( Available )( Available )( Available )

( Available ) means the chip can be placed conditionally.

AvailableAvailable

( Available )Available

( Available )

- 15 -

CM301-DS 2005.0201

■ Conditions to Recognize QFP

■ Conditions to Recognize BGA

2. Conditions to detect lead pins coplanarity (Option)･ The leads surface must not be mirror-finished.

Conditions of the placement BGA are as follows.(As to placing of CSP generally, we get a sample, than examine and test it to judge whether it can be placed.)

1. Conditions of Sizes, etc.

Number of Balls : 3 × 3 to 50 × 50Arrangement : JEDEC Compliance (Checkers, Zigzag, Center Omitted and Comer Omitted)

1. Conditions of Sizes, etc.When the lead pitch is 0.5 mm or under, the head that can pick up the QFP is limited depending on its outer size.

Conditions of the placement QFP are as follows.(As to placing of CSP generally, we get a sample, than examine and test it to judge whether it can be placed.)

Component size Pick-upMethod

RecognitionMethod

RecognitionSpeed

All Heads Batch Low

Head A Batch Low

Exceeds 45 mm × 45 mm and 50 mm × 50 mm or under Head A Divided Low

Exceeds 38 mm × 38 mm and 45 mm × 45 mm or under

38 mm × 38 mm or under

Ball Diameter: 0.5 mm　　　　　　　　　 0.7 mm　　　　　　　　　0.9 mm

Pitch: 1.0 mm1.27 mm1.5 mm

Outer Size: 7 mm × 7 mm to 45 mm × 45 mm

2. Conditions of Materials

3. Ball Surface Condition・No tarnish etc. by oxidation　(Experiment is necessary to determine the oxidation level acceptable for recognition.)

4. Feeding Method・Tray/Tape　(The underside must have terminals in ball form.)

5. Whether the components can be placed or not is determined after the evaluation of samples.

Body material (Color) Outline recognition All-ball recognition

Glass-epoxy (Green) ○ ○

TAB (Gold) ○ ×

Ceramic (Brown, White) ○ ×

- 16 -

CM301-DS 2005.0201

1. Outer Size : 5 mm × 5 mm to 24 mm × 24 mmThickness : From 1.0 mm Bump Pitch : From 0.5 mmBump Diameter : From φ0.25 mm Bump Form : Sphere, cylinder or lead-like formBump Material : High-temperature solder, eutectic solder, 42 alloy leadMax. Number of Bumps : 2 025

In regular checkers arrangement, the outermost circumference (Row × Line) is 45 × 45In zigzag arrangement, the outermost circumference (Row × Line) is 22 × 22

Min. Number of Bumps : 16In regular checkers arrangement, the outermost circumference (Row × Line) is 4 × 4In zigzag arrangement, the outermost circumference (Row × Line) is 4 × 4

Bump Arrangement : Bump pitch and size must be uniform. Missing bumps and zigzag patterns must be prescribed by JEDEC and EIAJ for CSP.

1. Lead Pitch: 0.5 mm or over2. Protrusion of the leads from the housing: 1 mm or over3. Through hole must not be around the contact pins.

4. The contact pins must not be exposed downward.5. Conditions to detect lead pins coplanarity (Option)

The leads surface must not be mirror-finished.

2. To recognize the outline and solder balls of CSP simultaneously, the body material must be glass-epoxy. It may be hard to recognize CSP depending on the state of the surface (pattern, presence of through hole, gloss, etc.) which solder balls are placed on.

3. When the body material is ceramic and body color is golden, it is placed only by outline recognition.

4. State of Ball’s SurfaceThe surface of ball should not be cloudy by oxidation.(It is required to test to ascertain to what degree of oxidation can be accepted for recognition.)

■ Conditions to Recognize CSPConditions of the placement CSP are as follows.(As to placing of CSP generally, we get a sample, than examine and test it to judge whether it can be placed.)

■ Conditions to Recognize ConnectorConditions of the placement CSP are as follows.(As to placing of connector generally, we get a sample, than examine and test it to judge whether it can be placed.)

Contact Pin

Housing

Lead Pin

1 mm or over

0.5 mm or over

No Through Hole

Contact Pin

Lead Pin

- 17 -

CM301-DS 2005.0201

Operator

Fixed Side

PCBPositioningReference

PCB Flowing Direction

DT40T-40

Direct Twin Tray Feeder

RecognitionPCB Camera

Head (Front)

AB

RecognitionPCB Camera

Head (Rear)

∗ The tape feeders can be set on therear stage by the option.(Tape/Tape Specification)

A B

4.4 Feeder Carriage Configuration

■ Feeders combination and arrangement

∗∗ Remarks ∗∗• Bulk feeder support unit is optional. (The air circuit will be added.)• The A head cannot pick up the feeder slots No. 24, 25, 26 and 27.• As for the A head, 72 mm tape feeder cannot pick up the feeder slot No. 22.

32 mm or over tape feeder cannot pick up the feeder slot No. 23.• As for the A and B head, 56 mm or less tape feeder cannot pick up the feeder slot No. 1.

8 mm to 24 mm tape feeder cannot pick up the feeder slot No. 2.

Standard type: Tape/Tray specification

Feeder Table

BulkTape Vibratory Stick3-row, (4P Setting)

Vibratory Stick1-row, (2P Setting) MS Feeder

Automatic WidthAdjustment

- 18 -

CM301-DS 2005.0201

■ Tape Feeder

■ Component Feed Type of Direct Twin Tray Feeder


We recommend the MS-type splicing tape feeder.It offers the tape-splicing feature, which enables you to supply components while the placement machine is operating without stopping the placing operation.

■ Feature of component supply during operation

Trailing edge of tape

Nextreel

Tip of tape Splicing

During operation

Tape feeder

Feeder Type Tape Width(mm) Type Setting Pitch

(mm)

Max. Numberof Feeders

Set

Paper/Emboss

Emboss

Emboss

Emboss

Emboss

Emboss

Emboss

Emboss

Adhesive

Small

Large

Small

Large

Large

Large

Large

Large

Large

Large

Large

• Tape Feeder(M9 Type) *2

27

27

27

13

13

13

9

9

6

5

9

27

13

4

21

21

21

42

42

42

63

63

84

105

63

21

42

84

Bulk Feeder

Max. SettingWidth(mm)

Vibratory Stick Feeder

567

8

12

16

24

32

44

56

72

32

1-row, (2P Setting)

3-row, (4P Setting)

*6

Small Reel φ178 mm

Large Reel φ382 mmto

• Splicing Tape Feeder(MS Type) *4

*1*3

*5

*5

Direct Twin Tray Feeder (DT40T-40) 80 Trays

Max. Number of Trays SetSteps SetFeeder Type

40 Steps *8*7

*1: The empty tape box is the option.*2: M9 type tape feeders (including 32 mm adhesive feeder) are compatible with CM20F-M, CM120-MU,

CM201 and CM202. They are different from those for CM88C-M.*3: When the tape width is 16 mm or over and the embossment depth is more than 6 mm (13.5 mm or under),

you need to choose the deep groove type as special support. *4: Also CM201/202/301-D and CM201/202-DH can use the MS-type tape feeder.*5: There is not a support of the MS-splicing-type feeder. Please use the M9-type tape feeder.*6: The option will support bulk feeders. (The air circuit will be added.)*7: 10 steps can be contained in one magazine. Two standard magazines are pre-attached. (In addition to that,

two magazines can be added as the option.)*8: However, the tray size is limited.*9: When optional tape feeders are installed on the rear stage, each maximum number of installable feeders is

doubled.

*9

*9

*9

*9

*9

*9

*9

*9

*9

*9

*9

*9

*9

*9

- 19 -

CM301-DS 2005.0201

DT40T-40 is a twin type tray feeder.This equipment supply tray component to the head of CM301-DS directly. There are two tray towers which can store 2 magazines up and down, and also can set a maximum of 40 kinds of tray. Each tray feeder has independent lift axis.

■ Direct tray feeder DT40T-40

Electric sourceSupply Air PressureSupply Air QuantityComponent Feed MethodTray Stock QuantityMass

Supplied from CM301-DS0.49 MPa to 0.78 MPa (Supplied from CM301-DS)50 l/min【Normal】Direct Pick-up by the Head of CM301-DS 40 Trays (Up to 80 trays will be contained by adding the option.)330 kg

Item Specification

7201 041

72

1 08

4(H

andl

e H

eigh

t)

990

Item

Main Body

Description

(Unit: mm)

CM301-DS Rear End

DT40T-40 is a twin type tray feeder.This equipment supply tray component to the head of CM301-DS directly. There are two tray towers which can store 2 magazines up and down, and also can set a maximum of 40 kinds of tray. Each tray feeder has independent lift axis.

Flame/Cover

Tray supply

NG-components ejection palette

Palette

Magazine

Magazine exchange door

Drawer axis

Lift axis

B-side A-side

(10 steps × Max. 4)

Main body

- 20 -

CM301-DS 2005.0201

Accompani-ments*

■ Multi-step Tray Magazine × 2　(The option will support up to 4 magazines.)

MassMass with components

3.3 kgMax. 20 kg (Trays + Components)

ForDirect Twin Tray Feeder

(DT40T-40)

Max. 11.0 mm

When the tray height exceeds 11.0 mm,it occupies 2 slots’ space.

■ Multi-step Tray Palette × 22　 (2 of the 22 palettes are used for

discharging defective chips.)

・Trays cannot be piled up directly.

・To pick up components, each chip center 　needs to be within　　　 area (as shown right).

・Tray’s warp: ±0.5 mm or less

ForDirect Twin Tray Feeder

(DT40T-40)

LW

H

・When inserting a palette for each slot of the magazine, the maximum tray height is 11.0 mm

Item Specification

■ NG Components Discharge Tray × 2

Tray Size L = 335 mm, W = 230 mmItem Specification

Tray

Max

. 335

mm

mm

* Whether or not to add, quantity, etc. are determined by the arrangements.

206 mm 12 mm

Tray Max. 230 mm

Tray SettingReference

(Tray Origin)

Pick-up Position(Chip Center)

10 mm

■ Offset Block Palette×6 Sheets (12 in All)・When using the tray whose first pick-up point is 12 mm or under (4 mm or over and 12 mm　or under), it is used while set on the palette.　However, depending on the offset block size 8 mm, the following specifications change.

Item

Tray Maximum SizeFirst Pick-up point

(X Direction)Last Pick-up Point

(X Direction)

Normal Specifications

W = 230 mm

12 mm or over

218 mm or under(12 mm + 206 mm)

When Offset Block Is Set

W = 222 mm

4 mm or over

210 mm over

Item Description

Maximum Tray SizeTray Mass on One Palette

L = 335 mm, W = 230 mm, H = 25 mmMax. 2.0 kg

Item Specification

325 mm Pick-up area

- 21 -

CM301-DS 2005.0201

Joint Mode (Normal)

This mode uses both “A” and “B” to feed chips.It is effective when pursuing the feed tact time.

Spare Mode (Pre-arrangement)

Only one side is used and the other is not. So this can be pre-arranged.

The direct twin tray feeder DT40T-40 has the following two tray operating modes, which can be selected according to the customer’s production type.

■ Tray feed mode

A SideOperating

B Side StoppedPre-arranged

■ Even if trouble occurs, the　 other side can produce PCBs.

PCB　Type　　Changing

*1: When the optional multi-step tray magazine is added

• Feed Tact TimeAverage　3.0 s

• Component Types *1Max. 20 Types/Arrangement

• Feeding during OperationTray Supply Part

B SideOperating

A Side StoppedPre-arranged

A SideOperating

B SideOperating

• Feed Tact TimeAverage　1.5 s

• Component Types *1Max. 40 Types

• Feeding during OperationTray Supply Part

- 22 -

CM301-DS 2005.0201

5. Other Standard Functions5.1 Programming Functions

All data are created on PT200-G, the data-creating device. Some data, however, can be modified on the machine. The data modified on the machine and what was taught are fed back to PT200-G automatically. Any of the four corners of PCB can accept the origin of coordinate data.

■ Data Configuration

Max. 10 000 Points

Data Creating DevicePT200-G

L　W　T

PCB Data

Chip Data

Chip Name　L　W　T　REF

Feeder Layout ListParts Name　Chip Name　Style Angle

Max. 10 000 PointsBlock Data

No.　 X　Y　A　Parts Name

Block Attribute Data

BL　X　Y　 BAD　ROT　　

SortNon Sort

Placement Data

X　Y　Parts Name　BL　Comment

Address　Parts Name　Feeder　Tape

Stock Data

Modular Sort・Feeder Arrangement・Nozzle Arrangement・Pick-up Order・Placement Order

Tray Name　L　W　T　Chip Count

Tray Data

* As for the hardware for PT200-G, prepare by yourself. Refer to the separate volume, “PT200-G Specification” for details of PT200-G.

- 23 -

CM301-DS 2005.0201

CM301-DS supports coupling (modularity) with Modular High Speed Placement Machine CM201/CM202. More than one machine (Up to 8 stages) can be coupled.

• Coupling Example) When coupling CM301-DS only, up to 4 machines can be coupled.• To couple more than 8 stages when coupling CM301-DS/CM201/CM202, the switching hub is required for

the 9th machine or later. For details, please consult us.• The software that automatically distributes data to the Modular High Speed Placement Machine and the

Modular Multi-functional Placement Machine is under development. Data can be re-distributed among the Modular High Speed Placement Machine and among the Modular Multi-functional Placement Machine.

■ Data required for placement

■ Sort description

■ Machine coupling (modularity) support


Data Name Data Description

Placement Point Recognition Data

QFP/BGA Expansion Data

・Such as the coordinates of the recognition marks from the PCB　origin・Such as pitch, lead count, ball count・Whether to check lead pins coplanarity (The option will support.)　Lead checker scanning position

Description

Non SortThe block data are expanded by the block attribute data, and thenthe expanded data are sorted by the nozzle number, feederarrangement, etc.

Placement Data(Modular Multi-functional Placement Machine)

《 Data distribution image for 4 machines (5 stages); CM202 + CM201 + CM301-DS × 2 》

Placement Data(Modular High Speed Placement Machine)

AutomaticDirection

AutomaticDirection

AutomaticDirection

AutomaticDirection

AutomaticDirection

Placement Data Placement DataPlacement DataPlacement DataPlacement Data

CM301-DSCM301-DSCM201

Stage Stage

CM202

Stage Stage Stage

- 24 -

CM301-DS 2005.0201

* Lighting specifications are programmable.

5.2　3-Color Signal Tower

Color of signal tower and lighting standard

Signal Color Classification Lighting Standard

Red

Yellow

Green

Emergency stop error

Single stop error

In operation

• Trouble in shafts of motors• Drop in air pressure• Trouble in PCB supports• Head trouble• Tape trouble

• Pickup error• Placement error• PCB transfer error• No works• Nozzle change error

Power ON (e.g., in automatic operation)(This, however, is off while red or yellow is blinking.)

　

　

　

2 000 mmfrom floor(Standard)

YellowGreen

Yellow

Red

- 25 -

CM301-DS 2005.0201

6. PCB Design Standards6.1 PCB Specifications

Standard: PCB fixing method (PCB marks are required.)

■ PCB cutout conditionsTo secure the PCB stop position by the PCB stopper and to secure the stable operation of the PCB detection sensor, the following conditions are set on the position and the dimensions of the PCB cutout.[The below figure indicates the case of the left-to-right flow/front reference (standard). Also the other conditions (options) follow this.]

50 mm

20 m

m4.

5 m

m

PCB detection sensor positionPCB cutout prohibited area

PCB flow direction PCB stopper range

50 mm to 460 mm

Plac

emen

t Are

a44

mm

to 3

54 m

m

50 m

m to

360

mm

3 m

m3

mm

Open space for transport

3 mm3 mm

4 mm4 mm

30 mm

25 m

m

Max. 21 mmPCB

20 m

m

YZ

Fixed side

Dimensions(Placement PCB Dimensions )

Dimensions

Placement Area

Min.Max.Min.Max.

0.3 mm to 4.0 mmThickness of PCBPermissible PCB warpage

Conditions of PCB Before Placement

∗ 　　　The area where no components shall exist.

Placement direction

50 mm × 50 mm460 mm × 360 mm50 mm × 44 mm460 mm × 354 mm

Max. 1.0 mm

- 26 -

CM301-DS 2005.0201

6.2 Fiducial Marks

A PCB needs two PCB fiducial marks at its opposite corners.

■ PCB Fiducial Mark Specifications

Standard Mark Shapes and Dimensions

Standard Mark Shapes Dimensions

〇

□

φ0.5 mm ～ φ1.6 mm

Length and width: 0.5 mm to 1.6 mm



Length and width means the dimensions of the quadrangle circumscribing the mark.See below for dimensions.

Because PCB recognition correction is based on the positional relationship between the marks and the circuit pattern (conductor pattern), the marks must be made in the same process and of the same materials as the circuit pattern from the viewpoint of correction accuracy.

Because, basically, mark recognition process is carried out based on the intensity difference of reflected light, a fixed contrast is required between the mark materials and the PCB base.This difference varies significantly depending on the plating condition, oxidation condition, surface height, unevenness, degree of mirroring, coating, or disturbance light; therefore, the assessment of the marks is required beforehand.

Mark Materials and Circuit Pattern

Image Conditions of Mark Materials and PCB Base

Mark Dimensions and Background

The background of a mark requires the noninterference area (larger than fixed dimensions) outside the mark.

Noninterference area

Marka ≧ 0.2 mm

Noninterference areaNot all the marks are black.

a

a

a a

△(Equilateral triangle)

a

bd

c

a

bd

c

a

b

8 9 10

a b

a a a

b b

b

a

2 3 4 51

b

a

a

b

6 7

Mark Shapes

b＝0.5 mm ～ (a-0.5 mm)

c＝0.5 mm ～ (a-0.5 mm)d＝0.5 mm ～ (b-0.5 mm)

c＝0.5 mm ～ ad＝0.5 mm ～ b

- 27 -

CM301-DS 2005.0201

7. Standard Machine Configuration

CM301-DS

1. Shaft Locking Metal Fittings (For Machine Transport)

2.Eyebolt (For Machine Transport)

1.Machine System Disk ∗ Already installed.

2.Key Disk

3.Recognition Unit System Disk ∗ Already installed.

4.Machine Parameters Disk

1.Operating Manual

2.Programming Manual *2

3.Maintenance Manual

4.Parts List

1.Standard Support Pin

2.Standard Nozzle

3.Nozzle Storage Case

1.Multi-step Tray Magazine

2.Multi-step Tray Palette

3.Defective Components Discharge Tray

Item

Main Body

Quantity

Accompani-ments

1 Set

Description

For Transport/Transfer

Floppy Disk(Case included)

Instruction Manual

4 Each

4 Each

1

1

1

1

40

10

1

2

22 *3

2

CM301-DS Accompaniments *1

DT40T-40

DT40T-40 Accompaniments *1

*1: Whether or not to add, quantity, etc. are determined by the arrangements.*2: When you purchase the programming terminal support system (PT200-G), it comes with the Programming Manual.*3: Two trays out of 22 are used for ejecting defective components.

4.Off set Block for Palette 12

1 Each

- 28 -

CM301-DS 2005.0201

Please select options which answer your purposes.

8. OptionsOptions are classified as follows.

Mark Description

∗ Depending on user’s machine specification, the manufacturing No., etc., some options may not fit the above classification.For details, please consult us before purchasing the machine.

Factory These options need to be supported when the machine is being manufactured before shipment.

Customer These options can be added after the machine has been delivered. A construction work on the spot is not required.

On-site These options can be added after the machine has been delivered. However, a construction work is required on the spot.

To detect the lead pins coplanarity of SOP, QFP, etc.

To align and discharge the NG components onto the conveyor

Required for a periodical maintenance

To improve the efficiency of the operation for the components supply

Required for plane correction

Required for a machine adjustment

・Lead Checker

・Chip Discharging Conveyor

・Lubrication Set

・Tape Feeder Setting Jig (Fixed Type)・Tape Feeder Setting Jig (Adjustable Type)

・Plane Surface Calibration Jig

・Adjustment Jigs

Purpose / Function Option NameNo. Mark

B

A

C

D

1

1

2

3E

4

2

3 To place flip chips and insertion connectors

To correct placement force of placement force control head.

・Placement Force Control Head・Flip Chip Flux Unit

・Measuring of Placement Force Control Head Placement Load.4

To change the PCB transport reference/flowing direction ・Reference/Flowing Direction Change Support1 Factory

On-site

To change the locations of the PCB support pins outside sothat the PCB type changing time will be reduced ・Board Support Block2 Customer

To change the PCB transport line height to 950 mm above the floor ・For the transfer in 950 mm3 Factory

To place component by the PCB end reference ・Board Side Clamp4 Factory

Selecting the method of the disposal of the empty tapeof the tape feeder

・Tape Chute Unit (Trash box included)・Cutting Unit (Trash box included)1 Factory

To change the locations of the support pins of the new PCBoutside so that the PCB type changing time will be reduced ・Support Pin Setting Jig3 Customer

To select the tape feeders according to the production type ・Tape Feeder2 Customer

To use the vibrator type stick feeder・Vibrator Type Stick Feeder・Guide Block for 3 sticks・Guide Block for 1 stick

3Customer

To use the tray options

・Magazine・Palette・Palette for vacuum tray・Clamps for palette

5 Customer

To set many types of tape feeders ・Tape/Tape Specification6 Factory

To manage and store the unused or other PCB type’stape feeders orderly ・Tape Feeder Stand7 Customer

Customer

Customer

Customer

Customer

Customer

Customer

Factory

4 To use the bulk feeder・Bulk Feeder・Bulk Feeder Supporting Unit・Maintenance Kit for bulk feeder

Customer

Factory

Customer

On-site

To splice the tape feeder・Splicing Jig・Splicing Jig Cart・Scissors for splicing

1 CustomerF

To place components onto ceramic PCBs. ・Ceramic Board Support5 On-site

To install temporary extension conveyor to theinlet or outlet of PCB transfer conveyor of machine 5 ・Right Extension Conveyor Factory

To adjust the PCB transport speed6 ・Variable Conveyor Speed Factory

To change the PCB transport line height to 930 mm above the floor ・For the transfer in 930 mm2 Factory

Customer

To use the nozzle for 0603 chips ・1582 Nozzle (For 0603)1 Customer

- 29 -

CM301-DS 2005.0201

To change the PCB transport reference/flowing direction

Reference/Flowing DirectionChange Support

Factory

A-1

• The special stopper module that supports each reference/flowing direction is required.

［Standard］Front Reference

/Left → Right

Rear Reference/

Right → Left

Front Reference/

Right → Left

Rear Reference/

Left → Right

To change the PCB transport line height to 950 mm above the floor

For the transfer in 950 mmFactory

A-3

• The standard PCB transport line height is 900 mm above the floor.

To place components by the PCB end reference

Board Side Clamp

A-4

• This is required when placement chips by the PCB end reference.

Factory

To install temporary extension conveyor to the inlet or outlet of PCB transfer conveyor of machine

Right Extension Conveyor

A-5

• The length of temporary extension conveyor is 235 mm.• Make use of this for examining the placement PCB between stations or keeping the space for maintenance.• It can be installed to either side of inlet or outlet for an additional module. Specify either side to install it.

Factory

To change the PCB transport line height to 930 mm above the floor

For the transfer in 930 mmFactory

A-2

• The standard PCB transport line height is 900 mm above the floor.

- 30 -

CM301-DS 2005.0201

To adjust the PCB transport speed

Variable Conveyor Speed

A-6

• The speed at the PCB transport can be reduced. (The speed cannot be faster than the standard speed.)• The collision speed at the stopper positioning is adjustable. (The low collision positioning control is also

performed even in standard.)• The machine main body needs to be modified because the speed controller is installed.

Factory

PCB Transport Speed

V

0T

Stopper Position

Positioning SpeedAdjustable

Time

Speed

Adjustable

- 31 -

CM301-DS 2005.0201

• When wishing to cut off the empty tape of the tape feeder with your scissors

∗ Either the tape chute or the cutting unit must be chosen. If the tape chute unit is not installed, the cutting unit is required.

B-1 Selecting the method of the disposal of the empty tape of the tape feeder

To change the locations of the PCB support pins outside so that the PCB type changing time will be reduced

Board Support Block

Customer

• The machine comes with two Board-support blocks to be set and used for placement.(Since 20 support-pins per block are attached, a total of 40 pins is attached as standard. An additional purchase is a 1-block unit and 20 pins are attached.)

• If requiring more Board-support blocks for external preparation, please purchase as many ones as you need.• To set up the positions of support pins for new PCB externally, please purchase “support-pin setting jig” [option]

separately.

Tape Chute Unit(Trash box included)

• When wishing to cut off the empty tape of the tape feeder automatically∗ Either the tape chute or the cutting unit must be chosen. If the cutting unit is

not installed, the tape chute is required.Cutting Unit(Trash box included)

Factory

Factory

Board Support Block

To change the locations of the support pins of the new PCB outside so that the PCB type changing time will be reduced

Support Pin Setting JigCustomer

B-3

∗ To set the support pins outside, please purchase the “PCB support block” (option) separately.

B-2

To use the nozzle for 0603 chips

1582 Nozzle (For 0603)

Customer

C-1

• For information about the nozzle types, please see “4-2 Nozzle Type & Configuration”.

- 32 -

CM301-DS 2005.0201

To select the tape feeders according to the production type

Tape Feeder(M9 type/MS type)

Customer

C-2

MS typeM9 type

*1 CM201-D, CM202-D, CM20F-M and CM120-MU can use the tape feeders for CM301-DS.*2 The tape feeders for CM20F-M and CM120-MU can be set on CM301-DS and CM201-D/CM202-D.

When considering durability and trust, however, we recommend using the above-mentioned new-tape feeders.*3 Use the deep groove type if the emboss depth is 6 mm or over. The maximum depth of the deep groove type is 13.5 mm.

For the deep groove type, there may be a limit depending on the embossed tape specifications, so please contact our sales representative.

*4 CM301-DS does not support the double tape feeder.*5 There is no MS-splicing-type feeder. Please use the M9-type feeder.

1 8 Paper Standard Small2 8 Paper Standard Large3 8 Paper Standard Small4 8 Paper Standard Large5 8 Emboss Standard Small6 8 Emboss Standard Large7 8 Emboss Standard Small8 8 Emboss Standard Large9 8 Emboss Wide Small

10 8 Emboss Wide Large11 12 Emboss Small12 12 Emboss Large13 12 Emboss Small14 12 Emboss Large15 12 Emboss Large16 16 Emboss Standard Large17 16 Emboss Standard Large18 16 Emboss Standard Large19 16 Emboss Standard Large20 24 Emboss Standard Large21 24 Emboss Standard Large22 24 Emboss Standard Large23 24 Emboss Standard Large24 24 Emboss Standard Large25 24 Emboss Standard Large26 32 Emboss Standard Large27 32 Emboss Standard Large28 32 Emboss Standard Large29 32 Emboss Standard Large30 32 Emboss Standard Large31 44 Emboss Standard Large

0.50.5110.50.51111112231234123456234562

37 44 Emboss 9 Standard Large38 16 Emboss 1 Deep

Groove Large39 16 Emboss 2 Deep



















Groove Large

59 44 Emboss 8 DeepGroove Large









34 44 Emboss 5 Standard Large71 32 Adhesive 3 - Large

Tape Width(mm)

TapeType

ReelDiameter

GrooveWidth

FeedPitchNo. Groove

Depth No.Tape Width(mm)

TapeType

ReelDiameter

GrooveWidth

FeedPitch

GrooveDepth

*5

*535 44 Emboss 6 Standard Large

32 44 Emboss Standard Large369 56 Emboss 10 LargeDeep

Groove33 44 Emboss Standard Large470 72 Emboss 2 to 10 LargeDeep

Groove

36 44 Emboss 8 Standard Large



*5

*5

*5

*5

*5

- 33 -

CM301-DS 2005.0201

To use the vibrator type stick feeder

Vibrator Type Stick Feeder1-row (2P Setting)

Customer

C-3

• Please decide the number of vibrator type stick feeders to be added.• Depending on the component and stock (tube), design may be required. Please give us the samples beforehand.• Guide Block is used when components are difficult to be picked up by the placement machine in the feeding

method with the tip-cut sticks because the transport state of components and the components posture at the pick-up position are not good depending on the component/stick shape, etc.

To use the bulk feeder

Bulk Feeder

Customer

C-4

• Please decide the number of bulk feeders to be added.• To use the bulk feeder, the bulk feeder support unit needs to be installed on the machine’s side.∗ Even when the bulk feeder support unit is installed, the single tape feeders can be set as usual.∗ For more information about the bulk feeder, bulk feeder support unit and bulk feeder maintenance kit, please

refer to the separate volume, “Bulk Feeder Specification”.

Vibrator Type Stick Feeder3-row (4P Setting)

1005C1005R1608C1608R2012C　t0.62012C　t0.852012C　t1.252012R

Maintenance Kit for bulk feeder

Target Chip

FactoryBulk Feeder Supporting Unit

Customer

Customer

• Guide Block for 3 sticks• Guide Block for 1 stick

- 34 -

CM301-DS 2005.0201

C-4

Palette

Palette for　vacuum tray

• To support many component types

• To keep a spare

• To support many component types

• To keep a spare

• To use the vacuum tray

Available Tray Size (See below)・When L is long　L × W = Max. 316.5 mm × Max. 194 mm・When W is long　 L × W = Max. 276.5 mm × Max. 209 mm

Clamps for palette

• To set 2 trays on to 1 palette

・Can be used when W is 81 mm　or over and 115 mm or under.

Optional Clamp

W

(Available Tray Size)

[This illustration shows thecase of the vertical setting.]

To use the tray options

Customer

C-5

Customer

Customer

15 mm以下

LW

Customer

Magazine(15 P × 10 steps)

• DT40T-40 is equipped with 2 magazines as the optional accompaniments.

• Up to 4 multi-step tray magazines can be set.

• DT40T-40 is equipped with 22 palette as the optional accompaniments.

• Each tray must have the same component types

• Horizontal setting is unavailable. Be sure to set them vertically.

- 35 -

CM301-DS 2005.0201

To set many types of tape feeders

Tape/Tape Specification

C-6

• Up to 27 feeders × 2 can be set.∗ When installing the bulk feeder support unit, the bulk feeder can be used.

Tape Feeder(Pitch 8, 12 mm Conversion)

Tape Feeder(Pitch 8, 12 mm Conversion)

27

27

Factory

To manage and store the unused or other PCB type’s tape feeders orderly

Tape Feeder Stand

C-7

• This stand is for M9-type tape feeders. Please use this for such as management, store and prearrangement of the feeders.

∗ Please decide the number of feeder stands to be added considering the number of stocks and usage.

Customer

for M9 tape feederMaximum 90 tape feeders

(Pitch 8, 12 mm Conversion)

for MS tape feederMaximum 60 tape feeders

(Pitch 8, 12 mm Conversion)

- 36 -

CM301-DS 2005.0201

To detect the lead pins coplanarity of SOP, QFP, etc.

On-site

D-1

• Lead pins coplanarity are detected by laser-scanning all the leads of SOP, QFP, etc. which are 50 mm × 50 mm or under.

∗ Please decide whether or not to purchase this option for the front beam (tape side) and the rear beam (tray side) each.

Lead Checker

Customer

To align and discharge the NG components onto the conveyorD-2

• This is used to eject the recognition NG chips and tape components/stick components.∗ Support parts size: Max. 42 mm × 42 mm∗ It occupies 5 slots.∗ Please decide whether or not to purchase this option for the front beam (tape side) and the rear beam (tape-

feeder-specification) each. Cannot install this conveyor in the rear beam (tray-feeder-specification).

Chip Discharging Conveyor

To place flip chips and insertion connectorsD-3

• It is required for flip chip placement. Please specify an attachment position.• For flip chip placement, basically, we determine whether the components can be placed or not on the basis of

examination and experiment after obtaining samples.• The nozzles and the recognition system are specialized.

Placement Force Control Head 1 set

Factory

(CM301 exclusive use)

On-site

Flip Chip Flux Unit

• Each beam (2 heads) is exchanged. Select at each of front and rear beams.

- 37 -

CM301-DS 2005.0201

To correct placement force of placement force control head

Measuring of Placement ForceControl Head Placement Load

D-4

To place components onto ceramic PCBs.

Ceramic Board SupportOn-site

D-5

• For further information, please contact us.

Customer

- 38 -

CM301-DS 2005.0201

Required for a periodical maintenance

Lubrication Set

Customer

E-1

• This is used for a periodical greasing and cleaning at the machine maintenance, etc.∗ This is required when purchasing the first standard machine.

Grease Gun Nozzle

To apply grease tothe appointedpoints

1 set Common toCM202 Series

Tape Feeder Setting Jig (Fixed Type) Tape Feeder Setting Jig (Adjustable Type)

To improve the efficiency of the operation for the components supply

Customer

E-2

• These are the setting jigs for M9-type tape feeders. They are classified into two types, height fixed type and adjustable type.

• We recommend using one tape feeder setting jig for each machine.∗ Please decide the number of setting jigs to be added considering the number of stocks and usage.

Customer

Required for plane correction

Plane Surface Calibration Jig

Customer

E-3

Glass PCB for Plane Correction

For plane correction teaching 1

Common moduleof CM202-DH andCM300 series

Glass PCB for Plane Correction

• The plane correction is a function that obtains the degree of distortion against a theoretical virtual plane from the total values of the locational error of X/Y-axis ball screws and the error derived form the inclination oforthogonality of PCB conveyor, and stores those values in the machine as offsets, enabling the machine to carry out positioning in the XY directions with placement coordinates always regarded as absolute coordinates.

- 39 -

CM301-DS 2005.0201

Adjustment Jigs

For place positionteaching

CM301-DSexclusive jig

For head/camerateaching

For pick-up positionteaching

For nozzle changerposition teaching

Lighting(Lighting Box)

White AcrylicPCB

Double-sided Tape

Jig Nozzle(With 5 holes)

Position TeachingJig

Pick-up PositionTeaching Jig

1

1

1

1

1

2

The same partsas those of

CM200 seriesand

CM300 series


CM120-MU andCM20F-M

Common toCM20F-M

Grease Gun(Hypodermic

Syringe Type)

To apply grease tothe small point such

as the nozzle clamps 1 set Common to

CM202 Series

Blower BrushTo clean such as the

upper side of thecamera

1 set Common toCM202 Series

Filter Replacement JigFor replacing the

filter of the transferhead

1 CM301-DSexclusive jig

Height Teaching JigFor placement

positionheight teaching

1


CM202-DU andCM300 Series

For placementposition teaching

Target Jig

Tray

CM301-DSexclusive jig

4

1

Required for a machine adjustment

Customer

E-4

∗ These are required when purchasing the first standard machine.

- 40 -

CM301-DS 2005.0201

To splice the tape feederF-1Customer

Customer

Splicing Jig Cart

Scissors for splicing

Splicing Jig(Crimping jig)

Customer

• There are scissors for odd number pitches (0.5P, 1P, 3P, 5P/8 mm to 24 mm), and scissors for even number pitches (2P, 4P, 6P/8 mm to 24 mm).

- 41 -

CM301-DS 2005.0201

9. Paint Color■ Standard color　　White W-13 (G50)

■ Designation of colors　　This page is used when customer needs to designate color.

①

②

③

④

⑤

⑥

⑦

⑧

Upper cover (Left • Right)Upper plateMain operating area (Front • Rear)Lower cover (Front • Rear)Frame side cover (Left • Right)Transfer unit cover (Left • Right)Y-axis motor cover (2 locations)Touch panel cover (Front • Rear)

Place where you can designate the color(Place painted standard color)

Designated color(As a rule, color sample is necessary.)No.

∗ The following cannot change the original color.• Open/Close cover frame (black)

①

②

③

④

④⑤

⑧

①

⑧

⑦⑥

- 42 -

CM301-DS 2005.0201

10. Safety Devices

• To use this machine safety, all works should be performed correctly after thoroughly checking the manuals and warning labels on the machine.


CM301-DS has the following safety devices for the safety use of machine.When an emergency stop switch is pressed or the cover is opened while the machine is operating, the operation is forcibly stopped.

Cover detection switch(Front, Left and Rear sides: 3 in total)

Servo switch(Front and rear sides: 2 in total)

Servo switch

Emergency stop switchEmergency stop switch

(Front and rear sides: 2 in total)

Cover detection switchSupply doors A and B: 2 locations

Magazine doors A and B: 2 locations4 in total

- 43 -

CM301-DS 2005.0201

11. Electric / Pneumatic11.1 Electric Source Unit

• The machine comes with the reinforced tube (5 m) and the AC power cable (10 m) with a cap.• It is required that the socket for the pneumatic source unit and the outlet for the electric source unit be

prepared by the customer.


■ Electric source unitThree phase, AC 200 V4P round terminal base(It is inside the cover.)

Nittoh Socket30SH

AC Cap: Manufactured by MatsushitaElectric Works, Ltd.WF6430 (41-14455)

Outlet:Manufactured byMatsushitaElectric Works, Ltd.

・WA5430・WA5439・WF2430B・WF2430W・WK2430・WK6430

Cable length: 10 m(Standard)

■ Pneumatic Source unit

Nittoh Coupler30PH

Reinforced tube5 m

11.2 Pneumatic Source Unit

- 44 -

CM301-DS 2005.0201

12. DimensionsModel: CM301-DS

• In the reduced scale, the above illustration does not strictly agree with the actual machine. When examining the line configuration, dimensions, etc., please ask for the materials for them.


(Unit : mm)

900

PCB

Tran

spor

t Hei

ght

700 700

700200

1 100

60 60980200

1 625

145380

1 43

0

1 59

52 00

0

828

135

Reference

1 42

5

12569

5

495

1 55

585

0

2 63

8.1

791.

5

1 62

4.6

222

1 01

3.5

Operator

Direct Twin Tray Feeder (DT40T-40)

Tape Small Reel Tape Large Reel

1 62

584

570

Jointed DT40T

• The space required for bringing-in and maintenance.

120

600

575

2 25

0

For the products or the technology, which are controlled itemssubject to the Foreign Exchange and Foreign Trade Law, the exportpermission according to the Law is required when exporting fromJapan or providing technological offerings.

441-13 Nagahasu, Tateishi-machi, Tosu-city, Saga 841-8585, Japan

TEL +81-942-84-2644 to 2646 FAX +81-942-84-2636

* Recycled paper is used for this Specification.

Documents

New Electronic Component Mounting Systemsmtexpert.net/uploadfiles/201307032103358392.pdf · 2013. 7. 3. · time, addition of 1582 nozzle, and others 2004.1201 Ver. 2004.1201 P.7