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Engineering Reference BookVertical centrifugal pumps
series: DPV / DPLHS Design Version B
2
3
0.1 Supplementary documentation
Apart from this manual, the documentation given below is also available:Table 1: Supplementary documentation
Document CodeGeneral terms of delivery 119 / 1998
Manual DPV/DPLHS Version B EN BE00000377
Technical Data DPV 50 Hz B EN 97004455
Technical Data DPV 60 Hz B EN 97004456
Technical Data DPLHS 50/60 Hz EN 97004434
See also www.dp-pumps.com
4
Table of Contents
0.1 Supplementary documentation .............................................................................................................. 3
1: Maintenance1.1 General .................................................................................................................................................. 61.2 Replace VE non-return valve ................................................................................................................. 61.3 Maintaining non-operating pumps.......................................................................................................... 6
2: Standard DP motors2.1 General .................................................................................................................................................. 72.2 Specific features..................................................................................................................................... 72.3 Reinforced bearings............................................................................................................................... 72.4 Fixed axial play ...................................................................................................................................... 92.5 High temperature grease ..................................................................................................................... 102.6 Smooth shaft without keyway .............................................................................................................. 102.7 Voltage range....................................................................................................................................... 102.8 Nominal current.................................................................................................................................... 102.9 Motor temperature ratings.................................................................................................................... 102.10 Rotational speed ...................................................................................................................................112.11 Efficiency.............................................................................................................................................. 122.12 Efficiency and power factor.................................................................................................................. 122.13 Terminal box position ........................................................................................................................... 132.14 Safety requirement and marking.......................................................................................................... 13
3: Service tools3.1 Service tool kits.................................................................................................................................... 15
4: Thrust bearing housing (optional)4.1 Thrust bearing housing (optional) ........................................................................................................ 164.2 Mounting the thrust bearing housing on the pump............................................................................... 16
5: Mechanical seal5.1 Seal codes ........................................................................................................................................... 195.2 Replacing seals.................................................................................................................................... 205.3 Assembling the motor and adjusting the pump shaft DPV 2 - 125 B ................................................... 26
6: Assembling and Disassembling DPVM 2 - 6 B6.1 General ................................................................................................................................................ 276.2 Disassembling DPVM 2 - 6 B............................................................................................................... 276.3 Assembling DPVM 2 - 6 B ................................................................................................................... 276.4 Torques DPVM 2 - 6 B ......................................................................................................................... 286.5 Exploded views DPVM 2 - 6 B ............................................................................................................. 30
7: Assembling and Disassembling DPV 2 - 6 B7.1 General ................................................................................................................................................ 377.2 Disassembling DPV 2 - 6 B.................................................................................................................. 377.3 Assembling DPV 2 - 6 B ...................................................................................................................... 377.4 Assembling the motor and adjusting the pump shaft DPV 2 - 6 B ....................................................... 397.5 Torques DPV 2 - 6 B ............................................................................................................................ 397.6 Bearing positions ................................................................................................................................. 417.7 Exploded views .................................................................................................................................... 42
5
8: Assembling and Disassembling DPV 10/15 B8.1 General ................................................................................................................................................ 548.2 Disassembling DPV 10/15 B................................................................................................................ 548.3 Assembling DPV 10/15 B..................................................................................................................... 548.4 Assembling the motor and adjusting the pump shaft DPV 10 / 15 B ................................................... 568.5 Torques DPV 10/15 B .......................................................................................................................... 568.6 Bearing positions ................................................................................................................................. 588.7 Exploded views .................................................................................................................................... 62
9: Assembling and Disassembling DPV 25 - 60 B9.1 General ................................................................................................................................................ 759.2 Disassembling DPV 25 - 60 B.............................................................................................................. 759.3 Assembling DPV 25 - 60 B .................................................................................................................. 759.4 Assembling the motor and adjusting the pump shaft DPV 25 - 60 B ................................................... 779.5 Torques DPV 25 - 60 B ........................................................................................................................ 779.6 Bearing positions ................................................................................................................................. 799.7 Exploded views .................................................................................................................................... 83
10: Assembling and Disassembling DPV 85 B10.1 General ................................................................................................................................................ 9610.2 Disassembling DPV 85 B..................................................................................................................... 9610.3 Assembling DPV 85 B.......................................................................................................................... 9610.4 Assembling the motor and adjusting the pump shaft DPV 85 B .......................................................... 9810.5 Torques DPV 85 B ............................................................................................................................... 9810.6 Bearing positions ............................................................................................................................... 10010.7 Exploded views .................................................................................................................................. 101
11: Assembling and Disassembling DPV 125 B11.1 General ...............................................................................................................................................11111.2 Disassembling DPV 125 B..................................................................................................................11111.3 Assembling DPV 125 B.......................................................................................................................11111.4 Assembling the motor and adjusting the pump shaft DPV 125 B .......................................................11311.5 Torques DPV 125 B ............................................................................................................................11311.6 Bearing positions ................................................................................................................................11511.7 Exploded views ...................................................................................................................................117
12: Assembling and Disassembling DPLHS 612.1 General .............................................................................................................................................. 12112.2 Disassembling DPLHS 6.................................................................................................................... 12112.3 Assembling DPLHS 6 ........................................................................................................................ 12112.4 Assembling the motor and adjusting the pump shaft DPLHS 6 ......................................................... 12212.5 Torques DPLHS 6 .............................................................................................................................. 12312.6 Bearing positions DPLHS 6 ............................................................................................................... 12412.7 Exploded views .................................................................................................................................. 125
13: Electrical installation13.1 Electrical installation .......................................................................................................................... 127
14: De-staging14.1 De-staging a pump............................................................................................................................. 128
14.1.1 DPV 2 - 15 B........................................................................................................................... 128
6
1 Maintenance
1.1 General
These instructions concern the repairs which can be handled by a local service engineer. Please note that during all mentioned repairs all precautions are to be taken and the pump always has to be disconnected from the electrical supply. The numbers mentioned after the parts refer to the position numbers of these parts in the exploded view drawing of the pump concerned.
WARNINGNever allow the pump to run dry
1.2 Replace VE non-return valve
To replace the non-return valve of the pump types VE, proceed as follows:
1 Use a pair of pliers to remove the non-return valve.
2 Remove the O-ring.3 Install a new O-ring.4 Install the new non-return valve.
1.3 Maintaining non-operating pumps
1.3.1 Maintaining the pump for an extended period of non-operation
Turn the shaft every three months1. This protects the seals from seizure.
Protect the pump if there is a risk of frost. Proceed as follows:1. Close all pump valves.2. Drain each pump and/or the system.3. Remove all plugs from the pump.4. Open the shut-off and fill/air vent plug, if present.
1.3.2 After an extended period of non-operation or storage
During first start-up, check the mechanical seals for leakage due to seizure or dehydration of the lubricating film. If so, please proceed as follows:1. Turn shaft manually;2. Check if the mechanical seal is still leaking.
If the seal is still leaking:1. Disassemble the mechanical seal. 2. Thoroughly clean and degrease the sealing
surfaces. 3. Assemble the mechanical seal again and retry
start-up.
If this doesnt solve the seal leakage, replacement of the mechanical seal is necessary.
ID0996
Figure 1: replace VE non-return valve 0996
/150
8200
3
1. period may vary per application or medium. Please consult your sales representative for application details.
7
2 Standard DP motors
2.1 General
Standard DP motors are produced conform the latest technical design, and comply with the international standards and EU directives regarding safety measures. For motor specifications, please consult your supplier.
General motor specifications AC squirrel cage induction motor. T.E.F.C. Totally enclosed fan cooled. Protection IP55 (single phase IP54). Insulation class F. Temperature rise class B. Noise levels conform IEC 60034-9. > 2.2 kW standard 3 x PTC.There are 3 possible mounting configurations.
Mounting in acc. with IEC60034-7 and dimensions in acc. with IEC 60072-1
2.2 Specific features
DP motors have specific features for use on multi-stage vertical pumps. A number of specific features are to be taken into consideration:
Reinforced bearing; Axially fixed driven-end bearing; High temperature grease; Smooth shaft without keyway.
2.3 Reinforced bearings
Every impeller creates axial load. The larger the impeller inlet diameter, the more pressure is forcing the pump shaft downwards (axial load). The more impellers the bigger the axial load.
The pump bearing is only meant to centre the shaft and, is not designed to carry any axial load. The axial load is designed to be carried by the bearing in the motor.
E.g. the 4 kW motor is used in the following pump models:Table 2: Pumps with 4 kW motor
The required driven end bearing type for this 4 kW motor is 6306-2Z-C3.This particular bearing has a dynamic bearing load of 28100 N, which is used to calculate the guaranteed running time of the bearing before thewear exceeds the factory tolerances.
Long term testing of the worst case pump model with an axial load of 2448 N (V(C/S) 2, 4, 6/... B at 60 Hz) shows its suitability to drive the pump with an expected minimum life time of 20.000 hours.
V18 flange V1 flange close coupledID3442
Figure 2: Motor model 2009
1254
Model StageAxial load [N] 50 Hz Stage
Axial load[N] 60 Hz
VF 2
VF 4 /26 1217 /18 962
VF 6 /26 1335 /18 1176
VF 10 /21 1521 /15 1198
VF 15 /17 989 11
VF 25 /12 904
VF 40
VF 60
VF 85
VF 125
8
Table 3: Axial load 50 Hz
Table 4: Axial load 60 Hz
50 Hz
Pum
p
Max
pre
ssur
e/st
age
[mw
k]
Max
pre
ssur
e/st
age
[Pa]
Inle
t dia
met
er
impe
ller [
m]
Dia
met
er s
leev
e [m
]
A [m
2 ]
Faxi
al
(max
.),st
age
[N]
Pres
sure
/sta
ge
@Q
opt [
mw
k]
Pres
sure
/sta
ge
@Q
opt [
Pa]
Faxi
al, s
tage
, @
Qop
t [N
]
V2 B 7.6 7.49E+04 0.0312 0.015 5.88E-04 44 6.0 5.93E+04 35
V4 B 9.0 8.83E+04 0.0312 0.015 5.88E-04 52 7.4 7.30E+04 43
V6 B 9.8 9.64E+04 0.0359 0.015 8.36E-04 81 7.7 7.54E+04 63
V10 B 11.4 1.12E+05 0.0454 0.022 1.24E-03 138 8.5 8.31E+04 103
V15 B 14.6 1.43E+05 0.0518 0.022 1.73E-03 247 11.3 1.11E+05 192
V25 B 21.2 2.08E+05 0.0576 0.028 1.99E-03 414 15.8 1.55E+05 309
V40 B full stage 24.8 2.43E+05 0.0697 0.028 3.20E-03 777 20.3 1.99E+05 636
V40 B reduced head 19.0 1.86E+05 0.0697 0.028 3.20E-03 597 16.7 1.64E+05 525
V60 B full stage 29.0 2.84E+05 0.0777 0.028 4.13E-03 1173 21.3 2.09E+05 863
V60 B reduced head 20.2 1.98E+05 0.0777 0.028 4.13E-03 818 17.0 1.67E+05 688
V85 B full stage 28.8 2.83E+05 0.0943 0.028 6.37E-03 1802 21.7 2.13E+05 1358
V85 B reduced head 23.3 2.29E+05 0.0943 0.028 6.37E-03 1456 15.4 1.51E+05 964
V125 B 38.1 3.74E+05 0.1000 0.028 7.24E-03 2705 25.2 2.47E+05 1788
V125 B reduced head 25.8 2.53E+05 0.1000 0.028 7.24E-03 1832 18.7 1.83E+05 1328
V10 B 4P 2.8 2.71E+04 0.0454 0.022 1.24E-03 34 2.1 2.08E+04 26
V15 B 4P 3.5 3.46E+04 0.0518 0.022 1.73E-03 60 2.8 2.78E+04 48
V25 B 4P 5.3 5.20E+04 0.0576 0.028 1.99E-03 103 4.0 3.88E+04 77
V40 B 4P full stage 6.2 6.07E+04 0.0697 0.028 3.20E-03 194 5.1 4.97E+04 159
V60 B 4P full stage 7.2 7.11E+04 0.0777 0.028 4.13E-03 293 5.3 5.23E+04 216
V85 B 4P full stage 7.2 7.07E+04 0.0943 0.028 6.37E-03 450 5.4 5.33E+04 340
V85 B 4P reduced head 5.8 5.72E+04 0.0943 0.028 6.37E-03 364 3.9 3.78E+04 241
Ref.: tpg99000090-K
60 Hz
Pum
p
Max
pre
ssur
e/st
age
[mw
k]
Max
pre
ssur
e/st
age
[Pa]
Inle
t dia
met
er
impe
ller [
m]
Dia
met
er s
leev
e [m
]
A [m
2 ]
Faxi
al(m
ax,),
st
age
[N]
Pres
sure
/sta
ge
@Q
opt [
mw
k]
Pres
sure
/sta
ge
@Q
opt [
Pa]
Faxi
al/s
tage
@
Qop
t [N
]
V2 B 11.2 1.10E+05 0.0312 0.0150 5.88E-04 64 8.9 8.69E+04 51
V4 B 13.2 1.30E+05 0.0312 0.0150 5.88E-04 76 10.9 1.07E+05 63
V6 B 14.2 1.39E+05 0.0359 0.0150 8.36E-04 116 11.0 1.08E+05 90
V10 B 16.4 1.61E+05 0.0454 0.0220 1.24E-03 200 12.1 1.19E+05 147
V15 B 21.2 2.08E+05 0.0518 0.0220 1.73E-03 359 16.7 1.64E+05 282
V25 B 31.0 3.04E+05 0.0576 0.0220 2.23E-03 677 23.1 2.26E+05 504
V40 B 36.2 3.56E+05 0.0697 0.0280 3.20E-03 1138 28.2 2.77E+05 885
V40 B reduced head 26.9 2.64E+05 0.0697 0.0280 3.20E-03 845 24.8 2.43E+05 778
V60 B 41.1 4.03E+05 0.0777 0.0280 4.13E-03 1662 32.0 3.14E+05 1295
Ref.: tpg 99000091-J
9
The advised bearings per motor type are:Table 5: Advised motor Driven-end bearings
All ball-bearings from frame 71 and 80 with grease -30 C + 130 C
All ball-bearings from frame 90 and up with grease -30 C + 160 C
Using a motor with a different bearing on the driven end, consequently leads to a different expected lifetime of the motor.
When the motor bearing is damaged the axial position of the pump shaft is incorrect which could lead to extreme damages of the hydraulic assembly of the pump.
2.4 Fixed axial play
Regarding the above mentioned, it is also important to avoid axial movement of the motor shaft, which directly influences the axial position of the pump shaft and impeller in relation to the diffuser. An incorrect
V60 B reduced head 28.6 2.81E+05 0.0777 0.0280 4.13E-03 1158 24.1 2.36E+05 974
V85 B 40.8 4.01E+05 0.0943 0.0280 6.37E-03 2552 30.8 3.02E+05 1923
V85 B reduced head 32.6 3.20E+05 0.0943 0.0280 6.37E-03 2035 21.9 2.14E+05 1365
V125 B 54.9 5.39E+05 0.1000 0.0280 7.24E-03 3898 36.3 3.56E+05 2578
V125 reduced head 37.2 3.65E+05 0.1000 0.0280 7.24E-03 2641 26.9 2.64E+05 1910
V10 B 4P 4.1 4.03E+04 0.0454 0.0220 1.24E-03 50 3.0 1.98E+04 37
V15 B 4P 5.3 5.20E+04 0.0518 0.0220 1.73E-03 90 4.2 4.09E+04 71
V25 B 4P 7.8 7.61E+04 0.0596 0.0220 2.41E-03 183 5.8 5.66E+04 136
V40 B 4P 9.1 8.89E+04 0.0647 0.0280 2.67E-03 237 7.1 6.92E+04 185
V60 B 4P 10.3 1.01E+05 0.0737 0.0280 3.65E-03 368 8.0 7.85E+04 286
V85 B full stage 4P 10.2 1.00E+05 0.0880 0.0280 5.47E-03 548 7.7 7.55E+04 413
V85 B reduced head 4P 8.1 7.99E+04 0.0880 0.0280 5.47E-03 437 5.5 5.36E+04 293
60 Hz Pu
mp
Max
pre
ssur
e/st
age
[mw
k]
Max
pre
ssur
e/st
age
[Pa]
Inle
t dia
met
er
impe
ller [
m]
Dia
met
er s
leev
e [m
]
A [m
2 ]
Faxi
al(m
ax,),
st
age
[N]
Pres
sure
/sta
ge
@Q
opt [
mw
k]
Pres
sure
/sta
ge
@Q
opt [
Pa]
Faxi
al/s
tage
@
Qop
t [N
]
Ref.: tpg 99000091-J
Bearing typeFramesize
Power output
1 phase50 Hz
3 phase50/60 Hz
[kW] 2 pole 4 pole71 0.25 6202 2Z-C3
71 0.37 6202 2Z-C3 6203 2Z-C3 6202 2Z-C3
71 0.55 6202 2Z-C3 6203 2Z-C3 6202 2Z-C3
80 0.55 6202 2Z-C3
80 0.75 6204-2Z-C3 6204 2Z-C3 6202 2Z-C3
80 1.1 6204 2Z-C3 6204 2Z-C3
90 1.1 6205 2Z-C3
90 1.5 6305 2Z-C3 6305 2Z-C3 6205 2Z-C3
90 2.2 6305 2Z-C3 6305 2Z-C3
100 2.2 6206 2Z-3C
100 3.0 6306 2Z-C3
112 3.0 6206 2Z-C3
112 4.0 6306 2Z-C3 6208 2Z-C3
132 5.5 6308 2Z-C3 6208 2Z-C3
132 7.5 6308 2Z-C3 6208 2Z-C3
160 11 7309
160 15 7309
160 18.5 7309
180 22 7311
200 30 7312
200 37 7312
225 45 7313
250 55 7315
280 75 7315
280 90 7315
20101096-F
Bearing typeFramesize
Power output
1 phase50 Hz
3 phase50/60 Hz
[kW] 2 pole 4 pole
10
position of the hydraulic assembly could influence the hydraulic performance of the pump (Internal leakage or flow disturbance per stage).
2.5 High temperature grease
ATTENTIONOnly applicable for motors of 1.5 kW and up!
When the motor is subjected to the maximum load and the ambient temperature is high (up to maximum 40 C), the winding can reach its maximum allowable temperature difference of T=80 C (insulation class F/ temperature rise class B). In these situations it is important that the bearing grease does not lose its ability to function and shorten the lifespan, caused by losing its lubricating properties or because it becomes too fluid which can cause the bearing to lose the grease.
At long term running, the bearings could lose their grease and shorten the lifetime of the motor bearing.
2.6 Smooth shaft without keyway
The pump shaft (210) is coupled to the motor shaft with a clamp coupling (862). To avoid imbalance and to insure maximum grip between the shafts and the coupling, the motor shaft is not provided with a keyway.In case of a special / other brand motor which is provided with a keyway, it is recommended to assemble a half key in the keyway prior to clamping the coupling on the shaft.
2.7 Voltage range
To make standard DP motors applicable for most countries and power supply ranges, they have an extended voltage supply range and can be used at 50Hz and 60Hz.
WARNINGThe motor/pump combination must be selected for 50 Hz or 60 Hz operation.
Table 6: Voltage range 230/400 V
Table 7: Voltage range 400/692 V
2.8 Nominal current
The current of the motor depends on the load, used voltage and frequency. On pumps of design version B, motors >= 0.75 kW are not subjected to a load higher then the nominal power output. Therefore the current as mentioned on the nameplate of the motor is the value which is to be used to protect the motor/pump combination. No current will be mentioned on the nameplate of the pump.
2.9 Motor temperature ratings
The electric motor's insulation system separates electrical components from each other, preventing short circuits, winding burnout and failure. To prevent failure of the insulation it is important that it is not subjected to temperatures to which it is not resistant.
A thermal class (insulation class) is used to indicate the maximum temperature at which the insulation is designed to be able to operate for a long and predictable running life of 20.000 hours or more. The table below provides a summary.
ID 2989/13062007
Figure 3: Insulation classes
Specific range 230V 400V230/400 50 Hz 208 - 240 360 - 420
230/400 60 Hz 208 - 280 360 - 480
Specific range 400V 692V400/692 50 Hz 360 - 420 624 - 752
400/692 60 Hz 360 - 480 624 - 832
11
Table 8: Insulation system class
The table shows the temperature ratings, temperature rise allowances and hot spot allowances for various enclosures and service factors of standard motors. The table also shows the highest allowable stator winding temperatures for long insulation life.
The standard motors for the V(S) are designed to operate cooler than their thermal class allows. The standard motors have Class F insulation with a Class B temperature rise. This gives an extra thermal margin.
2.9.1 Ambient temperature
Ambient temperature is the temperature of the air surrounding the motor or the room temperature in the vicinity of the motor. This is the temperature that the entire motor would assume when it is shut off and completely cool. The basic ambient temperature rating point of all standard motors is 40 C.
2.9.2 Temperature rise
Temperature rise is the change in temperature of the critical electrical parts of the motor when it is being operated at full load. If the motor is located in a room with a temperature of 20 C, and operates continuously at full load, the winding temperature rises from 20 C to a higher temperature. The difference between starting temperature and final elevated temperature, is the motors temperature rise. The amount of temperature rise is always additive to the ambient temperature.
2.9.3 Hot spot allowance
The average temperature rise of a motor can be determined by measuring the difference between the cold and hot ohmic resistance of the winding.As there will always be regions inside a motor that are hotter then others, an allowance is added to the average temperature to indicate what the maximum temperature is. This is called the 'Hot spot allowance'.
2.9.4 Insulation class
Standard DP motors are designed with insulation class F - B-rise. This means that the motor is capable to withstand temperatures according to class F but at nominal power will only have an increase in temperature according to class B.
This difference in thermal capability be used to allow for:
higher ambient temperatures (limited) overload high or low voltages, voltage imbalance, blocked
ventilation, high inertia loads, high frequent starts
operation in environments with lower ambient pressure
any other factors that can produce above normal operating temperatures
Applying a motor at lower powers extends the motor life expectancy.
2.9.5 Insulation life
Insulation life is affected by many factors aside from temperature. Moisture, chemicals, oil, vibration, fungus growth, abrasive particles, and mechanical abrasion created by frequent starts, all work to shorten insulation life. On some applications if the operating environment and motor load conditions can be properly defined, suitable means of winding protection can be provided to obtain reasonable motor life in spite of external disturbing factors.
2.10 Rotational speed
The rotational speed depends on the supply frequency, the characteristics of the motor and on the torque/speed curve of the pump. Hydraulic and power curves are plotted at fixed speed. This speed will approximately be the same as the speed at optimum pomp efficiency.
Insulation system class (NEMA) B FTemperature Rating (Maximum Winding Temperature)
130 C 155 C
Temperature Rise Allowance by Resistance (Based on 40 C Ambient Temperature)
All Motors with 1.15 Service Factor 90 C1
1. When operating at service factor loading, the hot spot temperatures can exceed the insulation rating, result-ing in shortened motor life.
115 C1
Totally Enclosed Fan Cooled Motors (Hot Spot Allowance)
80(10)
105(10)
12
As the load increases with the frequency it is important that the combination of motor, pump and frequency is chosen correctly to prevent overload of the motor.
Keep in mind the rotational speed is:
e.g. A motor with a nominal speed higher then listed in Table 9: Values for the rated P/frame size and max speed might not have sufficient power.Table 9: Values for the rated P/frame size and max speed 2.11 Efficiency
All standard DP motors meet the last version of the EuP Directive 2005/32/EC (ecodesign requirements) and of the Commission regulation implementing 2005/32/EC.The requirements are:
from 16 June 2011, motors shall not be less efficient than the IE2 efficiency level
from 1 January 2014, motors with a rated output of 7.5 - 375kW shall not be less efficient than the IE3 efficiency level or the IE2 efficiency level and be equipped with a variable speed drive.
from 1 January 2017, motors with a rated output of 0.75 - 375kW shall not be less efficient than the IE3 efficiency level or the IE2 efficiency level and be equipped with a variable speed drive.
Table 10: Energy classification
2.12 Efficiency and power factor
The total power required by an inductive device as a motor or similar consists of: Active (true or real) power (measured in kW) Reactive power - the non working power caused
by the magnetizing current, required to operate the device (measured in kilovar, kvar)
The power factor defined by IEEE and IEC is the ratio between the applied active (true) power - and the reactive power, and can in general be expressed as:
linear to capacity (n2/n1)1 = (Q2/Q1)
squared to pressure (n2/n1)2 = (p2/p1)
cubic to power (n2/n1)3 = (p2/p1)
Power[kW]
Frame Max speed50Hz [rpm]
Max speed60Hz [rpm]
2 pole
0.37 71 2880 3460
0.55 71 2880 3460
0.75 80 2880 3460
1.1 80 2880 3460
1.5 90 2880 3460
2.2 90 2880 3460
3 100 2920 3510
4 112 2920 3510
5.5 132 2940 3530
7.5 132 2940 3530
11 160 2950 3530
15 160 2950 3530
18.5 160 2950 3550
22 180 2950 3550
30 200 2960 3550
37 200 2960 3550
45 225 2960 3550
55 250 2990 3595
75 280 2990 3595
90 280 2990 3595
4 pole
20101096-F
0.25 71 1500 1800
0.37 71
0.55 80
0.75 80
1.1 90
1.5 90
2.2 100
3 100
4 112
5.5 132
7.5 132
IEC Energy classification CodeSuper premium efficiency IE4
Premium efficiency IE3
High efficiency IE2
Standard efficiency IE1
Power[kW]
Frame Max speed50Hz [rpm]
Max speed60Hz [rpm]
20101096-F
13
PF = P / S
wherePF = power factor (or cos phi)P = active (true or real) power (W)S = reactive power (var)
The power factor for a three-phase electric motor can also be expressed as:
PF = P / [(3)^1/2*U*I*]
wherePF = power factorP = shaft power (W)U = voltage (V)I = current (A) = motor efficiency
This means that when the power factor is low, the reactive power is high. Because the reactive power is not measured but still has to be supplied by the energy company, motor manufacturers make an effort to make the power factor as high as possible within the possibilities of the construction.
The efficiency of a motor is defined as:
= P shaft / P active
whereeta = efficiencyP shaft = power which flows through the shaft (W)P active = electric power through the mains (W)
For example:
Pin [W]: used power from the mains.
2.13 Terminal box position
The position of the motor terminal box can easily be changed by rotating the motor on its motor stool (341) This can be done by loosening the motor bolts while keeping the coupling (862) adjustments unchanged. When ordering the pump with an optional position of the terminal box following indications are used.Table 11: Terminal box position
2.14 Safety requirement and marking
The motors shall meet the latest version of the following EC directives:
Table 12: Applicable EC directives
As a minimum, the following standards in connection with the EC regulations shall be complied with:
Pmotor=Pshaft: 1000 W
power supply 400 V
Power factor 0.8 0.5 0.7 0.7
Efficiency 0.5 0.8 0.7 0.8
I [A] 3.61 3.61 2.95 2.58
Pin [W] 2000 1250 1429 1250
Cos phi * eff. 0.4 0.4 0.49 0.56
DischargeConnection
Suction con-nection
9800
0581
-LLow voltage directive (Electrical Appa-ratus
2006/95/EC
Electromagnetic Compatibility (EMC) 2014/30/EU
Machinery directive1
1. the physical safety/protection of the free shaft-end is the responsibility of DP.
2006/42/EC
EuP Directive 2005/32/EC
Commission regulation implementing 2005/32/EC
640/2009/EC
20101096-F
14
Table 13: Applicable standards
The product complies with the specifications regarding the electromagnetic compatibility in:EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 61000-6-4.
Safety of machinery General principals for design, risk assessment and risk reduction
ISO 12100:2010
Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs
ISO 13857:2008 en
Safety of machinery Minimum gaps to avoid crushing of parts of the human body
EN 349:1994+A1:2008 en
Electrical rotating machines IEC 60034 part 1-2-5-6-7-8-9-11-12-14-17-25-30-31
Dimensions and output for electric machines
EN 50347:2001
20101096-F
15
3 Service tools
3.1 Service tool kits
There are several special tools and tools kits available to assemble, adjust and disassemble a pump. Tools kits are available with all needed tools such as Allen keys, ring-spanners tyre levers, hydraulic adjustment tools etc.
Toolkit numbers are 3618701999 and 3618702000, ask your DP-dealer for more information.
Table 14: Description tool kit
ID 2812/07072006
Figure 4: POS 969.09 Figure 5: POS 969.08 Figure 6: POS 969.07
2014
1376
Figure 7: POS 969.10 Figure 8: POS 969.02
Pos. nr. art.nr. descriptionPOS 969.09 3618701992 V(C/S)2-85 B Tool kit for seal exchanging
POS 969.08 3618701993 V(C/S)2-125 B Tool kit torque wrench 1/2
3618701994 V(C/S)2-85 B Tool kit torque wrench 1/4
POS 969.07 3618701995 V(C/S)2-85 B Tool kit for pump shaft assembly
POS 969.10 3618060110 V(C/S)2/4/6 B Shroud disassembly tool
3618100110 V(C/S)10/15 B Shroud disassembly tool
3618250110 V(C/S)25 B Shroud disassembly tool
3618600110 V(C/S)40/60 B Shroud disassembly tool
3618850110 V(C/S)85 B Shroud disassembly tool
3618950110 V(C/S)125 B Shroud disassembly tool
POS 969.02 3618060102 V(C/S)2-85 B Tool kit for adjustment hydraulics
3618702000 V(C/S)2-125 B Tool kit for adjustment hydraulics
16
4 Thrust bearing housing (optional)
4.1 Thrust bearing housing (optional)
The standard DP-Pumps motors are specially designed to drive the pump. When a standard motor has to be installed (or a special motor to fulfil the applications requirement, like explosion proof, high efficiency) a special bearing housing must be installed to relieve the motor of the axial force created by the pump.
ATTENTIONThis option is not applicable for pump model DPVM.
ATTENTIONOnly a motor with a standard key can be installed with a thrust bearing housing.
ATTENTIONThere is no need to change the motor stool of the pump. The bearing flange can be mounted on the standard motor stool of the pump.
4.2 Mounting the thrust bearing housing on the pump
4.2.1 Installing the bearing flange on pumps, supplied without motor and with a standard mechanical seal.
1. Remove the coupling guards (681) and the coupling shells (862).
2. Thoroughly clean the motor stool (341), the shaft (210), the coupling shell (862) and the shaft of the coupling (840).
3. Place the thrust bearing housing (354) on the motor stool (341).
4. Loosely fasten the coupling shells (862) with the coupling pin (560) on the shaft (210). Use the hexagon socket head cap screw (914.01) and the nut (920.01) for this purpose.
5. Tighten the lower bolts of the coupling shells (862) so far that the coupling slightly clamps around the shaft of the coupling (840).
WARNINGCorrect seal tension max. -1.5 mm lower than the maximum upwards position!
6. Position the pump assembly 1.5 mm from the bottom.
ID3377
Figure 9: Thrust bearing housing 2007
0627
-I
ID3357
Figure 10: Thrust bearing housing 2009
0720
17
7. Fully tighten the coupling to the correct torque and make sure that the clearances of the coupling halves are equally divided (see figure 11: Tighten the coupling DPV(S) 2 - 25 B & figure: 12: Tighten the coupling DPV(S) 40 - 85 B)
Table 15: Torques
8. Measure the motor shaft (length X See figure 10: Thrust bearing housing).
9. Before adjusting the bolt (914.06) inside the shaft bush of the coupling (840) make sure to use loctite on the thread of the bolt to make sure the bolt stays secured in the correct position.
10. Adjust bolt (914.06) to X + 1 mm.11. Assemble the motor with the key in the shaft of
the coupling (840).12. Attach the coupling guards (681) with the
hexagon head bolts (901.01) to the motor stool (341).
13. Connect the power supply to the motor.
4.2.2 Installing the thrust bearing housing on pumps, supplied without motor and with a cartridge seal.
Material Dimensions Torques[Nm]Cast iron M8 30
Cast iron M10 70
ID3324
Figure 11: Tighten the coupling DPV(S) 2 - 25 B 20
0905
27
ID3325
Figure 12: Tighten the coupling DPV(S) 40 - 85 B 20
0905
28
ID2640
Figure 13: Installing the bearing flange on the pump 20
0907
21
18
1. Remove the coupling guards (681) and the coupling shells (862).
2. Thoroughly clean the motor stool (341), the shaft (210), coupling shells (862) and the shaft of the coupling (840).
3. Place and fasten the thrust bearing housing (354) on the motor stool (341).
4. Loosen the three cartridge grub screws (904) one turn.
5. Push the hydraulic pump assembly in the lowest position.
6. Tighten the three cartridge bolts (904) to the specified torque.
7. Place the coupling pin (560) in the hole in the shaft. Loosely fasten the coupling shells with hexagon socket head cap screws (914.01) and nuts (920.01) on the shafts. Please note the recesses in the coupling shells for the coupling pin. For the purpose of adjusting the pump assembly the coupling must be able to be slide up and down over the coupling (840) at this point.
ATTENTIONFor thrust bearing housings meant for motors of 11 kW or higher, block the shaft when adjustments are made to the coupling. This ensures that the shaft is not lifted out of its bearings.
WARNINGCorrect seal tension 1.5 mm higher than the lowest position!
8. Position the pump assembly 1.5 mm from the bottom using the Tool for adjustment hydraulics pos. 969.04.
9. Fully tighten the coupling to the correct torque (see table 15: Torques and make sure that the clearances of the coupling halves are equally divided. (see: figure 11: Tighten the coupling DPV(S) 2 - 25 B) or see figure 12: Tighten the coupling DPV(S) 40 - 85 B.
10. Measure the motor shaft (length X).11. Apply loctite on the thread of bolt (914.06) to
make sure it stays secured when it has been adjusted in the correct position.
12. Adjust the bolt (914.06) inside the shaft bush of the coupling (840) to create the length X + 1mm. This extra millimetre is necessary to provide the required axial play.
13. Assemble the motor with the key in the shaft of the coupling (840).
14. Attach the coupling guards (681) with the hexagon head bolts (901.01) to the motor stool (341).
15. Connect the power supply to the motor.
19
5 Mechanical seal
5.1 Seal codes
Table 16: Material code shaft seal
Information about seal combinations, types, pressure and temperature see: table 17: Seal codeTable 17: Seal code
Code acc. to EN 12756 Description Material NoteBQ1Q6U3eCarb-B
Spring loaded ring Carbon graphiteSilicon carbide
Tungsten carbide
CaSiC
TuC
Resin impregnatedSintered pressureless
CrNiMo-binder
ABQ1Q6U3VeSic-Q7
Seat ring Carbon graphiteCarbon graphiteSilicon carbide
Tungsten carbideAl-oxide
CaCaSiC
TuCALO
Antimony impregnatedResin impregnatedSintered pressureless
CrNiMo-binder>99%
EPVX4
Elastomers EPDMNBRFPMHNBR
EPDMNBRFPMHNBR
Ethylene propylene rubberNitrile-butadiene-rubberFluor carbon rubberHydrogenated nitrile rubber
GF
Spring CrNiMo steelCrNi steel
GF
Other metal parts CrNiMo steelCrNi steel
Source 20110262-K
Seal
cod
e
Shaf
t sea
l Typ
e
Mat
eria
l m
echa
nica
l sea
l
Mat
eria
l sha
ft se
al
Mat
eria
l pum
pel
asto
mer
Tem
pera
ture
rang
e sh
aft
seal
[oC
]
Max
. pre
ssur
e [b
ar]
11 MG12-G60 B Q1 E GG Ca / SiC / EPDM EPDM -20/+100 10
12 MG12-G60 B Q1 V GG Ca / SiC / FPM FPM -20/+120 10
13 RMG12-G606 Q1 B E GG-WRAS SiC / Ca / EPDM EPDM WRAS -20/+100 25
14 RMG12-G606 Q1 B V GG SiC / Ca / FPM FPM -20/+120 25
15 RMG12-G606 U3 U3 X4 GG TuC / TuC / HNBR HNBR -20/+120 (140) 25 (16)
16 RMG12-G606 U3 U3 V GG TuC / TuC / FPM FPM -20/+120 (140) 25 (16)
18 RMG12-G606 U3 B E GG TuC / Ca / EPDM EPDM 559236 -20/+120 (140) 25 (16)
201 H7N Q1 A E GG SiC / Ca / EPDM EPDM 559236 -20/+120 (140) 40 (25)
211 H7N Q1 A V GG SiC / Ca / FPM FPM -20/+120 (140) 40 (25)
221 H7N Q1 A X4 GG SiC / Ca / HNBR HNBR -20/+120 (140) 40 (25)
23 RMG12-G606 Q1 B E GG SiC / Ca / EPDM EPDM -20/+100 25
24 MG12-G60 Q1 Q1 V GG SiC / SiC FPM FPM -20/+120 10
28 MG12-G60 Q1 Q1 X4 GG SiC1 / SiC1 / HNBR HNBR -20/+120 10
ref: teknr 20110262-K
20
5.2 Replacing seals
As a general rule, always renew all applicable o-rings and seals. For easy dis-/assembly lubricate with water or a soap solution.
1. Drain the pump by removing the G 1/4 (903.02) and G 3/8 (903.01) plugs.
2. Remove the coupling guards (681).3. Remove the coupling shells (862) and pin (560)
from the shaft (210).4. For motor stools with motor frame size up to 112
(or 184TC for Nema), remove the motor.5. For fixed seal versions:
Remove the hexagon cap nuts (920.03) and washers (554.1).
Remove the motor stool (341). Remove the cover (160). Note the position
of the cover in regard to the G1/4 plugs.6. For easy access versions:
Remove the hexagon socket head cap screws (914.03).
Remove the seal cover (471). Remove rotating part of the seal (433).
7. For cartridge seal versions: Remove the hexagon socket head cap
screws (914.03). Loosen the grub screws (904). Remove the mechanical seal kit (433.02)
from the shaft (210).8. For fixed and easy access seal versions:
Remove the rotating part of the seal (433) from the shaft and replace it with the rotating part of a new seal.
Remove the stationary part of the seal (433) from the chamber and replace it with the stationary part of a new seal.
9. For cartridge seal versions: Remove the grub screws (904) and the
cartridge ring (500). Remove the seal cover (471). Slide the rotating part of the seal (433) from
the cartridge sleeve (525.07) and replace it. Remove the stationary part of the seal
(433) from the chamber and replace it. Replace the o-rings (412.06) and (412.05). Reassemble the seal cover and the
cartridge ring with the grub screws.10. Reassemble the pump in reverse order of
disassembly.11. See chapter 5.3: Assembling the motor and
adjusting the pump shaft DPV 2 - 125 B.
29 MG12-G60 Q1 Q1 E GG SiC1 / SiC1 / EPDM EPDM -20/+100 10
302 MG12-G60 Q1 Q1 V GG SiC1 / SiC1 / FPM FPM/PTFE -20/+120 10
332 RMG12-G606 Q1 B E GG-WRAS SiC / Ca / EPDM WRAS EPDM NSF -20/+100 25
343 RMG12-G606 DST
Q1 B E FF SiC / Ca / EPDM EPDM -20/+100 25
35 RNG12 eCarb-B eSic-Q7 E GG WRAS eCa / eSic EPDM WRAS -20/+120 25
36 MG12-G6 eCarb-B eSic-Q7 V GG eCa / eSiC FPM -20/+120 25
37 RMG12-G606 U3 A V GG TuC / Ca FPM -20/+120(140) 25(16)
382 RMG12-G606 U3 U3 V GG TuC / TuC FPM/PTFE -20/+120(140) 25(16)
39 RMG12-G6 eCarb-B eSic-Q7 E GG WRAS eCa / eSiC EPDM NSF -20/+120 25
1. Mechanical seal can withstand -30/+140C at PN402. Only for seal options3. Equivalent of seal code 13, but with AISI304 spring material
Seal
cod
e
Shaf
t sea
l Typ
e
Mat
eria
l m
echa
nica
l sea
l
Mat
eria
l sha
ft se
al
Mat
eria
l pum
pel
asto
mer
Tem
pera
ture
rang
e sh
aft
seal
[oC
]
Max
. pre
ssur
e [b
ar]
ref: teknr 20110262-K
21
5.2.1 Replacing fixed seal
ID3336
Figure 14: Replacing Fixed Seal 2009
0487
-B
433.01
(433)(914.01)
(862)(920.03)
(554.1)
(681)
(903.01)
(560)
(341)
(160)
(210)
(903.02)
412.01
22
5.2.2 Adjusting the Fixed Seal
ID 3469
Figure 15: Adjusting Fixed Seal 2009
0559
-C
MIN
MIN + 1,5 mm
23
5.2.3 Replacing Easy Access Seal
ID3338
Figure 16: Replacing Easy Access Seal 2009
0488
-B
(433)
433.01
(914.03)
(914.01)
(862)
(471)
(681)
(903.01)(210)
(903.02)
(560)
(969)
(412.06)
24
5.2.4 Replacing Cartridge Seal
ID3339
Figure 17: Replacing Cartridge Seal 2009
0490
-C
433.01
(914.03)
(914.01)
(862)(210)
(903.01)
(903.02)
(341)(560)
(412.06)
(412.05)
(500)
(904)
(525.07)
(471)
25
5.2.5 Adjusting the Cartridge Seal
ID 3470
Figure 18: Adjusting the cartridge Seal, Step 1 of 3 2009
1314
-A
MIN
ID 3471
Figure 19: Adjusting the Cartridge Seal, Step 2 of 3 2009
1315
-A
ID 3472
Figure 20: Adjusting the Cartridge Seal, Step 3 of 3 2009
1316
-B
MIN + 1.5 mmMIN
26
5.3 Assembling the motor and adjusting the pump shaftDPV 2 - 125 B
1. For models with a taper piece, assemble the taper piece.
2. Assemble the motor (800/801) with the hexagon head bolts (901.02) and washers (554.02).
3. Insert the pin for coupling (560) in the shaft.4. Assemble the coupling shells (862) and loosely
fasten them with the hexagon socket head cap screws (914.01) and nuts (920.01).
5. Use a tool like a suitable tire lever under the coupling to lift the shaft (210) 1.5 mm. Make sure that the coupling shells can move freely over the motor shaft. For motors with an angular ball bearing make sure the motor shaft is not lifted.
6. While the shaft is lifted, fully tighten the hexagon socket head cap screws (914.01) in a crosswise fashion to the specified torque.
7. Make sure that the gaps between the couplings are equally divided on both sides. See figure 22: Tighten the coupling DPV(S) 40 - 125 B or see figure 22: Tighten the coupling DPV(S) 40 - 125 B.
8. Assemble the coupling guards (681) with the hexagon socket head cap screws (901.01)
ID3324
Figure 21: Tighten the coupling DPV(S) 2 - 25 B 20
0905
27
ID3325
Figure 22: Tighten the coupling DPV(S) 40 - 125 B 20
0905
28
27
6 Assembling and DisassemblingDPVM 2 - 6 B
6.1 General
See chapters:
6.4: Torques DPVM 2 - 6 B 6.5.1: Pump casing DPVM 2 - 6 B 6.5.2: Basic hydraulics DPVM 2 - 6 B 6.5.3: Motor stool DPVM 2 - 6 B
As a general rule, always renew all applicable o-rings and seals. For easy dis-/assembly lubricate with water or a soap solution.
6.2 Disassembling DPVM 2 - 6 B
1. Drain the pump by removing the G 1/4 (903.02) and G 3/8 (903.01) plugs.
2. Remove the hexagon cap nuts (920.03) and washers (554.1).
3. Lift the motor (800/801) with the hydraulic assembly from the pump casing (101).
4. Remove the shroud (10-6).5. Place the motor upside down (on the fan hood)
on a clean smooth surface.6. Lock the shaft with a pin 5 mm through the hole
in the shaft (210).7. Remove the lock nut (920.02) from the shaft and
slide all parts from the shaft. It is recommended to number the parts in sequence of disassembly.
8. Remove the pump casing and tie-bolts (905) from the base plate (890).
6.3 Assembling DPVM 2 - 6 B
Prepare sub-assemblies:
Pump casing. See chapter 6.3.1: Pump casing assembly DPVM 2 - 6 B assembly.
Motor with extended shaft and hydraulic parts. See chapter 6.3.2: Assembling motor with extended shaft and hydraulic parts DPVM 2 - 6 B.
6.3.1 Pump casing assembly DPVM 2 - 6 B1. Place the pump casing (101) on the base plate
(890) (Not for DPVCF models). Note the position of the pump casing in regard to the arrow on the base plate indicating the direction of flow.
2. Slide an o-ring (412.04) on the plugs (903.02) and assemble them in the pump casing (101) at the specified torque.
3. Insert o-ring (412.01) in the o-ring chamber of the pump casing.
4. Assemble the tie-bolts (905).5. Assemble the shroud (10-6) in the pump casing
(101).
6.3.2 Assembling motor with extended shaft and hydraulic parts DPVM 2 - 6 B
1. Place the motor upside down (on the fan hood) on a clean smooth surface.
2. Assemble the motor stool (341) and fasten it with the hexagon head cap screws (914.02).
3. Lock the shaft with a pin 5 mm through the hole in the shaft (210).
4. Insert o-ring (412.01) in the o-ring chamber of the cover (160).
5. Insert the stationary part of the seal (433) in the chamber of the cover.
6. Insert the cover in the motor stool.7. Slide the rotating part of the seal on the shaft
(802).8. Slide a spacer sleeve seal extension (525.06) on
the shaft.9. Slide a circlip (932) on the pump shaft. Make
sure it is positioned in the recess of the shaft.10. Slide a spacer sleeve seal (525.05) on the pump
shaft. Make sure the spacer sleeve
28
11. Assemble the wave spring (950) in the cover. Point the ends of the spring towards the cover. Note the position of the wave spring in regard to the cover.
12. See chapter 6.5.2: Basic hydraulics DPVM 2 - 6 B for the assembling order of the parts. Place the stage casing upper (108.05) with a hole in the same orientation as the gap in the wave spring. Assemble all applicable parts on the shaft. See table 18: Spacer sleeves for the spacer sleeves which are needed in the hydraulic assembly.
Table 18: Spacer sleeves
13. See figure 24: Shaft end. Note the position of the safety device Nord-lock (930).
14. Fasten the lock nut at the specified torque.15. Remove pin 5 mm from the shaft.
6.3.3 Assembling the pump DPVM 2 - 6 B1. Place the motor with extended shaft and
hydraulic parts on the pump casing assembly. Make sure the shroud is fully adjoined to the cover.
2. Assemble the hexagon cap nuts (920.03) and washers (554.01) on the tie bolts and tighten them in a crosswise fashion at the specified torque.
3. Slide an o-ring (412.07) on the plug (903.01) and assemble it in the socket at the specified torque.
6.4 Torques DPVM 2 - 6 B
WARNINGThe torques given in the table below are valid for materials at 20 C, therefore it is essential that pumps are assembled at 20 C ambient temperature.
WARNINGNever tighten nuts and bolts to the required amount of torque at once. Always make sure to increase torque using at least 3 attempts before reaching the required amount.
WARNINGAlways make sure to tighten nuts and bolts crosswise!
Bottom of shaft
2009
0268
-L
ID 2683
Figure 23: circlip position
Top of shaft
Pum
p ty
pe
Freq
uenc
y [H
z]
Spac
er s
leev
es
Art
. no.
Pos
VM 2/2 B 50 Long V(C/S) 2/4 B 3618040375 1
VM 2/4 B 50 Long V(C/S) 2/4 B 3618040375 1
VM 4/2 B 50 Long V(C/S) 2/4 B 3618040375 1
VM 4/5 B 50 Long V(C/S) 2/4 B 3618040375 1
VM 6/2 B 50 Seal V(C/S) 2/6 B 3618060190 2
VM 6/3 B 50 Short (de-staging) V(C/S) 2/4 B
3613040376 1
VM 6/5 B 50 Sp. sl. ~for shaft com-pens. V(C/S) 6/5 B
3613060374 1
VM 2/2 B 60 Long V(C/S) 2/4 B 3618040375 1
VM 2/5 B 60 Long V(C/S) 2/4 B 3618040375 1
VM 4/2 B 60 Long V(C/S) 2/4 B 3618040375 1
VM 4/3 B 60 Long V(C/S) 2/4 B 3618040375 1
VM 4/4 B 60 Short (de-stageing) V(C/S) 6 B
3613060376 1
VM 6/3 B 60 Long V(C/S) 6 B 3618040375 1
210
932
525.05
Figure 24: Shaft end 9500
0892
-L
920.02
930
525.04
210
29
WARNINGThe torques given in the tables below already take into account possible frictional resistance of windings and materials. Therefore, never use grease, copper paste or oil on the nuts and bolts when applying the torques!
Table 19: Shafts (pos. 920.02)
Table 20: Tie bolts (pos. 920.03)
Table 21: Screwed plug, drain (pos.903.02)
Table 22: Screwed plug, fill (pos.903.01)
Table 23: Motor (pos. 914.02/901.04)
Table 24: Coupling shells (pos. 914.01)
Pump Bolt or nut Thread size TorqueV(M)(C/S)(I) B Lock nut M10 28 Nm
V(C/S) B Lock nut M12 50 Nm
V(C/S) B Lock nut M16 100 Nm
95000697-AR
Pump Thread size TorqueV(M)(C/S)(I) 2 - 6 B M8 12 Nm
95000697-AR
Pump Thread size TorqueV(M)(C/S) 2 - 60 B G 1/4 15 Nm
95000697-AR
Pump Thread size TorqueV(C/S) 2 - 60 B G 3/8 15 Nm
VM 2 - 6 G 3/8 15 Nm
95000697-AR
Pump Thread size TorqueV(M)(C/S) 2 - 85 B M6/M8 10 Nm
95000697-AR
Type Thread size TorqueSteel M6 16 Nm
Steel/Cast iron M8 30 Nm
Aluminium M8 22 Nm
Cast iron M10 70 Nm
95000697-AR
30
6.5 Exploded views DPVM 2 - 6 B
6.5.1 Pump casing DPVM 2 - 6 B
6.5.1.1 Pump casing oval DPV(S) 2 - 6 B
ID3360
Figure 25: Exploded view Pump Casing DPV(S) 2 - 6 B SP20
0230
1
890
(903.02)
(412.04)
(901.03)
(554.03)
(723)
(400)
400
101
A
903.02
723
31
6.5.1.2 Pump casing DP V(S)V 2 - 6 B
ID3361
Figure 26: Exploded view Pump Casing DPV(S)V 2 - 6 B SP20
0230
5
890
(903.02)
(412.04)
101
A
(82-5)
(840)840.01
(82-5)
(840)840.02
903.02
32
6.5.1.3 Pump casing DPV(S)T 2 - 6 B
ID3363
Figure 27: Exploded view Pump Casing DPV(S)T 2 - 6 B SP20
0230
6
890
(903.02)
(412.04)
101
A
400
(840)
(82-5)
840 903.02
33
6.5.1.4 Pump casing DPVE 2 - 6 B
3364
Figure 28: Exploded view Pump Casing DPVE 2 - 6 B SP20
0230
2
890
(903.02)
(412.04)
101
A
742
903.02
34
6.5.1.5 Pump casing flange DPV(S)F 2 - 6 B
ID3365
Figure 29: Exploded view Pump Casing DPV(S)F 2 - 6 B SP20
0230
4
890
(903.02)
(412.04)
(901.03)
(554.03)
(723)
400
723
101
A
(920.04)
903.02
35
6.5.2 Basic hydraulics DPVM 2 - 6 B
Figure 30: Exploded view Basic hydraulics DPVM 2 - 6 B SP20
0250
0
10-6
(412.01)
(412.01)
950
(932)
525.05
(108.05)
(108.01)
230
230
108.04
(920.02)
(930)
(525.04)
81-88
230
(525.03)
(529)
412.03
(108.02)
(525.01)
108.02
B
A
412.03
108.01
412.03
(108.04)
412.01
905
108.05
(160)
950
(525.04)
(930)
(920.02)
(932) (525.16)
(525.14)
(525.05)
(525.03)
525.16
36
6.5.3 Motor stool DPVM 2 - 6 B
3399
Figure 31: Exploded view Motor stool DPVM 2 - 6 B SP20
0241
0
(554.01)
(920.03)
(160)
341
(433)
B
(525.06)
(903.01)
(412.07)
(914.02)
802
412.01433.01
903.01
950
(108.05)
108.05
37
7 Assembling and DisassemblingDPV 2 - 6 B
7.1 General
See chapters:
7.5: Torques DPV 2 - 6 B 7.6: Bearing positions 7.7.4: Motor 7.7.3: Motor stool 7.7.2: Basic hydraulic 7.7.1: Pump casing
For easy (dis)assembly of the basic hydraulic a special tool is available, see figure 32: Mounting plate. If this is not available a bench jaw fitted with soft jaw caps can be used to hold the basic hydraulic.
As a general rule, always renew all applicable o-rings and seals. For easy dis-/assembly lubricate with water or a soap solution.
7.2 Disassembling DPV 2 - 6 B
1. Drain the pump by removing the G 1/4 (903.02) and G 3/8 (903.01) plugs.
2. Remove the coupling guards (681).3. Remove the coupling shells (862) and pin (560)
from the shaft (210).4. Remove the motor (800/801).5. For easy access and cartridge seal versions:
remove the hexagon socket head cap screws (914.03).
for cartridge seal versions: loosen the grub screws (904).
remove the mechanical seal kit (433.02) from the shaft.
6. Remove the hexagon cap nuts (920.03) and washers (554.1).
7. Remove the motor stool (341).8. Remove the cover (160).9. For fixed and easy access seal versions:
remove the rotating part of the seal. remove the spacer sleeve seal extension
(525.06).10. For fixed/easy access/cartridge seal versions:
remove the wave spring (950).11. For HP/HT seal versions:
remove the ring for wave spring HP/HT upper (500.02).
remove the wave spring HP/HT (950). Remove the ring for wave spring (HP/HT)
lower (500.03).12. Remove the stage casing upper (108.05).13. Lift the hydraulic assembly from the pump
casing and place it in the mounting plate.14. Lock the shaft with a pin 5 mm through the hole
in the shaft (210).15. Remove the lock nut (920.02) from the shaft and
slide all parts from the shaft. It is recommended to number the parts in sequence of disassembly.
16. Remove the shroud (10-6).17. Remove the tie bolts (905).
7.3 Assembling DPV 2 - 6 B
Prepare sub-assemblies:
Pump casing. See chapter 7.3.1: Pump casing assembly DPV 2 - 6 B.
Hydraulic assembly. See chapter 7.3.2: Basic hydraulic assembly DPV 2 - 6 B.
7.3.1 Pump casing assembly DPV 2 - 6 B1. For DPV(S) models only: Place the pump casing
(101) on the base plate (890). Note the position of the pump casing in regard to the arrow on the base plate indicating the direction of flow.
ID2813
Figure 32: Mounting plate 2006
0100
-C
38
2. Slide an o-ring (412.04) on the plugs (903.02) and assemble them in the pump casing (101) at the specified torque.
3. Assemble the shroud (10-6) in the pump casing (101).
4. For DPVE models only: Assemble the check valve (742).
5. Assemble the tie bolts (905).
7.3.2 Basic hydraulic assembly DPV 2 - 6 B1. Place the shaft (210) in the mounting plate.2. Lock the shaft with a pin 5 mm through the hole
in the shaft.3. Slide a circlip (932) on the pump shaft. Make
sure it is positioned in the recess of the shaft.4. Slide a spacer sleeve seal (525.05) on the pump
shaft. Make sure the spacer sleeve slides over the circlip, locking it into place. See 33: circlip position.
5. For the assembling order of the basic hydraulic parts see chapter 7.7.2: Basic hydraulic. For the number and positions of the bearings see chapter 7.6: Bearing positions. Assemble all applicable parts on the shaft. Note the position of the safety device Nord-lock (930). See 34: Shaft end.
6. Fasten the lock nut at the specified torque.7. Remove pin 5 mm from the shaft.8. Lift the basic hydraulic from the mounting plate.
7.3.3 Assembling the pump DPV 2 - 6 B1. Place the basic hydraulic assembly on the pump
casing assembly.2. For fixed/easy access/cartridge seal versions
assemble the stage casing upper (108.05). Note the position of the stage casing upper: Make sure a hole in the stage casing upper is oriented in the direction of the suction/discharge connections of the pump casing.
3. For HP/HT cartridge seal versions: Assemble the: stage casing upper (108.05). ring for wave spring HP/HT lower (500.03). wave spring HP/HT (950). ring for wave spring HP/HT upper (500.02).
4. For fixed and easy access seal versions: slide a spacer sleeve seal extension
(525.06) on the shaft. slide the rotating part of the seal on the
shaft (802).5. Insert o-ring (412.01) in the o-ring chamber of
the cover (160).6. For fixed/easy access/cartridge seal versions
assemble the wave spring (950) in the cover. Note the position of the wave spring in regard to the cover. Point the ends of the spring towards the cover.
7. For fixed seal versions: insert the stationary part of the seal (433) in the chamber of the cover.
8. Assemble the cover on the shroud. The standard orientation of the G 3/8 socket is in the same direction as the G 1/4 plugs in the pump casing. Make sure the cover (160) is fully adjoined to the shroud (10-6).
9. Assemble the motor stool (341) on the cover.10. Assemble the hexagon cap nuts (920.03) and
washers (554.01) on the tie bolts and tighten them in a crosswise fashion at the specified torque.
11. Slide the mechanical seal kit (433.02) on the shaft.
12. Assemble the hexagon socket head cap screws (914.03) and fasten them at the specified torque.
13. For HP/HT cartridge seal versions: Apply a thread locker with medium strength (e.g. Loctite 2400) on the grub screws.
14. For cartridge seal versions: fasten the grub screws (904) at the specified torque.
15. Slide an o-ring (412.07) on the plug (903.01) and assemble it in the socket at the specified torque.
Bottom of shaft
2009
0268
-L
ID 2683
Figure 33: circlip position
Top of shaft
Figure 34: Shaft end 9500
0892
-L
525.05
932
210
920.02
930
525.04
210
39
16. See chapter 7.4: Assembling the motor and adjusting the pump shaft DPV 2 - 6 B, for assembly of the motor and adjustment of the pump shaft.
7.4 Assembling the motor and adjusting the pump shaftDPV 2 - 6 B
1. For models with a taper piece, assemble the taper piece.
2. Assemble the motor (800/801).3. Insert the pin for coupling (560) in the shaft.4. Assemble the coupling shells (862) and loosely
fasten them with the hexagon socket head cap screws (914.01) and nuts (920.01).
5. Use a tool like a suitable tire lever under the coupling to lift the shaft (210) 1.5 mm. Make sure that the coupling shells can move freely over the motor shaft. For motors with an angular ball bearing make sure the motor shaft is not lifted.
6. While the shaft is lifted, fully tighten the hexagon socket head cap screws (914.01) in a crosswise fashion to the specified torque.
7. Make sure that the gaps between the couplings are equally divided on both sides. See figure 35: Tighten the coupling DPV(S) 2 - 25 B.
8. Assemble the coupling guards (681) with the hexagon socket head cap screws (914.05)
7.5 Torques DPV 2 - 6 B
WARNINGThe torques given in the table below are valid for materials at 20 C, therefore it is essential that pumps are assembled at 20 C ambient temperature.
WARNINGNever tighten nuts and bolts to the required amount of torque at once. Always make sure to increase torque using at least 3 attempts before reaching the required amount.
WARNINGAlways make sure to tighten nuts and bolts crosswise!
WARNINGThe torques given in the tables below already take into account possible frictional resistance of windings and materials. Therefore, never use grease, copper paste or oil on the nuts and bolts when applying the torques!
Table 25: Shafts (pos. 920.02)
Table 26: Tie bolts (pos. 920.03)
Table 27: Screwed plug, drain (pos.903.02)
Table 28: Screwed plug, fill (pos.903.01)
ID3324
Figure 35: Tighten the coupling DPV(S) 2 - 25 B 20
0905
27
Pump Bolt or nut Thread size TorqueV(M)(C/S)(I) B Lock nut M10 28 Nm
V(C/S) B Lock nut M12 50 Nm
V(C/S) B Lock nut M16 100 Nm
95000697-AR
Pump Thread size TorqueV(M)(C/S)(I) 2 - 6 B M8 12 Nm
95000697-AR
Pump Thread size TorqueV(M)(C/S) 2 - 60 B G 1/4 15 Nm
95000697-AR
Pump Thread size TorqueV(C/S) 2 - 60 B G 3/8 15 Nm
VM 2 - 6 B G 3/8 15 Nm
95000697-AR
40
Table 29: Seal cover (pos. 914.03/901.05)
Table 30: Cartridge ring (pos. 904)
Table 31: Motor (pos. 914.02/901.04)
Table 32: Coupling shells (pos. 914.01)
Pump Thread size TorqueV(C/S)(I) 2 - 15 B M5 4+2 Nm
95000697-AR
Pump Thread size TorqueV(C/S) 2 - 85 B M6 3 Nm
95000697-AR
Pump Thread size TorqueV(M)(C/S) 2 - 85 B M6/M8 10 Nm
V(C/S) 2 - 125 B M12/M16 70 Nm
95000697-AR
Type Thread size TorqueSteel M6 16 Nm
Steel/Cast iron M8 30 Nm
Aluminium M8 22 Nm
Cast iron M10 70 Nm
95000697-AR
41
7.6 Bearing positions
7.6.1 Bearing position V(C/S) 2 - 6 B
ID 3450
Figure 36: Bearing position V(C/S) 2 - 6 B 2009
0615
-D
42
7.7 Exploded views
7.7.1 Pump casing
7.7.1.1 Pump casing oval DPV(S) 2 - 6 B
ID3360
Figure 37: Exploded view Pump Casing DPV(S) 2 - 6 B SP20
0230
1
890
(903.02)
(412.04)
(901.03)
(554.03)
(723)
(400)
400
101
A
903.02
723
43
7.7.1.2 Pump casing DP V(S)V 2 - 6 B
ID3361
Figure 38: Exploded view Pump Casing DPV(S)V 2 - 6 B SP20
0230
5
890
(903.02)
(412.04)
101
A
(82-5)
(840)840.01
(82-5)
(840)840.02
903.02
44
7.7.1.3 Pump casing DPV(S)T 2 - 6 B
ID3363
Figure 39: Exploded view Pump Casing DPV(S)T 2 - 6 B SP20
0230
6
890
(903.02)
(412.04)
101
A
400
(840)
(82-5)
840 903.02
45
7.7.1.4 Pump casing DPVE 2 - 6 B
3364
Figure 40: Exploded view Pump Casing DPVE 2 - 6 B SP20
0230
2
890
(903.02)
(412.04)
101
A
742
903.02
46
7.7.1.5 Pump casing flange DPV(S)F 2 - 6 B
ID3365
Figure 41: Exploded view Pump Casing DPV(S)F 2 - 6 B SP20
0230
4
890
(903.02)
(412.04)
(901.03)
(554.03)
(723)
400
723
101
A
(920.04)
903.02
47
7.7.1.6 Pump casing flange DPVCF 2 - 6 B
ID3366
Figure 42: Exploded view Pump Casing DPVCF 2 - 6 B SP20
0230
3(903.02)
(412.04)
(901.03)
(554.03)
(723)
400
723
101
A
(920.04)
903.02
48
7.7.2 Basic hydraulic
7.7.2.1 Basic hydraulics DPV(C/S) 2 - 6 B
ID3359
Figure 43: Exploded view Basic Hydraulics DPV(C/S) 2 - 6 B SP20
0210
0-A
10-6
(412.01)
(412.01)
950
210
(932)
525.05
(108.05)
(108.01)
230
230
108.04
(920.02)
(930)
(525.04)
81-88
230
(525.03)
(529)
412.03
(108.02)
(525.01)
108.02
B
A
412.03
108.01
412.03
(108.04)
412.01
905
108.05
(160)
950
(525.04)
(930)
(920.02)
(932)
49
7.7.3 Motor stool
7.7.3.1 Motor stool with fixed seal DP V(C/S) 2 - 6 B
3401
Figure 44: Exploded view Motor Stool with Fixed Seal DPV(C/S) 2 - 6 B SP20
0221
0
50
7.7.3.2 Motor stool with easy access seal DPV(C/S) 2 - 6 B
3367
Figure 45: Exploded view Motor Stool with Easy Access Seal DPV(C/S) 2 - 6 B SP20
0222
0(554.01)
(920.03)
(160)
(914.05)
(681)
341
(560)
(914.01)
(862)
(920.01)
(914.03)
(471)
(412.06)
(433) 433.02
B
(525.06)
(412.07)
(903.01)
(969.01)
C
(901.02)
(554.02)
862
681
(412.06)
(433) 433.01
903.01
(969.01)
950
(108.05)
108.05
51
7.7.3.3 Motor stool with cartridge seal DPV(C/S) 2 - 6 B
3368
Figure 46: Exploded view Motor stool with Cartridge Seal DPV(C/S) 2 - 6 B SP20
0223
0(554.01)
(920.03)
(160)
(914.05)
(681)
341
(560)
(914.01)
(862)
(920.01)
(904)
(500)
(914.03)
(471)
(412.05)
(412.06)
(433)
433.02
(525.07)
(901.02)
B
(903.01)
(412.07)
C
(554.02)
862
681
903.01
(412.05)
(433)
(412.06)
433.01
(108.05)
950
108.05
52
7.7.3.4 Motor stool with high pressure/high temp. seal DPV(C/S) 2 - 6 B
3400
Figure 47: Exploded view Motor Stool with HP/HT Seal DPV(C/S) 2 - 6 B SP20
0224
0-C
(554.01)
(920.03)
(914.05)
(681)
(560)
(914.01)
(862)
(920.01)
(904)
(500)
(914.03)
(471)
(412.05)
(412.06)
(433)
433.02
(525.07)
B
(412.07)
(903.01)
C
(901.02)
(554.02)
862
(412.05)
(433)
(412.06)
433.01
903.01
681
341.04
(108.05)
(500.03)
950
(500.02)
(341.04)
108.05
after 8 July 2013production dates
Only for
53
7.7.4 Motor
ID3430
Figure 48: Motor exploded view 3~ 2009
0823
-A
54
8 Assembling and DisassemblingDPV 10/15 B
8.1 General
See chapters:
8.5: Torques DPV 10/15 B 8.6: Bearing positions 8.7.4: Motor 8.7.3: Motor stool 8.7.2: Basic hydraulic 8.7.1: Pump casing
For easy (dis)assembly of the basic hydraulic a special tool is available, see figure 49: Mounting plate. If this is not available a bench jaw fitted with soft jaw caps can be used to hold the basic hydraulic.
As a general rule, always renew all applicable o-rings and seals. For easy dis-/assembly lubricate with water or a soap solution.
8.2 Disassembling DPV 10/15 B
1 Drain the pump by removing the G 1/4 (903.02) and G 3/8 (903.01) plugs.
2 Remove the coupling guards (681).3 Remove the coupling shells (862) and pin (560)
from the shaft (210).4 Remove the motor (800/801).5 For easy access and cartridge seal versions:
remove the hexagon socket head cap screws (914.03).
for cartridge seal versions: loosen the grub screws (904).
remove the mechanical seal kit (433.02) from the shaft.
6 Remove the hexagon cap nuts (920.03) and washers (554.1).
7 Remove the motor stool (341).8 Remove the cover (160).9 For fixed and easy access seal versions:
remove the rotating part of the seal. remove the spacer sleeve seal extension
(525.06).10 Remove the stage casing upper (108.05).11 Lift the hydraulic assembly from the pump
casing and place it in the mounting plate.12 Lock the shaft with a pin 5 mm through the hole
in the shaft (210).13 Remove the lock nut (920.02) from the shaft and
slide all parts from the shaft. It is recommended to number the parts in sequence of disassembly.
14 Remove the shroud (10-6).15 Remove the tie bolts (905).16 Remove the inlet ring (131)
8.3 Assembling DPV 10/15 B
Prepare sub-assemblies:
Pump casing. See chapter 8.3.1: Pump casing assembly DPV 10/15 B.
Hydraulic assembly. See chapter 8.3.2: Basic hydraulic assembly DPV 10/15 B.
8.3.1 Pump casing assembly DPV 10/15 B1. For DPV(S) models only: Place the pump casing
(101) on the base plate (890). Note the position of the pump casing in regard to the arrow on the base plate indicating the direction of flow.
2. Slide an o-ring (412.04) on the plugs (903.02) and assemble them in the pump casing (101) at the specified torque.
3. Insert o-ring (412.01) in the o-ring chamber of the pump casing.
4. Assemble the inlet ring (131).5. Assemble the shroud (10-6) in the pump casing
(101).6. For DPVE models only: Assemble the check
valve (742).
ID2813
Figure 49: Mounting plate 2006
0100
-C
55
7. Assemble the tie bolts (905).
8.3.2 Basic hydraulic assembly DPV 10/15 B1. Place the shaft (210) in the mounting plate.2. Lock the shaft with a pin 5 mm through the hole
in the shaft.3. Slide a circlip (932) on the pump shaft. Make
sure it is positioned in the recess of the shaft.4. Slide a spacer sleeve seal (525.05) on the pump
shaft. Make sure the spacer sleeve slides over the circlip, locking it into place. See figure 50: circlip position.
5. For the assembling order of the basic hydraulic parts see chapter 7.7.2: Basic hydraulic. For the number and positions of the bearings see chapter 8.6: Bearing positions. Assemble all applicable parts on the shaft. Note the position of the safety device Nord-lock (930). See figure 51: Shaft end.
6. Fasten the lock nut at the specified torque.7. Remove pin 5 mm from the shaft.8. Lift the basic hydraulic from the mounting plate.
8.3.3 Assembling the pump DPV 10/15 B1. Place the basic hydraulic assembly on the pump
casing assembly.
2. Assemble the stage casing upper (108.05). Note the position of the stage casing upper: Make sure a hole in the stage casing upper is oriented in the direction of the suction/discharge connections of the pump casing.
3. For fixed and easy access seal versions: slide a spacer sleeve seal extension
(525.06) on the shaft. slide the rotating part of the seal on the
shaft (802).4. Insert o-ring (412.01) in the o-ring chamber of
the cover (160).5. Assemble the wave spring (950) in the cover.
Note the position of the wave spring in regard to the cover.
Bottom of shaft
2009
0268
-L
ID 2683
Figure 50: circlip position
Top of shaft
Figure 51: Shaft end 9500
0892
-L
525.05
932
210
920.02
930
525.04
210
2016
0329
2016
0330
56
6. For fixed seal versions: Lubricate the stationary part of the seal (433) with water or a soap solution and insert it in the chamber of the cover.
7. Assemble the cover on the shroud. The standard orientation of the G 3/8 socket is in the same direction as the G1/4 plugs in the pump casing. Make sure the cover (160) is fully adjoined to the shroud (10-6).
8. Assemble the motor stool (341) on the cover.9. Assemble the hexagon cap nuts (920.03) and
washers (554.01) on the tie bolts and tighten them in a crosswise fashion at the specified torque.
10. Slide the mechanical seal kit (433.02) on the shaft.
11. Assemble the hexagon socket head cap screws (914.03) and fasten them at the specified torque.
12. For HP/HT cartridge seal versions: Apply a thread locker with medium strength (e.g. Loctite 2400) on the grub screws.
13. For cartridge seal versions: fasten the grub screws (904) at the specified torque.
14. Slide an o-ring (412.07) on the plug (903.01) and assemble it in the socket at the specified torque.
15. See chapter 8.4: Assembling the motor and adjusting the pump shaft DPV 10 / 15 B. for assembly of the motor and adjustment of the pump shaft.
8.4 Assembling the motor and adjusting the pump shaftDPV 10 / 15 B
1. For models with a taper piece, assemble the taper piece.
2. Assemble the motor (800/801).3. Insert the pin for coupling (560) in the shaft.4. Assemble the coupling shells (862) and loosely
fasten them with the hexagon socket head cap screws (914.01) and nuts (920.01).
5. Use a tool like a suitable tire lever under the coupling to lift the shaft (210) 1.5 mm. Make sure that the coupling shells can move freely over the motor shaft. For motors with an angular ball bearing make sure the motor shaft is not lifted.
6. While the shaft is lifted, fully tighten the hexagon socket head cap screws (914.01) in a crosswise fashion to the specified torque.
7. Make sure that the gaps between the couplings are equally divided on both sides. See figure 52: Tighten the coupling DPV(S) 2 - 25 B.
8. Assemble the coupling guards (681) with the hexagon socket head cap screws (901.01)
8.5 Torques DPV 10/15 B
WARNINGThe torques given in the table below are valid for materials at 20 C, therefore it is essential that pumps are assembled at 20 C ambient temperature.
WARNINGNever tighten nuts and bolts to the required amount of torque at once. Always make sure to increase torque using at least 3 attempts before reaching the required amount.
WARNINGAlways make sure to tighten nuts and bolts crosswise!
WARNINGThe torques given in the tables below already take into account possible frictional resistance of windings and materials. Therefore, never use grease, copper paste or oil on the nuts and bolts when applying the torques!
ID3324
Figure 52: Tighten the coupling DPV(S) 2 - 25 B 20
0905
27
57
Table 33: Shafts (pos. 920.02)
Table 34: Tie bolts (pos. 920.03)
Table 35: Screwed plug, drain (pos.903.02)
Table 36: Screwed plug, fill (pos.903.01)
Table 37: Seal cover (pos. 914.03/901.05)
Table 38: Cartridge ring (pos. 904)
Table 39: Motor (pos. 914.02/901.04)
Table 40: Coupling shells (pos. 914.01)
Pump Bolt or nut Thread size TorqueV(M)(C/S)(I) B Lock nut M10 28 Nm
V(C/S) B Lock nut M12 50 Nm
V(C/S) B Lock nut M16 100 Nm
95000697-AR
Pump Thread size TorqueV(C/S)(I) 10/15 B M12 25 Nm
95000697-AR
Pump Thread size TorqueV(M)(C/S) 2 - 60 B G 1/4 15 Nm
95000697-AR
Pump Thread size TorqueV(C/S) 2 - 60 B G 3/8 15 Nm
95000697-AR
Pump Thread size TorqueV(C/S)(I) 2 - 15 B M5 4+2 Nm
95000697-AR
Pump Thread size TorqueV(C/S) 2 - 85 B M6 3 Nm
95000697-AR
Pump Thread size TorqueV(M)(C/S) 2 - 85 B M6/M8 10 Nm
V(C/S) 2 - 125 B M12/M16 70 Nm
95000697-AR
Type Thread size TorqueSteel M6 16 Nm
Steel/Cast iron M8 30 Nm
Aluminium M8 22 Nm
Cast iron M10 70 Nm
95000697-AR
58
8.6 Bearing positions
8.6.1 Bearing positions V(C/S) 10 B
Figure 53: Bearing position V(C/S) 10 B 2010
0270
-C
Trap
pen
/S
tage
s
Lage
rpos
ities
/B
earin
gpos
ition
s
21 3/12/2119 4/11/1917 6/1715 5/1513 5/1311 4/1110 3/109 88 77 66 65 54 43 32 2
525.01SPACER SLEEVESHORT
1
2
3
4
412.03O-RING FOR
STAGE CASING
920.02NUT-LOCK WITHNON-METALLICINSERT
930SAFETY DEVICENORD-LOCK
525.04SPACER SLEEVEEND
525.03SPACER SLEEVELONG
525.05SPACER SLEEVESEAL
230IMPELLER
108.04STAGE CASING
BOTTOM
230IMPELLER
230IMPELLER
108.02STAGE CASINGWITH CERAMIC
BEARING
108.01STAGE CASING
108.05STAGE CASING
UPPER
950WAVE SPRING
529BEARING SLEEVETUNGSTEN CARB.
59
8.6.2 Bearing position V(C/S) 10/1 B
Figure 54: Bearing position V(C/S) 10/1 B 2010
0271
-D
525.14SPACER SLEEVE SHORTDE-STAGING
108.06STAGE CASING
UPPER, WITHOUTVANES
108.04STAGE CASING
BOTTOM
108.02STAGE CASINGWITH CERAMIC
BEARING
1
2
3
930SAFETY DEVICENORD-LOCK
525.04SPACER SLEEVEEND
525.01SPACER SLEEVESHORT
525.05SPACER SLEEVESEAL
230IMPELLER
950WAVE SPRING
412.03O-RING FOR
STAGE CASING
529BEARING SLEEVETUNGSTEN CARB.
920.02NUT-LOCK WITHNON-METALLICINSERT
60
8.6.3 Bearing position V(C/S) 15 B
Figure 55: Bearing position V(C/S) 15 B 2010
0272
-D
Trap
pen
/S
tage
s
Lage
rpos
ities
/B
earin
gpos
ition
s
17 2/7/12/1715 2/6/11/1513 2/7/1311 2/6/1110 2/6/109 2/5/98 2/87 2/76 2/65 54 43 32 2
1
2
3
4
412.03O-RING FOR
STAGE CASING930
SAFETY DEVICENORD-LOCK525.04
SPACER SLEEVEEND
525.03SPACER SLEEVELONG
525.02SPACER SLEEVEMIDDLE
525.05SPACER SLEEVESEAL
230IMPELLER
108.04STAGE CASING
BOTTOM
230IMPELLER
230IMPELLER
108.02STAGE CASINGWITH CERAMIC
BEARING
108.01STAGE CASING
108.05STAGE CASING
UPPER
950WAVE SPRING
529BEARING SLEEVETUNGSTEN CARB.
920.02NUT-LOCK WITHNON-METALLICINSERT
525.01SPACER SLEEVESHORT
61
8.6.4 Bearing position V(C/S) 15/1 B
Figure 56: Bearing position V(C/S) 15/1 B 2010
0273
-D
108.06STAGE CASING
UPPER, WITHOUTVANES 1
2
3
930SAFETY DEVICENORD-LOCK
525.04SPACER SLEEVEEND
525.02SPACER SLEEVEMIDDLE
525.05SPACER SLEEVESEAL
230IMPELLER
108.04STAGE CASING
BOTTOM
525.08SPACER SLEEVEDE-STAGING
108.02STAGE CASINGWITH CERAMIC
BEARING
950WAVE SPRING
412.03O-RING FOR
STAGE CASING
529BEARING SLEEVETUNGSTEN CARB.
920.02NUT-LOCK WITHNON-METALLICINSERT
525.01SPACER SLEEVESHORT
62
8.7 Exploded views
8.7.1 Pump casing
8.7.1.1 Pump casing DPV(S) 10/15 B
Figure 57: Exploded view Pump casing DPV(S) 10/15 B SP20
1030
1
63
8.7.1.2 DPV(S)F 10/15 B pump casing
Figure 58: Exploded view DPV(S)F 10/15 B pump casing SP20
1030
4
890
(903.02)
(412.04)
(101)
(554.03)
(723)
(901.03)
400
A
723
(920.04)
903.02
(131)
101
64
8.7.1.3 DPV(S)V 10/15 B pump casing
Figure 59: Exploded view DPV(S)V 10/15 B pump casing SP20
1030
5
890
(903.02)
(412.04)
(101)
(840)
(82-5)
A
840.02
(840)
(82-5)840.01 903.02
(131)
101
65
8.7.1.4 DPV(S)T 10/15 B pump casing
Figure 60: Exploded view DPV(S)T 10/15 B pump casing SP20
1030
6
890
(903.02)
(412.04)
(101)
(840)
A
400
(82-5)
840 903.02
(131)
101
66
8.7.1.5 DPVE 10/15 B pump casing
Figure 61: Exploded view DPVE 10/15 B pump casing SP20
1030
2
890
(903.02)
(412.04)
(101)
A
742
903.02
(131)
101
67
8.7.1.6 DPVCF 10/15 B pump casing
Figure 62: Exploded view DPVCF 10/15 B pump casing SP20
1030
3(903.02)
(412.04)
(101)
(554.03)
(723)
(901.03)
400
A
723
(920.04)
903.02
(131)
101
68
8.7.2 Basic hydraulic
8.7.2.1 Basic hydraulic DPV(C/S) 10 B
Figure 63: Exploded view Hydraulics DPV(C/S) 10 B SP20
1110
0
Project:
No part may be without consentDP IND
Dimensions in mmunless mentionedotherwise.
Tolerancing of form and location
according to NEN-EN-ISO
1101
Description:
Am. proj.
Exploded View V(C/S) 10 B Model SP2011100.ASSEMMaterial --
HydraulicsLocation MTWeight --Scale 2:5
CBA- Vervangt 20080887-F 06-11-1
Rev. Description Date
A
B
210
950
(412.01)
10-6
(412.01)
(932)
525.05
(920.02)
(930)
(525.04)
81-88
(525.01)
(525.03)
108.05
230
(108.01)
(108.04)
412.03
(108.02)
(529)
108.02
412.01
412.03
108.01
412.03108.04
905
230
230
(932)
(920.02)
(930)
(525.04)
WijzigingenOracle verw
69
8.7.2.2 DPV(C/S) 15 B basic hydraulic
Figure 64: Exploded view DPV(C/S) 15 B Hydraulics SP20
1510
0
Project:
No part of may be repwithout theconsent of DP INDUS
Dimensions in mmunless mentionedotherwise.
Tolerancing of form and location
according to NEN-EN-ISO
1101
Description:
Am. proj.
Exploded View V(C/S) 15 B Model --Material --
HydraulicsLocation MTWeight --Scale 2:5
CBA- Vervangt 20100269-D 06-11-13
Rev. Description Date
A
B
210
950
(412.01)
10-6
(412.01)
(932)525.05
(920.02)
(930)
(525.04)
81-88
(525.02)
(525.03)
108.05
230
(108.01)
230
(108.04)
412.03
(108.02)
(529)108.02
525.01412.01
108.04
412.03108.01
412.03
905
230
(932)
(920.02)
(930)
(525.04)
Wijzigingen Oracle verw
70
8.7.3 Motor stool
8.7.3.1 Motor stool with fixed seal DPV(C/S) 10/15 B
Figure 65: Exploded view Motor stool with fixed seal DPV(C/S) 10/15 B SP20
1021
0
(920.03)
(554.01)
341
160
(525.06)
(433)
(903.01)
(412.07)
(560)
(914.01)
(862)
(920.01)(681)
(914.05)
C