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OMAL S.r.l.Via Adda 122070 SENNA COMASCO (Como) ITALY
Tel. + 39 031.561.308 - Fax + 39 031.561.277 [email protected]
Hinge boring-insertion machine Insert C Manual
Instruction ManualRev. 001/02 - February 2002
Serial Number
Index 0.01
Description Page
General information 1.01General notes at delivery 1.06General safety warnings 1.07
- Description of the machine 2.01- Provided use and not provided use - Technical data and overall dimensions 2.02- Transport and displacement of the machine 2.03- Description of the machine and control board 2.05
- Installation of the machine 3.01• Mounting of the gas spring 3.02• Mounting of the damper 3.03• Setting of the plane of work and of the fence 3.04• Electrical hook-up 3.05
- Preparation of the machine• Control of direction of the motor and gear 3.06• Adjustment of “K” - Adjustment of tilt stops 3.07
- Operation machine 4.01
- Overhaul• Replacement of drill bits - Setting the length of the drill bit 5.01
- Trouble shooting, end of use and discard information 6.01
ENCLOSURE
- Electrical scheme
General information 1.01
Identification of the document “INSTRUCTION MANUAL”
The instruction book is a document printed by the Company OMAL S.r.l. and it is part of themachine.
All reproduction and divulgation rights of the present Book and the relative documentation quotedand/or included are reserved.Copyright by OMAL S.r.l.
Aim of the documentThe principal aim is to enable the customer and the responsible staff who have to work on themachine to operate according to the indications of this book in order to safeguard themselves frompossible injures.
Law referenceWhile drawing up this document, the following documents have been consulted:-the Directive 98/37-UNI EN 292/2 - 1992-DPR n. 547 del 27.04.55 - Rules for the accident prevention at job site.
How to read and use the "INSTRUCTION MANUAL"This document is part of the machine and thereforeshould be consulted when the machine is delivered.Therefore it must be kept and used as long as themachine is operating, even in case of transfer to a thirdparty.Any requests for additional copies of this manual shouldbe made to OMAL S.r.l. or SALICE AMERICA INC.
Please, read the instructions carefully and follow themin any part.
Only trained personnel shall be allowed to operate the machine.
The employer is responsible for the explanation of this documentto the whole staff (operators) who will work on the machine.It must be kept in an accessible place.
P.S. At all times this Instruction Manual must be within reach of the operator, so it can be consultedimmediately in case of need.
Personnel working on the machine should be informed on the operations and dangers that incur ininteractions man-machine.
The operators, besides following scrupulously what written in this document, will have to adopt andenforce the general rules of industrial accident research which are provided from the communitydirectives and from the legislation of the nation of destination (OSHA).
The customer and/or any third party (except authorized maintenance personnel) MUST NOT makeany modifications in the machine and its functions, as well as in this technical document.
General information 1.02
Before turning the machine on or executing each maintenanceoperation, read carefully the use and maintenance instructions ineach part, particularly the transport and displacement, the electricalconnection, the machine use and maintenance.
✓ The employer is responsible for divulging this document to the whole personnel (operators) who will work on the machine.
✓ Personnel working on the machine should be informed on the operations and dangers that incur in interactions man-machine.
✓ The operators, besides following scrupulously what written in this document, will have to adopt and enforce the general rules of industrial accident research which are provided from the community directives and from the legislation of the nation of destination (OSHA).
✓ As to individual guards, the European Community has promulgated the directives 89/686/CEE and 89/656/CEE which must be followed by the operators. The pictures and decals are used to let the operator recognize immediately the personal protections to use.
✓ The operators must report any possible deficiency and/or potential dangerous situation to their supervisors.
✓ The customer must inform immediately the Company OMAL S.r.l. if he/she finds defects and/or malfunctions of the accident prevention guards, as well as of any situation of presumed danger.
✓ The customer and/or any third party (except authorized maintenance personnel) MUSTNOT make any modifications in the machine and its functions, as well as in this technicaldocument.
✓ Misuse of the machine and negligence in the operations may result in serious injuries or death.
General information 1.03
Under the “Machine Directive” CEE 89/392 and following revaluations, following definitions are madeknown:
"Dangerous Zones":any zone inside and/or in proximity to a machine where the presence of an exposed personrepresents a danger for the safety and the health of that person.
"Exposed person":any person who is completely or partly in a dangerous zone.
"Operator":the person in charge who works on the machine, regulates, executes the ordinary maintenance or thecleaning of the machine.
Only trained personnel should operate the machine.To define better the intervention field and relative qualifications of the “operators”, as well as to makeeasier the immediate reading and understanding of this document, the following classification isdefined:
Leader:Specialized and authorized person who is able to work on the machine with activeprotections through the use of the control on the panel, or to operate with disabledprotections, to execute simple assignment of regolation, starting or restoration ofproduction.
Technical maintenance man:Specialized and authorized technician whois able to install, regulate and to executemechanical maintenance.
Electrical maintenace man:Specialized and authorizedtechnician who is able toinstall, regulate and to executeelectrical maintenance.
General information 1.04
Description of the decals (Signals) used in the instruction manual and/or glued to themachine:
ADDITIONAL DANGERS
In the machine INSERT C Manual, in spite of the safety protections installed in obedience tothe effective rules - Declaration of Conformity CE -, there are additional dangers to which theuser must pay attention and therefore the decals placed by OMAL S.r.l. in proximity of thedangerous zones shoul be read.
DANGER :Disconnect power source when changing drill bits.
WARNINGRotating cutter.Keep hand clear.Lockout/tagout before servicing.
1.05General information
IDENTIFICATION DATA OF THE MACHINE MANUFACTURER AND PLACEMENTOF THE PLATE “CE MARKING”
The Company OMAL S.r.l. is identified as manufacturer of the machine, according to the lawin force through the following means:
-Declaration of Conformity-CE Marking-Instruction manual
A metal plate, applied on the machine, carries inindelible way the following information about theCE MARKING:
- Manufacture’s style, address- CE Marking- Model- Serial number- Manufacture year- Weight- Principal tension and frequence
The reproduction of the plate “CE MARKING”applied on the machine is represented here onthe right.
The relative “DECLARATION OFCONFORMITY” is in the enclosure.
It is forbidden to remove the plate“CE MARKING” or/and toexchange it with other plates ofmachines of the same modelpresent in the production.
If accidentally the plate“CE MARKING” is damaged ordetached from the machine, thecustomer must inform the CompanyOMAL S.r.l. for replacement.
Macchina Tipo - Machine Type
N° di Matricola - Serial Number
Anno - Year
Massa - Weight
Tensione - Voltage
Potenza Inst. - Installed Power
macchine e s is temiVia Adda 1Senna Comasco (Como) ITALYTel. 031/561308 - Fax 031/561277
INSERT C m
123
2002
35 Kg
110V 60 Hz 1 Ph
1,1 kW
www.omalsystem.it
1.06General information
GENERAL NOTES AT DELIVERY
At the receipt of the machine, control that:
The supply corresponds to the order specifics.
There are no damages due to transport or othercauses.(In case of damages or missing parts, informimmediately the shipping agent and the CompanyOMAL S.r.l.).
P.S. All data and dimensions are not binding and theCompany OMAL S.r.l. reserves all rights to modifythem without notice, guaranteeing to let the customerknow it through additional technical sheets.
Drawings, schemes and each other document delivered with the machine are OMAL’sproperties, all rights are reserved and they cannot be transfered to or set at a third party’sdisposal.
FOR EACH REQUEST TO THE COMPANY OMAL S.R.L. OR TO ITS ASSISTANCECENTRES, ALWAYS QUOTE THE MACHINE SERIAL NUMBER AND THE REVISIONNUMBER OF THIS CATALOG.
The machine comes with the following maintenancetools included:
1- A 3 mm allen wrench2- A 4 mm allen wrench3- A 5 mm allen wrench4- A 6 mm allen wrench5- A 35 mm diameter drill (right)6- Two 8 mm diameter drills (left)
BOLLA DI CONSEGNA
PACKING LIST
1.07General safety warnings
Rules which must be followed for the safety of personnel operating themachine.
Read carefully the directions for use!
✓ Only trained personnel can operate themachine.
✓ No unauthorized personnel should be near themachine when operating.
✓ DO NOT operate the machine with clothing thatcan get caught; when you work on the
machine do not use ties, scarves, shawls and large shirts.
✓ Shirt sleeves must stick to wrists.
✓ For best results, ALWAYS make sure perfectly sharp drilling bits are used.
✓ Please, disconnect power before servicing.
✓ DO NOT lay tools or objects on moving parts or on the machine.
✓ DO NOT place any liquids next to electrical parts.
✓ DO NOT wash the machine with water sprays, liquids or corrosive substances. Clean the painted coverings of the machine, panels and controls with soft and dry clothes. Use little detergents. DO NOT use any kind of solvent or fuel that can damage the surface.
✓ IT IS FORBIDDEN to tamper with the electrical installation to exclude the safety devices.
✓ DO NOT remove parts and protections when the machine is working.
✓ DO NOT operate the machine without protections.
1.08General safety warnings
DO NOT put hands in the places shown in the four pictures belowwhen the machine is working!
✗✗
✗✗
1.09General safety warnings
✓ Read and carefully follow the stickers with signals of Danger - Prohibition - Duty stuckon the machine, do not cover them for any reason and replace them promptly in casethey are damaged or illegible.
✓ DO NOT modify for any reason parts of the machine such as connections and finishings to adapt further devices; in case of bad running due to a non-observance of the above rules, the Company OMAL S.r.l. does not respond for the consequences and any warranty will be voided.
Please, send any request for modifications directly to:
OMAL S.r.l.Via Adda 122070 SENNA COMASCO (Como) ITALYTel. + 39 031.561.308 - Fax + 39 031.561.277E-mail : [email protected]
✓ The adjustment operations with reduced safety must be executed by just one person and during their performance the access to the machine must be forbidden to unauthorized people.
✓ NEVER leave the machine unattended when it is working.
✓ Please, disconnect power when not in use.
✓ In case of pieces substitution demand the original spare parts directly to the Company OMAL S.r.l. (machine manufacturer) or to one of its authorized retailers.
RICAMBIORIGINALI
ORIGINAL
SPARE
PARTS
INSERT C Manual is a machine with the ideal features to drill and insert hinges without anypneumatic devices.
INSERT C Manual distinguishes itself for the constructive method: the frame is completelyconstituted from a single cast of aluminium and this allows for an elevated strenght andprecision of the machine.The high-quality components utilized to manufacture the machine are extremely reliable,allowing the use on particle board, MDF, ply-wood or hard wood.
• The adjustment of “K” (Tab distance) of the hinge or the shoulder for the positioning of the holesoccurs in a very simple and fast way through a millimeter indicator.
• The drilling occurs by lowering the lever until thecatch present on the head is in contact
with the panel.
• During the insertion of the hinge, anend stroke prevents the rotation ofthe drilling machine for safetypurposes.
Description of the machine 2.01
PROVIDED USE
The machine INSERT C Manual has been studied and projected to drill on any type of wood,e.g.:particle board, MDF, ply-wood, hard wood etc.Always use sharp boring bits.Always use the type and the model of the hinge forwhich the machine has been supplied or for whichthe machine has been arranged.
NOT PROVIDED USE
The machine INSERT C Manual has not beenstudied and projected to drill on material which isnot wood.It is forbidden to drill materials like iron, marble,plastic materials etc.It is forbidden to insert hinges of different typeand model for which the machine hasbeen shaped.It is forbidden to mount and usetools of different dimensions andtype from the ones for which themachine has been arranged.
For unauthorized use of themachine, the Company OMAL S.r.l. will accept no responsibility.
2.02Description of the machineTechnical data and overall dimensions
Technical data and overall dimensionsDrilling head Interchangeable
Voltage V Hz
Motor single phase 1,1 KWLinkage of drills tang ø 10 mm with grub screwsDimension of board 700 x 400 mm
Weight kg
Dimensions Height mm
Width mm
Depth mm
Value of noise emission:- Level of acoustic pressure (A) < 85 dB.
110 60
35
860
700
520
Use an appropriate lift to transport and move theskid (picture 1).
Always use two people to carry the machinehandling the carton through the punched holes(picture 2).
Cut with a cutter the adhesive tape on both sides(picture 3).
Remove the adhesive tape (picture 4).
Pull out with a pair of pliers the staples(picture 5).
Transport and displacement of the machine 2.03
32
4
5
1
Transport and displacement of the machine 2.04
6
Cut with a cutter the 4 corners of the packing and lower thewalls (picture 6).
Take the polystyrene lid off (picture 7).
Remove the two polystyrene spaces (picture 8).
Pull out the wooden plane of work (picture 9).
Pull out the reference (picture 10).
Transport the machine to the operating area with only two people, picking it up as shown inpicture 11.
7
8 9
10
11
Description of the machineControl board 2.05
1 - Main lever2 - Electrical board3 - Hinge pad and insertion ram4 - For the hinge use: Adjustment of “K” (Tab Distance)5 - Interchangeable drilling head6 - Tilt stops7 - Working table
12
34 5
67
1 - Main switch
1
Installation of the machine 3.01
Fix the machine on an appropriate working surface with 2 screws for iron or forwood depending on the type of material of the surface, using the holes provided(picture 3).
Remove the wooden catch (picture 2 - 4) cutting the band and making sure tokeep the lever lowered as shownin picture 1.
1
2
3 4
Installation of the machine 3.02
Mounting of the gas spring
Insert the the gas spring as shown in picture 3.
By lifting the lever (picture 1), insert the eye of the spring into the pin as shownin picture 2.
Put the washer and the screwdown the wing nut.
1
2
3
Installation of the machine 3.03
Mounting of the damper
Keeping lowered the lever (picture 1), mount the damper as shown in picture 2by using a 3 mm allen wrench.
1
2
3.04Installation of the machine
Setting of the plane of work and of the fence
Remove all the screws shown inpicture 1.
Mount the fence as shown in picture 2.
Mount the plane of work as shown in picture 3.
1
2
3
3.05Installation of the machine
Electrical hook-up
ATTENTION!Electrical hook-up must be executed only by anauthorized electrician.
Rotate the main switch to the position “OFF”.
Mount a plug according to the rules of the nation where themachine is used.
Use of electrical fuses in the connections are stronglyrecommended.(See electrical scheme of the machine: ENCLOSURE)
Macchina collegata per il
funzionamento a :
000 V 00 Hz
Verificare se la tensione di
alimentazione della rete corrisponde
ai dati sovraimpressi, in caso
contrario, prima dell'allacciamento
leggere attentamente il Manuale
Istruzioni al capitolo
"COLLEGAMENTO ELETTRICO".
1
✗
Preparation of the machine 3.06
2
Control of direction of the motor and gear
Lift the insertion ram (picture 2).Switch the machine on by rotating the switch of picture 1 to the position “ON”,check if the sense of rotation of the drill bits coincides with the sense indicatedfrom the arrow on the motor.If it does not, invert the phase on the electrical plug.
ATTENTION
During this operation do not even think ofputting the hand near the drilling bits(picture 3).
3
11
Preparation of the machine 3.07
Adjustment of "K" (Picture1)
1 - Loosen the screws of picture 2.
2 - Move the fence of picture 2 until You reach the distance desired tab.
3 - Lock again the screws of picture 2.
Example:
If You wish a “K” value of 4 mm, position the fence of picture 2 on the same value(4 mm) using 35 mm cup hinges.
Adjustment of tilt stops
1 - Move the stop “A” of picture 3 to the left or to the right until You reach the desidereddistance “X”. (The reading has to be executed inside the stop “A” as shown in
picture 4).
2 - Lock the tilt stop on the fence by rotating the handle (picture 4).
2
K
Ø 35mm
1
X
A
3 4
Operation machine 4.01
1 - Switch the machine on by rotating the switch to theposition “ON” (picture 1).
2 - Position the piece to drill as shown from the arrows ofpicture 2 and hold it
with an hand away from the drill bits.
1
2°1°
2 3
3- Make sure that the insertion ram is in theupper position as shown in picture 4.
4 - Lower the lever of picture 3 until thedrilling depth stop “A” of picture 5 is onthe panel You are working on.
4
A5
Operation machine 4.02
6 - Position the hinge as shown in picture 1.
7 - Lower the hinge pad (picture 2) and check that the hinge is aligned with thedrilled holes.
8 - Lower the lever of picture 3 until the hinge is perfectly inserted.
9 - Lift the lever of picture 3.
10 - Lift again the hinge pad (picture 2) to execute a new drilling cycle.
3
21
ATTENTION
DO NOT execute drilling cycles withpieces positioned on the bench wherehinges have already been inserted; thiswould cause irreparable damages to thedrills and to the drilling head, butABOVE ALL it is dangerous for theoperator.
Overhaul 5.01
57mm
2
It is mandatory to use gloves during the maintenanceoperations.
Replacement of drill bits
To replace the drill bits, use the 4 mm allen wrench, loosen the LOWER grub screw (picture 1- position A) holding the drill bit with the other hand to avoid it falling on the bench.
Unthread it cautiously from the mandrel and replace it with a new one, upon control of itsright length, as explained here below.
Setting the length of the drill bit
The length of the drill bit (from the cutting edge to the adjusting screw) must be of 57 mm asshown in picture 2.If this measure is shorter, regulate the length of the drill bit by operating with a screwdriver onthe respective adjusting screw.
ATTENTION
All drill bits must have the same length.
A
1
6.01Trouble shooting, end of useand discard information
The machines OMAL are projected and built according to principles ofsturdiness, duration and flexibility that allow to use them for a lot of years.
At the end of its technical and operating life, the machine must bedemolished.The machine cannot be used anymore to satisfy the aims it was projectedand built for, but the reutilization of the raw materials that constitute it ispossible.Please, check if recycling facilities exist in Your area.
The Company OMAL S.r.l. assumes no responsibilities for damages to people or thingswhich derive from the reutilization of single parts of the machine for functions or situations ofassembly which are different from the original ones.
The Company OMAL S.r.l. refuses any recognition, implicit or explicit, of qualification tospecific aims of machine parts reutilized after the definitive deactivation of the machine inview of the demolition.
To deactivate definitively the machine, operate in the following way:
✗ ATTENTION
The operations of deactivation and demolition ofthe machine must be entrusted only to a staffwhich is fairly skilled and equipped.
❍ Disconnect the machine from the
systems of electrical feeding.
❍ Dismantle the machine into the
principal components.
❍ Block all the mobile parts of the
machine.
❍ Bring all the components of the
machine in controlled dumps.
OMAL S.r.l.Via Adda 122070 SENNA COMASCO (Como) ITALY
Tel. + 39 031.561.308 - Fax + 39 031.561.277 [email protected]
