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HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

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Page 1: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

HydroFly:

Fuel Cell Group

Group Members:

-Adam Lint

-Chris Cockrell

-Dan Hubbard

Sponsors:

-Dr. Herb Hess

-Dr. Brian Johnson

Page 2: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Two Groups:-Flywheel-Fuel Cell HydroFly:

Flywheel Group

Group Members:

-Gavin Abo

-Nate Stout

-Nathan Thomas

Page 3: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Design Review II:Final Design Review Outline

• Project Objectives• Project Introduction • Project Status• Design Description and Functionality

-DC/DC Converter-Inverter-Transformer-Control-Software-Zero Crossing Detection

• Schedule• Budgeting• Questions

Page 4: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Primary Objectives-Interface a Fuel Cell to the AMPS.

-Provide power to the AMPS

Page 5: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Secondary Objectives

-Produce an Operation Manual

-Protect the Fuel Cell and Interface

-User Safety

Page 6: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Introduction

Why are we interfacing the Fuel Cell to the Analog Model Power System?

-Alternative Energy Source

-Flexibility for the AMPS

Page 7: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Functional Specs

The specifications for the interface are the following:

• 18-36V DC input from the Fuel Cell

• Output 208 +/- 2 % V AC (L-L 3-phase)

• Output Voltage at 60Hz +/- 0.05Hz

• Max power flow of 200W for the interface

Page 8: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Overall System Layout

-DC/DC Converter

-Inverter

-Transformer

-Control

-Software

-Zero Crossing

Detection

Page 9: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Overall System Layout

-DC/DC Converter

-Inverter

-Transformer

- Control-Software

-Zero Crossing

Detection

Page 10: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Control

What does the Control do?

-Produces PWM -Synchronizes AC Systems-Controls Power Flow-Protects Fuel Cell and Interface-Monitors Zero Crossings-Calculations

Page 11: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

How are these tasks accomplished?

-DSP TMS320LF2401A TI

Page 12: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

PWM

Seven 16-Bit Pulse-Width Modulation (PWM) Channels Which Enable:

- Three-Phase Inverter Control

Page 13: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Synchronize AC Systems

-Magnitude

-Frequency

-Phase/Zero Crossings (30 degrees ahead)

Page 14: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Power Flow

P = |Vfc||Vamps|sin(δ)

X

L=181 mH

Q = |Vfc||Vamps|cos(δ) X

-|Vamps|^2

X

Page 15: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Protects Fuel Cell and Interface

Checks for undesired operation conditions

-PW on Zero Crossing

-Frequency variation

-Voltage differences

Page 16: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Other DSP tasks

-Monitors Zero Crossings

-Calculations

Page 17: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Overall System Layout

-DC/DC Converter

-Inverter

-Transformer

-Control

- Software-Zero Crossing

Detection

Page 18: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson

Software

Page 19: HydroFly: Fuel Cell Group Group Members: -Adam Lint -Chris Cockrell -Dan Hubbard Sponsors: -Dr. Herb Hess -Dr. Brian Johnson