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LZ01 CNC Lathe

LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

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Page 1: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

LZ01CNC Lathe

Page 2: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Miyano LZ01 | Citizen

Fast loading system. These are high-precision chucking machines equipped with a general-purpose in-machine loader head. The loading time is shortened substantially through coordinated operation of the loader head and spindle.

By constructing the turret with a single slide in the Y axis direction only (01RY), and by assigning the X axis and the Z axis that runs on a linear guide to the spindle, both rigidity and high-speed travel are achieved.

The enriched system configuration designed based on the loader head accommodates a wide range of automation needs.

2

Page 3: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Miyano LZ01 | Citizen 3

Page 4: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Miyano LZ01 | Citizen

Loader cycle

The loader head and spindle operate in coordination for loading/unloading, which means that the travel distance is reduced, and this helps to shorten machining time through high-speed loading with a loading time of 5.5 seconds.

Parts loader.

1. In the tooling zone: machining of the workpiece is completed.

2. At the loader side: the IN hand grips a blank and carries it into the tooling zone.

3. The OUT hand receives the machined workpiece.

4. The spindle moves to the position of the IN hand and receives the blank from the IN hand.

Highly Rigid Turret

Combining an original double-column type Y-axis mechanism (01RY) with a turret slide on the Y-axis only instead of having X-axis and Z-axis slides enables high-precision machining in turning work.

Adopting a linear guide for the Z-axis allows increased speed, with a rapid traverse rate of 24 m/ min.And because a roller type linear guide is used, the rigidity is equivalent to that of a square slide.

High-rigidity Spindle and Roller Type Linear Guide

4

Page 5: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Miyano LZ01 | Citizen

180°

90°

270°

180°

90°

270°

Material : BSBMSpindle speed : 3,000 m-1Feed rate : 0.06mm/ revDepth of cut : 0.1mm

Measured part

Roundness:0.45μm Roundness:0.6μm

34 mm Dia.

35mm Dia.

23 42

8:00

9:00

10:00

11:00

12:00

13:00

14:00

15:00

16:00

17:00

Next day 8:30

Displacement(μm)

Time

Outside diameter - Max. value:0.0μm Mini. value: -6.0μmOverall length - Max. value:0.0μm Mini. value:-29.0μm

10.00.0

-10.0-20.0-30.0-40.0

Material : BSBMSpindle speed : 3,000 m-1Feed rate : 0.06mm/ revDepth of cut : 0.1mm26

mm Dia.

35 mm Dia.

19 15

Outside diameter

Overall length

Outside diameter

Overall length

Roundness

Dimensional accuracy

Accuracy.

5

Page 6: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Miyano LZ01 | Citizen

Examples of Complex Machining.

Basic complex machining

Contouring

Flat milling

By using the Y-axis, the machining time for off-center drilling and off-center tapping can be shortened. The tapping accuracy with a rigid tap is also improved. (01RY)

Simultaneous 2-axis control including the C axis in combination with the X, Z or Y axis can be used for contouring. (01RY)

Separating the machining into rough cutting and finishing improves both the accuracy and the quality of the machined surface. (01RY)

Accurate positioning by the C-axis and high precision combined machining by the Y-axis allow for a wider range of machining.(01RY)

Synchronizing the revolving tool speed with the spindle speed at two times permits polygon machining, such as two-, four- and six-sided machining, with a polygon cutter.

High precision milling

Polygon machining

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Page 7: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Miyano LZ01 | Citizen

Automation systems.

Underconveyor system (standard)

Top conveyor system (semi-standard)

Standard loader

Lifter IN conveyor

OUT conveyor

Passing hand

Standard loader

Top conveyor

Wide conveyor

7

Page 8: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Miyano LZ01 | Citizen

Automation systems.

Robot stocker system (standard)

System with part feeder underneath (semi-standard)

Robot stocker

Standard loader

Standard loader

Part feeder

Single lifter

OUT chute and tray

8

Page 9: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Miyano LZ01 | Citizen

Tandem Connection Specification (Special Specification)

IN RC path

OUT RC path

Turnover unit

Joint conveyor IN RC path

OUT conveyor

Turnover unit

Standard loader

Standard loader

IN conveyor

9

Page 10: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Miyano LZ01 | Citizen

Displays the list of custom screens. Used to set block skip 1 to block skip 9.

Used to set and reset the tool counter stop value and enter the tool wear offsets.

Measures the cutting time, non-cutting time and running time in each cycle.

Custom menu

Automatic running monitor

C Zero point adjust mode

Block skip

Start condition

Turret Maintenance

Tool counter

Spindle & RVT

Manual operation

Cycle time

Maintenance

Option device

NC Custom Menu.

Displays the control status of each axis.Used to set ON / OFF for the machine lock function.

Easy to adjust the C axis zero point .

Used to set the start conditions for automatic running.

Used to adjust the turret zero point.

Used to set the rotational speed of the spindle and revolving tools.Used to set the spindle override.

Displays the zero point lamp status and the machine coordinate of each axis.

Used to set ON / OFF for the maintenance items. Used to set ON / OFF for turret zero point adjustment.

Used to select an auxiliary device such as a spindle brake to be operated manually.

10

Page 11: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Miyano LZ01 | Citizen

Tooling area.Ø 25

430

303

280

122

5

45X

Stro

ke 2

45

290

140

63 92309

98240 Z Stroke

8076 29

6“ Power chuck

IN Hand

OUTHand

Ø 70

50524

0

Ø 16

9(Ø

172

)

MAX 90

MAX 60

30

5 20

46 46

(90)

60(3

0)

28

105 35

50

50 72

75

5520

35

Y Stroke

35

64.5

(55.

5)(1

70)

X St

roke

Ø 510

64.5MAX50.5

105.572

Ø 25

11

Page 12: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Miyano LZ01 | Citizen

Tapping collet

Chuck collet

Drill bushDrill holder

Round hole bush

Double plane head C20 mm Dia.

Collet holder

Collet holder

Straight shank reamer

Straight drill

Center drill

Boring tool

Straight shank drill

Center drill

Tap

Turning holder B20 mm Sq.

Turning holder A20 mm Sq.

Turning tool

Knee tool holder20 mm Sq.

Single plane head20 mm Dia.

Revolving unit X

Revolving unit Z No.1

Off set revolving unit X No.1

Tapping collet Tap

Revolving unit Z

NutNA25

Chuck colletAR25

Tapping collet

NutNA25

Chuck colletAR25

Straight drill

End mill

Center drill

End mill

Tap

Center drill

Straight drill

NutNA20

Chuck colletAR20

Tap

End mill

Straight drill

Center drill

NutNA20

Tapping collet

Chuck colletAR20

Tapping collet

Tap

Center drill

End mill

Straight drill

Revolving unit X No.1

NutNA20

Tapping collet

Chuck colletAR20

Tap

End mill

Straight drill

Center drill

Tooling system.

12

Page 13: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Miyano LZ01 | Citizen

External view.

400

435

100

100

1601,440

1,020

2,100

1,555

1,36

0

1,68

0

13

Page 14: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Miyano LZ01 | Citizen

Tradition and Global Innovation Power for Local Markets.Citizen Holdings Co., LTD. is a Japanese manufacturer operating in micro-technology and also being the world market leader in this sector. Citizen Group is divided into the five business sectors Watches, Electronic components, Electronic products, Other products and Lathes. The Group employs approx. 18,000 employees worldwide. The holding company is headquartered in Tokyo, Japan. The company is listed on the Tokyo stock exchange. Citizen Machinery Europe stands for innovation on the highest international level, hand in hand with traditional German engineering. German customers profit from the strength of an international large-scale enterprise. At the same time, they may fall back on the more than 100-year old history in our local markets.

14

Page 15: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Miyano LZ01 | Citizen

Well looked after throughout:• Comprehensive service for your machine and

your process

• Competent process support and optimization

• Always in your vicinity due to a close-knit ser-vice and distribution network

• Excellent availability and short reaction time in case of service calls

• Timely and fast delivery of spare parts

Professional hotline service for optimum availability in case

of urgent issues*: Cincom +49[0]711-3906-140 Miyano +49[0]7 41-174 07-13 E-Mail [email protected]

We are there for you – whenever and whereever

you need us!

Excellent service – always in your vicinity and there for you.

With your decision in favor of a Citizen lathe, you have not only opted for

absolute precision and efficiency - but also for our outstanding service

included with every machine we deliver.

Together with you, we develop individual solutions for your production and

accompany you through their optimization. In the process, we attach high

importance to personal contact. In our three German Technology Centers, we

are always in your vicinity and will be glad to advise and assist you in regular

training courses and demonstrations, but will also be happy to meet you in

person. Our central spare part warehouse is located in the South of Germany

and will serve you quickly and reliably to support and ensure your smooth

production processes.

We will not rest until your production is as simple and efficient as possible.

Make the most of your opportunities – we will show you how.

* Mo. through Fr. 7 am – 8 pm, Hotline available throughout Germany

15

Page 16: LZ01 - Arnd SauterMin. input incremental 0.001 mm, 0.001deg. Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm Part program storage 512 kbyte (1,280m) Spindle function S4 digit

Japan | Citizen Machinery Co., LTD. | Cincom Company: 4107-6 Miyota, Miyota-machi, Kita-saku-gun, Nagano-ken, 389-0206, Japan, Tel. 81-267-32-5961, Fax 81-267-32-5928 | Miyano Company: 500 Akazawa, Yabuki-machi, Nishishirakawa-gun, Fukushima-ken, 969-0206, Japan, Tel. 81-248-44-3050, Fax 81-248-44-3051 | South Asia | Citizen Machinery Asia Co., Ltd. | 69 Moo 1 Phaholyothin Road, Sanubtube, Wang Noi, Ayutthaya 13170, Thailand, Tel. 66-35-721-833, Fax 66-35-721-835 | Europe – UK | Citizen Machinery UK Ltd. | 1 Park Avenue, Bushey, WD23 2DA, UK, Tel. 44-1923-691500, Fax 44-1923-691599 | USA | Marubeni Citizen-Cincom Inc. | Boroline Road Allendale, NJ 07401, U.S.A., Tel. 1-201-818-0100, Fax 1-201-818-1877

Images may differ from original. All specifications are subject to change without prior notice. This product is an export control item subject to the foreign exchange and foreign trade act. Thus, before exporting this pro-duct, or taking it overseas, contact your CITIZEN machine dealer. Please inform your CITIZEN machine dealer in advance of your intention to re-sell, export or relocate this product. For the avoidance of doubt products includes whole or part, replica or copy, technologies and software. In the event of export, proof of approval to export by government or regulatory authority must be evidenced to CITIZEN. You can operate the machines after the confirmation of CITIZEN. CITIZEN, LFV technology, MultiStationMachiningCell and Ocean technology is a registered trademark of Citizen Holdings Co., Japan. All specifications are only for the Europe market. 09/2016.

Citizen Machinery Europe GmbH

Mettinger Straße 11 | D-73728 Esslingen Tel. +49 [0]711 / 3906-100 | Fax: +49 [0]711 / [email protected] | www.citizen.de

Cincom | Tel. +49 [0]711 / 3906-140 | [email protected] | Tel. +49 [0]741 / 17407-13 | [email protected]

Machine specifications

NC specifications FANUC 0i-TD

Axis controlled LZ-01R2 : X, Z, C, A (Option)

LZ-01RY2 : X, Z, Y, C, A

Number of simultaneous control axes 4 axis

Min. input incremental 0.001 mm, 0.001deg.

Min. output resolution X axis: 0.0005mm, Z axis: 0.001mm

Part program storage 512 kbyte (1,280m)

Spindle functionS4 digit (G97), Constant surface speed control (G96)

Feed rate F3.4 mm/ rev, F6 mm/ min

Feed rate override 0 - 150% (10% Step)

Interpolation functions G00, G01, G02, G03

Thread cutting G32, G92

Canned cycles G90, G92, G94

Tool functionTaabb (aa=Tool number and geometry, bb=Wear offset number)

Tool position direct input function by measured MDI

Input/output interface Memory card,USB,

Autmatic operation1 cycle/Automatic operation, Single block,Block delete, Machine lock, Optional block skip, Dry run, Feed hold

Others8.4" color LCD/ MDI, Program storage capa city addition: 400 pieces, A decimal point in put, Manual pulse generator, Memory protect.

NC standard function

The circle radius R command, Nose radius compensation, Constant surface speed control (G96), Back ground editing, Programmable date input (G10), Run hour/Parts count display, Polar coordinate interpolation, Multiple repetitive cycles (G70 - G76), Rigid tap, Cylindrical interpolation, Custom macro, Canned cycles for drilling (G80 - G86) Tool life management.

NC option Helical interpolation

Item LZ-01R2 LZ-01RY2

Machining capacity

Max. work length 80 mm

Max. blank diameter

Power chuck Ø 70 mm

Collet chuck Ø 50 mm

Spindle

Number of spindle 1

Spindle speed range 60 – 6,000 min-1

Inner diameter of draw tube Ø 32 mm

Chucking system Hydraulic cylinder

Type of collet chuck Spring collet chuck

Power chuck size and type 6" Hydraulic chuck

Turret

Number of turret 1

Turret stations 12 st.

Tool shank size 20 mm Sq.

I.D. tool hole size Ø 25 mm

Index time 0.2 sec./1 pos.

Slide

Slide stroke X-axis 245 mm

Z-axis 240 mm

Y-axis – ± 35 mm

Rapid traverse rate X-axis 20 m/min.

Z-axis 24 m/min.

Y-axis – 12.5 m/min.

Revolving tool

Number of revolving tool MAX. 6

Spindle speed range 100 – 4,000 min-1

Machining capacity Drilling MAX. Ø 13 mm

Tapping MAX. M8 x 1.25

Tank capacity

Hydraulic tank capacity 17 L

Lubricating tank capacity 2 L

Coolant tank capacity 140 L

Machine dimensions

Machine height 1,680 mm

Floor space 2,100 mm x 1,555 mm

Machine weight 3.600 kg

Motors

Spindle motor 50% ED/Cont. 7.5/5.5

Revolving tool motor 2.5 kW

Power supply

Voltage AC 200 V ± 10%, 50/60 Hz ± 1 HZ

Capacity 19 KVA 20 KVA

Air supply 0.5 MPa (5 kgf/cm2)

Fuse 75 A

Loader specification

Hands type Double hands

Max. work size 70 x 80 mm Dia

Min. work size 10 x 10 mm Dia

Max. work weight 0.7 kg x 2

Servicing time 6.0 sec

Control & driving method PMC & air operating

Others

Transfer detecting device, Tool compensation number:64, Cs-axis drive unit, Splashguard interlock, Revolving tool drive (LZ-01RY2), Pneumatic system, High-pressure coolant

Japan | Citizen Machinery Co., LTD. | Cincom Company: 4107-6 Miyota, Miyota-machi, Kita-saku-gun, Nagano-ken, 389-0206, Japan, Tel. 81-267-32-5961, Fax 81-267-32-5928 | Miyano Company: 500 Akazawa, Yabuki-machi, Nishishirakawa-gun, Fukushima-ken, 969-0206, Japan, Tel. 81-248-44-3050, Fax 81-248-44-3051 | South Asia | Citizen Machinery Asia Co., Ltd. | 69 Moo 1 Phaholyothin Road, Sanubtube, Wang Noi, Ayutthaya 13170, Thailand, Tel. 66-35-721-833, Fax 66-35-721-835 | Europe – UK | Citizen Machinery UK Ltd. | 1 Park Avenue, Bushey, WD23 2DA, UK, Tel. 44-1923-691500, Fax 44-1923-691599 | USA | Marubeni Citizen-Cincom Inc. | Boroline Road Allendale, NJ 07401, U.S.A., Tel. 1-201-818-0100, Fax 1-201-818-1877

Images may differ from original. All specifications are subject to change without prior notice. This product is an export control item subject to the foreign exchange and foreign trade act. Thus, before exporting this pro-duct, or taking it overseas, contact your CITIZEN machine dealer. Please inform your CITIZEN machine dealer in advance of your intention to re-sell, export or relocate this product. For the avoidance of doubt products includes whole or part, replica or copy, technologies and software. In the event of export, proof of approval to export by government or regulatory authority must be evidenced to CITIZEN. You can operate the machines after the confirmation of CITIZEN. CITIZEN, LFV technology, MultiStationMachiningCell and Ocean technology is a registered trademark of Citizen Holdings Co., Japan. All specifications are only for the Europe market. 09/2016.