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mark VIe
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Presenter: Quang Vo
Control Sales Manager
South East Asia
Date: Jan 2013
GE Mark* VIe Control System Upgrade
Total Integrated Control Solutions
On Single GE Networked I/O Control Platform
for Mark IV and Mark V Control Upgrade
* Mark is a trademark of the General Electric Company
Mark I Mark II Mark IV Mark V Mark VI Mark VI e
Introduced 1966 1973 1982 1991 1997 2004
Shipments 850 2181 1080 3513 1746 214
Application Gas Turbine Gas Turbine Gas Turbine Gas / Steam Turbine / BOP Governor / BOP
Technology
Relays for
Sequencing &
Discrete Solid-state
for Control
Discrete Solid-state
for Sequencing. IC's
& Microprocessor for
Control
Complete
Microprocessor
Based. 8086/80286.
Proprietary Backplane
Distributed
Processors 186/196.
Proprietary Backplane
Upgradable CPUs.
VME Backplane.
Distributed
Controllers
Upgradable CPUs.
cPCI Backplane.
Networked I/O.
Local/Remote
Redundancy Single Single Single / Triple Single / Triple Single / Triple Single / Dual / Triple
Operator
Interface
Meters, PBs,
Switches, Relay
Annuniciator
Meters, PBs,
Switches, Solid-state
Annuniciator
Black & White
Monitor with
Membrane PBs
PC. Initially
Proprietary. Later
Windows, Cimplicity
Windows PC with
Cimplicity GUI
Windows PC with
Cimplicity GUI
Third Party
Interface Hardwired Hardwired Serial & Proprietary
Modbus & Ethernet
TCP-IP GSM
Modbus, Ethernet
GSM, OPC, DNP 3.0
Modbus, Ethernet
GSM, OPC, DNP 3.0
Networks NA NA NA Arcnet
10MB Ethernet, Peer-
to-Peer
Communications
100MB Ethernet,
Peer-to-Peer
Communications
Maintenance
Interface
Analog Cablibration,
Pots, Timers
Analog Cablibration,
Pots, Timers Software Calibration Software Calibration
Software Calibration,
Windows Based
Software Calibration,
Windows Based
Turbine Controls History
Pre-Electronic Gas Turbine Controls (1948-1968) = 1,043
Factory & Field Service Trained on Mark I - VIe
Steam Turbine Controls Prior to 2011 Small Steam Turbines = 1,100 Medium Steam Turbines = 4,200 Large Steam Turbines = 400
Application Range
Structured Design
7FA Gas Turbine
Industrial Steam
9H Combined Cycle
Expandable Design Networked I/O
Netw
ork
ed
I/O
, 1
00
MB
Eth
ern
et /
Fib
er
Governors
VM
E B
ackp
lane, E
the
rne
t, W
indow
s
Pro
prie
tary
Desig
n
Mark V Mark VI
Mark VI e
Turbine Control 1991
Turbine & Plant 1997
Governor to Plant 2004
Mark IV
Turbine Control 1982
Heavy Duty Gas
Turbine
Parent Production and Renewal Parts are Active
Date Of Introduction
Date Parent Production Ends
Renewal Parts Active - Exchange - Repair/Replace - New
Mature Product Cycle - Exchange - Repair/ Replace - New
Last Time Buy - Exchange - Repair/ Replace - New
Ongoing Support Options - Repair Only
- Obsolete - Referral
7 yrs. (Typical) 2 yrs. (Typical) 1 yr. (Typical) 5 yrs. (Typical)
Rapid Advance of Electronic Technology, Product Volume & Consumption Rate Affect Availability
10 Years (Typical)
Typical Controls Life Cycle Model
Mark* IV to
Mark* VIe Upgrade
Mark* IV to Mark* VIe Upgrade
Key Issue:
• Limited in expansion (hardware, control functions and applications)
• Limited in third party system communication
•2008 last time buy opportunity for new spare parts – 4 years past original target – becoming critical – no supports available
Mark* IV Controller upgrade
Tear Out and Replace: •Complete control system replacement
• Installation/commissioning in weeks
Migration: •Non destructive complete control upgrade through plug and play
• Installation/commissioning in days
•Decreased Risk
Mark* IV to Mark* VIe Migration What it is: Introduced in 2007, Complete migration of the as running GE Mark* IV Control system to GE’s most advanced Mark* VIe controls platform and software
•Installed and commissioned in less than 12 outage days •Mark* VIe I/O to Mark* IV terminal boards with plug-in connectors •Retain existing
•Cabinet •Mark* IV terminal blocks •Field terminations •Turbine devices •Control & protection philosophy •Triple redundancy
Mark* IV to Mark* VIe Migration Benefits
• Reset the clock on life-cycle support – Same as Mark VIe
• Substantially more computational power to accommodate advanced software enhancements and TILs.
• Upgradeable - Ability to add and distribute additional I/O – expand functionality, integrate other instrumentation to reduce maintenance/simplify operation
• 100MB Ethernet communications - Client/server communications for local/remote interface
• Modern operator/maintenance stations and software tools simplifies plant operation, maintenance, configuration, diagnostics and data analysis with ControlST and open Windows 7® based software with Proficy* HMI/SCADA CIMPLICITY* tools
• Reliability Improvements
• Mark* VIe Applicable to gas, steam, excitation, starting device and BOP
Mark* IV to Mark* VIe Migration
Factory Assembled and tested
Field installation Plug and Play field connections
Mark IV to Mark Vie Unit Control Migrated
Speed Vibration Servos Flame Combustion
/ DLE
Turbine
Auxiliaries Driven Load
• Generator
• Compressor
• Pump
Remaining Process
• Power Island
• Balance of Plant
I/O Network - 100MB Ethernet
Unit Data Highway
Plant Data Highway
Controller(s)
Operator &
Maintenance
Stations
Ethernet
Ethernet 1 Control with Distributed I/O for:
• Turbine & Process Sensors
• 10, 20, 40ms System Frame Rates
• Simplex, Dual, Triple Redundancy
Control and Protection
• Gas Turbine
• Steam Turbine
• Compressor
• Pump
Mark* V to
Mark* VIe Upgrade
Mark V Key Issues
Limitations: •Marginal computing power
•Virtually no expansion capability
•Limited in third party system communication
•Limited in advanced applications (TILs, DLN…)
Obsolescence: • Be prepared for end of 2013 and early 2014 last time buy opportunity for new spare parts
Mark* V Controller upgrade
Tear out and Replace: •Complete control system replacement
• Installation/commissioning in 10 days
Migration: •Non destructive key component replacement through plug and play
• Installation/commissioning in days
•Decreased Risk
Mark* V Migration to Mark* VIe
Address Limitations:
Introduced in 2007, for HD gas and small/medium steam, Mark* VIe establishes a partial upgrade path to GE’s most advanced Mark VIe, controls platform, enabling state of the art controls and system upgrades.
• Upgrades Mark* V processors and communication cores, plant networks, operator stations and application software to MK6e technology, in aprox 7 day outage period.
• No changes to existing Mark* V I/O Interface terminal boards, field wiring, and turbine devices.
Mark* V to Mark* VIe Migration
Benefits
• Substantially increased computational power - accommodate advanced software functionality and TILs – Wide Wobbe, MPC, Autotune, DLN, etc.
• Easily add and distribute additional I/O – expand functionality, integrate instrumentation to reduce maintenance/simplify operation
• 100MB Ethernet communications - Client/server communications for local/remote interface
• Modern operator/maintenance stations and software tools simplifies plant operation, maintenance, configuration, diagnostics and data analysis with ControlST and open Windows 7® based software with Proficy* HMI/SCADA CIMPLICITY* tools
• Compatible with current programs for compliance with cyber-security standards, maintenance programs, and RM & D
• Applicable to gas, steam, Excitation and BOP
Mark V Mark VIe
Day 0 Day 10
<PD>
<New CD> <New QD> <New QD> <New P>
Mark V to Mark Vie Unit Control Migrated
Speed Vibration Servos Flame Combustion
/ DLE
Turbine
Auxiliaries Driven Load
• Generator
• Compressor
• Pump
Remaining Process
• Power Island
• Balance of Plant
I/O Network - 100MB Ethernet
Unit Data Highway
Plant Data Highway
Controller(s)
Operator &
Maintenance
Stations
Ethernet
Ethernet 1 Control with Distributed I/O for:
• Turbine & Process Sensors
• 10, 20, 40ms System Frame Rates
• Simplex, Dual, Triple Redundancy
Control and Protection
• Gas Turbine
• Steam Turbine
• Compressor
• Pump
Mark* IV & Mark* V
To Mark Vie Full Panel
Upgrade
Mark IV-V to Mark Vie Full Control Upgrade
Controllers
Power Supplies
IONet Switches
New Mark Vie panel
Field Wiring remained
• Vertical Channels
• Top & Bottom
Cabinet Access
• Barrier Blocks
• Pluggable
• (2) 3.0mm2
(#12AWG) wires/pt
Controllers
Mark IV
Mark V
Mark IV-V to Mark Vie Unit Control Full Upgrade
Speed Vibration Servos Flame Combustion
/ DLE
Turbine
Auxiliaries Driven Load
• Generator
• Compressor
• Pump
Remaining Process
• Power Island
• Balance of Plant
I/O Network - 100MB Ethernet
Unit Data Highway
Plant Data Highway
Controller(s)
Operator &
Maintenance
Stations
Ethernet
Ethernet 1 Control with Distributed I/O for:
• Turbine & Process Sensors
• 10, 20, 40ms System Frame Rates
• Simplex, Dual, Triple Redundancy
Control and Protection
• Gas Turbine
• Steam Turbine
• Compressor
• Pump
Controller
Control, Protection, Monitoring
Backup Protection
Backup Protection
Backup Protection
“Backup” Protection - Over speed - Backup Synch Check - Manual Trip
3 I/O Nets (Ethernets)
- Speed Difference Detection - Watchdog Diagnostics - Cross-tripping
Mark IV-V to Mark Vie Unit Control Migrated and Full Upgrade
2/3
Relay
Vote
-Vdc
2/3
Relay
Vote
+Vdc
Trip Solenoids
Controller
Dual Controller
Triple
Mark Vie
The Mark Vie Building Blocks
The I/O
The Software
The Networks
The Controllers
Flexible Architecture
Mark VIe (Enhanced)
Simplex
Processors
Dual
Triple
Simplex
Switches &
I/O Net
Dual
Triple
Dual
Triple
I/O Packs
Simplex
1 Pack
Redundancy
• Dual (Process Runs if Controller Fails)
• Triple (Process Runs if Controller has
Partial or Complete Failure)
Distributed / Remote I/O
• Less Installation & Maintenance Cost
• More Flexible Application
On-line Repair / I/O Packs
• Hot Swap in Redundant Systems
• Improved MTTR / Availability
Flexible Redundancy
Switch
Remote I/O Module Panel (N) PS
PS
Switch Switch
T
B
T
B
Switch
T
B
To UDH
1 2 3 4 5 6
R0
PS
CC
MI
UC
CA
To UDH
1 2 3 4 5 6
S0
PS
CC
MI
UC
CA
Remote I/O Module Panel (N) PS
PS
Switch Switch
T
T
B
100 MBit Fiber
T
B
T
B
T
B
TMR Control Architecture
Switch
Switch Switch
To UDH
1 2 3 4 5 6
S0
PS
CC
MI
UC
CA
Mark VIe communication system is superior to conventional I/O networks:
• The controllers and I/O packs utilizes GE Ethernet Global Data (EGD)
protocol to communicate between devices over the IONet physical layer.
• As shown, the EGD protocol generates essentially the same network traffic
at any number of node utilization.
• TCP/IP communication traffic increases exponentially with more nodes.
IONet (Internal to Mark VIe)
• IEEE 802.3 Switched 100 Mbit full duplex Ethernet network
• Deterministic UDP/IP packets (User Datagram)
• Ethernet (Unshielded TP Cat 5 or Fiber)
• Supports Control at 10ms
• TCP/IP is not used on the IONet
Unit Data Highway (Mark VIe, EX2100, LCI)
• Ethernet (deterministic) EGD Protocol
• Peer-To-Peer Communications (40ms)
• +/-1ms Time Coherence (NTP Protocol)
Plant Data Highway
• - Ethernet TCP-IP Protocol
Network Communication (PDH and UDH)
Request Response Protocol (TCP/IP)
Ethernet Global Data (UDH/IP)
0
10
20
30
40
50
60
70
80
90
100
0 5 10 15 20
Number of Nodes
% N
etw
ork
Uti
liza
tio
n
EGD (UDP/IP)
TCP/IP
40ms, 64 bytes, 10MB
Mark VIe Controller Rack
UCCA & UCCC: CPCI Operating Range: 0°C
to 60°C
Hazardous Class Location: NFPA Class 1,
Division 2
Controllers
UCCA & UCCC: Optional Second &
Independent Processor for back up.
Power Supply with optional redundant power
supply 3U slot.
Main Processor
• QNX Operating System
• Unit Data Highway for Peer-to-Peer
Communications
• IONet Bus Master 100MB Ethernet
• UCSA controller = 667 MHz Power
QUICC II Pro Freescale processor.
• UCCA controller = 650MHz Intel
Celeron processor (Standard).
• UCCC controller = 1.6GHz Pentium M
Series processor (Optional)
Mark VIe Controller Rack
Power Supply What’s Not New?
• Same Control & Protection Strategy
• Same Proven Software Blocks
• Same Maintenance Tools & Diagnostics
• Same QNX Based Operating System
Operation: 0°C to 60°C
NFPA Class 1, Division 2
Processor 650MHz 1.66GHz
Cache 256k bytes 1M byte
Ram 128M bytes 256M bytes
Flash 128M bytes 128M bytes
Communication Dual 10/100 Full Duplex Ethernet
Power 18 to 32Vdc
Redundant Controllers
Main Processor Board
• Compact PCI
• QNX Operating System
• Unit Data Highway, Ethernet
• IONet 100MB Ethernet
Optional Second Processor
Mark VIe I/O Packs
• I/O Packs Plug into Mk VI
Termination Boards
• Barrier & Box Type TBs
Features
• Dual 100MB Ethernet Ports
• Low I/O Density
• On-line Repair per I/O Block
• Operation -30°C to 65°C
• Accuracy - 30°C to 65°C
• 6W Heat Dissipation / pack (approx.)
• NFPA Class 1, Div 2 with Local Temp Sensor
• Infrared Transceiver for Low Level Diagnostics
- Monitor I/O Values, Set I/O Pack Host/
Function Names, Error Status
- Requires Windows Based Diagnostic Tools
on Laptop or Handheld PC
- Ethernet TSM Support
Processor 32 Bit RISC CPU 266MHz
Cache 32k bytes
Ram 32M bytes
Flash 16M bytes
Communication Dual 10/100 Full Duplex Ethernet
Power 28Vdc
I/O Pack Status LEDs
• Power (PWR): Green
- Power is present
• Attention (ATTN): Red
- Off: no fault
- Solid: critical fault that prevents Pack operation
- Fast flash: alarm (connected to wrong TB, no TB, SW loading error)
- Medium flash: Pack is not on line
- Slow flash: manual request to flash to identify Pack location
• Link (LINK): Green
- Ethernet connection is established for IONet (2 per Pack)
• Transmit / Receive (TxRx): Yellow
- Transmitting or receiving data on IONet (2 per Pack)
• Application Specific LEDs
- Example: LED for each Contact Input and Relay Output
Terminal Boards Barrier Terminal Blocks
& 1, 2, or 3 I/O Packs
Box Type Terminal Blocks
1 I/O Pack, but Dual Networks
• Barrier Type
- Derived from Mark VI
- Full Set of Functionality
- Simplex, Dual, Triple Redundant
• Box Type
- Subset of Barrier Type Functionality
- Simplex or Dual Redundant
• New I/O Types vs. Mark VI (Ex: Solid-State Relays)
- New I/O Types Backwardly Compatible to Mark VI
Triple Redundant for GT, ST and Nuclear Cabinets
Controllers
Power Supplies
IONet Switches
Field Wiring
• Vertical Channels
• Top & Bottom
Cabinet Access
• Barrier Blocks
• Pluggable
• (2) 3.0mm2
(#12AWG) wires/pt
Remote I/O Panel with “S” or “T” Type Boards
Dual IONet Switches
Terminal Boards
Dual Power Supplies
Remote I/O
Signal Quality
• Processing at TB
• Processing in
Main Cabinet
• Fiber Eliminates Ground Faults
& Provides Lightning Immunity
• Fewer Field Wires Reduces Long-Term Maintenance
• Skid Mounted I/O Improves Signal Quality
& Reduces Commissioning Time
MS5001N at GEAE Plant in Lynn, Mass.
Thermocouple TB
I/O Types
1. Process Control (also used on turbines)
2. Rotating Machinery (servos, vibration, etc.)
Process Control I/O - Discrete
Discrete I/O Types - General Purpose Board
Redundancy
Packs/Board
24 DI (125Vdc, group isolated) 1ms SOE TBCIH1 1 or 2 or 3
24 DI (24Vdc, group isolated) 1ms SOE TBCIH2 1 or 2 or 3
24 DI (48Vdc, group isolated) 1ms SOE TBCIH3 1 or 2 or 3
24 DI (115/230Vac, 125Vdc, point isolated) 1ms SOE on 125Vdc TICIH1 1 or 2 or 3
24 DI (24Vdc, point isolated) 1ms SOE TICIH2 1 or 2 or 3
24 DI (24Vdc, group isolated) 1ms SOE STCIH1 1
24 DI (48Vdc, group isolated) 1ms SOE STCIH4 1
24 DI (125Vdc, group isolated) 1ms SOE STCIH6 1
12 "C" mech. relays w/6 solenoids, coil diagn. (115/230Vac, 24/125Vdc) TRLYH1B 1 or 3
12 "C" mech. relays w/6 solenoids, voltage diagn. (115/230Vac, 125Vdc) TRLYH1C 1 or 3
12 "C" mech. relays w/6 solenoids, voltage diagn. (24Vdc) TRLYH2C
6 "A" mech. relays for solenoids, solenoid impedance diagn. (24/125Vdc) TRLYH1D 1 or 3
12 "A" solid-state relays/inputs (115/230Vac) TRLYH1E 1 or 3
12 "A" solid-state relays/inputs (125Vdc) TRLYH2E 1 or 3
12 "A" solid-state relays/inputs (24Vdc) TRLYH3E 1 or 3
36 mech. relays, 12 voted form "A" outputs TRLYH1F 3
12 fused branches WPDFH1A
36 mech. relays, 12 voted form "B" outputs TRLYH2F 3
12 fused branches WPDFH3A
12 "C" mech. Relays SRLY 1
6 solenoid circuits WROB
12 relay fuses WROF
12 field power outputs WROG
Process Control I/O – Analog & Communications
Specifications - Operation: -30°C to +65°C - Accuracy: -30°C to +65°C - I/O Filtering in Firmware
Analog I/O & Communications - General Purpose Board
Redundancy
Packs/Board
10AI (V/I inputs) & 2AO (4-20/0-200ma outputs) TBAIH1C 1 or 2 or 3
10AI (V/I inputs) & 2AO (4-20/0-200ma outputs) STAIH1A 1
16 AO (4-20ma outputs) 8 per I/O Pack TBAOH1C 1 or 2
8 AO (4-20ma outputs) STAOH1A 1
12 Thermocouples TBTCH1B 1 or 2 or 3
24 Thermocouples (12 per I/O Pack) TBTCH1C 1 or 2
12 Thermocouples STTCH1A 1
16 RTDs 3 wires /RTD (8 per I/O Pack) TRTDH1C 1 or 2
8 RTDs 3 wires /RTD SRTDH1A 1
4 Pulse Rate Inputs STURH3A 1
I/O Communications
6 Serial ports for I/O drivers RS232, RS422, RS485 PSCAH1A 1
HART® Communications: 10/2 Analog I/O SHRAH1A 1
PROFIBUS-DP Communications SPIDH1A 1
IONet
IONet Switches Features
• Operating Temp: -40 to 85C
• Operating Humidity: 10 to 95% Non-Condensing
• Shock: 200g @ 10ms
• Vibration / Seismic: 50g, 5-200Hz, Tri-axial
• MTBF: > 2M hours
• Auto-sensing 10/100 Base TX, Duplex, and MDIX
• Up to 2.6Gb/s, High Speed Backplane
• Steel Enclosure, Prevents EFI and RFI
• DIN-Rail or Rack Mounted
• Redundant Power Inputs 10-30Vdc,
- 200ma (w/o fiber) 400ma (w fiber) at 24Vdc
• Bi-color LED’s for Link, Speed, Activity, and Duplex Status
Switch Types
• N-TRON 500 Series
• 508TX – 8 10/100 BaseTX RJ-45 Ports
• 516TX – 16 10/100 BaseTX RJ-45 Ports
• 509FX – 8 10/100 BaseTX RJ-45 Ports
1 100 BaseFX Fiber Port
• 517FX – 16 10/100 BaseTX RJ-45 Ports
1 100 BaseFX Fiber Port
• 508FX2M – 6 10/100 BaseTX RJ-45 Ports
2 100 BaseFX Fiber Port
Emissions and Safety Approvals
• FCC Part 15 Class A
• UL Listed (US & Canada)
• Class 1, Div 2, Groups A, B, C, D, T4A
• CE: EN55011, EN61000-6-2 and –6-4
• EN61000-4-2,3,4,5,6,11, EN61010-1 Class III,
Pollution Degree 2
IONet Specifications Controller
U
C
C
A
SwitchIONet - Cat. 5
100m / 328'
IONet - Cat. 5
100m / 328'
Pack
Field Wire
300m / 984'
Field
Device
Controller
U
C
C
A
SwitchIONet - Cat. 5
100m / 328'
IONet - Cat. 5
100m / 328'
or
100FX Fiber
2,000m / 6,600'
SwitchIONet - Cat. 5
100m / 328'
Pack
Field Wire
300m / 984'
Field
Device
Local I/O
Distributed I/O
TB
TB
100Base TX 100Base FX
IEEE Specification 802.3u 802.3u
Wire Speed 100Mbps 100Mbps
Cable Type UTP Cat. 5 Fiber (multi-mode) *
Connector Type RJ-45 SC
Max I/O Packs / Network 199 199
Topology Star Star
Time Synch Protocol PTP PTP per IEEE-1588
Distance 100m 2 km
* single-mode: 15km, 40km, 80km
Power
Power Sources, Converters, Supplies
24Vdc
Field Power Sources
• 1 Source
• 2 Sources
• 3 Sources
125Vdc
115/230Vac
Internal Power Converters
Create 28Vdc for:
• Compact PCI® Controller(s)
• IONet Switches
• I/O Packs
Controllers
Switches
I/O Packs
28Vdc
24Vdc
Field Power Sources
• 1 Source
• 2 Sources
• 3 Sources
48Vdc
125Vdc
Contact Ins.
Solenoid Dr.
Wetting V.
115/230vac
Wetting V.
Can be Fed Directly from
Field Power Source
Power for Field Devices
Power for Electronics
Power Sources and Supplies
Controller
Power Supply 175W
Typically: 24Vdc or
115/230Vac
Second Power Supply
Incoming Power Sources
24Vdc
125Vdc
115/230Vac
Any Redundant Combination
Controller Power Supplies
Switches
(2) Supply Inputs
10-30Vdc, 260ma @ 24V
Industrial Grade
I/O
Pack
Termination Boards
Power requirements vary according
to the application needs. Example:
125Vdc field solenoids
Most power for transducers comes
“through” the I/O Packs, is current
limited per point, and fed to the
transducers.
I/O Packs
Single 16-32Vdc from Local Supply
Exception: Servo I/O Pack is 26-32Vdc
Local Supply(s): 24Vdc, 115/230Vac, 125Vdc
Hot-swap with Solid-state Breaker & Soft-start
Power Options
Power “Source” Voltage Local & Remote
Power “Source” Voltage Redundancy
Redundant Power “Supplies”
- Local: Controller & Local Switches
- Remote: I/O Packs & Remote Switches
UPS Options for Control & Operator Stations
HMI Control and Monitoring Screens - Steam
HMI Control and Monitoring Screens - Gas
Unit # (Gas Turbine #1)
Typical System Responses
Functional Operator Commands
Active Status Feedback
Active Trending
Active Alarm Management
Select Start-up Screen
Select Control Group
Command Acknowledge Required for Most Commands
Title Block Time & Date Screen Name
Diagnostic Reset
Alarm Management
Time with 40ms Resolution
Date
Project Name
Unit Number (Turbine Number)
Status of Initial Alarm Condition
Acknowledgement Status
Alarm ID (Message Number)
Descriptive Message
Acknowledge
Silence
Lockout Alarm (Creates Message)
Unlock Alarm
Comments (Add Notes)
Setup (Example: Show GT Alarms, but Filter ST Alarms)
Explain
Historical Data Screens – Trend and Data Archived
Third Party Interfaces
& Time Synch
Third Party Interfaces
HMI Client to PI Server Interface Available
• Ethernet (PDH) Physical Layer
• PI Server Requires PI API Node Buffering
• 500 Points, 1 Hz, No Local Time Tags
Feature Modbus GSM OPC-DA/AE DNP 3.0
Physical Layer Serial / Ethernet Ethernet Ethernet Serial / Ethernet
Client / Server Client / Server Server Server Server
Time Tags
Alarm Queue & Commands
Alarm / Event Excep. Reports
Time Synchronization
Synchronization Time Reference HMI Accuracy Coherence
None None Drift Drift
Low Resolution HMI CPU Clock No Server or Client 30ms 30 to 200ms
High Resolution bc635pci Clock NTP Client Tracking +/-1ms +/-1ms w/ source
or Customer Ref. a NTP Server +/-2ms w/controls
High Resolution Global Position. bc635pci & NTP +/-1ms +/-1ms w/source
GPS Receiver Satellite (GPS) Server +/-2ms w/controls
Time Synch Between Controllers
Switch
I/O Packs
Mark VI e
Unit Data Highway (UDH) - Ethernet
Plant Data Highway (PDH) - Ethernet
HMI
Server
+/-2ms Time Coherence between Controls
Network Time Protocol (NTP)
Switch
I/O Packs
"R"
Controller
Switch
I/O Packs
U
C
C
A
"S"
Controller
U
C
C
A
"T"
Controller
U
C
C
A
Master
Clock
Wall Clock
Time Reference
IRIG-B
Time
Card
Mark VI e Mark VI e
+/-1ms Time Accuracy & Time
Coherence to Time Reference
IONet IONet
Controller Coordination
- UDH Communicator
- Generates Process Alarms
- Designated Controller
- Supplies Initialization Data
- Keeps Master Clock
- Master for Control Data
Subsystem PLC
HRSG & BOP IO Mark Vie
Red
HRSG & BOP Controllers Mark Vie Red
ESD Mark VieS
Safety SIL3
Printers
Plant EWS & Historian
OSM
Turbine Control & Protection Mark Vie
TMR
Generator Excitation & Protection
EX2100e, LS2100e and G60
Operator Interfaces
TRAINING ON
SINGLE SYSTEM
REDUCED
HARDWIRING
COMMON DATA
HIGHWAY
COMMON OPERATOR
INTERFACE
ONE CONFIGURATION
& DIAGNOSTIC TOOL
GE Mark Vie Single System for Plant and Unit Controls
SINGLE SOE &
ALARM DATABASE
COORDINATED
OPERATION
AVAILABILITY:
99.9967 %
FULL PLANT
SIMULATION TOOL
GE Single ITCC Control System Network
Control and Monitoring ITCC
Unit Control
10/100Mbps
BN3500 Mark Vie
PDH 10/100Mbps
Historian
BN3500 Mark Vie
Unit Control
BN3500 Mark Vie
Unit Control
Engineering Workstation
ITCC
Time Server
DCS
ITCC
ITCC
Remote Monitoring FO
UDH
10/100Mbps
FO kms
Historian Engineering Workstation
Mark Vie
GTC2
Mark Vie
GTG1
Timer Server
HMI SIS/PES
Remote
HMI
Monitor
EX2100e
GTG1
GPP2100
GTG1
3500 for
GTG1 and GTC2
Standards:
IEC 61508-1:1998;
IEC 61508-2:2000;
IEC 61508-3;1998; Functional safety of
electrical/electronic/programmable
electronic safety-related systems
Safety Integrity Level (SIL)
SIL 3 capable: 2003 (TMR) and 1002 high
and low demand, de-energize to trip
SIL 2 capable: 2003 (TMR) and 1002 low
demand, energize to trip
SIL 2 capable: 2002 low demand,
energize and de-energize to trip SIL 2 capable: 1001 low demand, de-
energize to trip
Certificate
Factory Acceptance Test
& Training
Factory Acceptance Test
Software Test
Hardware Test
System Integration Test
- Operator / Maintenance Stations
- Networks
Simulations Available
Training Locations:
Longmont, Colorado
Salem, Virginia
Site & Global Training
50% class time
50% hands-on time
Controls: turbine, generator, power delivery
Instructors are experts in their fields
Experience includes engineering and field service
Thank you
Mark VIe TMR Controller with TMR I/O Packs
MTBF: 14,427 Hours
MTBFO: 192,000 Hours
MTTR: 2 hours for Pack, TB, Processors
MTTR: 4 hours for all other components & insp.
Availability 99.9967% Mark VIe Dual Controller with Simplex I/O Packs
MTBF: 14,427 Hours
MTBFO: 94,876 Hours
MTTR: 2 hours for Packs, TB, & Processors,
MTTR: 4 hours for all other components & insp.
Availability: 99.996684 % NOTE: Above MTBF & MTBFO values are system dependent Controllers
Standard UCCA 650MHz Intel Celeron Optional UCCC 1.6GHz Pentium M Compact UCSA 667MHz QUICC II Pro Hardware Configuration Simplex Dual
Triple Modular Redundant (TMR)
Mark VIe System Hardware Summary Temperature Rating: Controllers: 0°C to 60°C Packs: -30°C to 65°C Terminal Boards: -30°C to 65°C Hardware FMEA Test:
Highly Accelerated Life Test (HALT)
Rittal TS8 Cabinet: Environmental Rating IP54 (standard) VIe Hardware Hazardous Classification Rating: NFPA Class 1, Div 2 (USA) = IEC Zone 2
Hardware Resolution: Controller Frame Rate: 10ms Analog Input Scan Rate: 5ms Analog Output Scan Rate: 10ms Digital Input Scan Rate: 1ms Digital Output Scan Rate: 6ms Nodes:
Maximum PDH 1024 Maximum UDH 25 Estimated Maximum I/O ~37000 I/O
Mark VIe System Communication Summary Communication 100baseTX 100BaseFX IEEE Specification 802.3u 802.3u Wire Speed 100Mbps 100Mbps Cable Type UTP Cat. 5 Fiber Connector Type RJ-45 SC Max Packs / Network 199 199 Topology (RSTP) Star Star
PDH & UDH Time Protocol NTP (64sec poling) NTP (64sec poling) IONet Time Protocol IEEE-1588 IEEE-1588 Distance 100m 2 km Network Communication Protocol PDH TCP/IP, Modbus, OCP, DNP3, GSM UDH EGD-UDP, EGD-CMP, Modbus, DNP3, GSM IONet EGD-UDP, EGD-CMP, Modbus
PLC to IONet EGD-CMP, Modbus, Profibus DP (PA with DP-PA link coupler) Communication Configurations Connection PDH HMI to PLC, non-GE DCS, RTU, SCADA, and Application PC UDH HMI to PLC and non-GE DCS CPCI UCCA, UCCC, UCSA Controller (Slave) Ethernet Modbus® between controller and third party DCS
CPCI UCCA, UCCC, UCSA Controller (Slave) Serial EIA-232 (Com2) to between controller and third party DCS CPCI UCCA, UCCC, UCSA Controller (Slave) Ethernet EGD-CMP for controller to PLC 90-70 series PSCA Pack IONet (Master) Ethernet Modbus (simplex), Serial Modbus [EIA-232, EIA-422, EIA- 485 (formerly RS)] Nodes: Maximum PDH 1024
Maximum UDH 25 (~37000 I/O)
Maximum Ethernet PSCA channels to ToolboxST 18