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Fiabilitate si Durabilitate - Fiability & Durability No 2/ 2015 Editura “Academica Brâncuşi” , Târgu Jiu, ISSN 1844 – 640X
1
CONTENTS
Pag.
1. Claudiu BABIS; Oana CHIVU; Zoia APOSTOLESCU; Dan NITOI - THE
INFLUENCE OF WELD SEAM SHAPE AND THE FATIGUE IN CASE OF THE
FILLET WELDS..............................................................................................................
3
2. Claudiu BABIS; Oana CHIVU; Zoia APOSTOLESCU; Catalin AMZA - RAISING THE DURABILLITY CURVES IN CASE OF WELDING ELEMENTS........
8
3. Constantin BREZEANU, Ioana POPESCU, Păun ANTONESCU -
TOPOLOGICAL STRUCTURE OF CONNECTING MECHANISMS IN THE
ELECTRIC GRID……………………………………………………………………………
15
4. Ştefan GHIMISI - EXPERIMENTAL INVESTIGTION OF THE FRETTING
PHENOMENON..............................................................................................................
23
5. Ovidiu ANTONESCU, Cătălina ROBU, Paun ANTONESCU - LINKAGES FOR
QUADRUPED BIO-ROBOT WALKING…………………………………………………
28
6. Ioana POPESCU, Ovidiu ANTONESCU, Păun ANTONESCU - STRUCTURAL
AND GEOMETRICAL ANALYSIS OF THE LIFTING MANIPULATORS FOR A
GREEN ENVIRONMENT………………………………………………………………….
36
7. Păun ANTONESCU, Ovidiu ANTONESCU, Constantin BREZEANU - THE
GEOMETRY OF THE SPATIAL FOUR-BAR MECHANISMAND OF ITS
PARTICULAR FORMS………………………………………………………………………
44
8. Ovidiu ANTONESCU, Viorica VELISCU, Daniela ANTONESCU - PLANAR
MECHANISMS USED FOR GENERATING CURVE LINE TRANSLATION MOTION
52
9. Ovidiu ANTONESCU, Viorica VELIȘCU, Constantin BREZEANU - MAIN
TYPES OF MECHANISMS USED AS WINDSHIELD WIPER …………………………
59
10. Marian G. POP, Ioan BADIU, Marcel S. POPA - PROCESSING ELECTRICAL
EROSION TO ROTATE WITEH TEETH TILTED.............................
67
11. Marcel S.POPA, Ioan BADIU - GEAR WHEELS THE PROCESSED BY
ELECTRICAL EROSION. ............................................................................................
86
Fiabilitate si Durabilitate - Fiability & Durability No 2/ 2015 Editura “Academica Brâncuşi” , Târgu Jiu, ISSN 1844 – 640X
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Fiabilitate si Durabilitate - Fiability & Durability No 2/ 2015 Editura “Academica Brâncuşi” , Târgu Jiu, ISSN 1844 – 640X
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THE INFLUENCE OF WELD SEAM SHAPE AND THE FATIGUE IN
CASE OF THE FILLET WELDS
Claudiu BABIS; Oana CHIVU; Zoia APOSTOLESCU; Dan NITOI
Abstract:
The stress concentrators at MA/MB welding joint will increase by the cross sectional convexity of the
fillet weld. Therefore, for variable loaded structures, based on a satisfactory fatigue life, concave fillet welds
are preferred likely to ensure low stress concentrators at the MA/MB welding joint due to a smooth passing
from the fillet weld to the basic material. The present paper aims is analyse the fatigue life duration raising
durability curves based on experimental determination and using the Finite Element Analysis Method.
Keywords: stress concentrators, fillet welds, FEM.
1. Introduction
In the case of corner welding, the theoretically thickness of the welded row is equal
with the high of the isoscel triangle inscribed in the weld transversal section (figure 1).
a b c d
Fig. 1 Possible shapes of the welded corner rows
a-plane; b – convex, c – concave, d – sharp concav
According to the figure 1, depending of the fraction k/a, the welded rows could be:
-plane, when k/a ≈ 2 ( figure 1.a ), convex, when k/a > 2 ( figure 1.b ), concave,
when k/a < 2 ( figure 1 c and d ). Because the weld convex shape, favorize concentration
of the stresses in the deposed metal it is recomended to used the concave shape mostly to
structures that works in oscillating conditions. It has to be mentioned that in the case of
concave rows an optimally angle has to be define because when the concavity increases the
residual stresses also increases. Some norms provides the α angle to be larger than 70o.
The convex cross sectional shape of fillet welds has a negative impact on the level of
stress concentrators [6], leading to its growth as compared to the concave case. There are
various rehabilitation techniques used in order to decrease stress concentrators and increase
fatigue life: milling of the weld toe; hammer peening; WIG re -melting of the weld toe [7].
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2. Research methodology
In view of determining the fatigue life, two types of samples have been used: cross joint
welds, marked as A – the wire based MAG welding, providing convex fillet welds and D –
the MAG tubular wire welding providing concave fillet welds, respectively.
In order to test fatigue life, 9 samples have been extracted by means of mechanical
cutting, similar to the one shown in Figure 1, and classified into three sample batches so as to
apply rehabilitation techniques as follows: the first batch A1;A2; A3 and B1;B2;B3,
respectively – without rehabilitation; the second batch: A3;A4;A5 and B3;B4;B5,
respectively – based on the milling of the weld toe and the third batch A6;A7;A8 and
B6;B7;B8 , respectively- based on WIG re-melting.
Fig. 2. Shape and dimensions of samples for fatigue life
The samples have been tested for fatigue, according to symmetrical stress cycles such as
stretch and compression, 10 Hz, frequency. Each batch took into account three values as
provided by the ±14 KN; ±9KN and ±7,5KN forces, thus, obtaining the corresponding
fatigue frames. The number of cycles till the breaking point has been determined for each
sample and then, durability curves have been outlined. Comparison of the fatigue life
durations has been conducted in the case of convex and concave fillet welds, with or without
the rehabilitation techniques applied. On space grounds, only some of the results obtained will
be presented.
The next step of the research tackled a comparative finite element based analysis of the
stress level for both concave and convex fillet welds. Moreover, fatigue tests and durability
curves have been dealt with.
For each sample batch, with or without applied rehabilitation techniques, a durability curve
has been achieved followed by comparisons. To mark durability curves, three force variations
have been applied to each batch, as follows: for batch 1: A1/D1 →±14 KN; A2/D2 →F2= ±9
KN; A3/D3 → ±7,5 KN; for batch 2: A5/D5 → ±14 KN; A6/D6 →±7,5 KN; for batch 3:
A8/D8→±14 KN; A9/D9 →±7,5KN.
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Fatigue life results are presented in table 1.
Table 1 Fatigue Life Test Results for Sample A
No.
Technical
Shape
Marking f [Hz] +/-Fi [KN] t [s] N=t*f
1
convex
without
A1
10
±F1=±14 594 5940
2 A2 ±F2=±9 1488 14880
3 A3 ±F3=±7,5 7384 73840
4 Milling of
weld toe
A5 ±F1=±14 843 8430
5 A6 ±F3=±7,5 10706 107060
6 WIG re-
melting
A8 ±F1=±14 1752 17520
7 A9 ±F3=±7,5 22152 221520
Table 2. Fatigue Life Test Results for Sample D
No.
Technical
Shape Marking f [Hz] +/-Fi [KN] t [s] N=t*f
1
convex
without
D1
10
±F1=±14 1850 18500
2 D2 ±F2=±9 4612.8 46128
3 D3 ±F3=±7,5 22890 228904
4 Milling of weld
toe
D5 ±F1=±14 2682 26820
5 D6 ±F3=±7,5 33189 331896
6 WIG re-melting
D8 ±F1=±14 5457 54570
7 D9 ±F3=±7,5 68672 686720
The holistic picture of the stresses exerting upon the welded structure focuses on the Von
Mises type of stress as shown in Figure 3.
a b
Fig. 3. Von Mises type of stress by a Ftot = 14 KN force
a- Convex fillet welding A- σmax = 0.24·109 N/m
2; b- concave fillet welding D σmax = 0.19·10
9N/m
2.
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3. Conclusions
The durability curves for samples A and D, respectively are revealed in Figure 4 and 5.
σ1a(n) Without rehabilitation; p=2 ; r=6.3
σ2a(n); milling; p=2 ; r= 6,4
σ3a(n)WIG re-melting; p=2 ; r= 6,6
Fig. 4. Durability curves for sample A
σ1a(n) Without rehabilitation; p=2 ; r=6.3
σ2a(n); milling; p=2 ; r= 6,4
σ3a(n)WIG re-melting; p=2 ; r= 6,6
Fig. 5. Durability curves for sample D
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As shown in Figure 4 and 5, there is no durability curve asymptotic to the horizontal
axis and hence, there is no resistance to fatigue σ0 .
As illustrated in Tables 1 and 2 as well as in Figures 4 and 5, there is a growth by
almost 40% in the number of fatigue cycles as a result of milling the weld toe (A5; A6 and
D5; D6, respectively) and by up to 195% as a result of WIG re-melting of the weld toe (A8;
A9 and D8; D9, respectively),as compared to the situation in which no rehabilitation
technique is applied (A1; A2; A3 and D1; D2; D3, respectively).
Figure 4 indicates a growth of 210 % in the fatigue life for sample D as compared to
similar A samples, according to the similar loads and rehabilitation techniques.
A key observation drawn from Figure 2 a and b highlights the fact that, by means of
finite element modeling, higher Von Mises stresses can be achieved in the case of convex
fillet welding A as compared to concave fillet welding D.
4. References
[1] A. Ohta, T. Mawari (1990). Fatigue strength of butt welded Al-Mg aluminium alloy: tests
with maximum stress at yield strength. Fatigue & Fracture of Engineering Materials &
Structures, 13, 53-58.
[2] B. Chang, Y. Shi, L. Lu (2001). Studies on the stress distribution and fatigue behavior of
welded-bonded lap shear joints. Journal of Materials Processing Technology, 108, 307-313.
[3] C. Lindgren, J.O. Sperle, M. Jonsson (1996). Fatigue strength of spot welded beams in
ligh strength steels. Welding in the World, 37, 90-104.
[4] C-H. Lee, K-H. Chang, G-C. Jang, C-Y Lee (2009). Effect of welded geometry on the
fatigue life of non-load-carrying fillet welded cruciform joints. Engineering Failure Analysis,
16 849-855.
[5] D. P. Kihl, S. Sarkani (1999). Mean stress effects in fatigue of welded steel joints.
Probabilistic Engineering Mechanics, 14, 97-104.
[6] D. Zivkovic, B. Anzulovic (2005). The fatigue of 5083 aluminium alloy welds with the
shot-peened crater hot cracks. Materials & Design, 26, 247-250.
[7] F. Lefebvre, S. Ganguly, I. Sinclair (2005). Micromechanical aspects of fatigue in a MIG
welded aliminium airframe alloy. Part 1. Microstructural Characterization, Material Science
and Engineering, 397, 338-445.
Fiabilitate si Durabilitate - Fiability & Durability No 2/ 2015 Editura “Academica Brâncuşi” , Târgu Jiu, ISSN 1844 – 640X
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RAISING THE DURABILLITY CURVES IN CASE OF WELDING
ELEMENTS
Claudiu BABIS; Oana CHIVU; Zoia APOSTOLESCU; Catalin AMZA
[email protected]; [email protected]; [email protected];
Abstract: Raising the durabillity curves is very important, being a useful tool in assessing the duration of the
fatigue life of an item or welded structure. Determination of life duration up to fail, indicate us the right time
for the rehabilitation of welded structure leading to labor savings and avoiding catastrophic failurewe that
would endanger people's lives.
The paper will present for three welded specimens experimental determinations of variable load cycles
until failure, then will rise durabillity curves using a mathematical program.
Key words: variable stresses; fatigue life; durability curves
1. Introduction
The present paper is based on the opinion that dynamically exposed weld elements,
contain cracks of different sizes and that is why rehabilitation is required after a period of
time given by the durabillity curves.
There are numerous welded structures likely to be exposed to stress in the course of
time (bridges, power installations, etc.). Research has proved that such structures crack under
stress concentrations lower than the tear resistance of the static materials they are made up of;
the higher the stress concentration the sooner the fracture. The functioning time, that is the
number of stress variation cycles a component is resistant to depend on its maximum stress
level. This is graphically shown by an experimentally fixed curve (Wohler’s curve)-figure 1.
Fig. 1. Wohler’s curve
Such a curve in N-σ ( N-τ) system shows that the higher the number of cycles N any
component is resistant to, the lower the stress σ. For a certain value σ0 of overall stress, the
component resists to numerous, countless reinitializing cycles.
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This value σ0 stands for fatigue resistance. Research has shown that ferrous metals
resistant to 10 7
variation cycles of the overall stress never crack. Hence, for such materials,
fatigue resistance is defined according to NB=10 7. Fatigue resistance of welded joints is
much lower than that of the material due to the overall welding stress concentration. Internal
and external concentrators differ from the structure itself. Unlike the material, that may
display lamination defects, the weld displays defects typical of molded materials. Internal
concentrators are the result of pores of gases, the roots of the welds and joints of electrodes
change, in the case of manual welding. External concentrators can be seen at the ends of the
welding line as well as in the junction point of the welding and base material. The
concentrators impact can be lowered or even eliminated by appropriate welding of the
respective junctions. The concentration coefficient value is influenced by various factors
typical of welded joints: the base material, additional material, the welding procedure used,
internal and external welding defects, the junction form, the welding bead form, recurring
stress concentrations, etc. The weld may bring about the lower fatigue resistance of the
component even if the welding is of high quality and does not modify the strength lines flow
of the respective component.
2. Research methodology
The research conducted, consists in an analysis of the fatigue life of three identical
welded samples marked with I1; I2 and I3, using three values of the apllied forces.
3. Shape and dimensions of samples
Figure 2 illustrates the shape and dimensions of the samples to be subject to fatigue
tests.
Fig.2 Shape and dimensions of weld
deposited samples
Fig. 3 Shape and dimensions of
sampleswith seam weld deposit
dynamically stressed
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The sample is obtained from a 7 mm thick, 30 mm wide and 390 mm long wideplate
and is made of common steel S235JR according to NF EN 10028-2.
The sample presented in Figure 2 will bring about three samples I1; I2 and I3, of
approximately 130 mm long and 5 mm wide, the width is obtained by previous mechanical
grinding on both sides of the wideplate width.
Once samples 1; 2 and 3 have been extracted, one set of samples will be obtained as
follows: set 1: I1; I2 and I3 corresponding to sample I;
A stress variation ΔF1=±10 KN; ΔF2=±8 KN and ΔF3=± 6,5 KN respectively will be
applied to samples 1; 2 and 3 corresponding to each sample/set in order to obtain a durability
curve for each of the sample/set. The stress cycle will be alternating and symmetric and the
stress factor is a tensile-pressure type. Figure 3 shows the shape and dimensions of samples
1; 2 and 3, as resulted from samples I.
The samples I are obtained, as follows: the sample set I1; I2 and I3 respectively,
corresponding to the first sample I is obtained from a 7 X 30 X 390 mm wideplate with
cycling weld deposition, by means of a manual welding SMEI covered electrode procedure, a
3 mm thick, 15 mm wide and 390 long weld bead, the resulting dimension of the samples
obtained being 10 X 5 X 130 mm. A 10 mm tickness is achieved since 3 more mm are added
to the initial 7 mm tickness of the wideplate.
4. The Welding Parameters
In the case of welding deposits as applied to samples I, SUPERBAZ E 7018 electrodes
were used, in conformity with AWS A5.1, with a 3.25 mm electrode wire diameter. Tabel 1
indicates the weld deposit parameters corresponding to samples I.
Table 1
The parameters of the weld deposit
No.crt. Parameter Sample I
1 Is [A] 180…190
2 Ua [V] 21-22
3 ts [s] 165
4 Lc [cm] 39
5 vs [cm/s] 0.23
6 El [KJ/cm] 10.656
5. Fatigue tests
Fatigue tests were based on the LVF 100 HM type of fatigue test installation,
belonging to the laboratory of materials research within the Department of Materials and
Welding Technology.
For all three samples I1; I2; I3, the stress cycle applied was alternating and
symmetric, more precisely σmax= - σmin. Hence, σmed= 0 and the asymmetry coefficient R=
σmin/σmax= -1.
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The tests were conducted at a 10 Hz frequency.
In order to elevate the durability curves for all three sample sets I; II and III, three
variation values of the loading forces are required: ±ΔF1=±10 KN for sample I1; ±ΔF2 = ±8
KN for sample I2 and ±ΔF3 = ±6,5 KN for sample I3.
Fatigue tests followed several phases:
-fixing samples between the blades of the machine and tightening them with the
dynamometric key;
- selection of the loading variation program, of the loading stress cycle and work
frequency. Stress variations as above mentioned: ±ΔF1=±10 KN; ±ΔF2 = ±8 KN and ±ΔF3 =
±6,5 KN, the stress cycle was alternative and symmetric and the frequency was 10 Hz;
- extraction of frames during trials that show the number of cycle left until the
cracking moment;
Then, the data were collected and the durability curves were processed by means of
“Math Cad” program.
Figures 4a and 4b show the crack of sample I1 fixed between the blades of the
machine as well as a frame obtained due to the data analysis program, during the fatigue test,
which reveals that the stress variation as applied to sample I1 was ±10 KN and the sample
cracked after 640 seconds, more precisely, after 6400 stress cycles, based on a 10 Hz
frequency.
a b Fig. 4 Phases of fatigue test for sample I1
Figures 5a and 5b illustrate the cracking moment of sample I2 fixed between the
blades of the machine as well as a frame obtained due to the data analysis program, during the
fatigue test, which reveals that the stress variation as applied to sample I2 was ±8 KN and the
sample cracked after 1120 seconds, more precisely, after 11200 stress cycles, based on a 10
Hz frequency. It is worth mentioning an increase in the number of cycles left until the crack
moment as compared to sample I1, by approximately 75%.
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a b
Fig. 5 Phases of fatigue test for sample I2
Similarly, figures 6a and 6b illustrate the cracking moment of sample I3 fixed
between the blades of the machine as well as a frame obtained due to the data analysis
program, during the fatigue test, which reveals that the stress variation as applied to sample I3
was ±6.5 KN and the sample cracked after 1877 seconds, more precisely, after 18770 stress
cycles, based on a 10 Hz frequency. It is worth mentioning an increase in the number of
cycles left until the crack moment as compared to sample I2, by approximately 68%.
a b
Fig. 6 Phases of fatigue test for sample I3
In the case of the sample set I1; I2 and I3, with rough seam weld deposit, the increase
in the number of cycles left until the cracking moment from 6400 cycles for I1 until 18770
for I3 accounts for a decrease in stress variation as applied to the samples, from ±10 KN to
±6,5 KN.
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6. Research results
Table 2 presents all data collected during fatigue tests for all the three seam welded
based samples I1; I2 and I3. Table 2
Fatigue tests data
No. Sample status Reference F [Hz] ±ΔF Duration
[s] N
1 seam welded
based
I1
10
±ΔF1=±10 640 6400
2 I2 ±ΔF2=±8 1120 11200
3 I3 ±ΔF3=±6,5 1877 18770
References in Tabel 2 indicate: F-frequency; ±ΔF variation of stress applied; N-
number of cycles left until cracking moment.
6. Marking durability curves
The durability curve ( - Wohler’s curve) for steels can be approximated
according to logarithmic scales (lg-lg), in the form of a logarithmic regression expressed as
[2]:
(1)
where: lg A is the junction point between the curve and the vertical axis; 1/p – inclination of
the straight line; - variation of stress due to variation of force exerted between a maximum
and a minimum; n- number of cycles.
Equation (4) can be also depicted as:
(2)
If lgA ha a certain value r, then, equation (5 ) becomes ( 6 ).
(3)
(4)
Equation (7) represents the variation of the durability curve based on linear
coordinates.
By means of Mathcad program, for samples I1; I2 and I3, we have obtained the values
p=2 and r=5.83, for which the graph of the function reaches the test points of the type
I samples, aI= ( 6400; 11200; 18770) and f1=( 10; 8 6). The graph is shown in Figure 7 as
follows:
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Fig.7 Durability curve in linear coordinates for samples I1; I2 and I3; material
S235JR; symmetric cycle- σmed= 0; σmax= - σmin; R= -1; frequency=10 Hz
7. Conclusions
We can observe from figure 7 that the durabillity curve is not asymptotic to the
horizontal. This means that in case of welded elements does not exist a fatigue resistance that
in case of unwelded elements.
It becomes noteworthy the fact that the existence of a weld bead on a machine part
exerts a negative effect on the number of cycles until cracking, reduced to almost 40% as
compared to the situation in which the machine part is not seam welded based. This reduction
of fatigue life when welding is applied occurs even if the welding is of high quality and does
not modify the forces within the respective machine part. This is due to the fact that, during
welding, the thin layer of the melted material drips over the original material, cools off
quickly and it is not hot enough to melt the original material. Hence, there is no proper
welding, the melted layer hardens quickly, gases and pollutants are not entirely exhausted and
they transform into stress concentrators highly visible in the faying surface of the weld
deposits but invisible from the exterior and lead to fatigue resistance. Furthermore, welding
residual stresses also reduce resistance to fatigue, when a weld bead is applied. By processing
both the machine part and the welded bead, cutting off a few millimiters, most of these
defects are eliminated (representing the stress concentrators), thus, the machine part becomes
more resistant to fatigue. In conclusion, the grinding process can be considered a highly
efficient technique likely to improve resistance to fatigue of some welded structures.
8. References
[1] Tom Lassen, Fatigue life analyses of welded structures, ISTE Ltd, 2006
[2] A. Almar Næss, Fatigue Handbook, Trondheim, Tapir, 1985
[3] A. Almar Næss, Fatigue Handbook, Trondheim, Tapir, 1985
[4] Claudiu Babis, Gheorghe Solomon, Dan Nitoi, Dumitru Titi Cicic - Cercetări privind
rezistenta la oboseală a sudurilor de colt ( Researches regarding Fatigue Strength of
Fillet Welds ) - ASR International Conference, 13- 14 octombrie 2011, Chisinău,
Republic of Moldova
[5] *** EUROCODE 3: Design of steel structures, 1993. Part 1–9: Fatigue strength of
steel structures, European Norm EN 1993-1–9.
Fiabilitate si Durabilitate - Fiability & Durability No 2/ 2015 Editura “Academica Brâncuşi” , Târgu Jiu, ISSN 1844 – 640X
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TOPOLOGICAL STRUCTURE OF CONNECTING MECHANISMS
IN THE ELECTRIC GRID
Constantin BREZEANU, Silcotub S. A. (grup Tenaris) Călărași, [email protected]
Ioana POPESCU, Iuliu Maniu Highschool of Bucharest, [email protected]
Dr. Păun ANTONESCU, Politehnica University of Bucharest, [email protected]
Abstract: The paper presents the main types of mechanisms used within the connecting systems from the
high- and low-voltage electric grid. The purpose is the accurate construction of the kinematic diagrams of
the mechanisms of electrical connection. For the low voltage connecting systems the topological structure
of three kinematic schemes of articulated plane mechanisms is analysed. The structural-topological
analysis is extended to other three kinematic schemes of simple plane mechanisms used as high voltage
connecting systems. The structural-topological study is then applied to the complex plane mechanisms
used as high voltage separators.
Keywords: topological structure, kinematic scheme, mobility, connecting mechanism, electric grid.
1. Articulated planar mechanisms used for low voltage connecting systems
Connecting systems normally use plane mechanisms with articulated bars [1,3,6,7], or in
the simplest form of a single equalizing bar articulated frame (fig. 1.1) or in the shape of an
articulated quadrangle (fig. 1.2, 1.3).
Fig. 1.1. Balanced mech. B; Fig. 1.2. Quadrilateral mechanism; Fig. 1.3. Quadrilateral mech. B-B
The equalizing bar mechanism (fig. 1.1) shows the a1 arc as the resistance force, opposing
to the electromagnetic force Fm of EM, and it is one of the oldest solutions of electromagnetic
relay switch [20] for small nominal currents. The quadrangle mechanism (fig. 1.2) is
mechanically driven by the coupling Mm, by means of the crank 1, till the bars 1 and 2 are
placed one continuing the other, which corresponds to the extreme position of the equalizing
bar 3, when connection C is made.
1
A0
A
B0
B
0
EM
a1
Fm
1
A0
A
B0
B
0
C
2
3
Mm
A0
B0
A
B
C
D D0
1 2
3
a1
0
EM
Fm
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The quadrangle type mechanism (fig. 1.3) is driven by the electromagnet EM till the bars
1 and 2 are one continuing the other, and the connection in point C is obtained in the extreme
position of the equalizing bar 3. The arc a1 acts as the resistance force and can open
connection C if electric power is no longer supplied into the EM.
The mobility of the equalizing bar mechanism (fig. 1.1) shall be determined with the
formula for plane mechanisms [5]:
453 23 CCnM (1)
From the kinematic scheme the following values stand out: 0,1,1 45 CCn .
Replacing these numbers in the formula (1) we obtain: 1012133 M
The mobility corresponds to the rotation motion of the bar 1 (the equalizing bar) around
the axis of the fixed articulation A0. The connection in point A results from the rotation of bar
1, which can be obtained with the attraction driving force Fm. Interrupting the power supply
into the EM results in breaking the connection in A assisted by the arc in tension a1.
The mobility of the crank – equalizing bar mechanism (fig. 1.2) or of the equalizing bar
- equalizing bar mechanism (fig. 1.3) is determined with the formula (1), where the numerical
values are introduced: 0,4,3 45 CCn .
The following mobility results from replacement: 1042333 M
The only independent motion is the rotation of bar 1 by means of the driving torque Mm
(fig. 1.2) or by means of the driving force Fm (fig. 1.3), which leads to the connection in C.
2. Simple planar mechanisms used for high voltage connecting systems
We consider the kinematic scheme (fig. 2.1) related to the mechanism of a low oil power
switch, for really high voltage with breaking arcs [1,3].
Fig. 2.1. Quadrangle mechanism. Fig. 2.2. Slipper mechanism. Fig. 2.3. Roller mechanism.
0
A0
A
B0
C
B
1
2
3
3
Mm
Fm
1
D’
A0
B0
B
a1
C0
D0
A
D
1
1 2 3
3
E
E’
0
0
A’
A0’
C
A
B
B0
C’ 1 2
3
4 5
0
A0
C0
Fm
C
B’
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The mobile connection 3 has a rotating motion in an upper horizontal plane, and a part of
it, DE, gets into the fixed connection. The articulated quadrangle B0BCC0 (fig. 2.1) receives
the motion in the A0A arm that is rotating in a lower horizontal plane of force Fm.
Disconnection is obtained by means of the arc a1 that is tensioned in the D’E’ position.
The mobility of the mechanism is determined by means of the formula (1) in which we
introduce the structural numerical parameters: 0,4,3 45 CCn . 104233 M .
This value verifies the unambiguous determined motion of the mechanism with a single
leading element 1. With regard to the slipper mechanism (fig. 2.2), guiding in the oscillating
crank lever 3, the topological structure is the same as for the previous mechanism (fig. 2.1).
The difference consists in the existence of a translational coupling between the slipper 2
and the crank lever 3. The mechanism is actuated by means of the Mm coupling, and the
connection position C must be reached in the extreme position of the bar 3, which
corresponds to the angle (A0AB0) of 900.
The roller mechanism (fig. 2.3) is driven by a translational piston 1 actuated by the force
Fm of the compressed air. We should notice that the rollers 2 and 4 (articulated by the
equalizing bar 3) are connected to the upper part with the corresponding guide on the rod 1
respectively on the oscillating crank lever 5.
The mobility of the mechanism is determined by means of the formula (1) where we
introduce the numerical values identified on the kinematic diagram (fig. 2.3):
2,5,5 45 CCn . Thus, we obtain for the mobility the value 325253 M .
One of the three mobilities corresponds to the translational motion of the leading piston 1.
The other two mobilities are represented by the independent rotary motions of the rollers 2
and 4. The connection in point C is obtaine din the left position of the piston 1, where the
angle B0BC0 is 900, or in the right position of piston 1, where the angle B0B’C0 is equal to
900. The position of the connecting point C changes, and it can be placed in point C’ in the
right part of the figure (fig. 2.3).
3. Complex planar mechanisms used as automated pneumatic switches
These planar mechanisms with a complex structure are used as separators (switches) for
three-phase high voltage power lines [1,2,3]. We consider the kinematic scheme (fig. 3.1) of
an automated switch of 35 KW [3], which is pneumatically driven by means of a double
piston with a rack bar, or by a roller guided in a crank lever.
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Fig. 3.1. Kinematic scheme of the three-phase connecting complex mechanism
From piston 1, driven by force Fm, by means of the rack bar gear (1) – geared sector (2),
motion is transmitted to the articulated quadrangle (2, 3, 4). Thus, by means of the
reciprocating rod 3, the rotation of bar 2 is transmitted to the equalizing bar 4, through the
articulation D.
Following the kinematic chain, from the equalizing bar 4, through the reciprocating rod 5
with the articulations E and F, motion is transmitted to the translating rod 6 at the end of
which there is the mobile connecting point K1 of the first phase of electric power.
Together with reaching the final position of rod 6, we obtain the synchronous
displacement of rods 10 and 14, corresponding to the mobile connecting points K2 and K3 of
the other two phases of the high voltage electric power.
From the equalizing bar 4, through the double articulation G, motion is transmitted to
the articulated bars 7 and 11, and then to the equalizing bars 8 and 12.
On the way to the mobile connecting point K2 we identify the articulated quadrangle
D0GG’D’0 or through the component elements (0,4,7,8). Also, the kinematic way to the
mobile connecting point K3 contains the anti-quadrangle D0GG’’D0’’ (0, 4, 11, 12). The
equalizing bar 12 is linked to a buffer made up of the kinematic elements 15 (piston rod) and
16 (cylinder). On the kinematic scheme (fig. 3.1) we identify the following numerical values
of the parameters in the formula (1): 1,23,16 45 CCn ; 11232163 M .
Mobility shows that the mechanism can be driven by a single leading element, piston 1.
A
Fm
B0
C
D
D0
E
F
G
D’0
G’ E’
F’ F’’
E’’
G’’
D0’’ H
I
I0
1
2
3
4
5
6
0
7
8
9
10
1
1
1
2
13
14
0 0
15
16
0
B
2
K1 K2 K3
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19
The motion flow can be traced by means of the structural – topological formula of the
drive mechanism motor MM for each contact K1, K2 and K3, starting from the actuator
mechanism MA(0,1). Thus, the structural – topological formula for the contact K1 is
)6,5()4,3()2,()1,0( 12 LDLDeLDMAMM (2)
In the second phase of the contact K2, the structural – topological formula becomes
)10.9()8,7()4,3()2,()1,0( 12 LDLDLDeLDMAMM (3)
For the third contact K3, the structural – topological formula is written
)16,15()14.13()12,11()4,3()2,()1,0( 12 LDLDLDLDeLDMAMM (4)
In formulas (2, 3, 4) we noted as e12 the imaginary kinematic element equivalent to the
superior kinematic joint made by the gear formed of the rack 1 and the geared sector 2. We
should mention that the dyadic chain LD(15,16) of the RTR type is a sort of hydraulic buffer.
4. Mechanism of the high voltage three-pole separator
We take into consideration the kinematic scheme (fig. 4.1) of the mechanism of a
separator for voltages higher than 60 kV.
Actuation of the contact bars in points K1, K2 and K3 is carried out by means of the
mechanism of a quadrangle of the equalizing bar – lever type (A0ABB0) through lever 1.
The three contacts are obtained in the extreme position of the equalizing bar 3, when lever
1 and the reciprocating rod 2 are one following the other.
From the equalizing bar 3, through the articulation C, the rotary motion of the former
(clockwise) is transmitted through the reciprocating rod 4 to the equalizing bar 5 that is
rotating, trigonometrically, until the bars b3 and b5 reach a vertical position (in contact K2).
From the equalizing bar 3 the motion is transmitted, to the left and to the right, by means
of articulated quadrangles to the equalizing bars 3’ and 3’’ with the fixed articulations B0’ and
B0’’. Between the upper and lower axes of the fixed articulation B0 and D0 respectively B0’,
D0’ and B0’’, D0’’ we mount insulators. Following the kinematic scheme of the separator
mechanism (fig. 4.1) we infer the numerical values 0,23,15 45 CCn that we introduce in
the formula (1), resulting in 10232153 M
This result corresponds to a rigid structure, so that the mechanism should be an
undetermined static system. In reality, the mechanism operates on the basis of only one
leading element 1, and the result above is due to the double link between the equalizing bars
3, 3’ respectively 3 and 3’’. Thus, the reciprocating rods 7 and 7’ are mounted parallel to the
reciprocating rods 6 and 6’, which does not introduce additional geometric conditions.
From a geometrical point of view, the mechanism can operate without bars 7 and 7’, case
in which the structural parameters are: 0,19,13 45 CCn . Introducing the numerical
values in the formula (1) we obtain 10192133 M
Indeed the mechanism transmits the unambiguous determined motion from the leading
element 1 to the led elements 3, 5 respectively 3’, 5’ and 3’’, 5’’. The structural-topological
formula of the drive mechanism is
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20
)''5,''4()''3,'6()'5,'4()'3,6()5,4()3,2()1,0( LDLDLDLDLDLDMAMM (5)
Fig. 4.1. Kinematic scheme of the three-pole separator mechanism
5. The mechanism of the single-column separator (with roller and crank levers)
The kinematic scheme of the mechanism (fig. 5.1) shows that the drive uses a pneumatic
actuator p with a double piston 1 [3].
a) b) c)
Fig. 5.1. Kinematic scheme of the single-column mechanism
2
1
3
3
4
’
4
5
3’ 3’’
A0
A
E
B0
C
D
D0
4’ 4’’
4’’
4’
C’ C’’ 6 6’
B0’’ B0
’
E’ E’’
7 7’
5’ 5’’ D’ D’’
D0’ D0’’
K1 K2 K3
F F’ F’’
0 0 0
0 0 0
B
b3
b5
2
3 5
4 1
0
0
A
B
B0 C0
C
K
3 5
2
3 5
4 1
0
0
A
B
B0 C0
C
3 5
2
3 5
4 1
0
0
A
B
B0 C0
C
K
3 5
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We notice that the mechanism with a symmetrical structure has two rollers 2 and 4
guided in the corresponding crank levers 3 and 5. Is identified 5n mobile kinematic
elements; 55 C class kinematic couplings (mono-mobile) out of which a translational
coupling A(0,1) and 4 rotary couplings B(1,2), C(1,4), B0(3,0) and C0(5,0); 24 C are 4 class
kinematic couplings (bi-mobile) of plane rotary translation. Introducing these numerical
values in the formula (1) we obtain
21325253 M
We should notice that two of the three independent motions of the mechanism are
passive mobilities, represented by the rotation of each of the rollers 2 and 4 around their
centre.The available independent motion is the translational motion of the double piston 1 in
the fixed pneumatic cylinder, vertically mounted.
The structural – topological formula of the drive mechanism analysed above is
)5,4()3,2()1,0( LDLDMAMM (6)
The kinematic scheme in the position of closed contact K (fig. 5.1a) corresponds to the
up-and-down displacement of piston 1, and the separating position of the two bars b3 and b5
(fig. 5.1b) corresponds to the up-and-down displacement of piston 1.
By replacing the plane upper kinematic couplings (2,3) and (4,5) with one equivalent
element e23(2) respectively e45(4), we obtain the equivalent kinematic diagram (fig. 5.1c).
In this equivalent kinematic diagram all the kinematic couplings are class 5, or
translational (0,1), (2,3), (4,5), or rotary (1,2), (3,0) and (1,4), (5,0).
We should mention that, for the constructive diagram of the pneumatic separating
mechanism, we shall provide locking bolts for the two equalizing bars 3 and 5 especially due
to the weight of the double piston 1.
6. Conclusions
The mechanisms related to electric switch systems are plane mechanisms with articulated
bars, having a simple topological structure in the case of low electric voltages. The mobility
of these mechanisms is usually carried out by means of electromagnets.
For high electric voltages, the plane mechanisms used are based on kinematic diagrams
with single contour lines articulated bars, driven by spiral arcs.
For three-phase power lines, the mechanisms used are carried out as complex plane
structures with parallel kinematic chains. These mechanisms are pneumatically driven, and
are provided with a pneumatic buffer for one of the three phases.
We carried out an equivalent kinematic scheme, both for the pneumatic actuator and for
the parallel final kinematic chains. The structural topological analysis of the mechanism of a
three-phase separator shows that the kinematic diagram uses serial quadrangle mechanisms.
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22
Bibliography 1. Hortopan, G., Electric Devices, The Didactic and Ped. Publ. House, Bucharest, 1972;
2. Hortopan, G., Low Voltage Electric Devices, The Technical Publ. House, Bucharest, 1969;
3. Macsymiuk, J., Mechanisms of Connecting Electric Devices, The Technical Publ. House,
Bucharest, 1970.
4. Antonescu, P., Mechanisms, Printech Publishing House, Bucharest, 2003;
5. Antonescu, O., Antonescu, P., Mechanisms and Manipulators, Printech Publishing House,
Bucharest, 2007;
6. Nedela, N., Antonescu, O., Mechanisms used for medium voltage power switches, Journal
Mechanisms and Manipulators, Vol. 8, No 1, 2009, p. 43-50;
7. Nedela, N., Geonea, I., Mechanisms used for high voltage switching devices, Journal Mechanisms
and Manipulators, Vol. 9, No 1, 2010, p. 51-58.
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23
EXPERIMENTAL INVESTIGTION OF THE FRETTING
PHENOMENON
Ştefan GHIMISI, Constantin Brâncuși University of Targu Jiu,
Abstract. Fretting is now fully identified as a small amplitude oscilatory motion which induces a
harmonic tangential force between two surfaces in contact.It is related to three main loadings, i.e.
fretting-wear, fretting-fatigue and fretting corrosion.Fretting regimes were first mapped by
Vingsbo. In a similar way, three fretting regimes will be considered: stick regime,slip regime and
mixed regime. The mixed regime was made up of initial gross slip followed by partial slip
condition after a few hundred cycles. Obviously the partial slip transition develops the highest
stress levels which can induce fatigue crack nucleation depending on the fatigue properties of the
two contacting first bodies. Therefore prediction of the frontier between partial slip and gross slip
is required.
Keywords: fretting, wear, experiment
1.Introducțion
Fretting is now fully identified as a small amplitude oscilatory motion which induces a
harmonic tangential force between two surfaces in contact. It is related to three main
loadings,i.e. fretting-wear,fretting-fatigue and fretting corrosion.
The main parameters were reported to be amplitude displasement, normal load ,
frequency,surface roughness and morphology, and residual stresses. More recently fretting
has been discussed using the third-body concept and using the means of the velocity
accommodation mechanisms introduced by Godet et al.[1,2]
Fretting regimes were first mapped by Vingsbo. In a similar way,three fretting regimes
will be considered: stick regime,slip regime and mixed regime. The mixed regime was made
up of initial gross slip followed by partial slip condition after a few hundred cycles. Obviously
the partial slip transition develops the highest stress levels which can induce fatigue crack
nucleation depending on the fatigue properties of the two contacting first bodies. Therefore
prediction of the frontier between partial slip and gross slip is required.
The type of surface damage that occurs in fretting contact depends on the magnitude
of the surface normal and tangential tractions. In existing fretting models the relative
displacement is assumed to be accommodated mainly microslip in the contact surface[3].
The present paper argues that adhesion forces and elastic deformation in the contact
zone may contribute significantly to the relative displacement during fretting of metals. A
simultaneously applied tangential force and normal into contact appears a adhesion force. A
tangential force whose magnitude is less equal on greater than the force of limiting friction
will not give rise on give rise to a sliding motion.It is determined the energy loss dissipated
per fretting cycle.
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2.Experimental means
For the study of the fretting phenomen in case of elastics assemblages spring slides
with multiple sheets,I used the experimental stall from fig.1.[4]
The stall permits testing for one slide and for spring slides with multiple sheets, too.
2.1. Description of the stall
On the rigid support the elastic lamella (6) is assembling through the agency of the
superior plate (4) and of the screws (1).
The assemblage is made through the agency of 8 balls ( 4 balls inferior and 4 superior balls)
who assure a point contact between the ball and the lamella.
The elastic lamella (6) oscillates because of the rod crank mechanism with eccentric (8).This
mechanism is actioned with the electrical engine assuring the necessary conditions for
producing the fretting phenomenon.
The contact is charged with the assistance of 4 screws (1) through the agency of some
helicoidal springs(2) and through the agency of some radial-axial bearings with conic rolls.
The helicoidal springs beforehand standarded permit a charge with a normal and known force,
the presence of the radial-axial bearings assuring the eliminate of friction between the screw
and the superior plate.
Fig.1. Experimental stall
The stall can be used for the testing at fretting of some couples by different materials.
This stall can be adapted for study of the lamellar springs with many sheets.
The lamellas used in experiments have the dimensions 560x56x2 mm and are realised
by spring steel having hardness 55 HRC.
The balls are spring balls and have 19 mm in diameter.The lamella is suported in
inferior side on 4 balls in superior side the charge of the contact is made through the agency
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of 4 balls. The rod-crank mechanism permits a displace at the end (extremity) of the 20 mm
lamella and can modify this displace by changing of the system excentricity. The system is
actioned through the agency of electrical enging having revolution of 750 rot/min.
Helping with this experimental stall we can made fretting tries for normales and
different forces for different numbers of solicitation cycles.
We obtained different wear traces corresponding fretting wear. So, we find the dependence of
the normal charcing force, and we can compare the different fretting traces by comparing of
different fretting zones for certains conditions of contact.
Therewith we can compare the theoretical results previously presented with the
experimental results. Traces wear obtained was assumed with a video camera and processing
on the computer . The displacement at the contact level was determined, like we shown
previously helping with the video camera and computer.
The determination of displacement was made for the two renges of balls.
In the table 1. are the traces wear obtained for a normal charcing of 200 N on the each
screw.
Table 1. Fretting wear
Number
of cycles
Pozition of balls
face back
30000
40000
50000
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For comparing the traces wear obtained with the theoretical results obtained for the
fretting phenomenon we determined the central area and the annular adjacent area, and the
results are in the table 2 for the front balls and in the table 3, for the back balls.
Table 2
Nr.
crt.
Loading
[N]
Number of
cycles
Area
central
[mm2]
Radius
central
[mm]
Area
ext.
[mm2]
Radius
ext.
[mm]
Area
annular
[mm2]
1 200 30000 0.15300 0.22070 0.63278 0.4488 0.47978
2 200 40000 0.22219 0.26596 0.99215 0.5622 0.76996
3 200 50000 0.28807 0.30281 1.27996 0.6383 0.99189
Table 3
Nr.
crt.
Loading
[N]
Number of
cycles
Area
central
[mm2]
Radius
central
[mm]
Area
ext.
[mm2]
Radius
ext.
[mm]
Area
annular
[mm2]
1 200 30000 0.19752 0.25075 0.77363 0.4962 0.57611
2 200 40000 0.24173 0.27739 1.40647 0.6691 1.16474
3 200 50000 0.37215 0.34418 1.70178 0.7360 1.32963
In fig.2. and 3 are the dependence of the wear traces by the cycles numbers for a normal
force by 200 N and for the two position of the balls in front and back.
Fig.2. The dependence of the wear traces by
the numbers of cycles for F= 200N; in front
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Fig.3. The dependence of the wear traces by
the numbers of cycles for F= 200N;back
3.Conclusion
The experimental stall permits realization of the experimental tries for the study of
fretting. We can determine the different size of the fretting areas and we can compare these
with the theoretical results.
Can be made considerations for existence of one friction coefficient who is variable between
the surfaces coresponding by one fretting contact.
4.References
[1]P.Blanchard,Ch.Colombier,V.Pellerin,S.Fayeulle and L.Vincent, Material effects in
fretting wear: application to iron ,titanium and aluminium alloys, Met. Trans. A,22(1991)
1535-1544
[2] O.Vingsbo and M.Soderberg,On fretting maps,Wear, 126 (1988) 131-147
[3]K.L.Johnson,Contact Mechanics,Cambridge University Press,Cambridge,1985,pp.202-233
[4] St. Ghimisi, Fenomenul de Fretting, Editura Sitech, Craiova, ISBN 973-746-422-2, ISBN
978-973-746-422-4, 2006, pag. 331
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LINKAGES FOR QUADRUPED BIO-ROBOT WALKING
Ovidiu ANTONESCU, Politehnica University Bucharest, [email protected]
Cătălina ROBU, Tudor Vianu Hight School, Giurgiu, [email protected]
Paun ANTONESCU, Politehnica University Bucharest, [email protected]
Abstract: This paper analyses the Jansen mechanism. It then presents a few pictures of a mobile
quadruped robot, which will help to describe how the robot moves. We take into consideration the
kinematic scheme of the spatial mechanism with bars (spatial linkage), which is used for each of the
four robot legs. Each leg mechanism is driven by two rotate brushless actuators that include a spur
gear low-ratio transmission. By means of analyzing the kinematic scheme, the spatial mechanism
mobility that operates in both horizontal and vertical plane is calculated.
Keywords: bio-robot walking, quadruped robot, spatial mechanism, spur gear, mobility
1. INTRODUCTION
Research in the field of walking robots is extremely active. Robots of different sizes, from
the size of an insect to that of a van, have been built. There are many websites presenting a
considerable number of walking robots [4]. It is amazing how many ways of copying what
animals easily do exist, and how creative they are (fig. 1).
Even if the structures of walking robots can be innovative, it is the structure of their legs
that usually receives the highest degree of attention from researchers [2].
Analysing the mechanics of walking robots, one will notice that the main majority of
robots equipped with more than two legs use the planar mechanism [1] of the pantograph
type with 2 mobile joints for walking (fig. 2).
Fig. 1. The bi-mobile pantograph Fig. 2. The kinematic scheme of
mechanism used in the walking robot bi-mobile pantograph mechanism
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In spite of the large variety of walking robots, the mechanical principles used for
designing the legs are quite limited. We should notice that in nature, muscles / ligaments can
be considered as extendible links, which corresponds to the pantograph mechanism.
Pantograph mechanisms are so frequent in the structure of walking robots because they
are extremely simple and versatile.
Even if this property of the pantograph mechanism is used for creating a suitable leg
trajectory, there are other ways in which a pantograph operates. In figure 2, the trajectory of
point E is determined by the horizontal motion of point A and the vertical motion of point O.
Obviously, this mechanism can be used effectively [5, 6] as it has already been used
successfully in the Vehicle with Adaptable Suspensions (fig. 2).
This operation requires two drive sources, which is regarded as a disadvantage since it
increases the complexity and the energy consumption. This double mobility is common for
most walking mechanisms that use pantographs.
Another disadvantage of this mechanism is that it requires a system to control the leg
kinematics in order to determine the trajectory of the fulcrum.
This system usually incorporates sensors for detecting the soil, and maintaining the
position of the frame as to the soil, which requires a permanent control of the mechanism
kinematics.
Some electric robots can carry their own power source as batteries. The range of power
sources used for robots is limited by the same factors that limit wheeled vehicles. The weight
of the fuel or of the energy stored in the batteries, as well as the weight of its structure and
control systems must be reduced as much as possible since carrying its own weight stands for
the main power consumption.
One of the greatest disadvantages of walking robots is their inefficient power
consumption. Due to the combination between their relatively large weight, numerous
actuators, conversion losses, the power consumption of the control systems and of the sensors,
these machines are a whole lot less efficient than wheeled vehicles or biological walkers.
Although it is difficult to reach the efficiency of animals, it is still possible to build
walking robots (fig. 3) whose power consumption for the distance travelled is similar to that
of wheeled vehicles off-road.
Fig. 3. Raibet’s quadruped walking robot (left) and
the one made by the University of Boston (right)
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2. THE MOBILE WALKING THEO JANSEN TYPE ROBOT
A new mechanism was invented by the Dutch Theo Jansen. His later activity focused on
this mechanism that can be found in many kinetic sculptures [3, 7].
The kinematic scheme of the Jansen mechanism (fig. 4 left) points out 7 mobile kinematic
elements. The geometrical scheme (fig. 4 right) shows, in the lower part, the closed curve
representing the trajectory of the fulcrum M represented by node 5.
Therefore, the mechanism is made up of seven mobile kinematic elements [1, 2], and the
crank is the driving kinematic element (actuator).
Fig. 4. Kinematic scheme (left) and geometrical scheme (right) of
the Theo Jansen mechanism
We should notice that, in the scheme used (fig. 4 right), the bars were noted as bar type
elements. We should also keep in mind the fact that elements 4, 5, 7 and 2, 9, 10 each
determine a rigid triangle, representing distinct kinematic elements [1]. Thus, the Jansen
mechanism results from a kinematic chain with 8 kinematic elements, of which one is the
fulcrum (fig. 4).
The mechanism is constrained to a single position of the component kinematic elements
for each position of the crank, therefore there is a single degree of mobility [1]. The position
of all the elements can be calculated on the basis of the known position of the crank.
By examining the mechanism, we find out that it can meet the criteria of a walking robot,
its legs are driven by a single central crank (fig. 5).
B0
A
A0
2
1
B
3
C
D E
M
x
y
4 5
6
7
3
7
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Fig. 5. Building scheme of the quadruped robot (left) and
kinematic scheme (right) of the Jansen mechanism
The legs move longitudinally against each other while the robot is moving, and they
cannot stay firmly against the surface on which they walk. At least one leg must move in
order to compensate for the force of the mechanism.
The Jansen mechanism is worth being studied as a viable alternative for a walking robot if
it is assessed from the point of view of its design criteria. For a constant crank rotation speed,
the necessary time to move between each angular position is also constant.
The four Jansen mechanisms with articulated bars have been pointed out in the building
scheme of the quadruped walking robot (fig. 5 left).
Two Jansen mechanisms were mounted on the frame. They are actuated by an electric
engine, each from the same crank. We can see the left one (fig. 5 left).
3. THE SPATIAL MECHANISM OF THE LEG OF A QUADRUPED BIO-ROBOT
The mechanism of the leg of a quadruped robot (fig. 6, 7) includes in its structure a
plate 6 that rotates in a horizontal plane.
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Fig. 6. Pictures of the leg (left) and of the supporting frame (right)
of the quadruped robot
Three articulations have been provided on the vertical plate 6 (fig. 7): A0, B0 and D0
represented in the kinematic scheme by using the symbol of a fixed articulation in the rotation
plane.
Fig. 7. Kinematic scheme of the spatial mechanism of the quadruped leg
The mobility of the spatial mechanism shall be checked by using the general formula
6
2
5
1
)()(r
rm
mb rNmCM (1)
In the first part of the formula (1), we noted the mobility of a kinematic coupling as m
(liberty), and Cm stands for the number of class m kinematic couplings.
Also, in the second part of the formula (1), we noted r the rank of the space associated to a
closed kinematic contour (the number of the independent elementary movements).
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Consequently, Nr stands for the number of independent r rank closed contours.
The numerical values of these structural parameters are deduced from the kinematic
scheme of the mechanism (fig. 7) and are presented as a matrix:
00020
00008
65432
54321
NNNNN
CCCCC (2)
Introducing these numerical values in the (1) formula, we obtain
22381 bM (3)
The two mobile joints correspond to the independent rotation motions of crank 1 and
pivoting plate 6 (fig. 7).
The mechanism includes two actuator kinematic couplings also called actuator
mechanisms MA(0,6) and MA(6,1).
The structural – topological formula of the bi-mobile driving mechanism is
)5,4()3,2()1,6()6,0( LDLDMAMAMM (4)
Considering the fact that the quadrangle B0CDD0 is a parallelogram (fig. 7), the trajectory
of point M in the plane of the kinematic element 4 is a circle arc in the plane of the vertical
plate 6. The rotation motion in a horizontal plane of the articulated planar mechanism is
carried out while point M leaves the surface on which the walking robot is moving.
The supporting frame of the four robot legs is shaped as the letter I (fig. 8 left) in a
horizontal projection.
The plates containing the electronic circuits are mounted on this supporting frame (fig. 8
right), controlling the 8 electric motors, two actuators for each leg.
Fig. 8. The supporting frame of the quadruped robot, diagram (left) and photo (right)
The electric motor that rotates the pivoting plate 6 is mounted on the supporting frame
(fig. 8), and the electric motor that drives crank 1 is mounted on the rotating plate 6. The two
pivot bushings of plate 6 are provided with ball roller axial radial bearings.
The position of the supporting frame is set by means of the second electric motor
MA(6,1), where crank 1 directly rotates, so that its height is minimum (fig. 9).
175
E0
F0
215
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We should notice that, for lifting the robot frame – the frame of the walking robot, crank
1(A0A) rotates clockwise (fig. 9 right). The M1 point of the leg corresponds to the lower
position of the robot frame, and in this case, the kinematic scheme of the mechanism is
represented by a thick continuous line (fig. 9 left).
Fig. 9. The extreme positions of the mechanism M1, M2 (left)
and the rotation of crank 1 (right)
Point M2 corresponds to the upper position of the robot frame, and the dotted line was
used to draw the kinematic scheme of the planar articulated mechanism (fig. 9).
The step taken by each leg, through point M, is obtained by means of the first electric
motor MA(0,6), in which the supporting plate 6 together with the whole linkage rotates in a
horizontal plane at a certain angle.
During the rotation in a horizontal plane, the driving electric motor MA(6,1) rotates crank
1 counter-clockwise, so that point M no longer touches the horizontal plane of the ground.
A program is used to control the command that actuates the eight electric motors, so that
the legs placed diagonally to the supporting frame touch the ground.
4. CONCLUSIONS
The paper has presented the correct kinematic scheme of the Jansen mechanism as
compared to some geometrical representations of the mechanism as a beam, where joints are
called nodes and bars are called elements.
We have pointed out that three linked rigid bars create a rigid body, called a kinematic
element. As compared to the planar mono-mobile Jansen type mechanism, which enables a
constant movement of the quadruped robots, spatial mechanisms with a double mobility
(actuators) enable variable steps, smaller or larger. The kinematic scheme of the spatial
mechanism that was analysed in the paper can meet the requirements of a walking leg.
A0
B1
A1
C1
D1
D0
M1
E0
F0
1
3
4
5
6
0
0
B'
x0
y0
B0
2
x
y
6
M2
C2
D2
h12
B0
2
x
A0
A1
B1
B2
A2
C2
D0
D2
M2
y
1
3
4
5
3
2
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REFERENCES
[1] Antonescu, P., Mechanisms, Printech Publishing House, Bucharest, 2003
[2] Antonescu, P., Antonescu, O., Methods of determining the mobility (D.O.F.) of complex
structure manipulators, Journal Mech. and Manip., Vol. 3, No. 1, 2004, pp.49-54;
[3] www.mechanicalspider.com; www.strandbeest.com
[4] MIT Leg Lab-Milestones in the Development of Legged Robots
http://www.ai.mit.edu/projects/leglab/background/milestones.html [5] The Adaptive Suspension Vehicle
http://www.ieeecss.org/CSM/library/1986/dec1986/w07-12.pdf [6] Walking Truck http://cyberneticzoo.com/?p=2032
[7] Theo Jansen Mechanism http://www.google.ro/search?
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STRUCTURAL AND GEOMETRICAL ANALYSIS OF THE LIFTING
MANIPULATORS FOR A GREEN ENVIRONMENT
Ioana POPESCU, Iuliu Maniu Highschool, Bucharest, e-mail: [email protected]
Dr. Ovidiu ANTONESCU, Univ. Politehnica of Bucharest, e-mail: [email protected]
Dr. Păun ANTONESCU, Univ. Politehnica of Bucharest, e-mail: [email protected]
Abstract: The lifting and getting off the bins, to and from the body of special waste trucks, by some
planar linkage – manipulators are studied. These lifting manipulators are equipped with gripper systems
in order to load and unload the bins. Several kinematical schemas of type mono– and bi-mobile
manipulators are analyzed, these being driven by one or two linear actuators. The kinematical geometry
of these planar manipulators by means of scale drawing of the kinematical schema is displayed. Two
solutions for a better efficiency and a green environment have been proposed. Finally, a modeling and
simulation case of the lifting manipulator is presented.
Keywords: lifting manipulator, mobility, simulation
1. Introduction
The development of lifting manipulators for loading and unloading the waste freight into
and from specialized trucks has not been treated so much in literature [2].
One of the best reference titles on bin lifting automotive history is “The photographic
archive of waste trucks” by John B. Montville [4] that presents the development of garbage
gathering vehicles since First World War to nowadays.
The first waste vehicles had an open top part of the body to collect the garbage though
they were not specially designed to perform this task. By 1920 about twenty garbage trucks
with closed carriage were accomplished in Great Britain. The advantage of this type was a
bigger quantity of garbage that can be loaded in cleaner conditions into a greater carriage.
First truck carriage with outer bunker had been made in 1929 and the rear loading body
with waste compactor in 1938. This principle of rear loading compactor carriage is the most
used in present, even if at that time the waste bins were manually lifted and unloaded. Other
models of waste trucks are with side (1947) or front (1955) loading.
2. Waste bins and loading mechanisms
The waste is collected in special containers or bins [3], [4] of diverse sizes being made of
steel (for larger dimensions) or plastic.
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Fig. 1. Waste loading process Fig. 2. Mechanical bin lifting
After the mechanical loading of the waste (fig. 2) from bin into the receiving bunker of
truck, the garbage is pushed into the main compartment of carriage (fig. 1).
These bin lifting mechanisms (fig. 1) represent mono-mobile or bi-mobile manipulators
[1] that grasp the bin, lift it until the receiving bunker level and lean it until the waste begin to
fall into bunker. Ones the bin is rotated by over 90 degrees from initial position, the bin opens
by itself maintaining the lid in vertical position (fig. 1 or 2) and the waste is unloaded.
3. Mono-mobile lifting manipulators
Let’s consider a mono-mobile lifting mechanism for heavy containers (fig. 3). This
manipulator is a planar mechanism [1] that consists of one closed kinematical contour with
hydraulic cylinder and another kinematical contour which is alternatively open in lifting phase
or closed in waste unloading phase.
Fig. 3. Mono-mobile lifting manipulator for heavy containers
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Initially, the rotate cylinder 1 of manipulator is in vertical position (thick line - fig. 3)
having the piston 2 at top of it so that the rocker 3 has segment BB0 in horizontal position. Bar
4 is linked to the container 5 by a hook which allows an easy hanging of it and, also, a
rotation of it in unloading phase (thin line - fig. 3).
In final position (thin line – fig. 3) the piston 2 is at bottom of cylinder 1 and the
container 5 leans with point M (now M’) on a fixed point of carriage, the open kinematical
chain formed of 3, 4 and 5 element becoming closed (B0 C’ D’ M’).
In lifting phase the mechanism mobility results by using the following formula [1]:
5
1
6
2m r
rm rNmCM (1)
In this phase all six kinematical joints are mono-mobile (m = 1) and there is only one
closed loop of rank 3 (r = 3), so that N3 = 1.
Therefore, by formula (1) results: 31361 M
Fig. 4. Mono-mobile lifting manipulator Fig. 5. Bi-mobile lifting manipulator with
for light bins parallelogram
1
2 3 5
4
6
7
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Among these three mobilities (DOF) only one is active (controllable) – actuator (1+2).
The others two mobilities are passive – rotation of bar 4 related to joint C and rotation of
container 5 about joint D.
In the second phase there are two closed loops of rank 3, six joints of class 1 and one
joint of class 2, resulting: 2231261 M , but only one is active.
To manipulate light bins of plastic (dashed line – fig. 4) it is used a mono-mobile planar
mechanism with two closed kinematical contours, the first one having the actuator as rotate
cylinder and the second one being a rotate jointed quadrilateral (fig. 4).
The kinematical scheme of manipulator has been represented in two limit positions, the
bottom one displayed with continuous thick line (initial position) and the top one with
continuous thin line (final position). There are three fixed axes on the truck body A0, B0 and
D0. In the initial position (bin grasping) the cylinder 1 and piston 2 are in vertical position
with the minimum length A0B. Bar 4 has two mobile rotate joints C and D, and also the rotate
joint E by which the bin 6 is positioned.
In order to obtain the final position (waste unloading) the piston 2 slides into cylinder 1
to the end of stroke, the length A0B’ being maximum (fig. 4).
It can be observed that in initial position the rotate jointed quadrilateral B0CDD0 is
convex and in the final position it becomes concave (B0C’D’D0), the two rockers 3 and 5
being crossed. As it was mentioned in previous chapter, the bin 6 opens itself by maintaining
the lid 7 in vertical position, this being linked to 6 by a rotate joint F’.
The mobility is checked by formula (1): 12371 M
This type of mechanism (fig. 4) allows 130-145 degrees rotation of the bin, being the
most used lifting manipulator in street salubrity.
Of course, these mono-mobile manipulators (fig. 3 and 4) are achieved as double mobile
structures operating in parallel planes (on both carriage sides). Therefore, the two hydraulic
actuators must be synchronized in order to lift the bin(s) properly. In the case of light bins, the
manipulator lifts two or three plastic bins in the same time by using a horizontal bar (joint E
in fig. 4) which links the two parallel mechanisms. On this connecting bar there are catching
systems mounted, they being equipped with safety devices on manipulated bins.
4. Bi-mobile lifting manipulators
The bi-mobile lifting manipulators operate in the same conditions as mono-mobile ones,
being double systems mounted in parallel planes, between them the waste bins being lifted
and unloaded. The actuation of these mechanisms is provided by four hydraulic cylinders,
each two of them in one working plane.
Let’s now consider a bi-mobile lifting manipulator with rotate jointed parallelogram (fig.
5). The two cylinders work as following: one actuator drives in the first manipulating phase
(bin lifting – bottom and middle positions) and the other actuator drives in the second phase
(bin rotation – top position). This has the advantage of maintaining the bin vertically in the
first phase, the movement being a circular sliding (in the same plane).
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This bi-mobile mechanism (fig. 5) has the first mobility obtained by actuator (1+2)
(linked to element 6 by rotate joint A and to element 3 by rotate joint C) and the second
mobility obtained by actuator (7+8) (linked to truck body by rotate joint I0 and to element 6
by rotate joint J). The mobility is checked by formula (1): 233111 M
In the first phase, when element 6 is static, the piston 2 slides into cylinder 1 until the
stroke ''21 CCBBs is complete. Therefore, the bar 4 (by which the bin 9 is sustained)
executes a circular sliding reaching the vertical E’F’ position.
In the second phase, with the actuator (1+2) blocked (AB’C’), the actuator (7+8) begins
to drive by sliding the piston 8 into cylinder 7 until the stroke is '' 0087 JIJIIIs . During
this phase the element 6 rotates as a rigid body, together with elements 1, 2, 3, 4 (9) and 5,
around the rotate joint A0 by 130 degrees.
As it was explained in the previous case the bin lid 10 remains in vertical position,
allowing the waste to fall into the receiving bunker of truck.
After the bin is completely unloaded, the actuator (7+8) slides at maximum extended
position I0J and then the actuator (1+2), once it reaches the vertical position, extends to
maximum stroke AC = s21max . Further, we consider a bi-mobile lifting manipulator with rotate
jointed quadrilateral (fig. 6). This may be called as general case comparing with the last one
(fig. 5) because in the first phase the bin is lifted and rotated to about 45 degrees, and in the
second phase it continues to rotate to extra 90 degrees.
The position of fixed rotate joint I0 of the second actuator lies under the fixed rotate joint
A0 on truck body. This is an advantage regarding the length of hydraulic actuator-supplying
pipes: closer actuators–shorter supplying tubes. In initial position of the first phase the
kinematical schema (fig. 6) is drawn by continuous thick line (including the bin).
The actuator (1+2) by cylinder 1 is rotate jointed to the bar 6 (which is rotate jointed to
carriage by fixed point A0) and by piston 2 to the rocker 3 which is also rotate jointed to the
bars 6 and 4. The bars 6, 3, 4 and 5 form a rotate jointed quadrilateral having “the base” 6 and
3 as driving element which is actuated by (1+2).
The kinematical schema (fig. 6) in the final position of the first phase is drawn by
continuous thin line and the bin 9 by dashed thin line.
During this phase from DEFG position the quadrilateral gets to D’E’F’G’ position,
where the bin 9 is rotated to about 45 degrees.
In the second phase the actuator (1+2) is blocked in retreated position (A’B’C’) so that
the quadrilateral becomes as one unitary element, with no movements among its bars, which,
together with bar 6, is rotate jointed in the fixed point A0.
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41
Fig. 6. Bi-mobile lifting manipulator with
quadrilateral
Fig. 7. CAD modeling and kinematical simulation
Now, the actuator (7+8) takeovers the command, having the cylinder 7 rotate jointed in
the fixed point I0 on truck body, and the piston 8 linked to element 6 in point J. The mobility
is checked by formula (1): 233111 M . In the final position of second phase the
manipulator is represented by continuous thin line (fig. 6) using the following notations: A”,
C”, D”, E”, F”, G” and K”. In this position the bin 9 is rotated to extra 90 degrees so that the
bin lid 10 takes a vertical position allowing the waste to fall into receiving bunker.
5. Modeling and simulation of the lifting manipulator
Nowadays, by means of advanced CAD software systems, any component or mechanical
assembly having a complex structure can be modeled and simulated. Designing a virtual
entity, with precisely 3D dimensions (using three-dimensional space), requires a spatial vision
and a detail-orientated eye. In order to simulate a process, we need that part to be as much as
7
8
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42
possible like the real one. So, a virtual material with real properties can be applied to it. Thus,
we can obtain a component which has its own characteristics that can be updated anytime.
The parametrical design has the advantage that by modifying a geometrical parameter of
the component, all the other dimensions will be automatically changed in correlation with the
given constrains.
Further, certain virtual assemblies, obtained by connecting their mobile mechanical
elements, can be created, accomplishing mechanisms with one or more mobilities that can
be animated and simulated on their operation as if they would have a real behavior.
Let’s consider the mono-mobile lifting manipulator with improved efficiency
depicted in figure 7. The first step is the modeling of the main mechanical components
such as the base 0 (truck body), the hydraulic cylinders 1 (including the pistons 2) as
actuators, the T-rockers 3 linked to cylinder’s pistons, the rods 4 fixed to the transversal
shaft (that connects the two parallel lifting mechanisms and sustains the two waste bins by
special supports), the rockers 5, and the waste bins 6 (including their lids 7).
All these components of the lifting manipulator have been modeled by using a 2D
sketcher. Then, the third dimension for each element, by using the 3D module, was
created. Many other commands were used in order to shape the right configuration of
them. The total number of parts (subcomponents) is 24.
Afterwards, these parts were assembled using a specific virtual workbench by adding
the connection elements (such as shafts, pins and bearings) between them that, in fact,
represent the rotate joints (fig. 7). The only sliding joints are between pistons and
cylinders. It is necessary to be mentioned that before assembling the components, the
accuracy of each part dimension has to be checked, so that the outcome should be a
perfect combined product.
The 3D rendering of the lifting manipulator assembly can be achieved very easy just
by computer mouse. The system can be rotated, moved or zoomed in/out by user in order
to see the final product from any point of view.
For the kinematical joint applying between the mechanism’s components, the
manipulator mobility has to be considered. This lifting mechanism having 1 DOF, the
sliding range of the driving cylinders can be imposed so that the manipulator working
space to be modeled, related to the necessity of a completely waste unloading from the
bins.
The kinematical operating simulation of the lifting manipulator can be achieved by
using the command panel by which the virtual displacement can be controlled.
6. Conclusions
Two simply solutions on lifting manipulators have been proposed. One of them is meant
to reduce the waste truck consumption by implementing a high efficiency mechanism. The
other is to reduce the city pollution by using an electric powered driving transmission. The
first one has been CAD modeled and simulated in order to test its kinematical performances.
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References
1. Antonescu P., Antonescu O. Mechanism and Machine Dynamics (in Romanian).
Printech Publishing House, Bucharest, 2005.
2. Voicu G., Paunescu I. Processes and Machines for City Cleaning, Matrix Press,
Bucharest, 2002.
3. Coltofeanu R. Structural-Topological Analysis of the Lifting Mechanisms on Urban
Salubrity Equipments. PhD Paperwork, Politehnica Univ. of Bucharest, 2005.
4. Antonescu, O., Coltofeanu, R., Antonescu, P., Geometria manipulatoarelor pentru
descărcarea recipientelor cu reziduuri gunoiere, Rev.Mecanisme și Manipulatoare, Vol. 5,
Nr. 2, 2006, pag. 25-30.
5. Geonea, I.,Coltofeanu, R., Motofeanu, S., Kinematics and dynamic modelling of a plane
manipulator, Journal Mechanisms and Manipulators, Vol. 8, No 2, 2009, p. 41-46.
6. *** www.tigerdude.com/garbage ; www.mechlift.com .
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44
THE GEOMETRY OF THE SPATIAL FOUR-BAR MECHANISM
AND OF ITS PARTICULAR FORMS
Păun ANTONESCU, PH.D., Politehnica” University of Bucharest, [email protected]
Ovidiu ANTONESCU, PH. D., Politehnica” University of Bucharest, [email protected]
Constantin BREZEANU, Silcotub S. A. (Tenaris Group) Călărași, [email protected]
ABSTRACT:Starting from the rssr spatial four-bar mechanism, this paper analyses the most
significant particular cases for which the specific transfer functions are written in comparison to
the respective function deduced in the general case. From among the particular cases of the
spatial mechanisms, the authors mention the oscillating washer mechanism and the cardan
mechanism, demonstrating that spherical mechanisms can be obtained as the simplified variants
in which the spherical joints may be replaced by simple rotation joints. For the spherical
mechanism, the respective transfer functions have been determined as the simplest particular
forms of the transfer function achieved by the rssr spatial four-bar mechanism.
KEYWORDS: spatial four-bar mechanism, spherical joint, transfer function, cardan mechanism
1. GENERAL CONSIDERATIONS
The bar spatial mechanisms rssr (fig. 1a) and rsst (fig. 1b) are used in numerous fields of
manufacturing engineering such as: sewing machines in the textile industry, agricultural
equipment, hydraulic pumps and engines, wind screen wiper mechanisms.
These mechanisms consist of a minimum number of kinematic elements, are some of the
simplest spatial mechanisms [1, 2] and have the advantage that they can achieve, for a small
gauge, the transmission and transformation of the rotation motion between the in and out
elements whose axes are displaced randomply in space.
x
1l
ll
A
23
B
0A
1y
y
1x
0
B0
s
s1
3
01
z
l0
l1
A1s
0
0A
B
1 s
0
l0
l2
03
z
B
y1
y
x
s
a. b.
x
y
z
A 1
A 1
A 1
= s
= l sin
= l cos
A
x = s
y =
z = l
B 3
0
cos +
-
l3 sin sin
BB
s3 sin l3 sin cos
B + l3 cos
A
x s= 1A
y A= sinl1
cosz l=A 1
-
+3=x s cos
y B
=z lB 0
sin= sB 3
B
-
sin
cos
s
s
Fig. 1. Kinematic diagrams of the rssr and rsst spatial mechanisms
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As compared to other types of spatial mechanisms with upper kinematic couplings (with
spatial cams or with conical / auger gears), bar spatial mechanisms are made of lower
kinematic couplings (cylindrical and spherical), which offers simpler technical solutions
(requiring less expensive technologies), and has higher reliability in difficult working
conditions.
Starting from the general case of the rssr spatial quadruple mechanism, the paper deals
with the classical particular cases [2] as well as with the new ones [1, 7]. These mechanisms
have apparently no geometrical or construction characteristics in common.
Thus, the transmission functions for each type of spatial mechanism can be easily
obtained from the transmission function deduced in the general case of the rssr spatial
mechanism [1, 2, 6]. If we take the general case of the rssr spatial mechanism (fig. 1a), as
written out in the diagram, the transmission function can be written as [2, 6]:
0)sinsincoscos(coscossincossin 543210 aaaaaa (1)
The relation (1) is a function of the type 0),( F , where the angles and place
the crank 1 (drive element) and the equalizing bar 3 (driven element) as to the axis oz (fig.
1a). If we use the notations in the kinematic diagram (fig. 1a), the coefficients in the equation
(1) can be expressed as follows:
cos2 31
2
3
2
1
2
3
2
2
2
1
2
00 sssslllla ;
102311 2;sin2 llasla ; (2)
315304313 2;2;sin2 llallalsa .
2. The rssr mechanism with orthogonal axes (090 )
In the particular case of 090 (fig. 2) the o1b0 axis is parallel to the oy axis, so that the
crank 1 and the equalizing bar 3 rotate in perpendicular planes.
x
l1
A 1s
0
0A
B x1
1s
0l0
l20 3
l3
z B
y1
y
= 90o
x
1l
0A
l
l
A
2
3
B
1y
z = z1
y
1x
B0
0
l0
s1
x
A
1l A0
1l
l2
3
B
y
z = z1
y
1x
l0
B0
os = s = 01 3= 0
Fig. 2. Kinematic diagram of the rssr spatial mechanism when 0,0,90 31
00 ss
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46
The coefficients 10, aa and 3a which depend on the angle therefore become:
2
3
2
1
2
3
2
2
2
1
2
00 sslllla ;
311 2 sla ; 313 2 lsa . (3)
This mechanism where the in and out axes are perpendicular (fig. 2) is called an
orthogonal spatial quadrangle [1, 5]. For 090 the transmission function (1) is written:
0coscoscossincossin 543210 aaaaaa (4)
3. The rssr mechanism with parallel axes ( 00 )
When 00 the rotation axes of the crank 1 and the equalizing bar 3 become parallel
(fig. 2) when we can consider 03 s , so that the point b0 is on the oz axis and the equalizing
bar 3 rotates in the yoz plane.
For 00 180,0 the 1a and 3a coefficients are null, and the 0a coefficient is
2
31
2
3
2
2
2
1
2
00 )( sslllla (5)
This particular case (fig. 2) corresponds to the plane-parallel of the elements 1 and 3
whose rotation axes are parallel. The transmission function (1) coincides in this case (fig. 2)
to the one of the plane mechanism:
0)cos(coscos 5420 aaaa (6)
4. The rssr mechanism with 031 ss
The two rotation axes of the crank 1 and of the equalizing bar 3 are displaced randomly in
space (fig. 2), but the points a0 and b0 are situated on the oz axis. Since 031 ss , the 1a and
3a coefficients are null ( 01 a , 03 a ), and the 0a coefficient can be inferred from (5)
2
3
2
2
2
1
2
00 lllla (7)
The transmission function (1) becomes in this case
0)sinsincoscos(coscoscos 5420 aaaa (8)
For the orthogonal spatial mechanism ( 090 ), the transmission function (8) becomes
0coscoscoscos 5420 aaaa (9)
The formula (9) can be also inferred from (4) if we introduce the conditions 031 ss .
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5. The rssr mechanism with 00 l
The condition 00 l imposes the concurrency of the rotation axes of the in and out
elements (fig. 3), which corresponds to the geometrical condition of spherical mechanisms.
From the relations (2) null values for the 2a and 4a coefficients are obtained ( 042 aa ),
and for the coefficient 0a we infer the expression
cos2 3123
21
23
22
210 ssssllla (10)
B
l
A
l
x
y
z
A
B
y
s
l
s
x
0
2
1
3
3
1
0
0
1
1
0
z
B
y
x1
A
x
1l
45o
45o
a. b.
l = 0 ; s =1 ; s = l A0B = 90o
l = 0 0 1 3 3 ;0
Fig. 3. Kinematic diagram of the rssr mechanism with concurrent axes
For the transmission function (1) we obtain the expression
0)sinsincoscos(cossinsin 5310 aaaa (11)
In the particular case when the oa and ob lines are perpendicular (fig. 3b), we have the
following relation between the specific liniar lengths of the mechanism
2
2
2
3
2
1
2
3
2
1 lssll (12)
This condition determines a much simpler expression for the 0a coefficient
cos2 310 ssa (13)
Considering the formulas of the 31, aa and 5a coefficients of (2) versus the formula of the
0a coefficient in (10) or (13), it is inferred that, when 3311 ; lsls , the transmission function
(11) becomes:
0)sinsin1(cos)sin(sinsincoscos (14)
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Which shows that the function 0),( F no longer depends on the liniar parameters of
the mechanism, this being specific to the spherical mechanism.
Indeed, in this particular case, the s type spherical joints in points a and b (fig. 3a) can be
replaced by r type cylindrical joints (fig. 3b).
For the orthogonal spherical mechanism ( 090 ), the transmission function (14) becomes
0sinsincoscos (15)
6. The rssr mechanism with 0,0 310 ssl
This particular case of the spatial mechanism corresponds to the simple spherical
mechanism of the crank-equalizing bar type (fig. 4).
If we take into account the above mentioned geometrical conditions (fig. 4), the
4321 ,,, aaaa coefficients are null, and the equation of the transmission function is expressed in
a simplified form:
0)sinsincoscos(cos50 aa (16)
l = 0 ; s l= l2
2
2
1
2
3
2
1+ + sl0 3 0 ; =0l0= ; s =03s=1
z
x
y
B0
x1
01
y
2l
1l
l3
B
A0B
1l0
x
2ll
A
3
B
y
1x
z
s
A0
1
Fig. 4. Spherical rssr mechanism Fig. 5. Cardan rssr mechanism
Where the 0a and 5a coefficients are expressed:
2
3
2
2
2
10 llla ; 315 2 lla (17)
When the x and x1 axes (fig. 4) are perpendicular, we can infer the transmission function
from (16) for 0 as below
0coscos50 aa (18)
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7. The rssr mechanism with 0,0,0 030 asl
For these particular values, between specific geometrical parameters we can infer from (2)
the relation
2
3
2
1
2
1
2
2 lsll (19)
Which corresponds to the kinematic scheme of the rssr mechanism (fig. 5) when the ab0b
triangle is a right triangle, that is 0
0 90)( BAB .
If on the kinematic scheme (fig. 5) we write )( 00 ABA we can write the relation
tgsl 11 , so that the coefficient 1a of (2) becomes
tglla
sin2 311 (20)
The other coefficients of the transmission function (1) are 0432 aaa and 315 2 lla ,
which determines for the implicite function 0),( F the following particular form
0)sinsincoscos(cossinsin tg (21)
In which we have only constant angular parameters ),( together with variable angular
parameters ),( .
The equation (20) shows that the rssr spatial mechanism (fig. 5) can now operate as a
spherical mechanism, where the spherical couplings in a and b are replaced by rotation
couplings (fig. 3b).
If we consider the case of perpendicular axes with this mechanism (fig. 5) )90( 0 , this
corresponds to the spherical mechanism with eqalizing bar of the oscillating washer type [1,
7]. The transmission function is obtained from (21) in its simple form:
cos tgtg (22)
8. The rssr mechanism with 0,0,0 0310 assl
For the new geometrical conditions imposed to the spatial rssr mechanism (fig. 6) the
relation (19) is written 2
3
2
1
2
2 lll .
Which corresponds to the constant 900 angle between segments a0a and a0b (fig. 6).
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l1
x
l2
A
B
l3
y
x1
y1
A0
1z = z
l0l 0= =3s; ;03
2l=2
2l+1
2s1=
Fig. 6. Kinematic diagram of the cardan rssr mechanism
The spherical mechanism obtained (fig. 6) is of the cardan type, where the transmission
function is inferred from the equation (16) for 00 a as follows:
0sinsincoscoscos (23)
From equation (23) we obtain the expression
cos
1 tgtg (24)
In this case we can replace the spherical couplings in a and b (fig. 6) by rotation cylindrical
couplings, just like with the classical cardan spherical mechanism.
we should mention that formula (23) represents the transmission function of the mechanism
known as simple cardan coupling, its expression being different from the one known and
given in the papers [3, 4, 7].
This is due to the way in which the and angles are measured, so that in this case the two
angles are measured against the same direction parallel to the a0z axis that is common to both
cartesian reference points a0xyz and a0x1y1z1 (fig. 6).
We should also notice that, if the and angles are measured against the a0y axis and the
a0y1 axis (fig. 6), the transmission function is obtained as follows [3, 8]: cos tgtg
If the angle is measured against the a0y axis, and the angle is measured against the a0z1
axis (fig. 6), the transmission function becomes:
l0 =0, s1=s3=0, 23
21
22 lll ,
A
B
A0 A’
B’
x
x1
y
y1
z, z1
l2
l1
l3
l1
l3
.
.
l3
l3
l1
B1
A1
ψ
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cos
1ctgtg (25)
With cardan transmissions, the angle(between the axes a0x and a0x1 ) is an obtuse
( 090 ), therefore 0cos . If in this case we consider the acute angle 0180 (fig.
6), the transmission function (25) can be written in its well-known explicite form [1, 4, 7, 9]:
cos
tgtg (26)
9. Conclusions
Starting from the representation of the kinematic diagram of the rssr spatial mechanism, in
an axonometric projection (fig. 1a), in the paper we infer the expression of the transmission
function 0),( F in its implicite form (1), of which specific forms are obtained for
different cases.
Of the specific variants of the rssr spatial quadruple mechanism, the authors mention in
particular spherical mechanisms, known as crank – equalizing bar spherical mechanism (fig.
7), called sherical mechanism with oscillating washer and the crank – crank spherical
mechanism (fig. 8) called cardan (coupling) mechanism.
It is proven that these two spherical mechanisms, which have multiple applications in
manufacturing engineering, can be obtained as simplified variants of the rssr quadruple
mechanism (fig. 1a), in which spherical couplings are replaced by rotation cylindrical
couplings. The cardan type spherical rssr quadruple mechanism can be achieved as two
parallel chains (fig. 6), with equal length ab and a’b’ reciprocating rods.
BIBLIOGRAPHY
1. Antonescu, P., Mechanisms - Structural and Kinematic Calculation, Polyt. Inst. Press,
Bucharest, 1979;
2. Luck, K., Modler, K-H., Einfache raumgetribe für getribetechnishe grundaufaben, Wiss.
ZDTU. Dresden, 1978;
3. Manafu, V., Theory of Mechanisms and Machines. Structure and kinematics. The Technical
Publishing House, Bucharest, 1959;
4. Autorenkollektiv, Getriebetechnik Lehrbuch, VEB Verlag Technik, Berlin, 1969;
5. Antonescu, P., Contributions to the Graphic Synthesis of Spatial Mechanisms, Ph.D. Thesis,
The Polytechnics Institute Press, Bucharest, 1969;
6. Alexandru, P. and others., Mechanisms Vol. II, Synthesis, Braşov University Press, 1984;
7. Dudiţă, F., Cardan Transmissions, The Technical Publishing House, Bucharest, 1966;
8. Pelecudi, Chr. and others, Mechanisms, E. D. P. Bucharest, 1985;
9. Antonescu, P., On the Specific Cases of the Spatial Quadruple Mech., SYROM’89, vol. II.1, p.
1-10;
10. Antonescu, P., Mechanisms, Printech Publishing House, Bucharest, 2003.
11. Vişa, I. and others, Functional Design of Mechanisms, Classical and Modern Methods, Braşov,
2004.
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52
PLANAR MECHANISMS USED FOR GENERATING
CURVE LINE TRANSLATION MOTION
Dr. Ovidiu ANTONESCU, Politehnica University of Bucharest, [email protected]
Viorica VELISCU, Transport CF High School, Craiova, [email protected]
Daniela ANTONESCU, „Iuliu Maniu” High School, Bucharest,
Abstract: The curve line translation motion can be generated in the particular form of the
circular translation, through mono-mobile mechanisms with articulated links of simple
parallelogram type (with a fixed side) or through transmission with toothed belt with a fixed
wheel. Also, the circular translation can be generated through planar mechanisms with two
cylindrical gears with a fixed central wheel. It is mentioned that the two cylindrical gearings of the
Fergusson mechanisms are both exterior and interior.
Keywords: planar mechanism, circular translation motion, cylindrical gear, kinematic scheme
1. Introduction
Curve line translation motion, in particular circular translation, can be generated by
means of planar mechanisms with articulated links [1, 3, 4] such as the articulated
parallelogram (fig. 1), or by means of planar mechanisms with cylindrical gears [1, 2, 3] such
as the Fergusson mechanism (fig. 2).
With the planar mechanism of the articulated parallelogram type (fig. 1), the
reciprocating rod 2 does a circular translation motion as the velocities of points A and B are
equal, which can be noticed by maintaining the segment AB in a parallel position to itself.
Fig. 1. The parallelogram mechanism Fig. 2. Fergusson planar mechanism
With the multi-level planar mechanism (fig. 2), where the gear wheels 1 and 3 are equal,
if the central gear wheel 1 is fixed ( 01 ), the satellite wheel 3 does a circular translation
motion ( 03 ).
A B
A0 B0
a b
1
2
3
0
A
B
D
C(c)
a
b
d
O
p
3
1(0)
2
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Indeed, by actuating the planet wheel carrier p ( 0p ), by means of the distribution of
linear velocities (fig. 2), it results that the velocities of points B and D are equal:
;0)( Cc )(2)()( AaDdBb
2. Using the circular translation motion in auxiliary mechanisms of motor vehicles
2.1. Doors closing / opening mechanism without hinges
The doors of some modern buses no longer contain hinges, and they are actuated by
means of the articulated parallelogram mechanism (fig. 3) in which the door side MN is one
with the reciprocating rod AB of this planar mechanism.
Fig. 3. Kinematic scheme of the mechanism Fig. 4. Kinematic scheme of the
used for actuating the bus door screen wiper
The kinematic scheme of the parallelogram mechanism (fig. 3) is presented by
means of a continuous line in an intermediate position (when the door side MN is outside
the bus), and by means of a dotted line in the extreme closing (right) and opening (left)
positions.
The mechanism is pneumatically driven by means of an actuator situated below,
under the bus platform, at the same level with the stairs used by passengers to go on and
off the bus.
2.2. The screen wiper mechanism
The parallelogram mechanism is used as screen wiper (fig. 4) for urban buses, where the
wiping shim is fixed in the MN position perpendicular to the reciprocating rod AB in a point
situated to the right of the AB segment.
The kinematic scheme of the parallelogram mechanism (fig. 4) is shown in three distinct
positions, of which the extreme position to the right is represented by a continuous line, and
the other two positions (middle and left) are represented by means of a dotted line.
This mechanism is usually electrically driven by means of an equalizing rod – crank
mechanism.
This type of parallelogram mechanism with a fixed small edge is used for the doors of
motor vehicles in terms of a crane to lift / lower the glass.
A
A0 B0
B M N
M'
N''
A' B' N'
M''
B A
B0 A0
N
M M'
M''
N' N''
B' A'
A'' B''
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The reciprocating rod of such a parallelogram does a circular translation motion, and by
means of some rollers, gets into contact with the glass frame, which is vertically guided.
This kind of mechanism is driven manually or electrically by means of a cylindrical
gear having a large multiplication ration, placed inside or outside, which ensures a certain
self-locking degree with regard to the intention of actuating from the led element to the
leading one.
3. Geometry and kinematics of the Fergusson planar mechanism
The Fergusson planar mechanism (fig. 2, 5) consists of three geared wheels to the
outside (1, 2, 3) placed in a series, articulated in points O, A and B on the planet wheel carrier
p, which does a translation motion around the fixed point O.
Providing that the distances between the axes of the wheels 1 and 2, respectively 2 and 3 are
equal (OA = AB), the gear wheels 1 and 3 have equal diameters, and the same number of
teeth (z1 = z3).
If gear wheel 1 is fixed by means of blocking (fig. 2, 5), then point C becomes the
instantaneous rotation centre of gear wheel 2, with a null velocity (Cc=0).
Fig.
5. Kinematic scheme (a) and general kinematic scheme (b)
of Fergusson planar mechanism in a double orthogonal projection
For one rotation of the planet wheel carrier p at an angular velocity , points A and B
have velocities in the ratio OA/OB = 1/ 2. The distribution of velocities (fig. 2) on the gear
wheel 2 is obtained by uniting the point a (the peak of the A point velocity) with point C
whose velocity is null.
Point d, peak of the velocity of point D, is located on the extension of the ac segment,
so that the ratio of the velocities of points A and D is CA/CD = 1/ 2. For the velocities of
points A, B, C and D we can define the ratios (fig. 2, 5):
2
1
OB
OA
Bb
Aa;
2
1
CD
CA
Dd
Aa (3.1,2)
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Of the ratios (2.1) and (2.2) it results DdBb , that is the velocities of points B and D
on the gear wheel 3 are equal, which determines 03 , so gear wheel 3 does a circular
translation motion.
The same conclusion may be obtained by means of the analytic method, writing the
relative transmittal ratios provided the planet wheel carrier p does not move:
)1( 2
1
2
21
PP
Ppi
;
1
1
2
3
2
3
32
P
P
P
Ppi
(3.3,4)
Multiplying relations (3.3) and (3.4) we obtain
3
1
3221
3 11z
zii pp
p
(3.5)
For 31 zz and 0p it results from (3.5) that 03 , which corresponds to the
circular translation motion.
4. New cylindrical planar mechanisms for generating circular translation motion
A new kinematic scheme (fig. 5b) is obtained starting from the Fergusson planar
mechanism (fig. 5a), where the interim gear wheel 2 has been replaced by two joint and
several gear wheels 2 and 2’ with different radii.
Let us consider the formula (3.5) which is now written as
32
'21
'3221
3 11zz
zzii pp
p
(4.1)
Provided that gear wheel 3 does a circular translation motion, that is 03 , we obtain
from formulae (4.1):
132
'21 zz
zz (4.2)
Thus, if we impose the transmittal ratio 0i of the exterior cylindrical gear (1,2), from
(4.2) we obtain:
10
'2
3
1
2 iz
z
z
z (4.3)
Relation (4.2) can be checked by means of the graphical method of the linear velocities
distribution (fig. 6), where, if the velocities of two points on gear wheel 3 are equal, for
example DB VV , the instantaneous rotation centre is to infinity, that is the angular velocity
3 is null. Considering the distribution of linear velocities (fig. 6) we notice that the
equivalence DdBb implies the relations
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AB
OA
AD
AC or
3'2
21
'2
2
rr
rr
r
r
(4.4)
Considering the second relation of (4.4), we obtain 32'21 rrrr , equivalent to (4.2), as
the radii of the dividing circles are proportional to the numbers of teeth.
A smaller gauge alternative of the kinematic scheme presented above (fig. 5b) is
obtained if the gear wheel 3 gears with the gear wheel 2’ on the same side of the 2 axis with
the exterior gear mechanism (1,2) (fig. 6).
Fig. 6. Kinematic scheme of the Fergusson mechanism – compact alternative
The position of the 3 axis, correspondingly of point B , is obtained by means of the
distribution of velocities Oa and Ca , depending on the position of point D . Thus, knowing
the vector Dd with Cad , the position of B is given by the peak of its velocity where the
parallel line from d to OA meets Oa .
In this case (fig. 7), following the distribution of linear velocities in the hypothesis
DdBb , that is 03 , the geometrical construction implies
AD
CD
AB
OB or
'2
'22
3'2
3'221
r
rr
rr
rrrr
(4.5)
which leads to the relation 32'21 rrrr , the same as with the previous alternative, namely (4.2),
32'21 zzzz . For the particular case when 0OD it results (fig. 7a) ACOC , and points A
and B are antipodal [1, 3], which allows for better balancing.
O
O
C
A
B
D D
A
C,c
B
a
d
b
2
1
2 2’
3
p
3
1(0)
2
2’
3
p
1(0)
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Fig. 7a. Kinematic scheme of the planar Fig. 7b. Kinematic scheme of the planar mechanism
mechanism, improved version with interior gears
Fig. 8. Images foto of mechanism model with external cylindrical gearings
Coming back to formula (4.1), for 03 we can write the general expression
1'3221 po ii (4.6)
Analysing the relation (4.6) it results that the transmittal ratios pi21 and pi '32 must have the
same sign, that is the cylindrical gears (1, 2) and (2’, 3) are either both exterior (fig. 7a) or
both interior (fig. 7b).
If both gearings are interior (fig. 7b), we shall start by conveniently choosing the
characteristic points CAO ,, and D , respectively the numbers of teeth of the gear wheels 1,
2 and 2’.
A A
B B
D O,D
C,c
a
d
b
C
1
2
2’
3
p
1(0)
O
d
b
A A
B B
C,c
D D C
O O
a
1
2 2’
3
p
1(0)
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We build the velocity of point A through the segment Aa oriented to the left (fig.
7b). Knowing that the velocity of point C is zero, the velocity of point D is obtained by
means of the linear distribution of velocities, points ca, and d are collinear.
From point we draw a parallel line to the reference line OA till it crosses the
extension of the Oa segment in point b . Thus we obtain on the drawing (fig. 7b) the
OB segment, positioning the mobile axis of the satellite wheel 3 with interior dents, which
does a circular translation motion.
5. Conclusions
The curve line translation motion can be generated in the particular form of circular
translation, by means of mono-mobile mechanisms with articulated links of the simple
parallelogram type (with a fixed side) or by means of transmissions with a toothed belt
with a fixed wheel.
Also, circular translation can be generated through planar mechanisms with two
cylindrical gears with a fixed central wheel. It is mentioned that the two cylindrical
gearings of the Fergusson mechanisms are both exterior and interior.
The general form of the curve line translation is obtained by means of planar bi-
mobile manipulating mechanisms with articulated links, auxiliary kinematic chains
mounted in parallel with the main kinematic chain.
Bibliography
1. Antonescu, P., Mechanisms –Structural and Kinematic Calculation, U.P.B. Printing
Press, Bucharest, 1979;
2. Maros, D., Theory of Mechanisms and Machines – Gear Kinematics, Tech. Publ.
House, Bucharest, 1958;
3. Antonescu, P., Antonescu, E., Synthesis of Cylindrical Planetary Mechanisms in view
of the Circular Translation, SYROM’81 Bucharest,
Vol. III, pp 9-14, 1981;
4. Antonescu, P., Antonescu, O., Mechanisms and the Dynamics of Machines, Printech
Publishing House, Bucharest, 2005.
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59
MAIN TYPES OF MECHANISMS USED AS WINDSHIELD WIPER
Ph.D. Ovidiu ANTONESCU, „Politehnica” University of Bucharest: [email protected]
Viorica VELIȘCU, Railroad Transportation Highschool, Craiova: [email protected]
Constantin BREZEANU, Silcotub S. A. (Tenaris Group) Călărași: [email protected]
Abstract: This paper deals with the main types of windshield wiper mechanisms, consisting of bars
and gear links. These mechanisms are classified into two groups: those with constant length arm and
those with variable length arm. For each type of mechanism used as a windshield wiper, the paper
highlights the main advantages and disadvantages regarding the wiped windshield surface and the
constructive structural complexity.
Keywords: windshield wiper mechanism, bar, gear, degree of mobility, kinematic diagram
1. General considerations
Windshield wipers are plane or spatial mechanisms, having one, two or three driven
elements, in terms of wiping arms, with elastic blades on which the rubber blades that wipe
the windshield glass or the rear window glass are attached [2 - 7].
Electric motors of continuous current are used to drive the windshield wipers, which are
power by the car battery. This electric drive ensures the oscillation of the wiping arm within
certain imposed frequency limits. [2]. With windshield wipers with a single constant length
arm, the wiped surface is smaller than with those provided with two arms that are more often
used [5]. Modern cars have telescopic arm windshield wipers, which ensures maximum
coverage of the windshield surface [4, 8, 9, 10].
Windshield wipers are designed and built as mechanisms with articulated bars, cams and
gears. [7]. The paper analyses the main types of mechanisms used as windshield wipers (ws.
w.) from a structural and topological point of view.
2. Ws. W. Mechanisms with Articulated Bars
a) b) Fig. 1. Kinematic (a) and structural (b) diagrams of the ws. w. mech. provided with two parallel arms
0
B 2 A
4 C
b1 b2
L1 L2
1 5 3
B0 C0
A0
B
0
B
3
2 A A’ C 4
C0
5 A0
1
0
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This type of ws. w. mechanism with articulated bars (fig. 1) is used for the majority of
road vehicles. It has the advantage of being a simple mechanical structure, which is safe
during operation (at several operating speeds), as well as very reliable.
Each of the two arms b1 and b2 are provided at the upper edge with an elastic blade (L1,
L2). These arms are connected to the equalizing bars 3 and 5, which rotate around the fixed
points B0 and C0.
The two equalizing bars (3, 5) are driven by the same crank 1 (articulated in A0 at the
bottom), by means of the reciprocating rods 2 and 4, articulated in the same point A at the
crank. The degree of mobility of the ws. w. mechanism is determined by formula [11]
6
2
5
1 rr
mm rNmCM (1)
In formula (1) Cm stands for the number of m operational class kinematic couplings, and
Nr stands for the number of r rank independent closed contours. These structural-topological
parameters are highlighted in the matrix
00020
00007
65432
54321
NNNNN
CCCCC (2)
Having these numerical values, formula (1) is written: 12371 M (3)
Which shows that the analysed ws. w. mechanism (fig. 1) has a single degree of mobility; this
consists in the movement of the leading element, that is crank 1.
In fact, the 3 fixed articulations in A0, B0, C0 do not have rigurously parallel axes. That is
the reason why the kinematic couplings in points A, B, C are spherical articulations.
The structural-topological matrix of the actual mechanism is written according to (2) as
20000
00403
65432
54321
NNNNN
CCCCC (4)
And the degree of mobility is inferred from (1): 326)4331( M (5)
The two additional mobilities are represented by the rotations of bars 2 and 4 as to the
axes AB and CD.
If we consider the mechanism in terms of a plane mechanism (fig. 1a), the structural-
topological diagram (fig. 1b) shows that it results from the Watt kinematic chain.
With this plane mechanism we identify two open kinematic chains of the dyad type (2, 3)
and (4, 5), paralleled to the fundamental mechanism MF (0, 1), which corresponds to the
aggregation formula of the motor mechanism (MM):
)5,4(
)3,2()1,0(
LcD
LcDMFMM (6)
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Even though this kinematic diagram (fig. 1) is simple, the solution has the disadvantage
that the surface wiped on the windshield (by the rotating oscillating arm) is nevertheless
limited. For ws. w. with a single rotating oscillating arm (usually used for the rear window),
longer wiping blades are mounted.
Another kinematic diagram of ws. w. mechanisms [1, 7] uses a complex topological
structure (fig. 2), where the kinematic chains are connected serially.
a) b)
Fig. 2. Kinematic (a) and structural (b) diagrams of ws. s. M. with two serial arms
We can notice a complex topological structure, where 3 and 4 bars (criss-crossing each
other) form together with the kinematic elements 2 and 5, a closed kinematic contour of
the quadrangle type (BCEDB). The wiping arms (connected to bars 5 and 7) are serially
linked by means of bar 6, and the quadrangle F0FGG0F0 is an articulated parallelogram. In
order to determine the degree of mobility of this ws. w. M. (fig. 2a), we write the
structural matrix:
00030
000010
65432
54321
NNNNN
CCCCC (7)
The degree of mobility is obtained from formula (1):
133101 M (8)
The structural-topological diagram of this type of ws. w. m. (fig. 2b) corresponds to a
complex kinematic chain, where we can distinguish two open kinematic chains with zero
mobility, which are identified in the order of a possible disaggregation: LcD(6, 7) and Lc
tetrade type LcTt(2, 3, 4, 5). The structural-topological formula of the complex ws. w. m.
(fig. 4) can be written after stating the driving element, that is crank 1:
)7,6()5,4,3,2()1,0( LcDLcTtMFMM (9)
A0
G0
G
F0
F
E
C
D
B
A 4
3
2
7
6
5 0
1
0 7
6
5 4
3
2 1
G0
G F
F0 D
E C
B
A A0
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3. Ws. W. Mechanisms with bars and gears with a constant length arm
Ws. w. m. with a constant length arm [3, 10] can be grouped into two variants, different
from the construction point of view: those with a translational gear rack T (fig. 3) and and
with a roto-translational gear rack R+T.
a) b)
Fig. 3. Kinematic diagram of the ws.w.m. with a T gear rack
The Ws.W.M. with translational gear rack (fig. 3) is provided with a single wiping arm,
connected to bar 5; thus it has a plane roto-translational motion.
From crank 1, as driving element, motion is transmitted by means of the reciprocating rod
2 to the B axis of the gear 3 (pinion type).
Pinion 3 engages at the same time to the upper side with the fixed gear rack 0 and to
the lower side with a mobile translational gear rack 4.
To the translational gear rack 4 the kinematic dyadic chain LcD (5, 6) is articulated in
point C, with the fixed articulation D0.
The translational motion of point B along the fixed guide 0 is provided by the double
engagement of pinion 3 with the two gear racks.
Thus, skid 7, ensuring the translational motion of point B (fig. 3b), together with the
two couplings (rotational and translantional) is not represented in the kinematic diagram (fig.
3a).
The structural matrix of the bar and gears plane mechanism (fig. 3a) is completed taking
into account the two kinematic couplings of skid 7:
00040
00029
65432
54321
NNNNN
CCCCC (10)
If these numerical data (10) are replaced in (1), we determine the real mobility degree
1432291 M (11)
0
0
6 5
4
3
2 D
0 D
C B
A 1
A0
3
0
4
0
0 B
7
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This result (M=1) verifies the existence of a single element 1 with an independent motion.
Ws. W. M. with a roto-translational gear rack (fig. 4) has a single wiping arm connected
to bar 5 with a plane-parallel motion.
a) b) Fig. 4. Kinematic (a) and structural (b) diagrams of the ws.w. M. with a roto-translational gear rack
The rotation motion of crank 1 (fig. 4) is transmitted to the gear sector 4 by means of
the bar – gear rack 2. This is guided in the oscillating box 3, which keeps it in contact with
the gear sector 4:
The oscillating rotation motion of gear sector 4 is sent to an antiparallelogram
mechanism made up of bars 4, 5 and 6, with fixed articulations in B0 and D0. The wiping
blade MN is mounted and fixed on bar 5, perpendicular to CD, whose motion is plane
roto-translation.
The antiparallelogram B0CDD0 mechanism (fig. 4a) is represented by a dotted line in
the extreme left position, in which we notice the position of the wiping blade M’N’
rotated at 1800 as to the initial position MN. The structural matrix of the ws.w.M. includes
the number of the kinematic couplings of functional classes Cm with m =[1,5] and the
number of closed independent contours Nr of rank r =[2,6]:
00030
00018
65432
54321
NNNNN
CCCCC (12)
The mobility of the analysed mechanism is determined by means of the formula (1) in
which we replace the data in (12): 1331281 M
(13)
The structural-topological diagram of this mechanism (fig. 4b) is obtained after
equating the upper coupling (represented by the engagement of gear rack 2 with the gear
sector 4). This engagement equates with a binary element, with two lower kinematic
couplings [3]. The structural-topological formula is: MM = MF(0,1) +LcD(2,3)
+LcD(e24,4)+LcD(5,6) (14)
D
0
D
C
B’0
B’
4
B’
2
B
0
B A
A
0
3 4 5
6
e24
2
1 0
4
6
5
1
D
’ C
’
M
’
M N
N’
D0
C
D
B
0 4
3 A
2
A0
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4. Ws. W. Mechanism with bars and gears of a variable length arm
With these variable length arm ws.w. M. [4, 7, 10], the wiping blade does a plane roto-
translational motion consisting in a rotation of an oscillating bar and a translational along
this one on a radial direction (fig. 5a).
Fig. 5. Kinematic diagram of the ws. w. M. with a variable length arm
The wiping blade MN is fixed on the rod 5, and the latter does the translational motion
along the oscillating guide 1’ connected to the gear 1, which has inside teeth.
Together with the oscillating rotation of the box-gear 1, motion is sent to crank 3 (by
means of the gears 2 and 3), and from here, by means of bar 4, the rotation motion is changed
into translational motion at rod 5 (fig. 5a).
The surface wiped by the blade MN corresponds to the stroke of rod 5, a relative
translational motion along the oscillating guide 1’ .
The structural matrix of this ws. w. M. (fig. 5a) is
00030
00026
65432
54321
NNNNN
CCCCC (15)
From this numerical data the mobility of the ws. w. M. is inferred with the formula
(1):
1332261 M (16)
The structural-topological diagram (fig. 5b) is done after equating the two upper
kinematic couplings (1, 2) and (2, 3), which are inside and outside engagements. The
structural-topological formula is written (fig. 5b):
MM = MF(0,1) +LcD(2,e12) +LcD(e23,3)+LcD(4,5) (17)
6. Ws. W. M. with the wiping blade in a circular translational motion This kind of ws. w. M. is used for buses where the surface of the windshield screen is flat
and much larger than it is for cars. The wiping blade MN is placed vertically, fixed to the
reciprocating rod 4 of a plane mechanism of an articulated parallelogram type (fig. 6), in
which the sides -bars 3 and 5 are much longer than horizontal sides.
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In the practical solution, bar 5 is thin as compared to bar 3, which receives the oscillating
rotation motion from crank 1, by means of bar 2 (fig. 6a).
The structural matrix of that mechanism contains:
00020
00007
65432
54321
NNNNN
CCCCC (18)
Thus, the mobility degree of the Ws.W.M. (fig. 6a) is determined with formula (1) in
which we introduce the data in (18): 12371 M (19)
The structural-topological diagram of the Ws.W.M. analysed above corresponds to the
Watt kinematic chain (fig. 6b). The structural-topological formula is (fig. 12):
MM = MF (0, 1) + LcD (2, 3) + LcD (4, 5) (20)
a) b)
Fig. 6. Kinematic (a) and structural diagrams (b) of the Ws. W. M. with the blade doing a R+T motion
7. Conclusions
Ws. W. Mechanisms have a diverse topological structure, being made both as spatial
mechanisms and as plane mechanisms with bars and gears.
The paper aimed at a classification of the Ws.W.M. according to: the kinematic elements
used (bars, gear racks, cylindrical gears with outside and inside teeth), the number of
wiping blades, their motion and their serial or parallel connection. The Ws.W.M. is driven
by means of continuous current electric motors, powered by the car battery.
The wiping arm is moved together with the elastic blade. It is a rotational motion in
the case of bar ws.w.m., or a roto-translational motion for those with bars and gear
elements.
Comparing the 6 kinematic diagrams analysed, we pointed out the complexity of the
variable length arm Ws.W.M. from the structural and the construction point of view.
3
D
’
C
’ C
D
D
0
B
0
4
5
3
2 1
B
’
A
’
N
’
A
M’
N
M
B A
0
D C
A
D0 B0
A0
5
4
2
1
0
3 B
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From the structural-topological analysis of the main types of Ws.W.M. used for cars,
we find out that most of them consist of dyadic kinematic chains, created either of
articulated bars or of rack and pinion or gear sectors, or outside / inside cylindrical gears.
Bibliography
1. Autorenkolektif – Getriebetechnik Lehrbuch, VEB, Verlag Technik Berlin, 1969.
2. *** - Passengercar windshield wiper systems – SAE 5903 C, 1973.
3. *** - Patent U.S.A. No. 3721878, 1978.
4. Schüche, S. et al., - Windshield wiper arrangement, U.S. Patent No. 4447928, 1984.
5. Antonescu, P., Cocosilă, M., Tempea, I. – A Comparative Study of the Drive
Mechanisms of Windshield Wipers used for Cars, MERO’87, Vol. 4, pp. 11-19,
Bucharest, 1987.
6. Antonescu, P., Mitrache, M., Cocosila, M. – Contributions to the Synthesis of
Mechanisms used as Windshield Wipers, SYROM´89, Vol. IV, pp. 23-32, Bucharest,
1989.
7. Antonescu, P., Tempea, I., Adîr, G. – Windshield Wipers Mechanisms for Passenger
Cars., SYROM’89, Vol. IV, pp. 41-50, Bucharest, 1989.
8. Antonescu, P., Crişan, M., Antonescu, D. – A Synthesis of the Plane Mechanisms
used for Driving Windshield Wipers, ESFA’ 92, Vol. II, pp. 367-374, Bucharest, 1992.
9. Antonescu, P., Cocosila, M., Antonescu, D. – The Geometrical and Building Structure
of Windshield Wipers Mechanisms, ESFA’92, Vol. II, pp. 375-386, Bucharest, 1992.
10. Antonescu, P., Cocosila, M., Antonescu, O. – The Geometrical Structure of
Windshield Wipers Mechanisms, SYROM’93, Vol. IV, pp.125-132, Bucharest, 1993.
11. Antonescu, P., Antonescu, O. – Mecanisme și dinamica mașinilor, Editura Printech,
2005.
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PROCESSING ELECTRICAL EROSION TO ROTATE
WITEH TEETH TILTED
Dr.Ing. MARIAN G. POP ,
Technical University of Cluj-Napoca
Drd. Ing. IOAN BADIU, Technical University of Cluj-Napoca
Prof.univ.dr.ing. MARCEL S. POPA, Technical University of Cluj-Napoca
ABSTRACT: Static breakage of the teeth is caused by impact or large overload occurring during the
functioning gear due to operating conditions. Toothed wheels right rupture occurs at the base of the tooth and
the toothed wheels inclined falling progressively inclined gear teeth are break portions of the tooth. The
avoidance of static breakage of the teeth can be achieved by Bending gear calculation request to overload by
increasing the precision of execution and shaft stiffness.
KEY WORDS : Still breaking of the teeth, breakage, basic tooth, electrical erosion, materials
1.INTRODUCTION
Damage to teeth pitting active flanks (appearance of nicks on the flanks of the teeth assets) is
due to contact fatigue layer superficial active flanks, is the main form of damage to the gears with
hardness surface <45 HRC. Pinching is a fatigue phenomenon superficial active flanks teeth, the
contact stresses caused by time-varying. The first signs of fatigue occurs usually in the rolling
cylinders in the form of crazing. Initially, micro-cracks appear in the meaning of the forces of friction,
which are the driving wheel from rolling circle to the circle of the foot and the head, and the driven
wheel backwards, because the relative velocity between the two sides change their meaning pole
engagement. and the driven wheel backwards, because the relative velocity between the two sides
change their meaning pole engagement. The oil that adheres to the tooth surface is pressed - conjugate
tooth flank - the existing micro cracks.
In the crack appears hydrostatic pressure that favor the development of micro cracks and
detachment of small pieces of material, resulting in pinching surfaces of the teeth. Nicks develops over
time, leading to a malfunction of the unit. Avoiding decommissioning by pitting is done by: making an
account at the request of contact gear; heat treatment or thermochemical (surface tempering,
carburizing); positive displacement profile; sidewall roughness reduction teeth; the use of lubricants
additives.
2.THE PROCESSING TECHNOLOGY TOOTHED WHEELS
This car is equipped with CNC Fanuc and most powerful generator currently, Clean Cut
(Hence the name suffix CC machine), which can provide a maximum cutting speed of 400 mm²/min.
Cutting is done in immersion. Precision displacement measurement axes 0,5 μm.
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Fig. 1. Massive electrode electrical discharge machines Charmilles.
Exfoliation of the superficial layer of the tooth flanks is a form of material deterioration and fatigue
that comes from gear teeth were subjected to heat treatment and surface hardening thermochemical
(surface tempering, carburizing). Exfoliation is manifested by detachment portions of the surface layer
of tooth flank, as a result of fatigue cracks occurring at the border of the hardened layer and the core.
Preventing damage by peeling gear is made by adopting Suitable treatment technologies.
Fig. 2. The direction of the friction forces and rolling circles.
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Fig. 3. Driven-wheel driving wheel assembly.
Fig. 4. Types of fissures.
Fig. 5.Wheel assembly inclined with teeth and inclined pinion.
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Fig. 6. The 3D graphic of gears.
Fig. 7. Toothed wheels assembly.
Fig. 8. The 3D graphic of gears.
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Fig. 9. Toothed wheels.
Fig. 10. The 3D graphic of toothed wheels.
Fig. 11. Gear wheels.
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Fig. 12. Toothed wheel gear-pinion.
Fig. 13. The 3D graphic of toothed wheels.
Fig. 14. Toothed wheel inclined teeth.
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Fig. 15. Gear toothed wheels
3.EXPERIMENTAL RESULTS FROM THE POCESSING OF ELECTRICAL
EROSION
Fig. 16. Table containing the values parameters of electrical erosion.
Fig .17.The reporting of electric erosion productivity parameters.
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Fig. 18. The connection between electrical erosion parameters.
Fig. 19. The reporting the electrical erosion productivity parameters.
Fig. 20. The connection between The electrical erosion parameters.
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Fig. 21. Table containing the values parameters of electrical erosion.
Fig. 22. Table containing the values parameters of electrical erosion.
Fig. 23. The connection between electrical erosion parameters.
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Fig. 24.The connection between The electrical erosion parameters.
Fig. 25.The form 3D graphics parameters The electrical erosion.
Fig. 26.The form 3D graphics parameters The electrical erosion.
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Fig. 27. Table containing the values parameters of electrical erosion.
Fig. 28.The form 3D graphics parameters The electrical erosion.
Fig. 29.The 3D graphic of The electrical erosion parameters and their values.
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Fig. 30. Table containing the values parameters of electrical erosion.
Fig. 31. The form 3D graphics parameters The electrical erosion.
Fig. 32. Table containing the values parameters of electrical erosion.
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Fig. 33. The form 2D graphics The electrical erosion parameters.
Fig. 34. The form 2D graphics The electrical erosion parameters and their values.
Fig.35. Table containing the values parameters of electrical erosion.
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Fig. 36. The form 3D graphics parameters The electrical erosion.
Fig. 37. The 3D graphic of The electrical erosion parameters and their values.
Fig. 38. Table containing the values parameters of electrical erosion.
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Fig. 39. The form 2D graphics roughness values and percentages.
Fig. 40. The form 2D graphics roughness values and percentages.
Fig. 41. The form 2D graphics roughness values and percentages.
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Fig. 42. The form 2D graphics roughness and values.
Fig. 43. The connection between The electrical erosion parameters and their values.
Fig. 44. The form 2D graphics roughness values and percentages.
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Fig. 45. The form 2D graphics roughness values and percentages.
Fig. 46. The form 2D graphics roughness and values.
Fig. 47. The form 2D graphics roughness values and percentages.
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Fig. 48. The form 2D graphics roughness values and percentages.
Fig. 49. The form 2D graphics roughness values and percentages.
Fig. 50.The form 2D graphics roughness values and percentages.
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4.CONCLUSIONS.
Seizure is a form of wear of adhesion to gears and appears strong loaded, working at
peripheral speeds high. Due to large landslides of teeth, large concentrations of tasks, the Large
sidewall roughness oil may be expelled from the surfaces contact. Due to the direct contact of local
tasks large and high temperature in the contact area, micro-welds which occur over time, break and
recover continuously, due to the relative motion of the flanks. Produce welds on conjugated tooth
flank scratches and scuffing strip oriented towards slip. Preventing damage by jamming gear is
through improvement of lubrication and cooling through the use of lubricant additives by increasing
the precision of the execution and assembly by increasing the rigidity of trees by increasing surface
hardness by reduction roughness of tooth flanks.
5.REFERENCES.
[1] Ailincai, G.: Studiul metalelor ,Institutul Politehnic Iasi, 1978.
[2] Balc, N.: Tehnologii neconventionale, Editura Dacia Publishing House, Cluj-Npoca, 2001.
[3] Bolundut, L.I.: Materiale si tehnologii neconventionale, Editura Tehnica-Info, Chisinau,
2012.
[4] Buzdugan, Gh., ş.a. – Vibraţii mecanice, Editura Didactică şi Pedagogică, Bucureşti, 1979.
[5] Constantinescu, V., ş.a. – Lagăre cu alunecare, Editura Tehnică, Bucureşti 1980.
[6] Colan, H.: Studiul metalelor, Editura Didactica si Pedagogica , Bucuresti, 1983.
[7] Domsa, A.: Materiale metalice in constructia de masini si instalatii, Editura Dacia,
1981.
[8] Gafiţanu, M. ş.a. – Organe de maşini, vol. 2. Editura Tehnică, Bucureşti, 2002.
[9] Ghimisi,S. -An elastic-plastic adhesion model for fretting,15th.Symposium “DanubiaAdria”,
Bertinoro, Italia, 181-183.
[10] Nichici, A.: Prelucrarea prin eroziune electrica in constructia de masini, Editura Facla,
Timisoara, 1983.
[11] Olaru, D.N. – Tribologie. Elemente de bază asupra frecării, uzării şi ungerii, Litografia
Institutului Politehnic „Gheorghe Asachi”, Iaşi, 1995.
[12] Popa,M.S.:Masini, tehnologii neconventionale si de mecanica fina-Editie Bilingva, Romana-
Germana, Editura U.T.PRESS, Cluj-Napoca, 2003.
[13] Popa, M.S.: Tehnologii si masini neconventionale, pentru mecanica fina si microtehnica,
Editura U.T.PRESS, Cluj-Napoca, 2005.
[14] Popa, M.S.:Tehnologii inovative si procese de productie, Editura U.T.PRESS, Cluj-
Napoca,2009.
[15] Rădulescu, Gh., Ilea, M. – Fizico-chimia şi tehnologia uleiurilor lubrifiante, Editura Tehnică,
Bucureşti, 1982,
[16] Sofroni, L.: Fonta cu grafit nodular,Editura Tehnica, Bucuresti, 1978.
[17] Trusculescu, M.: Studiul metalelor, Editura Didactica si Pedagogica ,Bucuresti ,,1978.
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GEAR WHEELS THE PROCESSED BY ELECTRICAL
EROSION
Prof.univ.dr.ing. MARCEL S.POPA, Technical University of Cluj-Napoca
Drd. Ing. IOAN BADIU, Technical University of Cluj-Napoca
ABSTRACT: For low tooth loads and low peripheral speeds between 0.3 and 2 m / s are chosen based alloys
and steels, gray cast iron. In industry are preferable ferrous alloys: bronze, brass and aluminum alloys, and
where speeds and demands are low gears are made of sheet steel or alloys. Wheel group required less include
some hand-operated mechanisms, such as jacks, some trolls. These wheels are larger and they are made of
alloy steel, semi-hard and sometimes gray cast iron FC250, FC300.
KEY WORDS : cogwheels, electrical erosion, materials, processing electrical erosion.
1.INTRODUCTION
For gears subject to high variable operating at low speed and medium (2-8m/s) are recommended
semi-hard steels and low alloy likely to be improved. These wheels are used in various fields. For
example, some large gear drive found in mills and cement kilns, some lifting and transport machinery,
agricultural machinery, combine mining. The blanks are obtained by casting, cast iron or steel, some
elements are obtained from the laminates.For heavy gear required to run high peripheral speeds (12-
16m / s) with high loads and shocks tooth in operation, high toughness steels are used, which applies
superficial hardening by heat treatment and thermochemical. Steels are suitable for manufacturing
these gears are alloy or alloy, and in some cases can be used and tempered steels. In cases where
demand is particularly high, it is advisable to use high alloyed steels, case hardening steels such as Cr
- Ni, Cr - Ni - Mo, Cr - Ni - Ni steels W. use is recommended as we confer high resistance of these
wheels.
2.TECHNOLOGICAL PROCESSING ELECTRICAL EROSION
FIG.1. WIRE ELECTRICAL DISCHARGE (WIRE EDM) MACHINE- 725 × 560 × 215 MM | G22F.
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Fig.2. The 3D graphic of the toothed wheel.
Fig.3. The values of toothed wheel.
Fig.4.The form 2D gears processed by electrical erosion.
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Fig.5. The form 2D gears processed by electrical erosion.
Fig.6. The form 2D gears processed by electrical erosion.
Fig.7. The form 2D gears processed by electrical erosion.
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Fig.8. The form 2D gears processed by electrical erosion.
3.THE EXPERIMENTAL RESULTS PROCESSING ELECTRICAL EROSION
Fig.9. Table containing the values electrical erosion parameters.
Fig.10. Graphic form of electrical erosion parameters.
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Fig.11. The parameters of electrical erosion.
Fig.12. The connection between electrical erosion parameters.
Fig.13. Surface roughness parameter values.
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Fig.14. Graphic form of electrical erosion parameters.
Fig.15. The reporting of electrical erosion Surface roughness parameters.
Fig.16. Table containing the values electrical erosion parameters.
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Fig.17. The connection between electrical erosion parameters.
Fig.18. The reporting of electrical erosion Surface roughness parameters.
Fig.19. 3D The form parameters of electrical erosion.
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Fig.20. 3D The form parameters of electrical erosion.
Fig.21. 3D The form parameters of electrical erosion.
Fig.22. The electrical erosion parameter values in the form of balls.
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Fig.23. The straight lines and electrical erosion graphical form parameters.
Fig.24. Form 2D electrical erosion parameters and parametric equations.
Fig.25. 2D electrical erosion parameters.
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Fig.26. 3D the form parameters of electrical erosion.
Fig.27. Points that determine erosion parameters electrical lines.
Fig.28. The straight lines electrical parameters and equations erosion graphs.
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Fig.29. The straight lines electrical parameters and equations erosion graphs.
Fig.30. The straight lines electrical parameters and equations erosion graphs.
Fig.31. The straight lines electrical parameters and equations erosion graphs.
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Fig.32. The straight lines electrical parameters and equations erosion graphs.
Fig.33. 3D the form parameter intensity.
Fig.34. 3D the form parameter intensity.
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Fig.35. 3D the form parameter intensity.
4.CONCLUSIONS
A range of thermal and thermo-chemical treatments are applied in order to increase the workability
(annealing, tempering), increased durability and reliability in operation (carburizing, hardening,
tempering) or for the purpose of hardening surfaces as special treatment (cianizarea, surfizarea,
feroxarea, phosphating, iono-nitrurarea). So to influence and improve the machinability of steels and
cast irons for making gears is necessary to act by heat treatments on materials to improve machining
conditions. If obtained from semi forged gears recommended forging temperature to be 1000-1250oC,
to avoid fissures and cracks-them.If some small gears and pinions are processed cold (cold extrusion
or stamping) have applied annealing. Nitriding steels are used for gears subjected to heavy wear, so
heavily loaded. Alloying elements form nitrides hard and stable. Can be nitrided steels and
39MoCA06 38MoCA09 required to wear wheel (gears, sprockets, chain wheels, snails, racks). These
steels are subjected to heat treatments for improvement: double quenching and tempering. The
hardness of the nitrided layer depth decreases. Nitriding is done at a temperature of about 500-600o C
depending on steel composition, thickness reaching 0,8 mm in a time of about 40-60 hours in two
successive stages
5. REFERENCES [1] Ailincai, G.: Studiul metalelor ,Institutul Politehnic Iasi, 1978.
[2] Balc, N.: Tehnologii neconventionale, Editura Dacia Publishing House, Cluj-Npoca,
2001.
[3] Bolundut, L.I.: Materiale si tehnologii neconventionale, Editura Tehnica-Info, Chisinau,
2012.
[4] Buzdugan, Gh., ş.a. – Vibraţii mecanice, Editura Didactică şi Pedagogică, Bucureşti, 1979.
[5] Constantinescu, V., ş.a. – Lagăre cu alunecare, Editura Tehnică, Bucureşti 1980.
[6] Colan, H.: Studiul metalelor, Editura Didactica si Pedagogica , Bucuresti, 1983.
[7] Domsa, A.: Materiale metalice in constructia de masini si instalatii, Editura Dacia,
1981.
[8] Gafiţanu, M. ş.a. – Organe de maşini, vol. 2. Editura Tehnică, Bucureşti, 2002.
[9] Ghimisi,S. -An elastic-plastic adhesion model for fretting,15th.Symposium “DanubiaAdria”,
Bertinoro, Italia, 181-183.
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[10] Nichici, A.: Prelucrarea prin eroziune electrica in constructia de masini, Editura Facla,
Timisoara, 1983.
[11] Olaru, D.N. – Tribologie. Elemente de bază asupra frecării, uzării şi ungerii, Litografia
Institutului Politehnic „Gheorghe Asachi”, Iaşi, 1995.
[12] Popa,M.S.:Masini, tehnologii neconventionale si de mecanica fina-Editie Bilingva, Romana-
Germana, Editura U.T.PRESS, Cluj-Napoca, 2003.
[13] Popa, M.S.: Tehnologii si masini neconventionale, pentru mecanica fina si microtehnica,
Editura U.T.PRESS, Cluj-Napoca, 2005.
[14] Popa, M.S.:Tehnologii inovative si procese de productie, Editura U.T.PRESS, Cluj-
Napoca,2009.
[15] Rădulescu, Gh., Ilea, M. – Fizico-chimia şi tehnologia uleiurilor lubrifiante, Editura
Tehnică, Bucureşti, 1982,
[16] Sofroni, L.: Fonta cu grafit nodular,Editura Tehnica, Bucuresti, 1978.
[17] Trusculescu, M.: Studiul metalelor, Editura Didactica si Pedagogica ,Bucuresti ,,1978.
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INDEX KEYWORDS
B
bio-robot walking bar
breakage basic tooth
C
cardan mechanism circular translation motion
cylindrical gear connecting mechanism
cogwheels
D
durability curves degree of mobility
E
experiment electric grid
electrical erosion
F
fillet welds FEM
fatigue life FEM analysis
fretting
K
kinematic scheme kinematic diagram
L
lifting manipulator
M
mobility materials
P
planar mechanism processing electrical erosion
R
regular microshape roughness
Q
quadruped robot
S
stress concentrators surface plastic deformation process
SolidWorks spatial mechanism
spur gear simulation
spatial four-bar mechanism spherical joint
still breaking of the teeth
T
transfer function topological structure
V
variable stresses
W
wear windshield wiper mechanism