National Award for Excellence in Energy Management -2016

1

National Award for Excellence in

Energy Management -2016

22nd - 24th Aug’2016

Haridwar Singh

National Award for “Excellence in Energy Management – 2016 2National Award for “Excellence in Energy Management” – 2016 2

Hero Honda Motors Ltd.

Incorporated

1985

First motorcycle "CD 100" rolled out

from Dharuhera Plant

Gurgaon plant

inaugurated

1997

2001

Hero Honda become World No.1

Two Wheeler manufacturing

2008

Haridwar plant

inaugurated TPM Kick Off at HMCH

2009

2011

Name changed to Hero

MotoCorp Ltd.

1984

Journey Started

20132013

Company Profile

Start of 1st overseas plant at Columbia Inauguration of CIT at Jaipur,

Rajasthan

20152016

50 Million bikes Sold

2014

Various milestones during Hero MotoCorp’s Journey

Start of 4th plant & GPC at

Neemrana, Rajasthan

2

National Award for “Excellence in Energy Management” – 2016 3

Description – HM3H Supply Chain

Suppliers - Uttarakhand (Nos.) 42

Suppliers - Non Uttarakhand (Nos.) 126

Description – HM3H Manufacturing facilities

Manufacturing Lines (Nos.) 04 Equipments (Nos.) 1234

Employees (Nos.) 4500 Avg. Age of Equipments (Years) 7

Avg. Age of Employees

(Years)28

Minimum Education of

EmployeesITI

Supply chain – Flow & Details

Unidirectional Material Flow

Machine Shop

Engine Assembly

Frame Assembly

Final Inspection

Weld Shop

Paint Shop Dealer

Customer

Supplier

Haridwar

Supplier

NCR

Disp

atch

Disp

atch

75%

25%

0%

20%

40%

60%

80%

% P

art

s

Parts Buying

Production Processes

Decentralized Supply Hubs

Decentralized Supply Hubs


Total 31 No’s Zero investment projects Implemented and conserved 14 Lacs kwh and cost

saving of Rs 73 Lacs/year

EnCon Projects – Electrical (Zero Investment)

Sr.

No.Top 10 Energy Saving Projects

Annual Savings

Kwh in

Lacs

Rs in

Lacs

1Switching off Steel & Aluminium Phase FDV's in Lunch , Dinner & C-shift to reduce energy

consumption.1.52 7.67

2Reduce kwh consumption on Non Working Days by clubbing separate lines maintenance activity

in similar shifts.1.47 7.60

3Reduction of kwh consumption in Engine Assembly by using 1 common washing machine in Line-

4 & 3 by re-lay outing & trolley arrangement.1.50 7.58

4Gun drill machine coolant circuit modify to run 2 pumps in place of 4 to save energy in Machine

Shop.1.17 5.92

5 Optimize the process in Lacquer Paint shop to run 2No's Water pump place of 3No's. 0.84 4.27

6Reduction in kwh consumption by delay in switching on chillers' after running AHU (Air Handling

Unit) from different power source.0.75 3.79

7 Power Transformer switched off on alternate week to reduce iron losses in one transformer. 0.58 3.42

8 Reduction in kwh by stopping of motor in Dia 5.5 drill station (OP70) in Cylinder Head. 0.54 2.73

9 Reduction in kwh consumption by intermittent stopping of flushing motor in Machine Shop. 0.49 2.45

10Save energy consumption by process synchronizing with ACED predegreasing heating and

circulation pump 0.40 2.01

Total Saving (Top 10 Projects) 9.26 47.44

Total Projects Saving (31 Nos) 14 73

3


EnCon Projects – Electrical (With Investment)

Sr.

No.Top 10 Energy Saving Projects

Annual Savings

Kwh in

Lacs

Rs in

Lacs

1Energy Conservation Engine Assembly washing machine by modification in Coolant, Heating and

Air circuit line.4.71 23.62

2 Resource conservation in ACED Paint shop by provision of 3 frame Body loading in one hanger 3.89 19.63

3Reduction in power consumption of Sheet Metal & ACED paint shop exhaust blowers through

VFD 2.59 15.40

4Save Energy by decreasing cycle time 76.5sec/Line to 72Sec/Line in Aluminium phase (Crank

Case).1.96 9.91

5 Reduce energy consumption by improving productivity in Aluminum Phase Cylinder Head. 1.86 9.40

6 Reduction of power consumption in engine assembly washing machines by heater modification . 1.56 9.25

7Save energy by eliminating Chiller in Dry off Oven in SM Paint Shop by extending conveyor length

for natural component cooling. 1.73 8.74

8Optimisation of 1500 CFM Air compressor auto mode VFD (Variable Frequency Drive) to reduce

energy consumption.1.39 7.01

9Reduction in power consumption of paint shop pumps by installation of VFD in place of star delta

starters.1.25 6.49

10Power saving by installing 4No’s VFD in FDV’s Blowers by balancing of velocity at FDV drops at

work station1.23 6.22

Total Saving (Top 10 Projects) 22.17 115.67

Total Projects Saving (27 Nos) 31 163

Total 27 No’s Investment Projects Implemented and conserved 31 Lacs kwh and cost saving of

Rs 163 Lacs/year


EnCon Projects – Natural Gas savings

7 Projects implemented & Conserved 469 Ton SCM Natural Gas and resulted cost saving of Rs.

178 Lacs /year

Sr.

No.Gas Saving projects

Annual Savings

Gas Saving

Ton ( SCM)

Rs in

Lacs

1 Shift operation reduction in ACED Paint shop by provision of 3 frame Body loading in one hanger 210 73

2 Natural Gas uses in Plant in place of Propane and optimized burner setting and air fuel ratio. 140 59

3 Hot Water Generator Burner nozzle setting optimisation 60 23

4 ACED Paint Shop burner setting optimisation 24 9

5 SM Paint Shop burner setting optimisation 21 8

6 Lacquer Paint Shop burner setting 8 3

7 New Paint Shop burner setting optimisation 7 3

Total Saving 469 178

4


Plant specific Resource consumption

Achieved Continual improvement in resource conservation

Resource Unit

Start Year Achieved Target

FY

08-09

FY

09-10

FY

10-11

FY

11-12

FY

12-13

FY

13-14

FY

14-15

FY

15-16

FY

16-17

Electricity Kwh / Veh 24.61 17.31 16.37 15.61 15.72 14.74 15.79 15.12 14.68

Fuel Kg / Veh 0.714 0.609 0.474 0.428 0.427 0.447 0.476 0.368 0.330

Water KL / Veh 0.350 0.178 0.154 0.145 0.155 0.142 0.124 0.111 0.106

Increased due to installation of comfort cooling on expansion

lines along with new models commissioning and trials.

24.61

17.3116.37

15.61 15.72

14.74

15.7915.12

14.68

14

16

18

20

22

24

26

2008-09 FY

2009-10

FY

2010-11

FY

2011-12

FY

2012-13

FY

2013-14

FY

2014-15

FY

2015-16

FY

2016-17

Target

Kw

h/V

eh

Specific Power Consumption

39%

0.714

0.609

0.474

0.428 0.4270.447

0.476

0.368

0.330

0.30

0.35

0.40

0.45

0.50

0.55

0.60

0.65

0.70

0.75

2008-09 FY

09-10

FY

10-11

FY

11-12

FY

12-13

FY

13-14

FY

14-15

FY

15-16

FY

16-17 Target

SC

M/V

eh

Specific Fuel Consumption

48%

Extensive efforts made in FY 15-16 to bring down SFC by 24%


Theme Selection

Resource optimization in ACED Paint Shop Project: 1

Understanding Situation & Setting Targets

Conveyor Details

SR.

NO.DESCRIPTION SPECIFICATION Current

1 Conveyor Speed 3.5 m/min to 4.1 m/min. 4.1 m/min

2 Hanger Pitch 1200 mm 1200 mm

3 Load Capacity Optimum 65 Kg / Hanger 42.5 kg

4 Drive Unit 2 nos. 2 nos.

5 Conveyor Length 560 meter 560 meter

6 Total no of Hangers 466 nos. 466 nos.

7Process time loading

to unloading131 min. 131 min

8 Hanger Envelope size950mm x 900mm x

1250mm

900mm x 800mm x

1200mm

9 Part per HangerAs per Envolpe size and

within weight limit

2 frame body , 3

main stand,3 side

stand

Hanger loading to be increased to utilize the capacity of

conveyor

Theme : To reduce Power & Fuel consumption and to increase Productivity by C shift elimination

Innovative

800mm

300 mm

Hanger needs modification

Frame Assembly Demand -8500

A- Shift

6:30 AM to 3:00PM

B –Shift

3:00PM to 11:30PM

.

Cycle Time/frame body needs to be reduced from 8.92

sec to 6.16 sec to eliminate C shift

8.92

6.16

0

2

4

6

8

10

ACED Cycle Time Takt Time

Se

c

Takt Time Vs Cycle Time

3100 4250

3100

42502300

0

2000

4000

6000

8000

10000

ACED

Production -

3- Shift

Frame assly

Requirement-

2 Shift

No

s

8500 8500

Frame Assembly Demand

/ Supply

ACED Frame Body Supply -8500

A- Shift

6:30 AM to 3:00PM

B –Shift

3:00PM to 11:30PM

C – Shift

11:30PM to 6:30AM

Extra Running

5


Analyzing the factors

5260

36

6072

83

50

83

0

50

100

Hot Water Pre Degreasing Degreasing Elec Deposition

Heat Exchanger Plates (Nos)

Current Required

Component

Anode Cathode ratio (2

frame body,2 main &

side stand)

Anode Cathode ratio

(3frame body,3 main &

side stand)

Anode Cathode ratio

(3frame body, 3 main &

side stand)

SA(m2) PPH TSA(m2) SA(m2) PPH TSA(m2) SA(m2) PPH TSA(m2)

Frame Body 1.5 2 3 1.5 3 4.5 1.5 3 4.5

Main Stand 0.14 2 0.28 0.139 3 0.42 0.139 3 0.42

Side Stand 0.018 2 0.036 0.0175 3 0.053 0.0175 3 0.053

Total 1.6969 3.32 4.97 4.97

Total Surface Area

for painting

Cathode(m2)

9× 3.32= 29.88 9× 4.97= 44.73 9× 4.97= 44.73

Total Area of

Anodes(m2)30× 0.27= 8.1 30× 0.27= 8.1 36× 0.27= 9.72

Anode

:Cathode ratio1 : 3.94 1 : 5.52 1 : 4.60

Anode Cathode Ratio Study – Limit (1:5)

Resource optimization in ACED Paint Shop

Confirming Effectiveness

8.92

5.95

0

5

10

Before After

Reduction in cycle time

(Sec)

31004840

3100

37822300

0

2000

4000

6000

8000

Before After

Elimination Of C Shift

(Nos)8500 8600

Implementing countermeasures

Project: 1Innovative

9224

7928

7000

7500

8000

8500

9000

9500

Before After

Energy Saving (KWH/Day)

6000

5300

4800

5000

5200

5400

5600

5800

6000

6200

Before After

Fuel Saving (SCM/Day)

Projects Implemented and conserve of 3.89 Lacs kwh and 210 Ton SCM Natural Gas and resulted saving of

Rs 93 Lac/year

14% 12%


76.5

72

68

70

72

74

76

78

Crank case Required Cycle Time

Sec/LineCycle Time/Line Difference On Robotic cell

1005 1005 1005300 100

1005 1005 1005

300

845 845 845

0500

10001500200025003000

Nos SHIFT & MODULEWISE

PRODUCTION AT CURRENT SITUATION

Shift A Shift B Shift C

GAP – 4.5 2 Shift

Stopped

Previous Condition

Target Setting

Improvements Done:

Results:

KAIZENS

S. No.

Machine Before Condition After Condition

1Rotary

Milling

(RM)

Table rotating on lower speed 24 SecSpeed shifted on Higher

speed and controlled by VFD22 Sec

2 OP10A

High Air Cutting time

25 Sec

Air Cutting time reduced

22 SecSeparate Operation of dia. 8.8 and

dia11.6 mm

Combination Drill

implemented for dia 8.8/11.6

mm

3 HM High Air Cutting time 25 Sec Air Cutting time reduced 23.6 Sec

4 WMHigh IDLE time during Door opening

and Closing30 Sec

IDLE time reduced by Logic

modification24 Sec

5Robotic

Cell

High Machining time (65.5) due to dia.

6.6drilling from Cover and joint face65.5 Sec

Single shot drilling provided

form cover face only60 Sec

6Cross robot Loading and Unloading

time high

Single point unloading to 3

point unloading done

940 940 940300 550

100

940 940 940

300550

814 814

200

0

500

1000

1500

2000

2500

3000

Module-1 Module-2 Module-3 Vigel Expansion Hunk

Nos SHIFT & MODULEWISE

PRODUCTION AT CURRENT SITUATION

Shift A Shift B Shift C

Total Out Put -9265 VPD

Total Manpower – 129 Nos(Base)

Total Out Put -9268 VPD

Total Manpower – 138 Nos (base)

25.5/comp

24.0/comp

76.5 72

607080

Crank case

Before

Crank case

After

Sec/Lin

e

Cycle Time/Line Difference

25.5/comp 24.0/comp1 Shift

Stopped

Started

running

Saving of 1.96 Lac kwh/year and Rs 10 Lac/year by reduction of cycle time

Optimizing Resource in Aluminum Phase Project: 2Innovative

Theme : To save energy consumption by decreasing cycle time of Aluminum phase Crank Case robotic cell

6


Previous Condition

Methodology/Approach Adopted: -

Improvements Done

Results:

High Use of Resources ( Air, Water, Electricity) in

Engine Assembly Washing Machines.

1575

0

1000

2000

3000

4000

Before After

ElectricityKWH /day

Benefit:

1. Energy Saving of 4.72 KWH/Year

2. Water Saving of 375 KL Annually

� Heater Elimination & Heater tank volume

reduction

� 1 Pump elimination through interconnection

� Elimination of compressed Air with blowers.

125

0

100

200

300

400

500

600

Before After

Water Litres /day

23.9 Lacs

160

170

180

190

200

210

Before After

Energy Cost Rs (Lacs)

Energy Reduction

� Study of system requirements

� Step by Step elimination & quality

check.

� Resource optimization

Energy Usage reduction in Washing Machine

Optimization of Energy Usage resulted in Net Saving of Rs 23.9 Lacs per annum

AfterBefore



Previous Condition


Improvements Done

Results:

All food preparation processes done through use

of natural gas & gas burners .

Benefit:

1. Natural Gas saving of 100 Kgs per day.

2. Thermal cost reduction of 4000 Rs/day.

100

0

100

200

300

400

500

600

Before After

Natural GasKgTechnology Upgradation

1. Study of all the types of cooking processes.

2. Segregation & determination of high

energy consuming processes.

3. Looking for alternate efficient & proven

technology.

4. Adapting to requirements.

� Boiling processes (Rice & dal cooking)

replaced with steam cooking

� Easy to use equipment – Convotherm

combi-oven

� Reduction in food preparation time

� Reduction in Natural gas usage

Total Propane consumption (For Cooking in

kettles & Open burner-321/Day

Hours Operation-5.30Hrs

Kitchen Operation

Fuel Consumption reduction in Canteen

Cooking by Convotherm resulted in reduction of thermal energy cost of Rs 1.2 Lacs

per annum

Cooking by Convotherm resulted in reduction of thermal energy cost of Rs 1.2 Lacs

per annum


7


Previous Condition Improvements Done

Results:

Benefit:

AfterBefore


Conveyor

Total Conveyor Length – 23Mtr.

Fast Cooling Zone (With

Chiller)

Tag Rag

Inspection

Conveyor

Tag Rag

Inspection

Extended

Conveyor Track

Total Conveyor Length – 23Mtr.

Cooling Thru Air Shower in

extended conveyor

1. High Running electricity cost of chillers

eliminated.

2. Maintenance cost & use of CFC gases reduced.

Sheet Metal Paint Conveyor cooling

being done through forced cooling by

operating chillers Paint

Dry Off OvenFast Cooling

Through Chillers

Tag Rag AreaPainting Booth

Forced Cooling Convert into

natural cooling

Energy/Loss Reduction

• Idea collection and feasibility study

• Brainstorming done among team for

infrastructure optimization

• Convert forced cooling into natural cooling

0

10

Before After

Power Cost

0.87

Rs (LPA)

Paint Shop Process Flow

Elimination of High Energy Consuming- Chillers

SM Paint shop process change resulted in Electrical Saving of Rs. 0.87 Lac/year



Benefits :

Before After

Modified circuit.

Continuous

supply

TIMER

PLCElectrical

PanelElectrical

Panel

Continuous running of FDV’s Stoppage of FDV’s for 60 Mins/Day

Saving of 1.5 Lac kwh/year through timer control in FDV

Auto operation of FDV of Aluminum & Steel Phase

FDV stoppage of Aluminum & steel Phase during lunch & dinner time resulted saving

Rs. 7.7 Lac/year

Kaizen-1

8


Benefits :

Before After

VFD installation in Paint Shop Exhaust Blowers

System (Without VFD) System (With VFD)

Variable Frequency Drive (VFD) installed in all 7 No’s Pumps for regulating power as

per flow /Pressure requirement: Saving of Rs. 6.25 Lac /year

Saving of 1.25 Lac kwh/year

O/p Pressure – 0.9 Kg/cm2

Power = 11 .1 Kw

0.9

Kg/cm2Valve opening = 100 %

0.9

Kg/cm2

O/p Pressure – 0.9 Kg/cm2

Power = 16 .2 Kw

Valve opening = 66 %

Induction

Motor &

Pump Set

Induction

Motor &

Pump Set

MotorMotorVFD

MainsMains

Kaizen-2


Benefits :

Before After

Conventional light installed

in Plant

Convention Tube light

Conventional light with High

Power consumption

Shop floor Light on after

shift end

Shop floor Light control with

timer T5 light installation

Conventional light replaced

with led light in PlantHigh Power cons. Light

replaced with sky light

Lighting power consumption reduced using timer, alternate sources and low rating

lights resulted saving of 5 Lac kwh/year

Lighting power consumption reduced using timer, alternate sources and low rating

lights resulted saving of 5 Lac kwh/year

Efficiency Improvement Projects - Lighting

1 Lac kwh/year

Less maintenance cost of lighting system

1

3

1 2

3 4

Total 4 No’s Kaizen done in Lighting system

4

2

Kaizen-3

9


Benefits :

Before After

BEFORE

Stoppage of Dust Collector and

Fume Exhaust for 60 Mins/Day

Power

PanelMOTOR

5. Developing & Implementing Countermeasure

Power

Panel

Timer installed to stop

operation during Lunch/

dinner ,Tea Time &

Planned stoppage

Auto operation of Dust Collector

Continue Supply

Modification done to switch off motors by Timer during Lunch/Dinner breaks:

Saving Rs 3.8 Lac/year

Continuous running of Dust

Collector and Fume Exhaust

Saving of 0.74 Lac kwh/year

Kaizen-4


Major Environmental Projects & Initiatives

S.No. Environment Projects

1 1MW Solar Plant installation to use natural resource power

2 Tree Plantation: Project - "Laksh Vraksh" : To plant One Lakh Trees.

3 Zero Discharge plant and lake renovation (Water Harvesting)

45KL per Day solar plant water generation installation for Cooking and Dishwashing in

Canteen

5Up-gradation of Robotic Painting in Primer Booth of SM Paint shop for improvement

in paint transfer efficiency and becoming more environment friendly

S.No. Environment Initiatives

1 Celebrating Earth Hour every year.

2 Waste Management: Co-processing technology for disposal of Hazardous waste

3 Paint sludge incineration burnt outside plant (Incinerator stop)

4 Regular operation of organic waste converter .

5 Regular Operation of Thinner Recovery System.

Efforts to reduce CO2 emissions by implementation of various projects

10


GHG Emission Inventorisation

CO2e (MT) FY 15-16

Scope –I

5,420 CO2e (MT)

Scope-II

53,999 CO2e (MT)

Scope-III

38,770 CO2e (MT)

GHG Inventorisation

43,50451,881 53,940 53,999

10,1797,655 8,891 5,420

53,68359,536 62,831 59,419

0

10,000

20,000

30,000

40,000

50,000

60,000

70,000

2012 - 13 2013 - 14 2014 - 15 2015 - 16

Year

CO2 Emissions (MT)

Scope 1 emissions

CO2e (MT)

Scope 2 emissions

CO2e (MT)

Total CO2e MT

60007000 7519 8028 8325 8526 8739 8941

0

2000

4000

6000

8000

10000

12000

20

08

-09

20

09

-10

20

10

-11

20

11

-12

20

12

-13

20

13

-14

20

14

-15

20

15

-16

No

’s o

f T

ree

Cumulative Nos of Tree (Inside Plant)

Better

Maintaining 8941 trees inside plant which reduced 348.7 Ton CO2 emission/year

23.77 23.4024.05 23.69 23.35

20.00

21.00

22.00

23.00

24.00

25.00

2012-13 2013-14 2014-15 2015-16 2016-17

Target

Kg

/Ve

h

Year

CO2 Gas Emission (kg/veh)

Better


Environmental Unique Feature

Sustaining environmental initiatives in HM3H

Green Technology –Fluidized Bed hanger

burning

Rain Water HarvestingSLF (Secured Land Fill)

for waste disposal

Green Manure

Generation for Guarding

Thinner Recovery SystemGreen Technology –ACED Paint Shop for Frame Body Painting

Green Compliance by

Incinerating paint sludge

Green Compliance by

treating water through ETP

11


.

• .

• .

.

• .

• .

Environmental Promotional & Participation activities

Tree plantation activity to conserve environmentTree plantation activity to conserve environment

.

• .

• .

.

• .

• .

Number of Trees :- 8941

Green Park:- 25.75 acre

Green Roof:- 11.15 acre

Garden maintained by

Manure

Tree Plantation : Project -

"Laksh Vraksh" : To plant

One Lakh Trees

Hariyal iPhir Se –

Tree Plantation Initiative:-

Out side the plant 440

Tree planted


Energy Conservation

Efficiency

Improvement

Loss Reduction /

Elimination

Improvement/ Innovative Technology

Management Control

Energy Conservation Methodology based upon 4 major categories with scope

Sr.

No.Scope

1Using efficient

lighting LED/CFL

2Installing Efficient

Motor/Pumps

3

Compressor

Pressure

Optimizing

4

Reducing Pressure

Setting at Local

Machines

5Standardization of

Pneumatic fittings

Sr.

No.Scope

1 Power Factor

2Air Leakage

Arresting

3

Remote & Auto

systems for timely

switching off

4Removing Over

Rated Equipment

5Use of Transvector

Nozzles

Sr.

No.Scope

1 Renewable energy

2 Installation of VFD

3Install Regulators

and automatic valve

4

Using Local

compressor for Non

Working Day

5DC tools in place of

pneumatic

Sr.

No.Scope

1Online

Monitoring

2 Auditing

3Auto Timer

Control

4

Conservation

awareness

Programs

5Fortnightly

review

Methodology/ApproachResource Conservation

12


PLANT HEAD

HOD

PRODUCTION

ENGINEERING

SECTION HEAD

PRODUCTION HEAD

TEAM

MANAGER

HOD

QUALITY

ASSURANCE

SECTION HEAD

QUALITY ASSURANCE

TEAM

MANAGER

HOD

MAINTENANCE

( FACILITATOR)

RCT

LEADER/ENERGY MANAGER

TEAM

MANAGER

HOD

PRODUCTION

SECTION HEAD

PRODUCTION

TEAM

MANAGER

HOD

HUMAN

RESOURCE

SECTION HEAD

HUMAN RESOURCE

TEAM

MANAGER

Resource Conservation driven from Top management with involvement of all

sections employees

Resource Conservation CellResource ConservationF

OR

TN

IGH

TLY

RE

VIE

WM

ON

TH

LY R

EV

IEW

PLANT HEADPLANT HEAD

MANUFACTURING HEADMANUFACTURING HEAD


Monitoring & Reporting Systems

DG online Monitoring System Substation online monitoring Auto KWH report Auto KWH report

Generation

Transformer online monitoring

Online Monitoring system deployed to identify and analyze Abnormalities

Resource conservation

project registration format

& sample calculationEnergy Monitoring Energy Monitoring

Format shop wise

13


Benefits :

Before After

Solar Power Synchronization with existing Double Bus bar Panel to utilize the solar

power

Renewable Energy: 1MW Solar Power PlantRenewable Energy: 1MW Solar Power Plant

Power Utilization only through Grid Solar Power Utilization

Double Bus

Bar

( Grid/ DG)

Plant Load

132/11 KV

Transformer

HT Cable

Reduction of 1347 Tons of Co2 in Environment ( Considering 1412 MWH per year)

1. Utilization of natural solar power

2. Less maintenance activity

Double Bus

Bar

( Grid/ DG)

Plant Load415 V / 11 KV

Transformer

LT Cable

LT Cable


Benefits :

Before After

Layout derived to accommodate the

system without compromising the

Green Roof

Total Energy saving cost of Rs 4.7 Lac/Year

1. Carbon Footprint Saving = 54 MT/Yr

2. Saving of 0.80 Lac Kwh/Year

Water heating through electrical

heaters

Renewable Energy: 5KLD Solar Hot Water Plant for CanteenRenewable Energy: 5KLD Solar Hot Water Plant for Canteen

14


Projects Planned in next 3 Years

Sr.

No Description Year Resource UOM

Energy/

Resource

Saving Per

Year

Proposed

Savings in

Lac Rs.

1Street Lights -Sodium Vapor

conversion into LED lights.FY 16-17 Power KWH 96,000 5.0

2 Zero Liquid Discharge FY 16-17 Water KL 73 -

3

Solar Based 200 KW Power

Plant.(20% Expansion in

existing Capacity)

FY 17-18 Power KWH 255,000 12.8

4 Solar light installation. FY 17-18 Power KWH 102,000 5.0

5Solar Based Hot Water

Generating System.FY 18-19 Fuel Ton SCM 240 58.0

6Solar Based Cooking in

Canteen .FY 18-19 Fuel Ton SCM 30 7.2

Total Saving Expected - 88.0

Various projects are in pipeline in our journey to enhance renewable resource

utilization

Documents

National Award for Excellence in Energy Management -2016