PAMSTAMP2G Examplesmanual US

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PAM-STAMP 2G 2012.2

ESI Examples

October 2013 GR/PAST/13/06/00/A

PAM-STAMP 2G 2012.2

ESI EXAMPLES

The documents and related know-how herein provided by ESI Group subject to contractual conditions are to remain confidential. The CLIENT shall not disclose the documentation and/or related know-how in whole or in part to any third party

without the prior written permission of ESI Group.

© 2013 ESI Group. All rights reserved.

PAM-STAMP 2G 2012.2 i ESI EXAMPLES © 2013 ESI Group (released: Oct-13)

CONTENTS

CONTENTS

LIST OF AVAILABLE EXAMPLES 1

EXAMPLES DESCRIPTION 3 ESI Box --------------------------------------------------------------------------------------- 3 ESI Tray -------------------------------------------------------------------------------------- 4 ESI Door Inner ------------------------------------------------------------------------------ 5 ESI Hood Inner ----------------------------------------------------------------------------- 6 ESI C-Pillar ---------------------------------------------------------------------------------- 7 ESI Numisheet 2008 BM03 ------------------------------------------------------------- 8

STAMP TOOLKIT 9 Toolkit Presentation ----------------------------------------------------------------------- 9 Toolkit Single Action Macro ----------------------------------------------------------- 10 Toolkit Double Action Macro ---------------------------------------------------------- 11

PAM-STAMP 2G 2012.2 1 ESI EXAMPLES © 2013 ESI Group (released: Oct-13)

LIST OF AVAILABLE EXAMPLES

LIST OF AVAILABLE EXAMPLES ESI Box

Step by step, complete creation of a standard double action stamping with import, blank creation, tools creation, drawbeads creation, macro use for a double action stamping, start computation, and post-process results. Copy a project and modify blank, modify drawbeads. More details… Go to Tutorial…

ESI Tray

Step by step, complete creation of a standard single action stamping with import, blank creation, tools creation, drawbeads creation, macro use for a single action stamping, start computation, and post-process results. Picking of computed model to add the stage of trimming-springback and start the computation.

More details… Go to Tutorial…

ESI Door Inner

Complete creation of an industrial single action stamping with import CAD from DieMaker, tailored blank creation, tools creation with welding line, drawbeads creation, macro use for a single action stamping, start computation, and post-process results. Modify the project to add SSU option.

More details… Go to Tutorial…(1) Go to Tutorial…(2 - SSU)

ESI Hood Inner

Complete creation of an industrial single action stamping with import CAD from DieMaker, blank creation, tools creation, macro use for a single action stamping, start computation, and post-process results. Complete DieMaker workflow with iterations, described in tutorial 2 (data file not included).

More details… Go to Tutorial…(1) Go to Tutorial…(2 - DM) ESI C-Pillar

Complete creation of an industrial single action stamping with import CAD from Diemaker, blank creation, tools creation, macro use for a single action stamping.


ESI Numisheet 2008 BM03

Complete creation of a hot forming simulation for an industrial single action stamping with import and mesh tools, blank creation, macro use for a single action stamping, start computation, and post-process results.


ESI EXAMPLES 2 PAM-STAMP 2G 2012.2 (released: Oct-13) © 2013 ESI Group

LIST OF AVAILABLE EXAMPLES

Toolkit Presentation

Detailed presentation of Stamp Toolkit with tips and tricks to show how to create macros, used then in Process tab in Pamstamp when defining the Setup.

More details…… Go to Tutorial…… Toolkit Single Action

Tutorial step by step to explain how to create a single action macro in Stamp Toolkit.

More details…… Go to Tutorial… Toolkit Double Action

Tutorial in addition of single action toolkit tutorial to show how to modify a single action macro for creating a double action macro.



EXAMPLES DESCRIPTION ESI Box

EXAMPLES DESCRIPTION ESI BOX

back to list of examples…

Description: • Basic stamping case

• One stage

• Double action process

• Uniform drawbeads

• Symmetric case

Material Data: • Material name: box

• Standard steel

• Hill 48 for plasticity law

• Krupkowsky law for hardening

• Orthotropic type

Tutorial Scope: Step by step, complete creation of a standard double action stamping with import, blank creation, tools creation, drawbeads creation, macro use for a double action stamping, start computation, and post-process results. Copy a project and modify blank, modify drawbeads.

Available Files: Tutorial …\Examples\Standard_Forming\ESI_Box\ESI_Box.pdf

Data …\Examples\Standard_Forming\ESI_Box



EXAMPLES DESCRIPTION ESI Tray

ESI TRAY back to list of examples…

Description: • Basic stamping case

• Multistage with Trimming-Springback

• Single action process

• Non uniform drawbeads

Material Data: • Material name: Tray_GPa

• Standard steel


• Hollomon law for hardening


Tutorial Scope: Step by step , complete creation of a standard single action stamping with import, blank creation, tools creation, drawbeads creation, macro use for a single action stamping, start computation, and post-process results. Picking of computed model to add the stage of trimming-springback and start the computation.

Available Files: Tutorial …\Examples\Standard_Forming\ESI_Tray\ESI_Tray.pdf

Data …\Examples\Standard_Forming\ESI_Tray



EXAMPLES DESCRIPTION ESI Door Inner

ESI DOOR INNER back to list of examples…

Description: • Industrial stamping example

• Multistage

• Tailored welded blank


• Non uniform drawbeads

Material Data: • Material name: DX57_0.7mm_SZFG

• Standard steel



Tutorial Scope: Complete creation of an industrial single action stamping with import CAD from DieMaker, tailored blank creation, tools creation with welding line, drawbeads creation, macro use for a single action stamping, start computation, and post-process results. Modify the project to add SSU option.

Available Files: Tutorial …\Examples\Tailored_Blank\ESI_Door_Inner\

ESI_Door_Inner.pdf

…\Examples\Tailored_Blank\ESI_Door_Inner\ ESI_Door_Inner_SSU.pdf

Data …\Examples\Tailored_Blank\ESI_Door_Inner



EXAMPLES DESCRIPTION ESI Hood Inner

ESI HOOD INNER back to list of examples…


• Multistage


• Symmetric blank

Material Data: • Material name: Al6111_iso_Xmm

• Special steel or aluminum


• Krupkowsky law for hardening


Tutorial Scope: Complete creation of an industrial single action stamping with import CAD from DieMaker, blank creation, tools creation, macro use for a single action stamping, start computation, and post-process results. Complete DieMaker workflow with iterations, described in second tutorial (_DM).

Available Files: Tutorial …\Examples\Standard_Forming\ESI_Hood_Inner\

ESI_Hood_Inner.pdf

…\Examples\Standard_Forming\ESI_Hood_Inner\ ESI_Hood_Inner_DM.pdf

Data …\Examples\Standard_Forming\ESI_Hood_Inner

(Data file available only for first tutorial) back to list of examples…


EXAMPLES DESCRIPTION ESI C-Pillar

ESI C-PILLAR back to list of examples…


• Multistage


• Physical drawbeads

• Symmetric blank

Material Data: • Material name: St05Z_Xmm

• Standard steel



Tutorial Scope: Complete creation of an industrial single action stamping with import CAD from DieMaker, blank creation, tools creation, macro use for a single action stamping.

Available Files: Tutorial …\Examples\Standard_Forming\ESI_C_Pillar\

ESI_C_pillar.pdf

Data …\Examples\Standard_Forming\ESI_C_Pillar



EXAMPLES DESCRIPTION ESI Numisheet 2008 BM03

ESI NUMISHEET 2008 BM03 back to list of examples…

Description: • Hot forming

• Multistage


• Reference : Numisheet 2008 Benchmark n°3

Material Data: • Material name: 22MnB5-MPa-Thermal-Metallurgy_2012

• Standard steel


• Isotropic type

Tutorial Scope: Complete creation of a hot forming simulation for an industrial single action stamping with import and mesh tools, blank creation, macro use for a single action stamping, start computation, and post-process results.

Available Files: Tutorial …\Examples\Hot_Forming\ESI_Numisheet_2008\

ESI_Numisheet_2008_BM03.pdf

Data …\Examples\Hot_Forming\ESI_Numisheet_2008



STAMP TOOLKIT Toolkit Presentation

STAMP TOOLKIT TOOLKIT PRESENTATION


Description: • Stamp Toolkit

• Global presentation with tips and tricks

Tutorial Scope: Detailed presentation of Stamp Toolkit with tips and tricks to show how to create macros, used then in Process tab in Pamstamp when defining the Setup.

Available Files: Tutorial …\Examples\Stamp_Toolkit\Stamp_Toolkit.pdf



STAMP TOOLKIT Toolkit Single Action Macro

TOOLKIT SINGLE ACTION MACRO back to list of examples…


• Single Action Macro

Tutorial Scope: Tutorial step by step to explain how to create a single action macro in Stamp Toolkit.

Available Files: Tutorial …\Examples\Stamp_Toolkit\ESI_Toolkit_Single_Action.pdf

Data …\Examples\Stamp_Toolkit\Tutorial_Single_Action.ksa



STAMP TOOLKIT Toolkit Double Action Macro

TOOLKIT DOUBLE ACTION MACRO back to list of examples…


• Double Action Macro

Tutorial Scope: Tutorial in addition of single action toolkit tutorial to show how to modify a single action macro for creating a double action macro.

Available Files: Tutorial …\Examples\Stamp_Toolkit\ESI_Toolkit_Double_Action.pdf

Data …\Examples\Stamp_Toolkit\Tutorial_Double_Action.ksa


Documents

PAMSTAMP2G Examplesmanual US