Raychem - dehksa.com

2

Raychem

Saudi Arabia Ltd.

CONTENTS PAGE

Terminations 2 - 3

Insulating boots 4

Support insulators 4

Cable box glands 5

Earthing kits

Joints

Control cable joints 9

Transition joints 9

Motor connection kits 10

Tools and accessories 1 1

Bus bar tubing 12

Wraparound cable repair sleeves 12

Bus bar tapes 13

Insulating and sealing tubing 14

Cable end caps 15

Cable breakouts 15

General purpose tubing 16

Wire marking sleeve 16

3

ESTU TERMINATIONS

Raychem low voltage heat shrinkable terminations are available for the full range of cable types and

sizes. They are acknowleged to be simpler, more reliable, and much cheaper to install then

traditional systems.

Catalog

Number

Conductor Size

Upto 1 KV / Plastic

Indoor / Outdoor

Four Conductors

Not Armoured Wire Armoured

ESTU-ox,'4C 4-16 ESTU-OW4C 4-16,'WA

ESTI_J-OX/4C 25-50 ESTu-OXi4C 25-50/WA 25 - 50

ESTU-OX/4C 70-150 ESTU-OW4C 70-150/WA 70-150

CSTu-OX/4C 185-300 ESTU-OXi4C '85-300,WA 185 - 300

ESTU-OX/4C 500-XXX ESTU.OX,'4C 500-XXX,WA

EPKT TERMINATIONS

Raychem medium voltage heat shrinkable terminations offer outstanding long term reliability with

over 25 years of proven performance in polluted environments. The installation accommodates

simplified cable preparation techniques. The factory engineered kit along with clear instruction

sheet permits rapid on-site installation.

Termination system DesignerVoltage

(Vrnax) Choosing one figure from theCable size left-

hand column of each tableNumber of

cores

Dielectric

Location

Length (3 core cables)

Mod

Codes

Typical part number : EPKT - 17 D 3 X 1 1+2 - BOB

Voltage in KV

4

7 for 7.2 KV

for 12 KV and 17.5 KV

24 for 24 KV

36 for 36 KV

Size in mm2 7.2 KV 12 KV & 17.5 KV 24 KV 36 KV

16 -

50

70 • 120 35 - 70 25 - 50

150 - 240 95 - 240 70 - 185 50 - 95

300 - 500 300 400 240 - 300 120 - 185

630 1000 500 -800 400 630 240 500

1000 BOO - 1000 630 - 1000

Number of Cores

For Single (1) core

3 For three (3) core

Dielectric or insulation type

For PLASTIC eg. XLPE, EPDM, EPR, etc.

For MIND non-draining paper (not applicable for draining paper cables)

Number of Cores

For INDOOR

o For OUTDOOR

Length (only three core) of the terminated portion (tail)

For 450 mm long

For 650 mm long (min for 17.5 KV outdoor and 36 KV

indoor)

For 800 mm long (min tor 24 KV outdoor and 36 KV

outdoor

For 1200 mm long

Selected Termination from given tables are without any accessories like earthing kits, boots etc.

A range of accessories for the above terminations are available. See pages 4,5 and 6. Single core kits contain components for 3 single core terminations,

Lugs are not included in the kits and should be procured separately.

Single core Termination are designed with one tail length based on voltage.

Raychem (RSAL) termination are also available upto 72KV voltage class. Please contact your local Raychem Office tor details.

5

ESIB INSULATING BOOTS

Raychem heat shrinkable insulating boots allow Raychem terminations to be used in conventional

compound and Oil filled boxes with air clearances. The design insures good insulation and impulse

performance inspite Of reduced clearances. The boots can be used with both paper and plastic

cables. ( Application/Voltage sizes as below )

Catalog

Number

Conductor

Size

Straight

Boots

Mod Code

ESlB-4ST/10-35 RSRB-

4022

B05 10-35


4024

50- 95


4026

807 120 - 300

ESlB-4ST/400-630

400 -

630

Catalog Conductor Size

Number

Right Angle

Boots

Long Code Short Mode

ESlB-4RU10-35 RSRB-4042 B08 ESIB-4RS,'10-35 RSRB-4062 815 10 -35

ESlB-4RU50-95 RSRB-4044 809 ESlB-4RS/50-95 RSRa-4064 816 50- 95

ESIB-4RU120-300 RSRB-4046 BIO ESlB-4RS,'120-300 RSRB-4066 B17 120 - 300

ESIB-4RL/400-630 400 - 630

ESIB-6RU70-500 (Upto 36KV) 70- 500

All kits are supplied as a set of 3.

6

ESIN SUPPORT INSULATORS

Raychem light weight insulators comprise Of a high strength flexible polymeric core housed in a

Raychem proven high voltage material. The insulators are supplied with a galvanised iron

mounting bracket and is used to support Raychem termination upto 36KV for outdoor use.

Catalog

Number Mode Code

Voltage

Rating

EStN-4

upto 17.5 KV

ESlN-6 B24 upto 36 KV

ESGL CABLE BOX GLANDS

Raychem cable box glands come complete with all the essential hardware for mounting the

Raychem terminations. Typically used on cable boxes designed for compound filling where the

distance from bushing to base plate is a limiting factor.

Catalog

Number

Conductor Size

Straight

25 : 95

ESGL-4S/3C 120 . 300 EAKT - 1606

120 300

630

Cable glands are available in aluminium for single core cable applications. Please contact local Raychem office tor

details.

ESPM EARTHING KITS

Raychem ear-thing kits are available for solderless earthing of metal tape shield for plastic cables.

Earthing kits are also available for steel wire, steel tape, aluminium wire, and corrugated aluminium

armour.

7

Catalog

Number

Core Dia. Conductor Size

One kit

contains 3-Core material

Mod Code 7.2 KV 17.5 KV 36 KV

-'655

16 - 25

ESPM-E-51 G56 - 24 - 15C 35 . 95 25 - 35

-1657 G5TJC6V25 goo - 185 50 - 70

ESP','-e-53 - 1 65B G58 31 • E3û 240 sac - 300

800, 1000 630-1000 400- 1000

Catalog Under Armoured Cable Dia Conductor Size

Number

ESPM.E.42 G37 33 - 95 . 400 70 - 400 16 - 185

-EMT-1638 51 - 500 - 800 500-800 240-630

1 pc per Kit

Mod Code 7.2 KV 17.5 KV 36 KV

ESPM-E-O EMT. 1636 G36 21 16 - 70 16 - 50

Armour Clamping Ring Design

8

ESPM-E-3E

185 - 400

95 - 240

ESIJ JOINTS For jointing cables upto 36KV Raychem offers a system based on heat shrinkable materials which is; fast and

simple to install; eliminates shelf life limitations, and offers high impact resistance and high earth fault current

capacity. Millions of cable joints upto 36KV installed in some of the most severe service conditions have

confirmed the reliability of the Raychem design under high electrical, thermal, and environmental stress.

Catalog Number Conductor Size

Upto 1 KV / Plastic

Four Conductors

Not Armoured Wire Armoured

ESlJ-OXJ4C 1.5-&'NA • ESlJ.OX]4C 1.5-

6/SA

1.5 -

6

ESlJ.OX/4C 6- 16/NA ESlJ-OX/4C 6-

16/SA

6 - 16

ESPM-E-48 EAKT- 1644 644 94 300 . 400 240 - 300 120 185

ESPM£-49 EAKT.1645 G45 70- 110 240 - 300

Catalog

Number

Under Armoured Cable Dia Conductor Size

Three Core. corrugated

aluminium or steel tape

armour, hose clamp design

7.2 KV 17.5 KV 36 KV

ESPM-E-35 25- 70 16 - 150 35-70

ESPM-E-37 90 - 120 300. 400 50 - 150

ESPM-E-47

Number Catalog Under Armoured Cable Dia Conductor Size

9

ESlJ-OXJ4C 25-

50/SA

25 50

ESlJ-OX,'4C 16-35/NA 16 - 35

ESlJ-OW4C 50-70/NA 35 - 70

ESIJ-OX/4C 70-150/NA ESlJ-OX/4C 70-150/SA 70 - 150

ESlJ-OW4C 185-300/SA 185 - 300

ESlJ-OXJ4C 150-300/NA 150 - 300


Upto 7.2 KV / Plastic

One Conductor

mm2

Without Armour

ESlJ-2X/1C 25-50/NA 25 - 50

ESIJ-2X/1C 70-120/NA 70 • 120

ESlJ-2X/1C 150-185/NA 150 - 185

ESlJ-2XJIC 240-300/NA 240 - 300


upto 7.2 KV / Plastic

Three Conductors

mm2

Without Armour Wire Armour

ESlJ-2X]3C 25-50/NA ESlJ-ŽX/3C 25-50/SA 25 - 50

ESlJ-2X/3C 70-120/NA ESlJ.2X/3C 70-120/SA 70 - 120

ESlJ-2X,'3C 150-185/NA ESlJ-2X/3C 150-185/SA 150- 185

ESlJ-2X}3C 240-300/NA ESlJ-2X'3C 240-300/SA 240 - 300


Upto 12 KV / Plastic

One Conductor

Without Armour

10

ESIJ-3X/1C 16-25/NA 16 - 25

ESlJ-3X}1C 35-70/NA 35 - 70

ESlJ-3X/1C 95-150/NA 95 - 150

ESlJ-3X/1C 185-300\NA 185 - 300

Single core joints kits includes material for single phase only. ES13- 4x,'3C25-35/NA ESlJ-

4Xj3C25- 35/SA ESIJ-4W3C2S-WTA

- 25-35

Catalog

Number

Conductor Size

upto 12 KV / Plastic

Three Conductors


ESIJ.3X/3C16-3S'NA

ESlJ.3X/3C50-95,'NA ESlJ-3W3C50-95/SA so-gs

ESIJ-3W3C120-18S'NA ESIJ-3W3C120-18S.'SM

ESlJ-3X/3C240-300/NA ESlJ-3X/3C240-300,'SA 240 - 300

Catalog

Number Conductor Size


One conductor

Without Armour

ESlJ-4X/1C25-35'NA

ESlJ-4XJIC50-95,'NA 50 • 95

ESlJ-4WIC120-185,'NA 120 - 185

ESlJ-4X'1C240-300/NA 240 • 300

ESIJ-4WIC400-630'NA 400 630

Catalog

Number

Conductor Size


Three conductors


11

ESIJ.6X'1C35-70,'NA 35-70

ESlJ-6X'1095-150/NA

95 - 150

Single core joints kits

includes material for

single phase only.

Catalog

Number

Conductor Size


Three conductors

Without Armour Wire Armour Tape armour

ESlJ-6W3C35-7WSA ESIJ-6XßC35-70/TA 35-70

ESlJ-6X/3C95-150/SA ESlJ-6X/3C95-150/TA 95 - 150

ESlJ-6W3C185-3WSA ESIJ-6W3C185-300TA 185-300

ESlJ-6XJ3C400-

xxx,'SA

400

Ferrules are not included in the kits and should be procured separately.

ESlJ-4X'3C50-95{NA ESlJ.4X/3C50-9S/SA ESlJ-4Xt3C50-9S'TA so - 95

ESlJ-4W3C120-

18S'NA ESIJ-4W3C120-18S,TA , 120-

ESlJ-4X,'3C240-300/NA ESlJ.4XJ3C240-

300/SA

240 - goo

Catalog

Number

Conductor Size


One conductor

Without Armour

ESlJ-6WIC185400/NA 185-400

ESlJ-6X/1 C500-630/NA 500 • 630

12

SXAW SINGLE CORE AL ARMOURED JOINTS

Cable Joints with Aluminium wire Amour

Size of Conductor in mm2

70- 120

150-240

300-400

500-630

120- 185

185-400

500-630

Screened Polymeric

Insulated Cable

12 W to 36 W

120 -240

300 - 630

Single Core with

Al wire Armour

Kit Number

SXAW-3121

SXAW-3131

SXAW-3141

SXAW-3151

SXAW-5131

SXAW-5141

SXAW-5151

SXAW-6132

SXAW-6142

ECKJ CONTROL CABLE JOINTS This range provides heat shrinkable cable joints for multi-core, plastic control cables operating

upnto 1 KV, with armour.


Number

Of Cores

For multi-pair cables with and without armour and multi core cables without armour please contact

your local Raychem office for details

ECKJ-OOI 8 8 - 14 I.o- 2.5

-ECKJ-0019 15-21 1.0-2 5

ECKJ-0020 22 - 40 I.o- 2.5

ECKJ-0021 41 -75 1.0-2.5

9

Catalog

Number

Conductor Size


Three conductors

Without Armour Wire Armour Tape armour

ESlJ-6W3C35-7WSA ESIJ-6W3C35-70/TA 35-70

ESlJ-6X/3C95-150/SA ESlJ-6X/3C95-150/TA 95 - 150

ESlJ-6W3C185-3WSA ESIJ-6W3C185-300TA 185-300

ESlJ-6XJ3C400-

xxx,'SA

400

Ferrules are not included in the kits and should be procured separately.

SXAW SINGLE CORE AL ARMOURED JOINTS

Cable Joints with Aluminium wire Amour

Size of Conductor in mm2

17SkV

70 - 120

150-240

300-400

500-630

120- 185

185-400

500-630

Screened Polymeric

Insulated Cable

12 W to 36 W

36 w

120 -240

300 - 630

Single Core with

Al wire Armour

Kit Number

SXAW-3121

SXAW-3131

SXAW-3141

SXAW-3151

SXAW-5131

SXAW-5141

SXAW-5151

SXAW-6132

SXAW-6142

ECKJ CONTROL CABLE JOINTS This range provides heat shrinkable cable joints for multi-core, plastic control cables operating

upnto 1 KV, with armour.

10


Number Of

Cores

For multi-pair cables with and without armour and multi core cables without armour please contact

your local Raychem office for details

TRANSITION JOINTS

Raychem offers a wide range of heat shrinkable transition joints, upto 36KV, for any Of the

following configurations :

- Cables having a different cross sectional areas.

- Plastic to paper cables.

- Three core palsttic or paper cable to three single core plastic or paper cables.

Raychem could also help by designing a transition joint for you specific needs. Please

contact your local Raychem office for details.

MOTOR CONNECTION KITS

MCK heat shrinkable caps replace tape and filler putty methods of insulating connections in motor

conduit boxes. Each MCK kit connects a three lead motor.

ECKJ-OOI 8 14 I.o- 2.5

ECKJ-0019 15-21 1.0-2 5

ECKJ-0020 22 - 40 1.0 - 2.5

ECKJ-0021 41 -75 1.0-2.5

MCK-IV 1 KV 2.5 -6

MCK-2V upta 1 KV 56

MCK-3V Upto 1 KV 25-95 82

11

Stub

Splice

Type V

Catalog Vottage Feeder Lug Splice

Number Rating Size Len gth Configuration

Stub Splice

Type V

-5-1V-m upto 72 KV 6-35 127

MCK-5-2v-oo upto 7 Q KV 50 . 153

MCK£-3V-OO upto 72 KV 150 400 179

Type L

MCK-IL upto 1 KV 10 _ 95 127

MCK-2L. Upto 1 KV 120 • soo 210

Catalog Voltage Feeder Lug Splice

Number Rating Size Len gth Configuration

Stub Splice

Type L

MCK-5-1L-OO upto 7.2 KV 10 - 120 153

MCK.S.2L-OO upto 7.2 KV 1 50 - 500 179

AD / FH / IT TOOLS AND ACCESSORIES

MCK-4v Upto 1 KV 120 240 133

In-line Splice

12

A wide range of tools are available for cable preparation and heat shrinking.

Catalog

Number

Product

Description

Remarks

FH-1630-s-MC Torch Box

FH-1630-S-MC 10 Torch Assembly

FH-1630-S-HNZ Torch Handle with shut-off valve

FH.1630-s-HSZ Torch Handle with shut-off valve and gas consumtion reducer level

FH.1630-S-BN28 Nozzle flame dia 20mm, flame length ac$ustable from 200mm to 400mm

FH-1630-S-BN38 Nozzle flame dia 40mm, flame length adjustable from 200mm to 450mm

FH-1630-PlE-R1 Regulator

FH-1630-PlE-SW4 Hose constant pressure

FH-1630-PlE-SW5 Hose high pressure hose, 3m long, 12mm hose thickness

FH-1630-PlE-SWIO Hose high pressure hose, 5m long, 12mm hose thickness

FH-1630-PlE-CV Cut-off valve high pressure hose, 10m long, 12mm hose thickness

FH-1630-TH229 Torch holder bradet dia 229mm

FH-1630-TH300 Torch holder brad«et dia 300mm

1000-001 Tools kit Compact and comprehensive tools kit

FH-IOOO-OII Scoring tool for easy strip screen

FH-1000-013 Stripping tool for HV cable screen

FH-1000-014 channel pulling tool

Detailed information on the tool kit contents could be obtained upon request.

BUS BAR

13

BBIT 1 BPTM TUBING

BBIT and BPTM are heat shrinkable tubings for use on straight or bent bus bars where maximum

clearance reduction is required. Ideal for original equipment assembly or in retrofit applications

where access to one end is available. Provides insulation upto 36 KV and long term reliability even

at high continuous operating temperature.

Catalog Number

Rectangular

Bar profile

Round Bar

Diameter Spool

Length

(l + t) mm (d) mm

BPTM-50,'20-A'U 36-65 22-43 30 m

BPTM.7S'30-.ßVU 55 95 33 -63 30 m

BPTM-100/40-NU 70- 130 44 - 86 25 m

BPTM-120/SO-A'U 90- 165 55- 105 25 m

0BPTM-175,'70-NU 125 - 235 80- 150 15m

BPTM-205/110-A/U 200 - 276 127 - 190 10 m

m

BUS BAR

14

PPTM.235/130-A'U 235 315 150 - 220 20 m

CRSM WRAPAROUND CABLE REPAIR SLEEVE

CRSM wraparounds are used for the repair of plastic or lead cable sheaths. The adhesive coating

exhibits excellent bonding and sealing characteristic to all materials commonly used in the various

cable insulation sheath construction.

Catalog Cable Outer Dia. Standard Number Length

HVBT TAPE

HVBT is a heat shrinkable high voltage bus bar tape, designed to give the integrity of heat

shrinkable tubing with the versatility of a wraparound sleeve. The HVBT tape offers insulation for

upto 36 KV.

Catalog

Number

Tape

Width

Length

per roll

HVBT-12-A 25 10 m

HVBT-14-A 50 10 m

HVBT.15-A 75 10 m

HVBT-16-A 100 10 m

BUS BAR

15

LVBT LOW VOLTAGE BUS BAR TAPE

LVBT is a general purpose heat-shrinkable insulating tape suitable for applications upto I OOOV.

Catalog

Number

Tape

Width

Length

per roll

LVBT-I-R 25

LVBT-2-R 50

JLVBT-4-R 100

HVBT TAPE

HVBT is a heat shrinkable high voltage bus bar tape, designed to give the integrity of heat

shrinkable tubing with the versatility of a wraparound sleeve. The HVBT tape offers insulation for

upto 36 KV.

Catalog

Number

Tape

Width Length

per roll

HVBT-12-A 25 10 m

HVBT.14-A 50 10 m

HVBT-15-A 75 10m

HVBT-16-A 100 10 m

BUS BAR

16

LVBT LOW VOLTAGE BUS BAR TAPE

LVBT is a general purpose heat-shrinkable insulating tape suitable for applications upto IOOOV.

Catalog

Number

Tape

Width

Length

per roll

mm

LVBT-I-R 25

LVBT.2-R 50

LVBT-4_R 100

14

MWTM INSULATING & SEALING TUBING

Raychem heat shrinkable tubings can be used for general purpose cable splicing and electrical

insulation up to 1 KV.

MWTM is a medium wall tubing which can be used in low voltage terminations, joints, and cable repairs with or without adhesive coating,

ADHESIVE COATED TUBING,

Catalog Application Range Cut-piece

Number Min - Max Dia. Length

MWTM-IO,O-IOOO/S 3.5 -90 1000

MWTM-12/3-1000/S 3.5 10.8 1000

5.5 14.5 1000

MWTM-25/8-1000/S 9.0 - 22.5 1 000

MWTM-35/12-1000/S 13.0 -31.5 1000

MWTM-50/16-1000/S 17.5 _ 1000

MWTM-63/19-1000/S 21.0 - 57 0 1000

MWTM.70,'26-1000/S 23.5 - 63 0 1 000

MWTM-75/22-1000/S 24.0 - 68.0 1000

MWTM-85/25-1000/S 27.5 - 77.0 1000

32.5 - 81 1000

MWTM.95,'29-1000/S 32.0 - 86 0 1 000

MWTM-II 37.0 - 104.0 1000

MWTM-120/54-1000/S 49 _ 108 1000

MWTM-1u0/42-1000/S 46.0 - 126.0 1000

MWTM.160/50-1000/S 55_0 - 144.0 1 000

MWTM-164/68-1000/S 72 - 148 1000

MWTM-180/60-1000/S

MWTM.195/102-1000/S

66.0 - 162.0 1 000

92 - 176 1 000

MWTM could be also ordered Without the Inner adhesive coating Ordering example: MWTM-75/22-A/U.

WCSM INSULATING AND SEALING TUBING

15

WCSM is a heavy wall

tubing that can be

used as a general

purpose tubing and as

an integral part

WCSM-105/30-1000/S

33.0- 94 5 1000

102L CABLE END CAPS Cable caps are coated with a sealing adhesive coating. They provide an environment seal and upto 1

KV insulation at the cable end.

Catalog

Number

Application Range

Min - Max cable Dia.

102L011/S 4 - 8

102L022/S

102L027/S

102L033/S 17 -30

102L044/S 30 - 45

102L048S 45 - 65

102L050/S

102L055/S 65-95

102L066/S 95- 115

302K / 502K CABLE BREAKOUTS

Cable breakouts provide reliable environmental sealing and insulation to conductor in

multiconductors sheathed or armoured cable and conduit ends. (LOW Voltage)

WCSM-51 ,'16-1000/S 17.5 - 46.0 1 000

WCSM-70/21-1000/S 23.0-63 0 1000

WCSM-85/25-1000,s 27.5 - 76 5 1000

1000 WCSM-130,'36-1000/S 40.0- 117.00

of Raychem Joints upto 1 K V.

38 10 00

16

Catalog

Number NO. OF CORES Conductor Size

302K333/S 2 4 - 25

302K224/S 2 35 - 150

302K466,'S 2 185 - 300

402W533/S 3 4 - 35

402W516,s 3 50- 150

402W526/S 3 185 - 300

502K026/S 4 185 - 300

502K033/S 4 4 - 35

502K046,'S 4 35 - 70

502KO 161S 4 70- 150

Raychem also supplies breakouts with more than four conductors.

RNF-IOO GENERAL PURPOSE TUBING

RNF-100 is a flexible, general purpose tubing. Designed for a wide range of applications, RNF-IOO is

used extensively for Insulation, light weight harness jackets, colour coding, and identification.

Available In clear or standard colours. Can be rapidly installed using a variety of heating tools.

Catalog

Number

Application Range

Min - Max Dia. Spool

Length*

1.2m

Length

Colour

Code

information

Colour

RNF-100-3/64-X 0.6 - 1 2 300 m 30 m Black

• Minimum order quantity is 1 spool.

RNF-100-3-X 38.0 - 76.0

17

TMS WIRE MARKING SLEEVE Thermofit Marking Sleeves are heat shrinkable permanent wire markers. TMS is used in a variety ot

markets to provide permanent and legible identification for all kinds of wire and cable applications.

Catalog Application Range Pcs/roll Number Min — Max dia.

TMS-3/16,WHlTE

Upto 1B characters can be printed on each sleeve by using a standard electric typewriter.

For details of complete TMS system please contact your Raychem representatives.

RayMark - Computer printable labels designed to withstand the harshest environments available. Please contact your local

Raychem Office for more details.

TMS.l/4/WHlTE 3.5 - 6.0 2500

TMS.3/8/WHlTE 5.0 - 9 0 1500

7.0 - 12 0 1500

TMS-3/4,WHlTE 10.0 - 18.0

2.5 - 4.5 2500

tqca Energy

Division Bectronics

CAPABILITIES:

• Cables Accessories

• Insulation and Protection

• Connectors and Fittings

• Electrical Equipment

For more information and assistance please contact our sales office

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