Sa-ba & Pressan - TAYSAD · 2017-08-03 · • Sa-ba is an independent family owned business founded in 1976 with its facility in Istanbul, Turkey. • The business has developed

COMPANY PRESENTATION

Date: 19.05.2015 ISTANBUL

• Sa-ba is an independent family owned business founded in 1976 with its facility in

Istanbul, Turkey.

• The business has developed and grown from its initial roots as a manufacturer of interior

and exterior lighting equipments for the automotive market.

• The core business is the development and manufacture of LED and incandescent lighting

products and cable systems.

• Located in Istanbul Turkey employing over 250 people in its manufacturing facility.

• Sa-ba is the chosen OEM and Tier 1 supplier in over 30 countries supplying many of the

leading Car and Commercial Vehicle Manufacturers.

• Products are used extensively in the Car, Truck, Bus and Trailer markets across the World.

• Sa-ba fulfils all required International Industry and OEM standards operating a robust

quality system to manage its production processes and drive continuous improvement.

COMPANY / OVERVIEW

• 1976 started OEM manufacturing with Ford-Otosan.

• 1997 started to produce lighting equipments to ECE regulations.

• 2006 first shipment to Ford of Europe.

• 2006 introduction of inhouse metalizing and welding processes.

• 2007 first shipments to Magna Mirrors Spain.

• 2008 first shipment to Renault Turkey.

• 2008 introduction of 3 axis robots across all moulding machines.

• 2008 First shipments to Magna Mirrors Slovakia.

• 2010 introduction of inhouse PUR sealing process.

• 2010 first shipment to Ford APA.

• 2011 introduction of inhouse hardcoating (lacquering) process.

• 2012 first shipment to Volkswagen.

• 2012 introduction of inhouse PCB pick & place assembly

• 2013 first shipment to Ford NA.

• 2014 Nominations from new OEMs; Audi, Seat, Skoda and Aston Martin

COMPANY / HISTORY

COMPANY / LOCATION

Sa-ba Industrial Products

Birlik OSB5.Sk. No:2 34953

Tuzla - IstanbulTURKEY

Tel : +90 216 593 1955 Fax : +90 216 593 1440

GPS Codes:40.88100329.399146

COMPANY / OEM & TIER 1 CUSTOMERS

COMPANY / SHIPMENT LOCATIONS EUROPE

COMPANY / SHIPMENT LOCATIONS WORLDWIDE

COMPANY / ORGANISATION CHART

SA-BA INDUSTRIAL PRODUCTS BOARDPRESIDENT MAHMUT B. OZLU

VICE PRESIDENT HUSEYIN OZLU

GENERAL MANAGER

SERKAN KURUOGLU

TOTAL WORK EXP: 21 YRS

@ SA-BA: 7 YRS

SALES & MARKETING MANAGER

UMUT KULEY


@ SA-BA: 9 YRS

TOOLSHOP & E MANAGER

CENGIZ COSKUN


@ SA-BA: 17 YRS

PROJECT MANAGER

OGUZ ULUPINAR


@ SA-BA: 11 YRS

PRODUCTION MANAGER

HALIL HERGUNER


@ SA-BA: 8 YRS

QUALITY MANAGER

TULAY OZYILDIRIM


@ SA-BA: 8 YRS

PLANNING & LOGISTIC MANAGER

UMIT SENEL


@ SA-BA: 26 YRS

PURCHASING MANAGER

AHMET ERDUR


@ SA-BA: 28 YRS

Business Excellence

Model Coordinator

R&D MANAGER

ZEKERİYA KOMURCU


@ SA-BA: 11 YRS

AVARAGE WORK EXP: 19,5 YRS

@ SA-BA: 13,8 YRS

COMPANY / 12K VISION CAMPAIGN

2013 2014 2015 2016

2017 2018 2019 2020

Cocoon Butterfly Spider Bee

Ant Eagle Bull Lion

COMPANY / SALESPLAN

HUMAN RESOURCES (45 WHITE COLLAR, 220 BLUE COLLAR)

COMPANY / SALESPLAN BY CUSTOMER 2012 - 2014

0%

5%

10%

15%

20%

25%

30%

35%

40%

Ford Magna Trailight VW Group Autoliv Other

35%

18%

13%

9%

13%12%

38%

16%14%

11%10%

11%

32%

20%

17%15%

5%

11%

2012 2013 2014*

Catia V5 & CAD Simulations

Light & Prototype Modeling Software OPTIS & Light Simulation

Full In House Capabilities

• Concept generation• Product design• Prototyping• Environmental and Optical

Validation• Life cycle management

COMPANY / RESEARCH & DEVELOPMENT

Production Capabilities

Injection moulding ( 27 inj. machines from 25T to 420 T)

VTD BRAND

Full In House Capabilities

• Injection moulding• Metalization• US & Vibration welding• Hardcoating (Lacquering)• PUR sealing• Assembly lines• PCB/LED pick&place assembly

COMPANY / PRODUCTION CAPABILITIES

Vacuum Metalization

4 Vibration and 7 Ultrasonic Welding Stations1 Robotic Loading & Unloading


Robotic PUR sealing

Hardcoating (Lacquering)


Intelligent Assembly

100% Function & Leak test


Photometric measurements acc. to ECE,SAE,CCC reg.

CMM Hardcoating thickness measurement

DV & PV tests such as Mechanical & Climatic & Cycle

COMPANY / VALIDATION & VERIFICATION

Electrodynamic vibration and Climate Test Chamber

combination

•from -70 °C to +180 °C in x,y and z axis LMT C1210 Colormeter

• Microprocessor-controlled tristimulus colorimeter

• 6 measuring ranges in decades, three 4-digit displays for X-Y-Z and x-y-z

COMPANY / VALIDATION & VERIFICATION

COMPANY / NEW INVESTMENTS

FULL AUTOMATIC ELECTRONIC CARD PRODUCTION UNIT

9M PCB/year with full capacity2,7 M PCB/year with current capacity

OEE > 95%PPM < 2Ppk >2

COMPANY / NEW INVESTMENTS

FULL AUTOMATIC ELECTRONIC CARD PRODUCTION UNIT

Since 2004 Since 2004 Since 2012

ISO/TS 16949Automotive Quality Managment Sytem

ISO 14001Enviromental

Management System

ISO 27001Information Security Management System

COMPANY / SYSTEM CERTIFICATIONS

Since 2005 Since 2008 Since 2013

FORD Q1 RENAULT ASES VW FORMEL Q

COMPANY / CUSTOMER CERTIFICATIONS

COMPANY / AWARDS

FORD OTOSAN2012 SUPPLIER OF THE YEAR

Product Portfolio

CHMSL

Vehicle Part SOP AnnualVolume

Picture

Ford V362 Rear Cargo / Liftgate Door CHMSL

2012 260K

Ford V363 CHMSL withLED

2013 280K

Ford B460 CHMSL withLED

2014 100K

PRODUCT PORTFOLIO / CHMSL


Picture

Aston Martin VH500 CHMSL with LED

2016 2,5K

VW Amarok CHMSL withLED

2016 100K

Ford V362 MCA CHMSL with LED

2016 200K

PRODUCT PORTFOLIO / CHMSL

LAMPS WITH LED


Picture

Ford H298/H476/H566 License Plate Lamp

2007 20K

Ford V363 DRW EndOutline Marker Lamp

2014 30K

Ford V363 Side Marker Lamp

2014 180K

Ford V363 CCAB Side & Rear Marker Lamp

2014 35K

PRODUCT PORTFOLIO / LAMPS with LED


Picture

Hyundai I20 Turn Signal 2015 80K

Renault 15/40 Turn Signal 2015 1000K

Renault 15/40 Illuminator 2015 400K

Renault 15/40 BSD Lamp 2015 100K



Picture

Alfa Romeo 952 TurnSignal

2016 200K

Audi R8 NA Side Marker Lamp

2015 4K

Aston Martin VH500Number Plate Lamp

2017 10K

Aston Martin VH500 NA Side Marker Lamp

2017 5K



Picture

Peugeot-Citroen K0-K9 BSD Lamp

2015 100K

Citroen B78 Illuminator 2016 200K

Citroen B78 BSD 2016 100K


LAMPS WITH BULB


Picture

Renault Laguna / ScenicTurn Signal

2007 450K

Ford B299 / B232 TurnSignal

2008 800K

Fiat Doblo Turn Signal 2010 240K

Ford V408 / B460 TurnSignal

2013 550K

PRODUCT PORTFOLIO / LAMPS with BULB


Picture

VW Tiguan ReversingLamp

2011 500K

Ford V363 CCAB RoofMarker Lamp (ECE & SAE)

2014 300K

VW Caddy 4 Turn Signal 2015 200K

VW Transporter 6 TurnSignal

2015 200K



Picture

VW Caddy 4 Turn Signalchrome version

2015 90K

VW Transporter 6 TurnSignal chrome version

2015 90K

Ford Fiesta Rear Fog Lamp 2017 400K


REAR REFLEX REFLECTOR


Picture

Ford B299 Reflex Reflector 2008 400K

Ford CD345 4-5 DoorReflex Reflector

2010 240K

Ford CD345 WGN ReflexReflector

2010 60K

Ford C346 Reflex Reflector 2010 1500K

PRODUCT PORTFOLIO / REFLEX REFLECTORS


Picture

C344 Reflex Reflector 2011 100K

Ford C346 ST 4-5 DoorReflex Reflector

2012 35K

Ford C346 ST WGN ReflexReflector

2012 10K

Ford B232 / B299 MCAReflex Reflector

2012 400K



Picture

Ford V36X Reflex Reflector 2012 500K

Ford V408 Reflex Reflector 2013 250K

Ford B460 Reflex Reflector 2014 200K

Ford CD391 WGN ReflexReflector

2014 80K



Picture

VW Touran Reflex Reflector 2015 600K

Seat SE376 ReflexReflector

2015 120K

Skoda SK376 ReflexReflector

2015 120K

VW Tiguan Reflex Reflector 2016 800K



Picture

Audi A5 Reflex Reflector 2016 240K

Audi A3 Reflex Reflector 2017 400K

Audi Q1 Reflex Reflector 2017 200K

Ford Fiesta ReflexReflector

2017 800K



Picture

VW Up Europe ReflexReflector

2016 200K

VW Up Brazil ReflexReflector

2016 200K

VW Golf Reflex Reflector 2016 700K

VW Golf Variant ReflexReflector

2016 400K



Picture

VW Touran R-Line ReflexReflector

2016 20K

Skoda SK326 ReflexReflector

2017 120K

Ford C519 Reflex Reflector 2017 1000K


INTERIOR LAMPS


Picture

Ford V36X Interior lamp 2012 200K




PRODUCT PORTFOLIO / INTERIOR LAMPS

Thanks for your kind attention…

Documents

Sa-ba & Pressan - TAYSAD · 2017-08-03 · • Sa-ba is an independent family owned business founded in 1976 with its facility in Istanbul, Turkey. • The business has developed