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Latent heat storage in concrete Dipl.-Ing. Jens H. Dieckmann University of Kaiserslautern Department of Construction Physics and Technical Equipment Prof. Dr. rer. nat. H. Heinrich

University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

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Page 1: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Latent heat storage in concrete

Dipl.-Ing. Jens H. Dieckmann

University of KaiserslauternDepartment of Construction Physics and Technical Equipment

Prof. Dr. rer. nat. H. Heinrich

Page 2: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Principle effect

conclusion:In a small temperature range a lot of energy can be stored with small mass and volume of the material.

Latent heat storage

Latent heat storage

PCM products

Innovation

Development

Results

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Page 3: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Example water

The heat of fusion is nearly as much as energy can be stored in the liquid phase.

Latent heat storage

PCM products

Innovation

Development

Results

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Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 4: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Phase change materials (PCM)

For applications in the building structure paraffins and salt hydrates are suitable.

Latent heat storage

PCM products

Innovation

Development

Results

View

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 5: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Comparison of thermal masses

Comparison of the layer thicknesses of different building materials heat capacity: approx. 5700 kJ Temperature range: 10 K

Latent heat storage

PCM products

Innovation

Development

Results

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Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 6: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

PCM as building product

PCM can't be used directly as building product because of their material properties (e.g. melting)!

At present there are three solutions to get PCM into common building products: - Macro encapsulation - Micro encapsulation - Storage in porous matrix structures

Latent heat storage

PCM products

Innovation

Development

Results

View

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 7: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Macro encapsulation

Kissmann, Germany Christopia, France

TEAP, Australia

Latent heat storage

PCM products

Innovation

Development

Results

View

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 8: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Microencapsulation

Knauf KG Gypsum plasterboard

Maxit Group Climatic finery

Micronal,

BASF AG

Further one: Aerated concrete stones, loam plates…

Latent heat storage

PCM products

Innovation

Development

Results

View

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 9: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

PCM in carrier structures

Advantage: - Better activating because of better heat conductivity - No problems by volume stretch - Inexpensive

Fiber boards (Rubitherm) clay/tone - granulates (Rubitherm)

Latent heat storage

PCM products

Innovation

Development

Results

View

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 10: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

The innovation

+In order to develop a kind of concrete which can be directly used in the construction elements with improved physical characteristics.

Latent heat storage

PCM products

Innovation

Development

Results

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We connect non capsulated paraffin with light weight rock granulations.

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 11: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Advantages

Depending on Application!

• More effective heat storage• Possibly no need for other utilities• Smaller construction units • Constant room temperature • Higher thermal comfort • Protection from overheating• Smoothing of temperature peaks • Shift of the peak load times • Saving of fossil energies

Latent heat storage

PCM products

Innovation

Development

Results

View

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 12: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Development process

Phase 1: Selection of the suitable light rock granulation as PCM carrier matrix and the selection of the further concrete components

Phase 2: Choice of a suitable filling variant

Phase 3: Development of concrete recipe

Phase 4: Analysis of the improved thermal material properties

Latent heat storage

PCM products

Innovation

Development

Results

View

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 13: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Phase 1

Considered the characteristics of building material-technological and building physics aspects, e.g.

• Large PCM capacity

• High heat conductivity

• High firmness

in order to assure the suitability of the materials for our purposes.

Latent heat storage

PCM products

Innovation

Development

Results

View

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 14: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Phase 1

Micro copies:

Blowing glass: Wash pumice:

Large differences in surface texture, pore volume, pore size, pore distribution, pore type…

Latent heat storage

PCM products

Innovation

Development

Results

View

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 15: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Phase 1

Basis is the DIN 4226-2 and DIN EN 13055-1 • Bulk density according to DIN EN 1097-3 • Water absorption according to DIN EN 1097-6 • Gross density according to DIN EN 1097-6 • Pure density according to DIN 52102 • Overall porosity according to DIN 52102 • Water content according to DIN 1097-5 • Determination of the heat conductivity according to DIN 52612 • Grain pressure strength after appendix A of the DIN EN 13055-1…

Lab tests from the building material-technological and the building physics aspect:

Latent heat storage

PCM products

Innovation

Development

Results

View

Result:Wash pumice, nature pumice, blowing glass, blowing slate

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 16: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Phase 1

Lab tests from the building material-technological and the building physics aspect:

Basis is the DIN 4226-2 and DIN EN 13055-1 • Bulk density according to DIN EN 1097-3 • Water absorption according to DIN EN 1097-6 • Gross density according to DIN EN 1097-6 • Pure density according to DIN 52102 • Overall porosity according to DIN 52102 • Water content according to DIN 1097-5 • Determination of the heat conductivity according to DIN 52612 • Grain pressure strength after appendix A of the DIN EN 13055-1…

Latent heat storage

PCM products

Innovation

Development

Results

View

Result:Wash pumice, nature pumice, blowing glass, blowing slate

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 17: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Phase 2In phase 2 different filling variants were examined.

•Melting

•Evacuation

•Splashing

Latent heat storage

PCM products

Innovation

Development

Results

View

Result:

up to 100 M.% admission

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 18: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Phase 3

Find a suitable concret recipe!

Consideration of the desired material properties such as minimum pressure firmness, Pump ability, and maximum PCM content

Challenges:

e.g. separation,

Heat of hydration

Latent heat storage

PCM products

Innovation

Development

Results

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Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 19: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

0

5

10

15

20

25

22 24 26 28 30 32

C[k

J/(k

g²K

)]T [°C]

0

5

10

15

20

25

22 24 26 28 30 32

T [°C]

C[k

J/(k

g²K)

]

Phase 4

PCM concrete PCM content: (wet): 26,8 V.% 16,4 M.%

Lightweight concrete More directly Composition without PCM

Theoretical, idealized result of the specific heat capacity

Latent heat storage

PCM products

Innovation

Development

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Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 20: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Spec. Thermal capacity PCM concrete: 45,86 kJ/Kg Spec. Thermal capacity comparison concrete: 19,16 kJ/Kg

Increase about 139%

Phase 4 – heat capacity

0,00

5,00

10,00

15,00

20,00

25,00

30,00

35,00

40,00

45,00

50,00

21,00 23,00 25,00 27,00 29,00 31,00

T[°C]

Δc [k

J/kg

]

Result:Latent heat storage

PCM products

Innovation

Development

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View

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 21: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Phase 4 – intermittent heat transferLatent heat storage

PCM products

Innovation

Development

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Wooden test wall between two climatic rooms

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Two different test disks (50*50cm) in the test wall

Page 22: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Phase 4 – intermittent heat transferLatent heat storage

PCM products

Innovation

Development

Results

View

Programmed temperature characteristics

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

maxio ,ϑao,ϑ

ao,ϑΔ

ϑ

min ao,ϑ

ao,p

max ao,ϑ

io,ϑΔ

Mϑ io,p

max io,ϑ

min io,ϑ

Programmierte Temperaturverläufe

0

510

1520

25

3035

40

0 2 4 6 8 10 12 14 16 18 20 22 24

t [h]

T [

°C]

Außen (Klimaraum I) Innen (Klimaraum II)

Heat flow trough the test wall

Page 23: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Phase 4 – intermittent heat transferLatent heat storage

PCM products

Innovation

Development

Results

View

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 24: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Phase 4 – intermittent heat transfer

Intermittent heat transfer:

Latent heat storage

PCM products

Innovation

Development

Results

View

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 25: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Phase 4 – intermittent heat transfer

Intermittent heat transfer:

Latent heat storage

PCM products

Innovation

Development

Results

View

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 26: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Phase 4 – intermittent heat transfer

Result:

Improvement: 78%

Improvement: 26 %

Latent heat storage

PCM products

Innovation

Development

Results

View

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 27: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Thermography cooling down behavior

Thermography image at beginning of the test

Thermography image after 2 hours

Thermography image after 4 hours

Cooling down behavior

Latent heat storage

PCM products

Innovation

Development

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Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 28: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

• The PCM concrete can be designed for the requirements of application

• PCM concrete can support the building heat or protect from summer overheating

• the Implementation as active system increases the efficiency of the heat storage

Summary / ConclusionLatent heat storage

PCM products

Innovation

Development

Results

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Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 29: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

• Possible locations in the building structure are ground, walls, cover…

Summary / ConclusionLatent heat storage

PCM products

Innovation

Development

Results

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Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 30: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Activated base plate for heater support

One example of useLatent heat storage

PCM products

Innovation

Development

Results

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Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann

Page 31: University of Kaiserslautern Department of Construction ... · University of Kaiserslautern Department of Construction Physicsand TechnicalEquipment Prof. Dr. rer. nat. H. Heinrich

Thank you foryour attention

Latent heat storage in concreteDipl.-Ing. Jens H. Dieckmann