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Lear Profile Overview
Supplying the World’s
Major Automakers
Global Capabilities
• 226 Facilities
• 36 Countries
• 21 Low Cost Facilities
Lear Profile Overview
• Strong Market Position
• One of two independent seat suppliers with
global scale and complete component
capabilities
• Key Capabilities
• Complete automotive seat systems, seat
covers (including cut and sew, fabric, &
leather), mechanisms and structures 7
foam
• Quality Leader
• Lear is the highest quality independent
major seat manufacture for 12 of the last 13
years according to J.D. Power and
Associates Seat Quality & Satisfaction
Study
SM
The World Leader in Luxury & Performance Automotive Seating
Lear Profile Overview
• Strong Market Position
• One of four suppliers with global capability in both
traditional and high-power electrical power management
systems
• Key Capabilities
• Traditional electrical distribution systems, emerging high-
power systems and related components including
connections, smart junction boxes and battery chargers
• Quality Leader
• Outstanding program management capabilities support
thousands of design changes per year with world class
quality
• Benchmark Technology
• Lear’s Solid State Smart Junction Box won an industry
leading PACE award sponsored by Automotive News
TM
A Global Leader in Automotive Electrical Distribution Systems
• World Class Manufacturing Operations
– Flexible production capabilities - niche to mass production volume
– Global standardized operational systems
• Skilled Workforce
– 122,000 employees
– Manual to high skill technical labor
• Mass Material Management
– 80,000 finished goods part numbers globally
– 107 million yards of fabric processed annually
– 3 million miles of wire processed annually
Flexible Manufacturing Solutions for Global Customers
Lear Profile Overview
The Lean / Six Sigma Journey
2000 Six Sigma Academy
2001 SS Globally Deployed
Lean Training
2002 Design for Six Sigma
Presidents OEA
2003 Lean Assessments Supplier Six Sigma
2004 - 2008 OE / WCM
2008 Reorganization
Lean Six Sigma Energizing Process
2012
2013
2014
• Reenergize C.I. Culture
• Leadership Commitment
• WCM (6 Plants)
• Dedicated Regional C.I.
• Dedicated Plant C.I.
• Training / Coaching
• Everything Lean / Six Sigma Web
• C.I. Networking (blog)
• Gemba Partnership
• Operational Excellence Assessment
• Story Boards / Market Place
• Training / SPL / Support Documents
• Model Line
• Leadership Model
• Best Practice Web
• Automated Layered Process Audits
• People Development
• $43M Continuous Improvement Implementation
Journey to Operational Excellence
Video Training
Single Point Lessons Discussion / Blog Market Place / Standards
Success Stories
News / Events / Lean / Six Sigma / Training / BP
Operational Excellence
10
Journey to Operational Excellence