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ABSTRACT The aim of this experiment was to analyze the octane number (both RON and MON) from petrol sample using NIR spectroscopy. Octane number (ON) is very important performance measure of the fuel oil in resisting fuel to auto ignition and knock. Normally the (ON) of a fuel can be determined through two test, one method is done by using CFRE (Cooperative Fuel Research Engine) in which the ant-knock performance of a fuel of measured in a standardized cylinder engine with variable compression ratio. This is very expensive and time consuming method. The second method is by using Near- Infrared (NIR) spectroscopy. This is very suitable for gasoline analysis because of the absorption band observed in the NIR region and direct associated with carbon-hydrogen stretching vibration found in hydrocarbon. In this experiment the gasoline pure sample was taken about 150mL and its RON and MON was measured by using Near- Infrared (NIR) spectroscopy. It follows the addition of some chemical additives include Methanol, Ethanol, Isobutanol and Tetra- butanol alcohol TBA to increase the octane number of the gasoline. The additives were added successively at the amount of 5%, 10% and 15%. In each addition step, the RON and MON of the gasoline were determined by placing the sample on the Near- Infrared (NIR) spectroscopy. The reading data for MON and RON were recorded in tabular form, and later the graphs of (RON + MON)/2 against percentage volume for each additive were drawn. From the graphs, the conclusion was reached that, ethanol as an octane booster will have Maximum performance since it has the variable values closer to the Tanzania standards than any other additive which have higher octane numbers(both MON and RON). i

OCTANE NUMBER (MON AND RON) ANALYSIS LAB REPORT

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ABSTRACTThe aim of this experiment was to analyze the octane number (both RON and MON)

from petrol sample using NIR spectroscopy.

Octane number (ON) is very important performance measure of the fuel oil in resisting

fuel to auto ignition and knock. Normally the (ON) of a fuel can be determined through

two test, one method is done by using CFRE (Cooperative Fuel Research Engine) in

which the ant-knock performance of a fuel of measured in a standardized cylinder

engine with variable compression ratio. This is very expensive and time consuming

method.

The second method is by using Near- Infrared (NIR) spectroscopy. This is very suitable

for gasoline analysis because of the absorption band observed in the NIR region and

direct associated with carbon-hydrogen stretching vibration found in hydrocarbon.

In this experiment the gasoline pure sample was taken about 150mL and its RON and

MON was measured by using Near- Infrared (NIR) spectroscopy. It follows the

addition of some chemical additives include Methanol, Ethanol, Isobutanol and Tetra-

butanol alcohol TBA to increase the octane number of the gasoline.

The additives were added successively at the amount of 5%, 10% and 15%. In each

addition step, the RON and MON of the gasoline were determined by placing the

sample on the Near- Infrared (NIR) spectroscopy.

The reading data for MON and RON were recorded in tabular form, and later the

graphs of (RON + MON)/2 against percentage volume for each additive were drawn.

From the graphs, the conclusion was reached that, ethanol as an octane booster will

have Maximum performance since it has the variable values closer to the Tanzania

standards than any other additive which have higher octane numbers(both MON and

RON).

i

TABLE OF CONTENTS

ABSTRACT.................................................................................................................................................. i

TABLE OF CONTENTS................................................................................................................................ ii

LIST OF FIGURES...................................................................................................................................... iii

LIST OF TABLES........................................................................................................................................ iv

INTRODUCTION........................................................................................................................................1

Research Octane Number (RON)..............................................................................................................1

Motor Octane Number (MON).................................................................................................................2

THEORY.................................................................................................................................................4

MATERIAL AND METHODS.......................................................................................................................6

RESULTS AND DISCUSION.................................................................................................................9

CONCLUSION......................................................................................................................................16

RECOMMENDATIONS.............................................................................................................................17

REFERENCES...........................................................................................................................................18

ii

LIST OF FIGURESFigure 1: The Graph of %volume against Average (MON and RON).......................................................10Figure 2: The Graph of Octane Number (RON) against %Volume Increased..........................................11Figure 3: The Graph of Octane Number (RON) against %Volume Increased..........................................12Figure 4: The Graph Of % Volume Against Vapor Pressure....................................................................13Figure 5: The Graph Of %Volume Against Oxygen Content In (%Wt).....................................................14

iii

LIST OF TABLESTable 1.....................................................................................................................................................9Table 2.....................................................................................................................................................9Table 3...................................................................................................................................................10Table 4...................................................................................................................................................10

iv

INTRODUCTIONOctane number is a standard measure of the performance of an engine or aviation fuel.

The higher the octane number, the more compression the fuel can withstand before

detonating (igniting). In broad terms, fuels with a higher octane rating are used in high

performance gasoline engines that require higher compression ratios. In contrast, fuels

with lower octane numbers are ideal for diesel engines, because diesel engines do not

compress the fuel but rather compress only air and then inject the fuel into the air heated

up by compression. Gasoline engines rely on ignition of air and fuel compressed

together as a mixture without ignition, which is then ignited at the end of the

compression stroke using spark plugs. Therefore, high compressibility of the fuel

matters mainly for gasoline engines. Use of gasoline with lower octane numbers may

lead to the problem of engine knocking.

In a normal spark-ignition engine, the air-fuel mixture is heated due to being compressed

and is then triggered to burn rapidly by the spark plug and ignition system. If it is heated

or compressed too much, then it will explode when triggered, or even self-ignite before

the ignition system sparks. This causes much higher pressures than engine components

are designed for and can cause a "knocking" or "pinging" sound. Octane numbers can

be:-

1. Research Octane Number (RON) and

2. Motor Octane Number (MON).

Research Octane Number (RON)This is the most common type of octane rating worldwide. RON is determined by

running the fuel in a test engine with a variable compression ratio under controlled

conditions, and comparing the results with those for mixtures of iso-octane and n-

heptane.

1

Motor Octane Number (MON)Motor Octane Number (MON) is determined at 900 rpm engine speed instead of the 600

rpm for RON. MON testing uses a similar test engine to that used in RON testing, but

with a preheated fuel mixture, higher engine speed, and variable ignition timing to

further stress the fuel's knock resistance. Depending on the composition of the fuel, the

MON of a modern pump gasoline will be about 8 to 12 octane lower than the RON, but

the point to note is that, there is no direct link between RON and MON. Pump gasoline

specifications typically require both a minimum RON and a minimum MON.

In most countries, including Australia, New Zealand and all of those in Europe, the

"headline" octane rating shown on the pump is the RON, but in Canada, the United

States, Brazil, and some other countries, the headline number is the average of the RON

and the MON, called the Anti-Knock Index (AKI), and often written on pumps as

(R+M)/2). It may also sometimes be called the Posted Octane Number (PON).

The RON/MON values of n-heptane and iso-octane are exactly 0 and 100, respectively,

by the definition of octane rating. These are used as the references. It is possible for a

fuel to have a Research Octane Number (RON) more than 100, because iso-octane is not

the most knock-resistant substance available. Racing fuels, avgas, LPG and alcohol fuels

such as methanol may have octane ratings of 110 or significantly higher. Typical "octane

booster" gasoline additives include ETBE, isooctane and toluene. Lead in the form of

tetraethyllead was once a common additive, but its use for fuels for road vehicles has

been progressively phased-out worldwide, beginning in the 1970s. in Tanzania the

standard octane number for our unleaded gasoline is of maximum Research Octane

Number (RON) 95.

The evaluation of the octane number by the two laboratory methods requires a standard

engine and the test procedure can be both expensive and time-consuming. The standard

engine required for the test may not always be available, especially in out-of-the-way

places or in small or mobile laboratories. These and other considerations led to the

search for a rapid method for the evaluation of the anti-knock quality of gasoline. Such

2

methods include FTIR, near infrared on-line analyzers (ASTM D-2885) and others.

Deriving an equation that can be used for calculating the octane quality would also serve

the same purpose with added advantages. The term Octane Index is often used to refer to

the calculated octane quality in contradistinction to the (measured) research or motor

octane numbers. The octane index can be of great service in the blending of gasoline.

Motor gasoline, as marketed, is usually a blend of several types of refinery grades that

are derived from different processes such as straight-run gasoline, reformate, cracked

gasoline etc. These different grades are considered as one group when blending to meet

final product specifications. Most refiners produce and market more than one grade of

motor gasoline, differing principally in their anti-knock quality.

3

THEORY

Octane number is very important performance measure of the fuel oil in resisting fuel

auto ignition and knock. Knock which is the abnormal combustion, occur in spark

ignition engine when the fuel/air mixture explodes on the compression stroke of the

engine cycle ie. Before the application of the spark. The higher the octane number, the

more compression the fuel can withstand before detonating (igniting). Erick show thesis

about exploring the use of a higher octane gasoline for the U.S light-duty cited from

Heywood, 1988 on effect of abnormal increases in temperature and pressure in fuel

engines and say “if the pressure and temperature of unburned air fuel mixture (ahead of

the propagation flame front) reach high enough levels, spontaneous auto ignition may

occur in certain spots. This auto – ignition causes an extremely rapid release of much of

the chemical energy stored in unburned mixture, resulting in large pressure oscillation in

the cylinder. In turn these oscillations produce an audible metallic “pinging” sound if

survive enough, they can cause major damage to engine components.

Raising the octane number will reduce the tendency of the fuel to auto ignite and knock

by influencing the design of the engines with greater compression ratios and boost levels

which signifies better fuel efficiency”

Gasoline engines rely on ignition of air and fuel compressed together as a mixture

without ignition, which is then ignited at the end of the compression stroke using spark

plugs. Therefore, high compressibility of the fuel matters mainly for gasoline engines.

Octanes are a family of hydrocarbon that are typical components of gasoline. They are

colorless liquids that boil around 125 °C (260 °F). One member of the octane family,

iso-octane, is used as a reference standard to benchmark the tendency of gasoline or

LPG fuels to resist self-ignition.

The octane rating of gasoline is measured in a test engine and is defined by comparison

with the mixture of 2,2,4-trimethylpentane (iso-octane) and heptane that would have the

same anti-knocking capacity as the fuel under test: the percentage, by volume, of 2,2,4-

4

trimethylpentane in that mixture is the octane number of the fuel. For example, gasoline

with the same knocking characteristics as a mixture of 90% iso-octane and 10% heptane

would have an octane rating of 90. A rating of 90 does not mean that the gasoline

contains just iso-octane and heptane in these proportions but that it has the same

detonation resistance properties (generally, gasoline sold for common use never consists

solely of iso-octane and heptane; it is a mixture of many hydrocarbons and often other

additives). Because some fuels are more knock-resistant than pure iso-octane, the

definition has been extended to allow for octane numbers greater than 100.

5

MATERIAL AND METHODSMATERIALS AND APPARATUS

We were provided with unleaded

1. Gasoline,

2. Methanol,

3. Ethanol,

4. TBA and

5. Butan-2-ol.

The apparatus used was potable octane analyzer (ZX 101XL)

FIGURE FOR ZX 101XL OCTANE ANALYZER.

6

Sample Holder

Display

Measure button

MEASUREMENT OF THE SAMPLE

1. We were required to measure 150mL of unleaded Gasoline and put it into the

sample holder.

2. We obtained RON, MON and (RON+MON)/2 of a given unleaded gasoline using

potable ZX-101XL. We used interpolation to obtain the vapor pressure and

oxygen content of gasoline from the given table.

3. Also we measured 5%v of methanol and add it to the unleaded gasoline in the

sample holder.

4. The vapor pressure and oxygen content of each measurement was calculated by

interpolation using given table.

5. Continue adding 5%v of the methanol to 15%v while analyzing RON MON and

its average, vapor pressure and oxygen content.

6. Repeat the above procedure for ethanol, TBA and Butan-2-ol.

PROCIDURES

MEASURING A SAMPLE USING Zeltex, Inc,. 2007

1. The first step was to switch power to on. The display will show the version

number followed by the 15-second count down after which “Clear chamber and

press measure” will appear.

2. We make sure there is no sample holder in the sample chamber and Cover the

chamber with a light shield.

3. After we covered the chamber with a light shield, the MEASURE key was

pressed to standardize the instrument. After the reading takes place, “Put in

sample” appeared on the display. This indicates that the instrument has been

standardized; it is now ready to measure the sample.

7

4. Then we remove the light shield from the sample chamber and place the filled

sample in the sample chamber by being carefully to align the alignment stripe on

the sample holder with the left alignment stripe on the instrument.

5. Carefully we replaced the light shield over the sample holder. This shield must

always be used when measuring the fuel sample or a standard; otherwise the

result will be incorrect.

6. We pressed the MEASURE button. After the “reading” takes place “remove and

replace” displayed.

7. Now the sample holder was removed and rotated to align the stripe on the sample

holder with the right alignment stripe in the instrument and again Carefully the

light shield was replaced over the sample holder.

8. Again we pressed MEASURE button to take reading. After the “Reading” takes

place. “Remove & Press M” displayed.

9. We removed the sample holder and cover the empty chamber with the light shield

and pressed measure button again.

10. After the measurement is complete, we repeated step 3-11 to measure another

fuel sample.

8

RESULTS AND DISCUSION

A quantitative calibration model was created using the NIR spectra and laboratory

octane data was used to predict the Octane number of gasoline (RON and MON) by

increasing the volume of the of different additives in real time.

The results for this are shown in Table 1, Table 2, Table 3 and Table 4 for RON,MON

and their Average ie. (MON+RON)/2. Both parameters are in good agreement with the

accepted laboratory method. Both models (RON and MON) in this example are set up to

operate with multiple grades of blended gasoline. The method easily distinguishes

between low, middle, and high Octane samples.

TABLES OF RESULTS

TBAGasoline Volume Used 150mL

%Volume RON MON (ROM+MON)/2 V. Pressure

O2 Content

0 96.3 85.6 91.0 66.5 3.3755 95.8 89.7 92.8 74.6 4.5910 96.9 91.9 94.4 81.8 5.6715 97.6 93.9 95.8 88.1 6.615

Table 1

BUTAN-2-OLGasoline Volume Used 150mL

%Volume RON MON (ROM+MON)/2 V. Pressure

O2 Content

0 96.3 85.6 91.0 66.5 3.3755 96.3 89.3 92.8 74.6 4.5910 96.5 91.2 93.9 79.55 5.332515 96.9 92.7 94.8 83.6 5.93

Table 2

9

METHANOLGasoline Volume Used 150mL

%Volume RON MON (ROM+MON)/2 V. Pressure

O2 Content

0 96.3 85.6 91.0 66.5 3.3755 99.6 84.9 92.3 72.35 4.25310 97.8 89.8 93.8 79.1 5.26515 98.4 90.7 94.6 82.7 5.805

Table 3

ETHANOLGasoline Volume Used 150mL

%Volume RON MON (ROM+MON)/2 V. Pressure

O2 Content

0 96.3 85.6 91.0 66.5 3.3755 96.3 88.5 92.4 72.8 4.3210 96.2 89.6 92.9 72.05 4.6615 96.1 90.3 93.2 76.4 4.86

Table 4

The graph of average value of RON and MON against the increase in the volume of each additive is drawn in the figure below.

0 2 4 6 8 10 12 14 1688.0

89.0

90.0

91.0

92.0

93.0

94.0

95.0

96.0

97.0 THE GRAPH OF %VOLUME AGAINST AVERAGE (MON AND RON)

TBABUTAN-2-OLMETHANOLETHANOL

% By Volume

(RO

N+M

ON

)/2

Figure 1: The Graph of %volume against Average (MON and RON).

10

From the graphs above it shows that, when the addition of relatively small amounts of alcohols (e.g.5%, 10% and 15% by volume) to gasoline appears to result in increases in average octane number (RON+MON)/2. As a result, volumetric blending octane numbers vary with alcohol content and base gasoline composition.

But also, from the graphs above it shows that, on the addition of relatively small amounts (less than 30% )of alcohols to gasoline appears to result in nonlinear increases in octane number (RON+MON)/2.

This is because the octane number (RON and MON) depends much on the concentration (varies proportionally with the concentration) of the particular additive in the unleaded gasoline and not the volume of the additive in gasoline.

The experiences from literature reviews, show that RON and MON increases with alcohol content are approximately linear when expressed using molar concentrations. Moreover, molar-based blending octane numbers are effectively equal to the octane numbers of the pure alcohols for most base gasoline. We suggest that octane numbers of alcohol−gasoline blends can be estimated conveniently and more accurately from their molar composition by linear interpolation between the octane numbers of the base gasoline and the pure alcohol.

0 2 4 6 8 10 12 14 1694

95

96

97

98

99

100THE GRAPH OF OCTANE NUMBER (RON) AGAINST %VOLUME INCREASED

TBA

BUTAN-2-OL

METAHANOL

ETHANOL

% volume

Oct

ane

Num

ber (

RON

)

Figure 2: The Graph of Octane Number (RON) against %Volume Increased.

11

0 2 4 6 8 10 12 14 1680

82

84

86

88

90

92

94

96The Graph of Octane Number (MON) against %Volume Increased

TBABUTAN-2-OLMETHANOLETHANOL

%Volume

Oct

ane

Num

ber (

MO

N)

Figure 3: The Graph of Octane Number (RON) against %Volume Increased.

By considering the graphs above (Figure 2 and Figure 3)

The distribution of Octane numbers for these samples is shown in Figure 2. The RON values range from 96.1 to 99.6 and the MON values in figure 3 range from 84.9 to 93.9. These are ranges results from given additives alcohol - blended gasoline by adding 5%v, 10%v and 15%v of each additive successively. A quantitative calibration model was created using the NIR spectra and laboratory octane data.

The second data for both RON and MON for methanol are seen to deviate from the normal trend. In the RON against %volume the value of RON is seem to be higher about 99.6 when the %volume is 5%v and after the addition of methanol to 10%v the value of RON decreases. Normally, it is impossible to have this kind of graph since it has no any logical meaning since if the additive have the tendency of boosting octane number when added in small amount, it must increase more when added in large amount.

In other way, the value of MON is seem to be lower about 84.9 when the %volume is 5%v and after the addition of methanol to 10%v the value of RON decreases. This also it has no any logical meaning since if the additive has the tendency of lower octane

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number when added in small amount, it must lower more when added in large amount and not increase.

The physical meaning of this is that, there was the mistake during the conduction of the experiment, it is possible that the sample holder was not cleaned well and some other impurities such as water remained. The presence of impurities may cause the deviation from the actual value.

0 2 4 6 8 10 12 14 1665

70

75

80

85

90THE GRAPH OF % VOLUNE AGAINST VAPOUR PRESSURE

TBABUTAN-2-0LMETHANOLETHANOL

% VOLUME

VAPO

UR P

RESS

URE

Figure 4: The Graph Of % Volume Against Vapor Pressure.

13

0 2 4 6 8 10 12 14 162.5

3

3.5

4

4.5

5

5.5

6

6.5

7

THE GRAPH OF %VOLUME AGAINST OXYGEN CONTENT IN (%wt)

TBABUTAN-2-OLMETHANOLETHANOL

% VOLUME

O2

CON

TEN

T (%

wt)

Figure 5: The Graph Of %Volume Against Oxygen Content In (%Wt)

Discussion questions

1. Based on Tanzania Petroleum (interim) regulation 1999, which octane boosters from the given above shown maximum Performance? Explain.

Answer.

From the Tanzania Petroleum (interim) regulation 1999, according to the standards agreed unleaded gasoline supplied in Tanzania, the standard maximum vapor pressure required in Tanzania is 60kPa.

The range of the values of RON is 93 to 93 and the standard range of the MON number is 83 to 85. From the MON and the RON graphs above, ethanol will have Maximum performance since it has the variable values closer to the Tanzania standards than any other additive which have higher octane numbers(both MON and RON).

High octane number above the standards is not recommended, this is because higher

octane ratings correlate to higher activation energies: the amount of applied energy

required to initiate combustion. Since higher octane fuels have higher activation energy

14

requirements, it is less likely that a given compression will cause uncontrolled ignition,

otherwise known as auto-ignition or detonation

2. What are the factors to consider when inspecting unleaded gasoline? Why do we inspect?

Answer.

In a normal spark-ignition engine, the air-fuel mixture is heated due to being compressed and is then triggered to burn rapidly by the spark plug and ignition system. If it is heated or compressed too much, then it will explode when triggered, or even self-ignite before the ignition system sparks. This causes much higher pressures than engine components are designed for and can cause a "knocking" or "pinging" sound. Knocking can cause major engine damage if severe. This is the reason for why we should inspect unleaded gasoline.

The ability of an engine to account for the use of lower octane fuel by retarding spark timing and enriching air-fuel ratio to reduce knock is limited, and engine efficiency is directly and adversely impacted when the use of lower octane gasoline is accommodated, resulting in higher fuel consumption.

Results demonstrated that the use of high octane gasoline consistently enabled advanced gasoline engines to achieve maximum energy savings in the form of approximately 1% better fuel economy per octane number increase.

Not that since there is that much benzene in gasoline. It is regulated, since it is known to cause cancer. So, this may be a bad example, but it is just to illustrate that aromatics in general are probably denser than "regular" hydrocarbons

Higher-octane gasoline resists knock by igniting less readily than lower-octane gasoline

15

CONCLUSIONThe measurement of the Octane number of gasoline using NIR spectroscopy is both fast and reliable utilizing Guided Wave NIR analyzers as described here. This method minimizes the need for laboratory sample collection. Results are available in real-time (seconds) for multiple parameters in complex streams. The systems are capable of measuring Octane number and many other parameters such as benzene, density, distillation points, etc for both blended gasoline (all grades) and individual blending components

16

RECOMMENDATIONSThe Octane number rating of a gasoline is an indication of how the gasoline will perform under various engine conditions. Two different ratings are included, Research Octane Number (RON) and Motor Octane Number (MON). Finished gasoline must meet certain Octane number specifications. Thus refineries control this parameter during production and must certify that a gasoline meets specification before it is released. In addition, the Octane number of gasoline blending components (reformate, etc) is an important parameter in unit production.

17

REFERENCESBodle, E.S (May,2007). Multivariate pattern recognition of petroleum based accelerants

and fuels.

D. Burns, E. Ciurczak. Handbook of Near-Infrared Analysis. Marcel Dekker,Inc., 1992.

E1655, ASTM. “Standard Practices for Infrared, Multivariate, Quantitative

Analysis.”n.d.

H. Martens, T. Naes. Multivariate Calibration. John Wiley & Sons, 1989.

Kelly, Jeffrey J., et al. “Prediction of gasoline octane numbers from near-infrared

spectral features in the range 660-1215 nm.” Analytical Chemistry (1989): 313-320.

Institute for Internal Combustion Engines and Automotive Engineering, Vienna

University of Technology, Karlsplatz 13, 1040 Vienna, Austria

Department of Mechanical and Aerospace Engineering, University of California−San

Diego, La Jolla, California 92093, United States

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