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Cable Accessories Main Catalogue

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    1

    Cable Accessories

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    Contents

    15kV Parallel Branch Resin Cable Joint

    Low Voltage Resin Cable Joint System

    Polyurethane Resin Compound

    Henley Compound & Cable Pulling Lubricant

    Insulated Tools

    Medium Voltage Heat Shrinkable Cable Joints& Terminations

    Medium Voltage Cold Shrinkable Cable Joints& Terminations

    Low Voltage Heat Shrinkable Cable Accessories

    Cable Cleats

    Electrical Insulating Tapes

    Hot Pouring Compounds and Oils

    Other Products

    ALSTOM Australia Industrial Products is a leadingmanufacturer and supplier of medium voltage and

    low voltage cable jointing systems and related cable

    accessories products in Australia.

    In cooperation with WT Henley of the UK, and a

    number of leading suppliers world-wide including

    Jointmaster/ELCON, Plymouth/Bishop and Ellis

    Patents, ALSTOM Australia Industrial Products isable to satisfy customers over the past 40 years with

    a wide range of reliable and competitive products

    and services in jointing, sealing and installation

    accessories.

    3

    4 7

    8 9

    10

    11

    12 13

    14

    15

    16 17

    18 21

    22

    23

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    Features:

    s Mechanical ConnectorConductor Jointing is easy to achieve with the use of ourmechanical type connector. Manufactured from aluminium alloy,the connector has a removable bridge piece to aid in conductorinsertion, while final connection is through torque controlledshear bolts. All of our connectors are tested and conform to IEC61238 and BS4579 Standards showing our dedication toproduct safety and quality assurance.

    s Connector HousingThe MIRP joint features a unique design whereby insulation

    reinstatement and stress control are provided by a quick fitrubber housing. The incorporation of a semi-conducting layer aspart of the dual construction housing effectively and efficientlyaddresses and removes high concentrations of electrical stress atthe connector interface.

    We guarantee maximum security of our insulating housings byconducting 100% factory pre-testing. No other materials orprocesses are needed to effect a safe and totally reliableinsulated system.

    s Earth Fault and Screen ProtectionA punched aluminium earth cage, installed over the jointed cores

    provides both earth fault continuity and effective earth screening.The completed joint has undergone extensive short circuit testingand readily meets the requirements of CENELEC - HD629.2, UKElectricity Council Recommendation - ERC 90, KemaSpecification - 52.

    s Polyurethane Resin EncapsulationThis material has many unique design features and as with manyother WT Henley products, has been continually updated to meetthe needs of todays cable designs and constructions. Thisproduct is totally compatible with all current cable types, isthermally stable, resistant to water ingress and possesses highimpact strength making available to the world-wide electricaldistribution industry, a fast, efficient, cost effective and provenmethod of joint encapsulation.

    s Joint ShellThe vacuum formed styrene joint shell is designed to provide aprofiled moulding into which the resin encapsulant is poured.The shell is tailored to provide adequate resin coverage ofinternal components whilst minimising resin use.

    s InstallationThis range of joints has been designed with ease of use in mind.Whilst jointing skills are necessary for those preparing and

    jointing cables, we believe that with this quick and easy to installjoint, jointing productivity can be improved.

    s Current End UsersEnergex, Integral Energy, EnergyAustralia & Aurora Energy.

    Designed to accept a wide range of 3-core

    and single core 11kV cables, the MouldedInsulation Resin Protected (MIRP) joint catersfor conductor sizes up to 400 sqmm.

    From paper insulated to polymeric cable, thisinnovative MIRP joint is designed by WTHenley for straight through, parallel branch,stub tee, stop end and transition jointing.

    HENLEY Resin Protected Parallel Branchand Straight Through Jointsup to 15kV

    Please enquire at our branch office forproposing a joint to suit your cable specification

    3

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    This product range from ALSTOM results from over30 years experience in cable jointing. We continue

    to explore new ideas in development of products to

    improve work practices, safety and product

    reliability.

    ALSTOM low voltage resin cable joint types:

    s Straight-through

    s Mains Tee (or Parallel Branch)

    s Service-Tee

    have the following features:

    s No Special Jointing Skills

    Jointing is easy with a comprehensive instruction

    leaflet provided with each joint.

    s No Heat

    Joints are filled with a two or three part low

    temperature polyurethane compound mixed on

    site in a container supplied.

    s No Further Protection

    The compound sets solid within a plastic mould

    box and completely insulates, seals and protects

    the joints. It will not subsequently soften.

    s No Delay in Back Filling

    Back filling can proceed at any time after the

    joint is filled with compound, provided the joint is

    supported and not disturbed.

    s Type TestTo Engineering Recommendation C81/3.

    Basic kit comprises a pair of strong plastic mould

    boxes, sealing foam and clips, jointing instructions

    and polyurethane resin compound.

    A cross-reference chart is provided on page 7 for

    selection of ALSTOM joint kits to suit cables up to

    300sqmm 4 core.

    Please enquire at our branch office for proposing ajoint to suit your cable specification

    ALSTOM Low Voltage Resin Cable Jointsup to 1000VAC/1500VDC

    Straight Through Joint

    Mains Tee Joint

    Service-Tee Joint

    4

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    5

    These joints incorporate the fully tested and patentedALSTOM Safe-T-Plus ring connector which is

    designed to permit jointing of service cables up to

    two 35sqmm or one 50sqmm to a live 3 or 4 core

    low voltage mains cable from 120 to 240 sqmm of

    stranded copper or solid sector aluminium

    conductors.

    The Safe-T-Plus ring connector is manufactured by

    ALSTOM Australia and has the following design

    features:

    s Complete safetyas no insulation is removed

    from the live mains cable until the service

    connections are completed.

    s Reliability is designed into the electrical

    connections by using torque controlled socket

    headed screws.

    s Fully Tested to BS4579 Part 3.

    s Installation instruction included.

    s Special insulated wrench tested to ESI 26-3

    available.

    s Complete jointing kit includes the ring connector,

    plastic mould box and polyurethane resin

    compound.

    Please enquire at our branch office for proposing ajoint to suit your cable specification

    ALSTOM Low Voltage Service-Tee Resin Joints

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    MOULD CABLE INTERNAL DIAMETER OVERALL COMPOUNDBOXES ENTRY LENGTH AT CENTRE LENGTH REQUIRED(mm) (mm) (mm) (mm) (litres)

    3601 5-26 180 40 230 Incl.

    3602 11-32 200 44 270 Incl.

    3603 21-38 270 57 310 Incl.

    3604 26-50 330 68 400 Incl.

    3605 38-68 510 106 560 Incl.

    3650 30-75 385 145 420 4.0

    3670 40-75 580 145 686 8.0

    TWST18-18 20-60 720 140 780 10.0

    TWST30-30 20-73 870 155 930 15.0

    3606 32/32 325 100 356 2.0

    3641 50/40 230 150 290 3.0

    3651 55/35 320 145 410 4.0

    3671 75/75 580 145 686 8.0

    3672 75/75 600 170 680 10.0

    3673 70/35 430 150 530 8.0WS30 65/23 540 180 600 12.0

    WB18-18 57/57 550 180 610 12.0

    WB30-30 65/65 760 210 820 24.0

    TWB18-18 60/60 870 170 910 15.0

    TWB30-30 73/73 970 200 1010 25.0

    3789-040 100/100 1350 225 1460 42.0

    3789-046 100/100 1350 260 1460 60.0

    6

    ALSTOM Plastic Mould Boxes for Resin FilledCable Joints

    An extensive range of plastic mould boxes is availableto suit a wide variety of resin filled joint typesincluding straight through and parallel branch forcables up to 300 sqmm.

    Here are a few product examples:

    Please enquire at our branch office for proposing ajoint to suit your cable specification

    Mains Teeor ParallelBranch

    StraightThrough

    JOINTTYPE

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    7

    Cables & ALSTOM Jointing Kits Cross-Reference Chart

    MAIN

    CABLE

    (sqmm)

    1

    1.5

    2.5

    4

    6

    10

    16

    25

    35

    50

    70

    95

    120

    150

    185

    240300

    400

    500

    630

    800

    1000

    Equivalent Kits

    Straight ThroughALSTOM 3601 3602 3603 3601 3602 3603 3604 3605 3670

    3M 82A1 82A2 82A3 91A11 91A12 91A13 91A14 91A15 91A16

    CABAC GTZA0 GTZA3 - GTA1 GTA3 GTA4 GTA5 GTA6 GTA7

    Mains TeeALSTOM 3606 3641 3651 3671 3672 3673

    3M 92C1 - - - - -

    CABAC GTAV3 - - - - -

    STRAIGHT

    THROUGH

    3601

    3601

    3601

    3601

    3601

    3601

    3601

    3601

    3601

    3601

    3602

    3602

    3602

    3602

    3603

    36033603

    3603

    3604

    3604

    3604

    3605

    MAINS

    TEE

    3606

    3606

    3606

    3606

    3606

    3606

    3606

    3606

    36063651-080

    3651-080

    3651-080

    3651-080

    3671-060

    3671-060

    STRAIGHT

    THROUGH

    3601

    3601

    3601

    3601

    3601

    3601

    3602

    3602

    3603

    3604

    3604

    3605

    3605

    3605

    3605

    3670-0603670-060

    MAINS

    TEE

    3606

    3606

    3606

    3606

    3651-080

    3651-080

    3651-080

    3651-080

    3651-080

    3671-0603671-060

    STRAIGHT

    THROUGH

    3601

    3601

    3601

    3601

    3601

    3601

    3602

    3603

    3603

    3604

    3604

    3605

    3605

    3605

    3605

    3670-0603670-060

    MAINS

    TEE

    3606

    3606

    3606

    3606

    3606

    3651-080

    3651-080

    3651-080

    3671-060

    3671-060

    3672

    STRAIGHT

    THROUGH

    3601

    3601

    3601

    3601

    3601

    3602

    3603

    3603

    3604

    3604

    3604

    3605

    3605

    3605

    3670-060

    3670-0603670-060

    MAINS

    TEE

    3606

    3606

    3606

    3606

    3606

    3651-080

    3651-080

    3671-060

    3671-060

    3671-060

    3672

    3672

    SINGLE CORE TWO CORE THREE CORE FOUR CORE

    Please enquire at our branch office for proposing ajoint to suit your cable specification

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    8

    HENLEY Polyurethane Resin Compound

    This polyurethane compound has been specificallydeveloped for filling cable joint boxes and

    terminations, and is environmental friendly.

    It is also suitable for many applications where water-

    tightness and mechanical protection are required.

    The compound is suitable for use with paper or

    polymeric cables up to 1000 volts. It also provides

    secondary insulation and mechanical protection to

    medium voltage cable joints up to 22kV provided it is

    not subject to significant electrical stress.

    s Tough but resilient when set provides electrical

    insulation and mechanical protection.

    s Sets within an hour and does not go through a

    cheesy phase (when a slight disturbance can

    cause cracking).

    s Content includes two-part high quality resin and

    hardener which are supplied and mixed in aclosed foil bag. Can be further mixed with sand in

    a plastic bucket.

    2-PART (litres) 0.6L 1.5L 2.0L 4.6L

    3-PART (litres) 4.0L 5.0L 6.0L 7.5L

    s Mixing instruction included.

    s Back filling is possible immediately after pouring, if

    the joint is supported and not disturbed.

    s Suitable for continuous cable operating

    temperatures up to 90C.

    s Shelf life 24 months from manufacturing.

    s Stores between 10C - 40C.

    This compound is available in the following pack sizes

    (subject to change without notice):

    Please enquire at our branch office forfurther information

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    9

    HENLEY Polyurethane Resin Compound

    PropertiesThe resin is a blend of complex polyols with selectedadditives formulated to give a stable productspecifically suited to the requirements of a cablejointing compound.

    Pot life is controlled to give adequate time for mixingand pouring; setting takes place with a gradualincrease in viscosity to give a rubber-like solid withinabout an hour. Hardness gradually increases forapproximately the next twenty-four hours.

    TEST METHOD RESULT

    Type Filled Polyol

    Appearance White milky liquid

    Brookfield Viscosity 6,200 cPs @ 20C

    Relative Density BS2782 Method 620A 1.33 @ 25C

    Flash Point >200C

    Type Poly aromatic di-isocyanate

    Appearance Dark brown liquid

    Brookfield Viscosity 200300 cPs @ 20C

    Relative Density BS2782 Method 620A 1.24 @ 25C

    Flash Point >200C

    Primary (pre-dispersed in resin) Ground Calcite

    Secondary Washed, dried silica sand

    Brookfield Viscosity 17,500 cPs @ 20C

    Pot Life 20 mins @ 20C

    Gel Time BS2782 Method 835C 26 mins @ 20C

    Exotherm BS6910 Pt. 1 1988 35C rise from 25C

    Volume Change on Curing < 2% @ 25C

    Volume Resistivity BS903 Pt. C2 3 x 1011 cm @ 20C

    Dielectric Strength BS903 Pt. C4 15kV/mm @ 20C

    Thermal Conductivity 0.6W/mK

    Coefficient of Thermal Expansion DIN VDE 0291 Pt. 2 6 x 10-4 cm3/cm3/C

    Relative Density BS2782 Method 620A 1.52 @ 25C

    Continuous Operating Temperature 90C

    Tensile Strength BS2782 Method 320 2.2 Mpa

    Elongation at Break BS2782 Method 320 25%

    Hardness Shore D, BS2782 Method 365B 50

    Imapct Strength Charpy, BS2782 Method 359 17kJ/m2

    Resin

    Base

    Hardener

    Filler

    Mixed

    Compound

    Cured

    Compound

    Please enquire at our branch office for further information

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    10

    HENLEY CompoundA general purpose non-hardening,water resistant mastic void filler.

    This compound is especially suitablefor electrical installation work withrubber or polyethylene cableswhere it may be necessary toprotect parts from moisture.

    s Filling of conduit or joint boxesand the sealing of other fittingsin damp situations.

    s Sound deadening of metalplates.

    s Sealing the ends of plasticcables, e.g. the ends of aerialfeeders for radios andtelevisions.

    s Forming low pressure gasketsbetween mating faces.

    s Sealing wiring looms atbulkheads.

    s

    Remains plastic indefinitely, willnot set or harden with age.

    Cable PullingLubricant

    Designed for use on all cable sheath

    materials including lead, plastic, rubberand neoprene. Formulated with anexceptionally slippery base which clingsto all types of cable sheaths. Will notcorrode copper or aluminium. Longshelf life.

    s Highly conformable - easilyshaped around irregular

    surfaces.

    s Non-hazardous.

    s Will not harm rubber, polythene,copper, aluminium, lead, steeland many other solid materialsused in and around cables.

    s Can be easily removed whennecessary without the need forsolvents.

    Available in 2 colours, green andyellow.

    * To Ministry of DefenceSpecification 0474/910,Admiralty Reference 9216.

    PART NO. COLOUR PACKING SIZE

    53653-01 Green 1.0kg

    53653-05 Yellow* 0.5kg

    PART NO. DIMENSIONS

    329-001 1.0 litre

    329-002 5.0 litre

    Please enquire at our branchoffice for further information

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    Ref No.

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    Part No.

    53485-17

    53485-15

    EP110-300IC

    EP110-42C

    INRCH-38

    INADT-40

    INADT-50

    INADT-13

    INADT-17

    53485-36

    51761-20

    JTN/3

    JTN/2

    IN-CORINGKNIFE

    IN-HACKINGKNIFE

    57821-10

    IS64

    Product Description

    Link Extractor Tools Female Thread

    Link Extractor Tools Male Thread

    3-core 185 bare to 300 bare Cable Core Twister

    4-core 185 insulated to 240 insulated Cable Core Twister

    Reversible Ratchet 3/8 sq. Drive

    4mm A/F Allen Adaptor 3/8 sq. Drive

    5mm A/F Allen Adaptor 3/8 sq. Drive

    13mm Socket Adaptor 3/8 sq. Drive

    17mm Socket Adaptor 3/8 sq. Drive

    3mm A/F Wrench

    4mm A/F T-Wrench

    Maxiwedge

    Midiwedge

    Coring Knife

    Hacking Knife

    5mm A/F Wrench3mm A/F Screw Driver

    11

    Insulated ToolsA wide range of insulated tools is available for use inthe installation of cable terminations, joints, ring

    connectors and other cable accessories.

    For further information, please enquire at our branch

    12

    13

    15 14

    2

    5

    6

    1110

    34

    1

    9

    8

    7

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    12

    Medium Voltage Heat Shrinkable Cable Terminationsup to 36kV

    from Jointmaster/ELCON

    These termination kits are suitable for use on singleand three core polymeric cables ranging from16sqmm to 1000sqmm.

    Each kit comes complete with full installationinstructions. The terminations are designed to minimisethe tail length, and are supplied with solderless earthkits.

    These terminations are suitable for use on ABC cablesand in all environment including high contamination.

    This product range has been fully tested to therequirements of VDE 0278, CENELEC HD629.1S1,and IEC 60502.Parts 1-4.

    A range of accessories such as Right Angle andStraight Anti-Track Bushing Insulating Boots are alsoavailable to compliment these heat shrinkableterminations.

    Terminations for PILC cables are available on request.

    Please enquire at our branch office for proposing atermination to suit your cable specification

    PolymericCable

    TerminationRange

    11kV

    22kV

    33kV

    IndoorSingle Core Three Core

    Size Range

    (mm2)

    16 ~ 50

    70 ~ 150

    185 ~ 300

    400 ~ 630

    800 ~ 1000

    25 ~ 50

    70 ~ 150

    185 ~ 300

    400 ~ 630

    800 ~ 1000

    35 ~ 50

    70 ~ 150

    185 ~ 300

    400 ~ 630

    Standard Tail

    Length (mm)

    350

    350

    350

    350

    350

    450

    450

    450

    450

    450

    560

    560

    560

    560

    Size Range(mm2)

    16 ~ 35

    50 ~ 95

    120 ~ 185

    240 ~ 300

    25 ~ 50

    70 ~ 150

    185 ~ 300

    35 ~ 50

    70 ~ 95

    120 ~ 185

    240 ~ 300

    Standard Tail

    Length (mm)

    450

    450

    450

    450

    650

    650

    650

    800

    800

    800

    800

    Single Core Three Core

    Size Range(mm2)

    16 ~ 50

    70 ~ 150

    185 ~ 300

    400 ~ 630

    800 ~ 1000

    25 ~ 50

    70 ~ 150

    185 ~ 300

    400 ~ 630

    800 ~ 1000

    35 ~ 50

    70 ~ 150

    185 ~ 300

    400 ~ 630

    Standard Tail

    Length (mm)

    350

    350

    350

    350

    350

    450

    450

    450

    450

    450

    560

    560

    560

    560

    Anti-track Rain

    Shed per Phase

    2

    2

    2

    2

    2

    3

    3

    3

    3

    3

    4

    4

    4

    4

    Size Range(mm2)

    16 ~ 35

    50 ~ 95

    120 ~ 185

    240 ~ 300

    25 ~ 50

    70 ~ 150

    185 ~ 300

    35 ~ 50

    70 ~ 95

    120 ~ 185

    240 ~ 300

    Standard Tail

    Length (mm)

    650

    650

    650

    650

    800

    800

    800

    1,000

    1,000

    1,000

    1,000

    Anti-track Rain

    Shed per Phase

    2

    2

    2

    2

    3

    3

    3

    4

    4

    4

    4

    Outdoor

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    13

    Medium Voltage Heat Shrinkable Cable Jointsup to 36kV

    from Jointmaster/ELCON

    These jointing kits have been designed to encompasseasy installation, requiring minimal skills, by utilizingleading edge dual extrusion thick wall heat shrinktechnology.

    The kits cater for polymeric straight joints andpolymeric to PILC transition joints, and can be used onsingle and three core cables ranging from 16sqmm to630sqmm.

    Each kit comes complete with full installation

    instructions. All joints are supplied complete with asolderless earth system comprising of constant forcesprings, tinned copper earth braids, copper meshtape, galvanised wire mesh tape and worm driveclamps.

    This product range has been fully tested to therequirements of VDE 0278, CENELEC HD629.1S1and IEC 60502. Parts 1-4.

    Single Core Three Core

    Size Range Size Range(mm2) (mm2)

    16 ~ 35 16 ~ 35

    50 ~ 70 50 ~ 70

    95 ~ 240 95 ~ 240

    300 ~ 500 ~ 300

    ~ 630 -

    25 ~ 35 25 ~ 3550 ~ 240 50 ~ 240

    ~ 300 ~ 300

    400 ~ 630 -

    25 ~ 95 25 ~ 95

    120 ~ 300 120 ~ 240

    400 ~ 630 ~ 300

    Polymeric to PILC Transition Joints

    The transition joint kits are designed for use on single and three core PILC (belted or screened) to polymericcables up to 36kV. These transition joints utilise unique dual wall insulating/semi-conductive and stress controlthick wall heat shrink tubings to eliminate the craft sensitive taping procedures.

    Please enquire at our branch office for proposing ajoint to suit your cable specification

    Polymeric

    Cable

    Joint

    Range

    11kV

    22kV

    33kV

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    14

    These kits are designed for indoor and outdoor

    applications to permit terminations of single or three

    core polymeric cables up to 24kV.

    Key Featues:

    s A long tail length (up to 450mm) in one silicone

    cold shrinkable tube - eliminates the necessity to

    overlap numerous tubes.

    s Separate cold shrinkable rain sheds - for ease ofinstallation.

    s Separate cold shrinkable high permittivity stress

    contol tube.

    s No torches or heat required, easy, fast and safe

    installation.

    s Independently tested to CENELEC

    HD628.S1:1996 & HD629.1S1:1996 Standards.

    Medium Voltage Cold Shrinkable Cable Terminationsup to 24kV

    from Jointmaster/ELCON

    Medium Voltage ColdShrinkable Cable Jointsup to 24kV

    Cold shrinkable medium voltage cable joint for single

    core polymeric cables, made up of a 3-layer coldshrinkable tube for stress control relief, insulation and

    semi-conductive purposes, and a cold shrinkable

    outer protective tube.

    Please enquire at our branch office for proposing a

    joint/termination to suit your cable specification

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    A wide range of heat shrinkable cable accessories isavailable for use on Low Voltage cables:

    LV Heat Shrinkable Cable Joint Kits

    These joint kits are suitable for use on 2 to 4 core cables

    up to 3.3kV. The range of joints covers cable sizes from

    1.5mm2 to 300mm2. Kits are also available for paper

    cable and for transitions from paper to PVC cable. All

    tubing used is coated internally with hot meltable

    adhesive to ensure good environmental sealing.

    LV Heat Shrinkable CableTermination Kits

    These termination kits are suitable for use on 3 and 4

    core power cables up to 3.3kV for both indoor and

    outdoor applications. All material used in the termination

    are UV stabilized for long term performance.

    Heat Shrink Tubing

    Available in medium wall and thick

    wall, these heat shrinkable tubing are

    excellent for sealing and insulating

    cables, joints and cable sheath repairs.The tubing is designed to withstand

    severe mechanical, submersible and

    direct buried installation requirements.

    These are available with or without

    hot meltable internal sealant.

    Cable Breakouts (Boots)

    Three leg and four leg heat

    shrinkable cable breakouts

    (boots) provide a positive

    environmental seal to the crutchof 3 and 4 core polymeric and

    PILC cables up to 3.3kV. The breakouts are coated

    internally with a layer of hot meltable adhesive. Semi-

    conductive material breakouts are also available.

    Cable End Sealing Caps

    These thick wall heat shrinkable end caps are highly

    resistant to the effects of weathering, and are supplied

    coated with an internal hot meltable adhesive.

    15

    Low Voltage Heat Shrinkable Cable Accessoriesfrom Jointmaster/ELCON

    TYPE TESTING

    Test Results

    Initial Insulation Resistance >50M

    Initial Voltage Withstand 4kV 1 min. No breakdown

    Impact Test No cracks or damageInsulation Resistance after Impact Test >50M

    Load Cycling Test 100 cycles @ 85oC No Breakdown

    AC Voltage Withstand 4kV 15 min. No Breakdown

    Insulation Resistance Immersed >50M

    Medium Wall

    Tubing Size A EXP B REC C REC

    MS 12/03 12 3 2.0

    MS 19/06 19 6 2.2

    MS 30/08 30 8 2.2

    MS 40/12 40 12 2.2

    MS 50/16 50 16 2.2MS 63/19 63 19 2.5

    MS 75/22 75 22 3.0

    MS 95/30 95 30 3.5

    MS 115/34 115 34 3.5

    MS 140/42 140 42 3.5

    EXP = Expanded (as supplied)REC = After free recoverySuffix A = With sealant

    Standard length = 1200mm

    Thick Wall

    Tubing Size A EXP B REC C REC

    FS 13/04 13 4 2.5

    FS 19/06 19 6 2.5

    FS 33/08 33 8 3.0

    FS 45/12 45 12 4.2

    FS 51/16 51 16 4.2

    FS 68/22 68 22 4.2

    FS 85/25 85 25 4.2

    FS 105/30 105 30 4.2

    FS 130/36 130 36 4.5

    FS 165/50 166 50 4.5

    FS 185/50 185 50 4.5

    Please enquire at our branch office for proposing aproduct to suit your cable specification

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    Stainless Steel Cable Cleatsfrom Ellis Patents

    Emperor Cable CleatsIt is versatile in design and application, suitable forlow, medium and high voltage single and multi-corecables. It can accommodate an extensive range ofcable diameters in trefoil and single cable formation.

    A range-taking version of the Emperor is alsoavailable for where exact cable diameters are notknown, or where cable tolerances affect the givencable diameter.

    Key Features:

    s Type 316 stainless steel frame offers ultimateprotection against the harshest corrosiveconditions

    s The frame base offers a dual fixing option of 2x10mm or 1 x 12mm fixing

    s Integral liner and base pad in a flame retardant,LSF zero halogen polymeric material which, in theevent of fire, emits low smoke and fumes

    s The liner also provides protection for the cable andcushions the cables during short- circuit conditions,helping to avoid cable damage

    The Emperor cleats compact design means that theEmperor takes up a minimum amount of space oncable ladder rung or any suitable cable managementsystem. It is quick and easy to install, which can leadto significant savings on installation costs.

    Testing and Certification:

    The Emperor cleat is certified to withstand Short-Time and Peak Withstand Test Current of up to 72kARMS (154kA peak) at 0.3 second, and 81kA RMS(166kA peak) at 0.1 second. Such results make theEmperor one of the strongest cleats on the market.

    Vulcan Cable CleatsIt is extremely versatile with its slim light frame,offering easy installation where space is limited. It canaccommodate cables in 1, 3 or 4 formation up to120mm in outside diameter.

    Similar to the Emperor cleat, it is constructed of Type316 stainless steel with an inner liner of LSF zerohalogen polymeric material.

    The Vulcan cleat has been tested and certified towithstand Short-Time and Peak Withstand TestCurrent of up to 43kA RMS (93.6kA peak) at0.1 second.

    Vulcan offers the installer a compact cost effectivemultiple cable cleat manufactured in the highestquality material.

    Emperor cable cleats used for mounting 11kV,630mm2 single core cables at Wayatinah PowerStation, TasmaniaFor further information, please enquire at our branch

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    Elite Range-Taking Cable CleatsThese are suitable for all types of installation includingsingle or bundled cables, pipes and conduits,mounting onto wall, cable tray etc.

    Key Features:

    s Unique patented design

    s Large range taking

    s Fully releasable strap allowing ease of re-installation

    s Provided with gripper type ribs to prevent cableslip on vertical runs

    s Available in black polypropylene and LSFpolymeric material. The latter material is flameretardant to V0 and in the event of a fire, does notgive off toxic fumes or dense smoke

    s Cleats manufactured in polypropylene willwithstand temperatures between -40C and +85Cwhilst LSF material will withstand temperaturesbetween -40C and 150C

    Plastic Cable Cleatsfrom Ellis Patents

    Easy to Install:

    s Mount the cleat using a 6mm fixing screw or boltand offer up the cable or pipe.

    s Push the strap through the aperture to tighten.Once the cleat is sufficiently tight, lock the strapinto position by pressing one side at a timebetween the sprung latches.

    s To release the cleat, use a screwdriver todisengage the strap from the latches. Press thestrap towards the mounting surface and push torelease the ratchet. Once the cable is removed thecleat can be unfixed and re-installed.

    For further information, please enquire at our branch

    ALSTOM Minimum Maximum Fixing Avg. Kg at Pack

    Part No. Cable Dia Cable Dia. Hole Fracture Qty.

    EP15-3BP 23mm 37mm 6.0mm 112 50

    EP15-4BP 34mm 52mm 6.0mm 137 25

    Other Plastic Products

    Snap-on Saddle Clip Two Way Fixing Cleat Two Way Cleat & Spacer One Hole Cable Clamp

    Single Fixing Cleat Two Way Pole Cleat ABC Wall Cleat Universal Cleat

    Note: Material used in above is Black Polypropylene

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    High Voltage Tapes

    Plymouth W963 Plysafe EPR

    High Voltage

    Insulating Tape with Liner

    A 30 mil EPR based, self

    amalgamating high voltage tape for

    insulating and jacketing splices

    through 69kV. W963 Plysafe

    amalgamates quickly yielding a void

    free electrically stable build-up and is

    ideal for water proofing.

    Plymouth 3 Bi-Seal High

    Voltage Insulating Tape

    with Liner

    A 20 mil polyethylene and ethylene

    propylene rubber based tapepossessing superior electrical,

    chemical, mechanical and thermal

    properties. Fuses quickly yielding a

    void free, electrically stable build-up.

    For insulating and jacketing of splices

    on power cable from 600V through

    69kV and for building stress cones

    and jacketing of terminations on

    power cable from 600V through

    35kV.

    Plymouth 17 Plyshield EPR

    Shielding Tape

    A 30 mil EPR based, self-amalgamating semi-conducting tapefor shielding high voltage splices andterminations. Use for rebuildingstrand shield and insulation shields onhigh voltage splices and for shieldingall types of connectors.

    Plymouth 20 Plysil Silicone

    Rubber Tape

    A 20 mil triangular cross-section, self-amalgamating silicone rubber usedfor jacketing high voltage terminationsin solid dielectric cable through 69kV.20 Plysil is track and erosion resistant

    and can be used as primary insulationfor high temperature (180oC)applications.

    Plymouth PIB Medium VoltageTape with Black LinerA 20 mil self-amalgamating,polyisobutylene based mediumvoltage tape that maintains a tightinsulation build-up for void freeelectrical stability, and permanent

    resistance to moisture penetration. Forinsulating and jacketing of splices onpower cables from 600 Volts through46kV. Plymouth PIB has excellentstretch capabilities that allow fasttaping speeds, and is compatible withall excluded dielectrical cableinsulations.

    Carbon Crepe Paper StressControl TapeVacuum dried and oil impregnatedcarbon loaded crepe paper for use incable jointing applications forreinstatement and continuation ofscreens in paper insulated powercables for the purpose of stresscontrol.

    PART NO. DIMENSIONS

    2117 19mm x 9m2132 25mm x 9m2134 38mm x 9m2145 51mm x 9m

    PART NO. DIMENSIONS

    8051 19mm x 9m

    8052 25mm x 9m8053 38mm x 9m8054 51mm x 9m

    PART NO. DIMENSIONS

    2104 19mm x 4.6m

    PART NO. DIMENSIONS3455 25mm x 9.1m

    PART NO. DIMENSIONS53484-14 25mm x 3m

    PART NO. DIMENSIONS

    2038 19mm x 10m

    2039 25mm x 10m

    Comparison Table

    ALSTOM W963 3 17 20 PIB

    3M 23 N/A 13 70 N/A

    Electrical Insulating Tape

    For further information, please enquire at our branch

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    Electrical Insulating Tape

    Low Voltage PVC Electrical Tapes

    Plymouth Premium 111Black Vinyl PlasticElectrical Tape

    A 7 mil all-weather, premiumgrade pressure sensitive vinyl tapewhich gives excellent performanceover a wide range oftemperatures. Cold and weatherresistant, flame retardant,Premium 111 can be used asprimary insulation for splices at

    not more than 600 volts. Use asprotective outer jacket over splicesand all low temperatureapplications.

    Plymouth Premium 85CW Black Vinyl PlasticElectrical Tape

    Same as Premium 111, but 8.5mil to provide heavier thicknessfor added mechanical andelectrical protection.

    Pipewrap Tape

    A 10mil corrosion protection,pressure sensitive vinyl tape givinga complete environmental,mechanical and electricalprotection for all types ofpipewrapping applications. UV,bacterial and fungus resistant,4611 can be used for bothoverhead and direct burialapplications.

    Plymouth Premium 37 Colour Coding VinylPlastic Electrical Tape

    A 7 mil all-weather, premium grade pressure sensitive vinyltape that is available in six colours. Use Premium 37 for quickidentification of electrical circuits, containers and conduitsystems, as well as primary insulation for splices at not morethan 600 volts.

    PART NO. DIMENSIONS8801 19mm x 20m

    PART NO. DIMENSIONS4611 48mm x 30m

    PART NO. DIMENSIONS4243 19mm x 20m4311 50mm x 20m

    Comparison Table

    ALSTOM 111 85 37

    3M 33+ 88 35

    PART NO. COLOUR PACKING SIZE

    8751 Red 19mm x 20m

    8752 White 19mm x 20m

    8753 Blue 19mm x 20m

    8754 Yellow 19mm x 20m

    8756 Green 19mm x 20m

    8761 Green/Yellow 19mm x 20m

    For further information, please enquire at our branch

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    Insulating Mastics

    Plymouth 10 PlysealInsulating MasticA self-amalgamating, insulatingmastic for insulating and sealing alltypes of overhead and direct buriedelectrical connections up to 600 volts.10 Plyseal has superior adhesion tometals, cable insulations and jacketswith no adverse effect on polymericconducting shields. For water sealingduct work, cable ends and all types ofsplices.

    Plymouth 4000 Plyseal-V VinylReinforced Insulating MasticA vinyl-backed insulating mastic forinsulating and sealing all types ofoverhead and direct buried electricalconnections up to 1,000 volts. Vinylbacking adds mechanical strengthand is UV resistant.

    Plymouth Vinyl Mastic (VM)TapesA self-fusing mastic compound with anall-weather, premium vinyl backingthat can be used for insulating andwater sealing electrical connectionsthrough 600V. Small roll sizes can be

    stretched and moulded aroundirregular shapes, even in tightlocations. Provides excellent electricalproperties, superior adhesion andmoisture and chemical resistance.Vinyl backing adds UV protection.Use for insulating overhead and directburies low voltage connections, motorlead connections, and cable andconduit repair.

    Plymouth Rubber Mastic (RM)Tapes

    A self-bonding mastic tape consistingof an ethylene propylene rubber (EPR)backing, bonded to a tacky,temperature stable, electrical grademastic. Use for insulating andmoisture sealing splices andterminations on solid dielectric cable.Can be wrapped, stretched ormoulded around irregular shapes forinsulation build-up, water sealing and

    surface protection. Provides excellentproperties, superior adhesion,moisture and chemical resistance.

    Plymouth 125 ElectricalFiller Tape

    A 125 mil self-amalgamating lowvoltage insulating compounddesigned for quick, void-freeinsulation build-up. 125 can beeasily moulded by hand toconform to irregular shapes andcan be used as primary insulationfor splices through 5kV inconjunction with other insulatingtapes. 125 is ideal for covering split

    bolts, padding busbar edges andconnections, and provides anexcellent moisture seal.

    Electrical Insulating Tape

    PART NO. DIMENSIONS

    2617 19mm x 6m

    2618 38mm x 6m2609 100mm x 3m

    PART NO. DIMENSIONS2626 95mm x 3m

    PART NO. DIMENSIONS

    2620 101mm x 3m Roll

    2622 101mm x 165mm Pad

    PART NO. DIMENSIONS

    2625 51mm x 3m2619 38mm x 3m

    PART NO. DIMENSIONS

    2074 38mm x 1.5m

    Comparison Table

    ALSTOM 10 4000 VM RM 125

    3M 2229 2200-2210 2210 2228 Scotchfill

    For further information, please enquire at our branch

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    Plymouth 77 PlyglasPressure Sensitive Glass

    Cloth Tape

    A 7 mil woven glass fabric tapewith a thermosetting rubber basedpressure sensitive adhesive usedfor insulating and protecting hightemperature (130C) connections,such as motor leads andtransformer windings. 77 Plyglashas high tensile strength for splice

    reinforcement and providesexcellent tear and abrasionresistance. Use 77 Plyglas to binddown 53 Plyarc Arc &Fireproofing Tape.

    Henley HV GreyMastic Tapes

    A special, cross-linked, grey butyltape suitable for continuousoperation between -40C to+130C. The sealant is a soft,tacky, pliable material with theability to wet out to a widevariety of rubbers, plastics andmetals. It can be used as a filler to

    smooth out sharp or suddentransitions or configurations inhigh voltage stress areas withinelectric cables. Tape sealant willprovide a moisture-proof sealwhen used with heatshrink tubing.Dielectric Strength is 10kV/mm on1.6mm thickness. Elongation is350-400%.

    Plymouth 100 ASTMFriction Tape

    A high quality cotton fabriccoated on both sides with a blackrubber adhesive compound whichprovides good adhesion to alltypes of surfaces. A 15 milgeneral purpose mechanical tapeprovides protection againstabrasion and penetration ofcable, splices and wire.

    Henley VarnishedTerylene Tape

    A woven, sourced and heat setpolyester yellow coloured tapewhich has excellent electrical andthermal properties. To be used on

    phase barrier, conductorwrapping on machines, dry typetransformer, interlayer coilinsulation, and coil and papercable wrapping.

    Henley Electrical StressControl Mastic

    A plyable self-amalgamating tapefor electrical stress control, voidand gap filling for MV powercable accessory applications.High permittivity and low losstangent gives the mastic excellentstress controlling properties.

    This mastic is highly resistant to

    impregnating compounds such asM.I.N.D. and Rosin Oil which arecommonly used in paper insulatedcables. It contains a highmolecular weight plasticiser whichis non-extractable and thereforegives excellent compatibility withpolymeric insulated cables.

    Applications

    Used to control electrical stressesat the end of the outer screen in

    joints and terminations forpolymeric cables.

    Used to seal and control thestresses at the crutch of 3 corepaper insulated cables in joints.

    Can also be used to controlstresses at other locations in jointsand terminations and to fill voidsand gaps.

    Electrical Insulating Tape

    Special Purpose Tapes

    PART NO. DIMENSIONS

    8AE4203-001 25mm x 3mm x 0.45m(in a 2-roll pack)

    8AE4203-002 25mm x 3mm x 7.6m

    PART NO. DIMENSIONS1002 19mm x 18m

    PART NO. DIMENSIONS

    3451 13mm x 20m

    3456 19mm x 20m

    Comparison Table

    ALSTOM 77 1002

    3M 27 1755

    PART NO. DIMENSIONS

    53433-04 19mm x 23m

    PART NO. DIMENSIONS

    52404-61 25mm x 1.5m

    For further information, please enquire at our branch

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    Bitumen CompoundPart No: 53511-27 Temperate Grade (10kg)

    53511-38 Tropical Grade (10kg)The Temperate Grade insulating compound is used at normaltemperature for secondary filling cast-iron joint boxes up to 12.7/22kV,lead joint boxes or sleeves for paper insulated cable up to 1,000V andLV disconnecting boxes, etc. It adheres well to cast iron, is non-hygroscopic and has high dielectric strength and insulation resistance.Complies with BS1858, 1973 Class II.

    The Tropical Grade insulating compound is similar to the above but foruse in higher ambient temperature or tropical conditions. Complies with

    BS1858, 1973 Class III.

    Bituminous CompoundPart No: 57016 (8kg)A stiff setting bitumastic compound having excellent insulating andpenetrating properties. Specifically developed for use in lead sleeves of6.35/11kV Separator type joints. Complies with BS1858, 1973Class II.

    33kV Insulating CompoundPart No: 53514-16 (24kg)An insulating oil/rosin compound having exceptional electricalproperties. For use in joint sealing ends and terminal boxes (12.7/22kVand 19/33kV) and for cable boxes attached to switchgear, transformersand reactors for 19/33kV paper insulated cables.

    Basting CompoundPart No: 53514-13 (4kg)An insulating oil for impregnating jointing materials and tapesassociated with all paper insulated cables up to and including 33/66kV(including low stress) and for basting purposes.

    Hot Pouring Compounds and Oils

    For further information, please enquire at our branch

    Characteristics

    RECOMMENDED TEMPERATURES C

    PART NO. COLOUR CONSISTENCY SPECIFIC MAX MAX MIN FOR SOFTENING CONTRACTIONGRAVITY POURING HEATING TOPPING UP POINT %

    53511-27 Black Fairly Hard 1.05 160 193 135 66 7.1

    53511-38 Black Fairly Hard 1.04 171 216 171 85 8.5

    57016 Black Fairly Soft 0.98 165 175 140 68 8.7

    53514-16 Dark Green Treacle 0.97 104 127 60 - 6.0

    53514-13 Dark Amber Thick Oil 0.92 100 150 - - -

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    Henley Polymeric Insulators for RailApplications 660V DC, 1500V DC &

    25kV AC

    Features:

    s Ideal for use onlow voltage(up to 500V)ABC system

    s Suitable for pole topmounting withhook stick operation

    s Fully Insulated enclosure

    s Uses DIN Size 2 fuses (up to 400A fuse/630A link)

    s Available in single and three pole arrangements

    s To IEC 60947-3:1999

    s Load fuse indicator

    s Blown fuse indicator

    s Options available such as: single incoming and double outgoing

    insulation piercing terminal

    Features and Benefits over Glass orPorcelain Installations:

    s Single piece lightweight construction

    s Compact size (environmentally unobtrusive)

    s Superb impact performance

    s Homogeneity of material

    s Direct replacement

    s Excellent pollution resistance

    s Unique cladding material with 25 years servicehistory

    s Choice of end fittings from ball & socket, tongueand clevis, open hoop and pigtail

    For further information, please enquire at our branch

    Other Products Available

    Henley Low Voltage Pole Top Fuse-Switch Disconnectors

    Henley Polymeric Tension, Post (EPDM)and Pin (HDPE) Insulators up to 36kV

    23

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    INDUSTRIAL PRODUCTS

    N ti l C t S t C t