UNCLASSIFIED//FOR OFFICIAL USE ONLY

ISO 9001:28 Registered

ISO 14001:2004 Registered

OHSAS 18001:2007 Registered

VPP Star Certified

LETTERKENNY ARMY DEPOT

Capabilities Briefing

October 2017

UNCLASSIFIED

UNCLASSIFIED

UNCLASSIFIED

MISSION

Army Materiel Command Develops and Delivers

Materiel Readiness Solutions to Ensure Globally

Dominant Land Force Capabilities

UNCLASSIFIED

U.S. Army Materiel Command

AMC – Sustaining the Strength of the Nation!

VISION

Army Materiel Command is Operationalized as the

Army’s Materiel Integrator, Synchronizing Capabilities

and Resources to Ensure Army Readiness

2

UNCLASSIFIED//FOR OFFICIAL USE ONLY

Readiness is a Team Sport

AMCOM Mission

AMCOM develops and delivers responsive aviation, missile and calibration materiel

readiness to the United States Army in order to optimize joint warfighter capabilities at the

point of need.

AMCOM Vision

Mission First, People Always, enabling synchronized aviation, missile and calibration

materiel enterprises providing unmatched capabilities for the Army and the Nation.

TRUST

TEAM

RELATIONSHIPS

ATTITUDE

Increase

Strategic and Unit

Readiness

Through

synchronization and

prioritization of

efforts across the

Aviation and Missile

Portfolio

END STATE

Readiness

3

UNCLASSIFIED//FOR OFFICIAL USE ONLY

MISSIONLetterkenny Army Depot develops and delivers materiel

readiness for the Air Defense forces of the United States

and its international partners and builds combat power

for Combined and Joint route clearance operations

worldwide.

VISIONLetterkenny Army Depot is a data-driven, metrics-based

organization that consistently delivers Best Value to its

partners through an organizational culture that prizes

quality, continuous improvement, and innovation.

LETTERKENNY ARMY DEPOT

4

ARMY ORGANIC INDUSTRIAL BASE

Life Cycle Management Commands (LCMC’s)

Aviation and Missile CommandHuntsville, AL

AMCOM

Communications-Electronics CommandAberdeen, MD

CECOM

Corpus Christi Army DepotCorpus Christi, TX

CCAD

Red River Army DepotTexarkana, TX

RRAD

Anniston Army DepotAnniston, AL

ANAD

Tobyhanna Army DepotTobyhanna, PA

TYAD

Tank Automotive CommandWarren, MI

TACOM

Joint Manufacturing &Technology Center

Rock Island, ILJMTC

Watervliet ArsenalWatervliet, NY

WVA

Letterkenny Army DepotChambersburg, PA

LEAD

Pine Bluff Arsenal, AR (PBA)

Bluegrass Army Depot, KY (BGAD)

Crane Army Ammunition Activity, IN (CAAA)

Tooele Army Depot, UT (TEAD)

McAlester Army Ammunition Plant, OK (MCAAP)

Tank-Automotive ResearchDevelopment & Engineering Cmd

Warren, MITARDEC

Army ContractingCenter – Warren

Warren, MIACC-WRN

Aviation Missile ResearchDevelopment & Engineering Cmd

Huntsville, ALAMRDEC

Army ContractingCenter-Redstone

Huntsville, ALACC-R

Army ContractingCenter – APG

Aberdeen, MDACC-APG

Communications Electronics ResearchDevelopment & Engineering Cmd

Huntsville, ALCERDEC

Joint Munitions & Lethality CommandRock Island, IL

JMC5

UNCLASSIFIED//FOR OFFICIAL USE ONLY “We Build Combat Power” 6

WE ARE PART OF THE ARMY’S ORGANIC INDUSTRIAL BASE

Letterkenny

1 of 15 Depots and Arsenals

Red River

Anniston

Tobyhanna

Corpus Christi

UNCLASSIFIED//FOR OFFICIAL USE ONLY 7We Build Combat Power

North

Bldg 370: 296K SF

Bldg 320: 66K SF

Legend

Fenced Federal Lands

Unfenced Federal Lands

Federally-Owned Building

Federally-Leased Building (1.42M sf)

Acreage: 18,281

Tenants: 16

Labor Hours: 2.4M

Shop Floor: 1.55M SF

Specialized Equip: $175M

Infrastructure: $1.54B

OUR STATISTICS

Bldg 350: 318K SF

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DEPOT POPULATION

Population Stats

Veterans (7.9% disabled) 42%

Women 15%

Minorities 5.7%

> 30 yrs. Federal Service 20%

< 5 yrs. Federal Service 32%

Average Age of Workforce 47

Letterkenny Letterkenny Tenants

2,321 3,140 8194837734

MilitaryContractedFederalFederal Contracted Military

1,392 899 30

UNCLASSIFIED//FOR OFFICIAL USE ONLY 9We Build Combat Power

PUBLIC-PRIVATE PARTNERSHIPS

The Department of the Army’s strategic goal is to continue to grow and expand partnerships between Army depots and industry.

Partnership benefits to the depot

• Technology Insertion

• Skill Set Sustainment

• Leverage Lessons Learned to Assist

Force Modernization Planning for New

Systems Sustainment

Recognized Excellence by Army and Industry

• 2016 Pro Patria Award for Superior Support of the Reserve Forces of the United States of America

• 2015 Pro Patria Award for Outstanding Support of Soldiers

• 2014 Raytheon 4-Star Supplier

• 2013 Lockheed Martin Logistics Facility Award for Excellence and Contractor -Military Collaboration of the Year Award

• 2013 & 2015 Secretary of Defense Performance-Based Logistics Awards Selection

• 2012 & 2013 Raytheon Supplier Excellence Award

• 2012 Raytheon 4-Star Supplier

• 2010 SECARMY Environmental Award

• 2010 BAE Chairman's Bronze Award

• 2010 Chief of Staff of the Army Combined Logistics Excellence

Partnership benefits to private industry

• Skilled Artisans

• Facility Infrastructure in Place

• Flexibility and Options

• Utilization of Established Certifications

UNCLASSIFIED//FOR OFFICIAL USE ONLY 10We Build Combat Power

CONTINUOUS PROCESS IMPROVEMENT

Lean savings 2009-2017: $176,220,485

FY17-Accomplishments

• $10 -12.5M Lean savings - In process

• 90% employee-initiated savings

• 10% (AMCOM/Lead)

Six Sigma Black Belt &

Green Belt Certifications

1 Master Black Belt candidate

6 Black Belt certifications

22 Black Belt trained

5 Green Belt certifications

4 Green Belt trained

10X Shingo Recipient

PATRIOT ’05

HMMWV ’06

HMMWV ’07

Power Generator ’07

BIDS ’08

PATRIOT Missile Recert ’08

PATRIOT ’10

AGPU ’11

Force Provider ’13

PATRIOT New Build 2017

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CENTER OF INDUSTRIAL AND TECHNICAL EXCELLENCE

▪ Air Defense and

Tactical Missile

Ground Support

Equipment

▪ Patriot Missile

Recertification

▪ Mobile Electric Power

Generation Equipment

▪ Route Clearance

Vehicles (RCV)

UNCLASSIFIED//FOR OFFICIAL USE ONLY 12We Build Combat Power

DEPOT SOURCE OF REPAIR

• Patriot Missile Systems

• THAAD Fire Control and Communications

(TFCC)

• Mobile Kitchen Trailer

• AN/TPY-2

• High Mobility Artillery Rocket System

(HIMARS)

• Route Clearance Vehicles

• Sentinel

UNCLASSIFIED//FOR OFFICIAL USE ONLY

CAPABILITIES OVERVIEW

Electronics

Welding

Machining &

Fabrication

Ground Support

Maintenance

Material Prep

Engineering

Supply and

Transportation

We Build Combat Power 13

UNCLASSIFIED//FOR OFFICIAL USE ONLY 14We Build Combat Power

ELECTRONICS BEFORE AFTER

Circuit Card Testing and RepairProcess, Repair, and/or Reconstruct Circuit Boards with up to Nine

Layers Per Side

High Voltage DIT-MCO Testing

Full Service Wire Cable Harness Repair and Fabrication on

Assemblies Ranging from Small Jumpers to

Multi-Branched assemblies

Harness Layout Process

UNCLASSIFIED//FOR OFFICIAL USE ONLY

ENGINEERING

MLRS Actuator Screw

Acquisition Cost: $5,773

Repair Cost: $92

PATRIOT Coupling

Acquisition Cost: $13,909

Repair Cost: $85

BEST VALUE

▪ Institutional Knowledge of DOD Armament Systems

▪ Instinctive Ability to Maximize Weapon System

Sustainment

EXPERT SERVICE

▪ Experts in the Field of Service Life Enhancement

▪ Restore Worn Components to Like-New Condition

▪ Fraction of the Cost of New Acquisition

PROBLEM SOLVING

▪ Simplify Customers’ Logistical Problems

▪ Respond to Part Non-Availability

▪ Reverse Engineering and Fabrication Services

▪ Flat Bed Scanner Checks pattern Quality and

Reverse Engineer Parts

▪ FARO Arm (with Laser Attachment Scanner)

• 8’ Measuring Capability

• Tolerance +/- .002

VALUE ENGINEERING REVERSE ENGINEERING

CAPABILITIESWe Build Combat Power 15

UNCLASSIFIED//FOR OFFICIAL USE ONLY

MACHINING AND FABRICATION

▪ Water Jet Machines- Cut Up To 8” Thick Material (Not Limited

To Steel, Aluminum, Wood, Rubber, Armor, Glass and

Composites)

▪ Pre-heat Armor And Titanium- To Aid In Preventing Cracking

In The Forming Process

▪ Lathe/Turning Center-

▪Mazak 9 Axis Integrex

▪Combination Reduces Set-Up Time

▪Antenna Positioned: Simultaneously Machines 5 Axes

▪ Milling Machines-▪ Ingersoll 6 Axis Bridge Mill (10’x40’ Table; ‘1 to Infinity’

Lot Size)

▪ Ingersoll Gantry Mill (20’x8’ Table; 2 Heads/5 Axis;

16,000 RPM Spindle Speed)

▪ Haas CNC Router Vacuum Table (Magnet Clamping/Quick

Change Over and Full Sheet Milling)

▪ Laser Cutting- Up To 1.25” Thick Sheet Plate, and a .50”

Thickness for Aluminum and Stainless Steel; Maximum

Size of 13’x10’

▪ Electrical Discharge Machining- Produce Dies, Jigs and

Fixtures

▪ Tubing And Hosing - Reversed Engineer Technology;

Round/Square Stocks

▪ Upholstery - Sound/Water Proofing; Crew Seats/Covers;

Drapes/Curtains; Straps; Vehicle Storage Solutions

▪ Box Shop - Custom-Built Containers, Crates, Skids, Hutman’s

We Build Combat Power

50,000 Square Feet of Production Area

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UNCLASSIFIED//FOR OFFICIAL USE ONLY

WELDING

Operations Range From Small Component Repair Production

Workload to Full Asset Modifications and Repair

• Titanium Welding / ROBOTIC Weld Cell

• Spot Welding 100,000 Watts

▪ BLU-CO Tables (Quick Set-up)

▪ Carbon/Air Arc Gas Welding

▪ Aluminum, Stud, and Fusion Welding (Gas or Flux)

▪ Tungsten Inert Gas (TIG), Gas Mechanical Inert

Gas (MIG)

▪ Manual Metal Arc (Stick)

▪ Stainless Steel

We Build Combat Power 17

UNCLASSIFIED//FOR OFFICIAL USE ONLY

MATERIAL PREP/FINISH

▪ Seven Drive-in Paint Lines With Various Paint Capabilities

Specializing in CARC Paints

▪ Large Drive-In Wash Rack Facility with Two Wash Racks

▪ Four Metal Pre-Treat Systems

▪ Three Paint Line Systems

▪ Five Drive-Thru Paint and Abrasive Blast Cleaning Booths

▪ Three Small Parts Coating/Drying Carousels

Paint Operations in Five Buildings Located in Close

Proximity to Product Lines.

Complimented by State-Of-The-Art VOC Control Technology

to Ensure Environmental Compliance

▪ Two Parallel Processing Lines Supported by Sub-Floor Pits for:

Cleaning, Lubrication, Paint Preparation, Corrosion Prevention

Application, Undercarriage Painting, Application of Base/Final/

Pattern Paint, Drying, Stenciling, and End Item Preservation for

Storage/Issue

We Build Combat Power 18

UNCLASSIFIED//FOR OFFICIAL USE ONLY

MATERIAL PREP/FINISH

We Build Combat Power

The Only Army Depot with

Independent Receiving, Issuing,

Storage and Shipping

▪ Receiving and Shipping Capabilities via Rail and Truck

▪ Inside and Outside Storage

▪ Logistical Operations Maintained Through LMP/SAP

Processes

▪ Embedded Lean Six Sigma Processes

▪ Letterkenny Is Fully Equipped to Handle Any Size

Container or Shelter

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UNCLASSIFIED//FOR OFFICIAL USE ONLY 20We Build Combat Power

THE DEPOT OF CHOICE

Patch Kit

Joint MRAP Vehicle PM sent an

urgent task for LEAD to

produce, crate and ship 3,000

M-ATV Exhaust Patch Kits

Aviation Ground Power Units

▪ LEAD AGPU New Build program

met shortage of assets in FY10

▪ 220 New Build assets scheduled

from April 2012 through June

2014

▪ Estimated total cost avoidance

with LEAD as original

equipment manufacturer is

$200K-300K per asset

Cougar to JERRV Conversion

▪ 25 Cougar to Joint Engineering

Rapid Response Vehicle

conversion assets completed in

8 weeks

▪ Completed teardown, modification

and assembly

Force Provider

▪ U.S. Army Natick Soldier

Systems Center funded

LEAD to produce new build

modules beginning in FY11

▪ Successful performance

resulted in additional funding

for 17 new build modules

during FY12

LEAD/BAE Partnership

▪ LEAD provided support for

300 Panther vehicles by

modifying, assembling,

testing, painting and shipping

assets

▪ 809 Special Operations

Command variation MRAP

and Medium Mine Protected

Vehicles

▪ Assembled 797 MRAP doors

Ground Mobility Vehicles

LEAD produced customized

platform needs for Special

Operations Command

UNCLASSIFIED//FOR OFFICIAL USE ONLY

ROUTE CLEARANCE VEHICLES

Panther Cougar Buffalo

Husky RG31 JERRV

DEPOT SOURCE OF REPAIR (DSOR) -- RCVs 21

UNCLASSIFIED//FOR OFFICIAL USE ONLY 22We Build Combat Power

FOREIGN MILITARY SALES

Perform Repair, Overhaul, Modification

and/or Conversion Of Missile and/or

Ground Support Systems:

AVENGER

HAWK

MLRS

HELL FIRE

PATRIOT

TOW

BRADLEY

SENTINEL

STINGER

TOW COBRA

Battle Management Command, Control,

Communications, Computers and Intelligence

(BMC4I):

▪ Provide worldwide logistics and field

integration support

▪ Provide training and technical

assistance

▪ Provide project and design services

▪ Desktop document publishing

▪ Expedite repair / returns programs

▪ Fabricate repairs

HAWK

SENTINEL

HELL FIRE

UNCLASSIFIED//FOR OFFICIAL USE ONLY 23We Build Combat Power

CANNING / DE-CANNING & MISSILE CERTIFCATION

Complete Patriot and HAWK Storage, Disassembly

Testing and Recertification

▪ Inert Storage: 20,000 SQ. FT.

▪ Classified Storage: 3,000 SQ. FT.

▪ Foreign Military Sales New Build for Patriot

▪ Program Management

• Logistics

• Electronic Equipment Specialists

• Certified Electronic Technicians

• Supply / Material Handlers

• Quality and Quality Assurance

▪ 40,000 SQ. Ft. Dedicated Lightner Missile Complex

▪ Missile Disassembly and Assembly / Missile Safety Test

▪ Missile De-Canning and Canning

▪ Missile Certification and Recertification

▪ Explosive Handling / Pressure Testing

▪ PMITS Test

▪ Quality

▪ De-Canning RAM System (DRS)

▪ PIMITS Test Station

▪ 5-Ton Overhead Cranes / Forklifts

▪ Lightning Warning and Protection

▪ Explosive Weight: 2,000 LBS.

UNCLASSIFIED//FOR OFFICIAL USE ONLY

BASIC SENTINEL RADAR SYSTEM AN/MPQ-64

▪ Basic Sentinel Radar System consists of a HMMWV and

trailer-mounted, radar-based, antenna transceiver group

▪ LEAD performs complete system overhaul (Antenna

Transceiver Group and HMMWV Group) less the antenna

SENTINEL RADAR SYSTEM

IMPROVED SENTINEL RADAR SYSTEM

Sentinel M1083

FMTV Truck

Sentinel M1082

LMTV Trailer▪ Improved Sentinel radar system consists of a

M1083 Family of Medium Tactical Vehicles (FMTV)

truck and a M1082 Light Tactical Vehicle (LMTV)

trailer-mounted, radar-based, antenna transceiver

group

▪ LEAD helped develop the FMTV prototype for

productivity

▪ LEAD facilitated to establish test and repair

capabilities for Sentinel A1 and A3 radars

24DEPOT SOURCE OF REPAIR--GROUND SUPPORT EQUIPMENT

UNCLASSIFIED//FOR OFFICIAL USE ONLY25

SYSTEMS WE BUILD AND SUSTAIN

Patriot Missile Route Clearance Family of Vehicles

THAAD AN/TPY-2 Force Provider Multi-Mission Launcher AvengerSentinel

We Build Combat Power!

UNCLASSIFIED//FOR OFFICIAL USE ONLY 26We Build Combat Power

Army Material Command

AMC

Army Aviation and Missile

Command

AMCOM

Lower Tier

Project Office

LTPO

Communications-Electronics

Command

CECOM

Tank Automotive

Command

TACOM Vehicle Systems

TACOM

U.S. Army Security

Assistance

Command

USASAC

Cruise Missile

Defense Systems

CMDS

USMC

Missile

Defense Agency

MDA

Joint Munitions

Command

JMC

LEAD STAKEHOLDERS / CUSTOMERS

UNCLASSIFIED//FOR OFFICIAL USE ONLY 27We Build Combat PowerUNCLASSIFIED//FOR OFFICIAL USE ONLY

LEAD – ON THE HORIZON…

We Build Combat Power!

http://www.letterkenny.army.mil/