EET Switched Reluctance Motor JGZ 7-3-05

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    Switched Reluctance Motor

    1. Introduction

    The reluctance motor is an electric motor in which torque is produced by the tendency

    of its moveable part to move to a position where the inductance of the excited

    winding is maximized. The origin of the reluctance motor can be traced back to 1842,

    but the reinvention has been possibly due to the advent of inexpensive, high-power

    switching devices.

    The reluctance motor is a type of synchronous machine. It has wound field coils of a

    DC motor for its stator windings and has no coils or magnets on its rotor. Fig.1 shows

    its typical structure. It can be seen that both the stator and rotor have salient poles;

    hence, the machine is a doubly salient machine.

    Fig.1 Switched reluctance motor configurations

    The rotor is aligned whenever the diametrically opposite stator poles are excited. In a

    magnetic circuit, the rotating part prefers to come to the minimum reluctance position

    at the instance of excitation. While two rotor poles are aligned to the two stator poles,

    another set of rotor poles is out of alignment with respect to a different set of stator

    poles. Then, this set of stator poles is excited to bring the rotor poles into alignment.

    This elementary operation can be explained by Fig.2. In the figure, consider that the

    rotor poles r1 and r1 and stator poles c and c are aligned. Apply a current to phase

    a

    with the current direction as shown in Fig.2a. A flux is established through statorpoles a and a and rotor poles r2 and r2 which tends to pull the rotor poles r2 and r2toward the stator poles a and a, respectively. When they are aligned, the stator currentof phase a is turned off and the corresponding situation is shown in Fig.2b. Now the

    stator winding b is excited, pulling r1 and r1 toward b and b, respectively, in aclockwise direction. Likewise, energizing phase c winding results in the alignment of

    r2 and r2 with c and c, respectively. Accordingly, by switching the stator currents insuch a sequence, the rotor is rotated. Similarly, the switching of current in the

    sequence ofacb will result in the reversal of rotor rotation. Since the movement of therotor, hence the production of torque and power, involves a switching of currents intostator windings when there is a variation of reluctance, this variable speed motor is

    referred to as a switched reluctance motor (SRM).

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    Fig.2 Operation of switched reluctance motor

    (a) Phase c aligned and (b) Phase a aligned

    2. SRM Configurations

    Switched reluctance motors can be classified as shown in Fig.3. The initial

    classification is made on the basis of the nature of the motion (i.e., rotating or linear).

    Fig.3 Classification of SRM

    2.1 Rotary SRM

    The rotary machine-based SRMs are further differentiated by the nature of the

    magnetic field path as to its direction with respect to the axial length of the machine.

    If the magnetic field path is perpendicular to the shaft, which may also be seen as

    along the radius of the cylindrical stator and rotor, the SRM is classified as radial field.

    When the flux path is along the axial direction, the machine is called an axial fieldSRM.

    Radial field SRMs are most commonly used. They can be devided into shorter and

    longer flux paths based on how a phase coil is placed. The conventional one is the

    long flux path SRMs, in which the phase coil is placed in the diametrically opposite

    slots, as shown in Fig.1. In the shorter flux path SRMs, the phase coil is placed in the

    slots adjacent to each other, as shown in Fig.4. Short flux path SRMs have the

    advantage of lower core losses due to the fact that the flux reversals do not occur in

    stator back iron in addition to having short flux paths. However, they have

    disadvantage of having a slightly higher mutual inductance and a possible higher

    uneven magnetic pull on the rotor.

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    Fig.4 Short flux path SRM with 10/8 poles

    The axial configuration of a SRM is shown in Fig.5. This type of SRMs is ideal for

    applications where the total length may be constrained, such as in a ceiling fan or in a

    propulsion application. The disadvantage of this configuration is that the stator

    laminations have to be folded one on top of the other, unlike the simple stacking of

    laminations in the radial field configuration.

    Fig.5 Axial field switched reluctance motor

    2.2 Single-Phase SRM

    Single-phase SRMs are of interest as they bear a strong resemblance to single phase

    induction and universal machines and share their low-cost manufacture as well.

    High-speed applications are particularly appealing for single-phase SRMs. When the

    stator and rotor poles are aligned, the current is turned off and the rotor keeps moving

    due to the stored kinetic energy. As the poles become unaligned, the stator windingagain is energized, producing an electromagnetic torque. A problem with single-phase

    SRM operation arises only when the stator and rotor poles are in alignment at

    standstill or the rotor is at a position where the torque produced may be lower than the

    load torque at starting. This can be overcome by having a permanent magnet on the

    stator to pull the rotor away from the alignment, or to an appropriate position, to

    enable the generation of maximum electromagnetic torque, as shown in Fig.6.

    The single-phase SRMs operate with a maximum duty cycle of 0.5, and therefore,

    they have a torque discontinuity that results in high torque ripple and noise.

    Applications, which are insensitive to this drawback, such as hand tools and home

    appliances, are ideal for this machine.

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    Fig.6 Single-phase SRM with permanent magnet to enable starting

    2.3 Linear SRMs

    Linear switched reluctance motors (LSRMs) are the counterparts of the rotating

    SRMs. In fact, the linear switched reluctance motor is obtained from its rotary

    counterpart by cutting along the shaft over its radius and rolling them out. Fig.7 shows

    the configuration of a three phase LSRM.

    Fig.7 Three phase linear switched reluctance motor

    3. Principle of Operation

    The torque production in the switched reluctance motor can be explained using the

    elementary principle of electromechanical energy conversion. In the case of a rotating

    machine, the incremental mechanical energy in terms of the electromagnetic torque

    and change in rotor position can be written as:W

    m = Te (1)

    where Te is the electromagnetic torque and the incremental rotor angle. Therefore,the electromagnetic torque can be obtained by:

    T =W

    me

    (2)

    For the case of constant excitation (i.e., when the mmf is constant), the incremental

    mechanical energy is equal to the change of magnetic coenergy, Wf:

    Wm= W

    f(3)

    By the theory of electromagnetic field, if no magnetic saturation exists, the coenergyat any position in the motor can be expressed by:

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    W

    f f

    2 P

    2

    P

    '=

    1L( , i)i2f2

    (4)

    where L(, i) is the stator inductance at a particular position, and i the stator phasecurrent. Hence, the electromagnetic torque is:

    T =W

    m =e

    W'

    W'

    = =

    L( , i)

    i

    2

    (5)

    Equation (5) has the following implications:

    1. The torque is proportional to the square of the current and hence, the current can

    be unipolar to produce unidirectional torque. This is a distinct advantage in that

    only one power switch is required for the control of current in a phase winding

    and thereby makes the drive economical.

    2. Since the torque is proportional to the square of the current, it has a good

    starting torque.

    3. Because the stator inductance of a stator winding is a function of both the rotorposition and stator current, thus making it nonlinear, a simple equivalent circuit

    development for SRM is not possible.

    4. A generation action is made possible with unipolar current due to its operation

    on the negative slope of the inductance profile. As a result, this machine is

    suitable for four-quadrant operation with a converter.

    5. Because of its dependence on a power converter for its operation, this motor is

    an inherently variable-speed motor drive system.

    4. Stator Inductance

    The torque characteristics of switched reluctance motor are dependent on the

    relationship between the stator flux linkages and the rotor position as a function of the

    stator current. A typical phase inductance vs. rotor position is shown in Fig.8 for a

    fixed phase current. The inductance corresponds to that of a stator-phase coil of the

    motor neglecting the fringe effect and saturation. The significant inductance profile

    changes are determined in terms of the stator and rotor arcs and number of rotor poles.

    From Fig.3a and b, the various angles are derived as:

    =1 2

    +

    (6)1 (

    r

    s r)

    2=

    1+

    s

    3=

    2+ (

    r

    s)

    4=

    3+

    s

    (7)

    (8)

    (9)

    = + =2

    (10)

    5 4 1

    r

    where s and rare the stator and rotor pole arcs, respectively, in most case r> s, andPr is the

    number of rotor poles.

    Four distinct inductance regions emerge:

    1. 0 ~ 1 and 4 ~ 5: the stator and rotor poles are not overlap, and theinductance is minimum and almost a constant. Hence, these regions do not

    contribute to torque production.

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    2. 1

    ~ 2: Poles overlap, so that the flux path is mainly through the stator and

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    inductance between the phases as follows. The applied voltage to a phase is equal to

    the sum of the resistive voltage drop and the rate of the flux linkages and is given as:

    V= R i +d( , i)

    (11)sdt

    whereRs is the resistance per phase, and the flux linkage per phase given by:

    = L( ,i)i (12)

    where L is the inductance dependent on the rotor position and phase current. Then, the

    phase voltage is:

    V=R i +d{L( , i)i}

    =R i + L( , i)di+

    id

    dL(, i)

    sdt

    sdt dt d

    (13)

    = R i + L( , i)di+

    dL( , i) is

    dt dm

    In this equation, the three terms on the right-hand side represent the resistive voltage

    drop, inductive voltage drop and induced emf, respectively. The induced emf, e, isexpressed as:

    e =dL( , i)

    d

    mi =

    Kb

    mi

    (14)

    Fig.9 illustrates the equivalent circuit for one phase of the SRM.

    Fig.9 Single phase equivalent circuit of SRM

    6. SRM Drive System

    A typical SRM drive system is shown in Fig.10. It is made up of four basiccomponents: power converter, control logic circuit, position sensor and the switched

    reluctance motor.

    Fig.10 Structure of SRM drive sytem

    6.1 Power Converters for SRMs

    Since the torque in SRM drives is independent of the excitation current polarity, the

    SRM drives require only one switch per phase winding. Moreover, unlike the ac

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    motor drives, the SRM drives always have a phase winding in series with a switch.

    Thus, in case of a shoot-through fault, the inductance of the winding limits the rate of

    rise in current and provides time to initiate the protection. Furthermore, the phases of

    SRM are independent and, in case of one winding failure, uninterrupted operation is

    possible. Following are some configurations of converters used in SRM drives.

    Asymmetric Bridge Converter

    Fig.10a shows the asymmetric bridge converter. Turning on the two power switches in

    each phase will circulate a current in that phase of SRM. If the current rises above the

    commanded value, the switches are turned off. The energy stored in the motor phase

    winding will keep the current in the same direct until it is depleted. The waveforms

    are shown in Fig.10b and c with different switching strategies.

    Fig.10 Asymmetric converter for SRM and operation waveforms

    (n+1) switches and diode configuration

    Utilization of the power devices is poor in the asymmetric bridge converter. A moreefficient converter topology is shown in Fig.11, which is called (n+1) switch anddiode configuration. When T1 and T2 are turned on, phase A is energized by applyingthe source voltage across the phase winding. The current can be limited to the setlevel by controlling either T1 or T2, or both. Similarly, phase B can be energized by

    T2 and T3. The merit of this converter is higher utilization of power devices due to

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    the shared switch operation. Nevertheless, the circuit provides restricted current

    control during overlapping phase currents.

    Fig.11 (n+1) switches converter topology

    Bifilar Type Drive

    Topology

    Fig.12a shows a converter configuration with one power switch and one diode perphase but regenerating the stored magnetic energy to the source. This is achieved by

    having a bifilar winding with the polarity as shown in the figure. The various timing

    waveforms of the circuit are shown in Fig.12b. It is shown that the voltage across the

    power switch can be very much higher than the source voltage. A disadvantage of this

    drive is that the SRM needs a bifilar winding, which increases the complexity of the

    motor.

    (a)

    Fig.12 Bifilar type drive and operation waveforms

    C-Dump Converter

    The C-dump converter is shown in Fig.13a with an energy recovery circuit. The

    stored magnetic energy is partially diverted to the capacitorCd and recovered from it

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    by the single quadrant chopper comprising ofTr,Lr andDr and sent to the DC source.Fig.13b shows the waveforms of this converter.

    This configuration has the advantage of minimum power switches allowing

    independent phase current control. The main disadvantage is that the current

    commutation is limited by the difference between voltage across Cd, vo and the DClink voltage. Furthermore, the energy circulating between Cd and the DC link results

    in additional losses in the machine.

    Fig.13 C-Dump Converter for SRMs

    6.2 Position Sensors

    In the SRM drives, rotor position is essential for the stator phase commutation andadvanced angle control. The rotor position is usually acquired by the position sensors.The commonly used position sensors are phototransistors and photodiodes, Hallelements, magnetic sensors, pulse encoders and variable differential transformers.

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    Phototransistor Sensors

    The phototransistor sensor is based on the photoelectric principle. Fig.14 shows the

    basic structure of the phototransistor sensor.

    Fig.14 Phototransistor sensors

    As shown in the figure, a revolving shutter with a 120 electric angle gap is installedon the rotor shaft, rotating with the rotor of the SRM. Phototransistors of the samenumber as the motor phases (three phases in the figure) are fixed on the stator. When

    the gap is aligned with the phototransistor PT1, the phototransistor will generate a

    current due to the light, while phototransistor PT2 and PT3 have only a very small

    leakage currents because the light is blocked by the revolving shutter. In this case, the

    stator phase associate with PT1 should be turned on. Similar situation will occur when

    the gap of revolving shutter is aligned with PT2 or PT3.

    Hall Position Sensors

    The function of a Hall sensor is based on the physical principle of the Hall effect

    named after its discoverer E. H. Hall: It means that a voltage is generated transverselyto the current flow direction in an electric conductor (the Hall voltage), if a magneticfield is applied perpendicularly to the conductor.

    Fig.15 Hall position sensor

    A typical structure of Hall position sensor for three phase motor is illustrated in Fig.15.

    It is made up of three Hall components and a rotating plate with permanent magnet

    fixed on the rotor shaft. Similar to the gap of the phototransistor sensors, the

    permanent magnet on the rotating plate is installed suitably so that the output of the

    Hall components can indicate the proper rotor position for the phase current control.

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    7. Control of SRM

    Given the inductance profile shown in Fig.16, for motoring operation, the phase

    windings are excited at the onset of increasing inductance. The torque produced in

    one phase for motoring and regeneration is also shown in Fig.14. An average torque

    will result due to the combined instantaneous values of torque pulses of all machinephases (Fig.17).

    Fig.16 Motoring and regeneration actions of the SRM

    Fig.17 Average torque of three-phase SRM

    From Fig.16, it can be seen that the average torque is controlled by adjusting the

    magnitude of winding current Ip or by varying the dwell angle d. To ensureinstantaneous torque production it is essential that the desired current come on at the

    instant of increasing inductance. From a practical point of view, the current cannot

    instantaneously rise or fall in an R-L circuit. This necessitates advanced application of

    voltage for starting the current and advanced commutation to bring the current to zerobefore a negative sloping inductance profile is encountered. Hence, the actual current

    waveforms are likely to be as shown in Fig.18. The voltage is applied in advance by

    a and the current turn-off is initiated in advance by co. Note that a and co

    are

    dependent on the magnitude of the peak winding current ip and the rotor speed. Fig.19

    shows the typical current waveforms for various advanced angles and dwell angles.

    With a suitable current control, the torque/speed characteristics can be obtained as

    shown in Fig.20. In the speed range from 0 to b, where is the base speed or the rated

    speed at which the induced emf balances with the terminal voltage, the produced

    torque can be constant. When the speed is in the range from b to d, the producedaverage torque decreases but the output powerT can keep constant by increasing the

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    dwell angle d. When the operation speed is over d, even power cannot bemaintained constant. In this case, T2 can be constant by keeping the maximum d.

    Fig.18 Current control of SRM drive

    Fig.19 Typical current waveforms at different speeds and advance ahnles

    Further Readings:

    [1] T. J. E. Miller, Switched Reluctance Motors and Their Control, Magna Physics

    Publishing and Clarendon press, Oxford, 1993

    [2] R. Krishnan, Switched Reluctance Motor Drives: Modelling, Simulation,

    Analysis, Design, and Applications, CRC Press, 2001

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    Fig.20 Torque/speed characteristics of SRM

    Exercises:

    See the problems and solutions on the webpage.